CN110477928B - Tensile stress sensors and bending sensing devices - Google Patents
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Abstract
Description
技术领域Technical field
本发明涉及应力传感领域,特别是涉及一种拉伸型应力传感器和一种弯曲传感装置。The present invention relates to the field of stress sensing, and in particular to a tensile stress sensor and a bending sensing device.
背景技术Background technique
应力传感器在许多方面有着重要的应用,大到国防工程,小到民间医疗,处处可见应力传感的身影,而随着社会的发展,我们对应力传感的精度要求越来越高。Stress sensors have important applications in many aspects, ranging from national defense engineering to civilian medical care. Stress sensing can be seen everywhere. With the development of society, our requirements for the accuracy of stress sensing are getting higher and higher.
目前的应力传感技术主要基于电容式、压电式、电阻式或者摩擦起电效应等等,而无论哪种传感器,大部分都是使用压敏橡胶、有机半导体材料、导电聚合物等对压力敏感并会产生相应响应的材料,然而这些材料的缺点明显,就是体积大,而且响应不足够大,这将给应力测量带来不便。Current stress sensing technology is mainly based on capacitive, piezoelectric, resistive or triboelectric effects, etc. No matter what kind of sensor, most of them use pressure-sensitive rubber, organic semiconductor materials, conductive polymers, etc. to respond to pressure. Materials that are sensitive and produce corresponding responses. However, the obvious disadvantages of these materials are that they are large in size and the response is not large enough, which will bring inconvenience to stress measurement.
近年来,相关技术人员报道了好几种类型的柔性应力传感器技术:MingchaoZhang等人报道的基于碳纤维的平纹棉织物(CPCF),实验显示了其检测人体运动方面的优越性能;Chunya Wang等人报道的炭化丝织物(CSFS)材料可以检测大的与细微的人类运动,其适用于制造超弹性和高度敏感的应变传感器。这些报道的材料虽然拥有优异的性能,但却依然存在以下问题:传感器的灵敏性不够高,其往往需要十分大的形变量才能产生可被检测出来的变化(如电阻,电容等等)。In recent years, relevant technicians have reported several types of flexible stress sensor technologies: carbon fiber-based plain cotton fabric (CPCF) reported by MingchaoZhang et al., whose experiments showed its superior performance in detecting human movement; reported by Chunya Wang et al. The carbonized silk fabric (CSFS) material can detect large and subtle human movements and is suitable for making super-elastic and highly sensitive strain sensors. Although these reported materials have excellent properties, they still have the following problems: the sensitivity of the sensor is not high enough, and it often requires a very large amount of deformation to produce detectable changes (such as resistance, capacitance, etc.).
诸如以上原因,开发一种小体积并且只需微量形变即可有比较大的响应的应力传感器成为智能可穿戴式电子产品发展的迫切需求。For the above reasons, the development of a stress sensor that is small in size and can have a relatively large response with only a small amount of deformation has become an urgent need for the development of smart wearable electronic products.
发明内容Contents of the invention
基于此,本发明的目的在于,提供一种拉伸型应力传感器,其具有体积小、响应足够大、可实时监测、并且与现有纺织技术兼容而方便穿戴的优点。Based on this, the purpose of the present invention is to provide a tensile stress sensor that has the advantages of small size, large enough response, real-time monitoring, and is compatible with existing textile technology and easy to wear.
本发明采取的技术方案如下:The technical solutions adopted by the present invention are as follows:
一种拉伸型应力传感器,包括第一导电纤维和第二导电纤维,所述第二导电纤维绕于所述第一导电纤维上,形成至少一个所述第一导电纤维与第二导电纤维之间的接触部位;所述接触部位的面积随着所述第二导电纤维受外力拉伸的状态变化而变化。A tensile stress sensor includes a first conductive fiber and a second conductive fiber. The second conductive fiber is wound around the first conductive fiber to form at least one between the first conductive fiber and the second conductive fiber. The area of the contact part changes with the change of the state of the second conductive fiber being stretched by an external force.
所述拉伸型应力传感器的工作原理为:当第二导电纤维受外力作用而被拉伸时,外力越大,第一导电纤维与第二导电纤维之间的接触部位的面积越大,则第一导电纤维与第二导电纤维在接触部位之间的电阻越小;而外力越小,第一导电纤维与第二导电纤维之间的接触部位的面积越小,则第一导电纤维与第二导电纤维在接触部位之间的电阻越大;由此,通过测量该电阻的变化能够反映第二导电纤维的拉伸应力的大小,从而实现对拉伸应力的感应和检测。The working principle of the tensile stress sensor is: when the second conductive fiber is stretched by an external force, the greater the external force, the larger the area of the contact part between the first conductive fiber and the second conductive fiber, then The smaller the resistance between the first conductive fiber and the second conductive fiber at the contact portion; and the smaller the external force, the smaller the area of the contact portion between the first conductive fiber and the second conductive fiber, the smaller the resistance between the first conductive fiber and the second conductive fiber. The greater the resistance between the two conductive fibers at the contact portion; therefore, measuring the change in resistance can reflect the magnitude of the tensile stress of the second conductive fiber, thereby realizing the sensing and detection of the tensile stress.
本发明的拉伸型应力传感器采用两根导电纤维制作而成,结构简单,由于导电纤维的直径可以达到很小、具备柔性并且可编织,因此所述拉伸型应力传感器的体积可以达到很小,方便使用,还能充分地与现有的纺织工艺和纺织材料兼容,解决现有的穿戴式设备所存在的只能“戴”不能“穿”的问题,同时,所述拉伸型应力传感器中两根导电纤维之间的电阻对拉伸应力的响应足够大,只需要微量的形变就能产生可被检测的电阻响应,所以该拉伸型应力传感器灵敏度高,并且能够实时监测。The tensile stress sensor of the present invention is made of two conductive fibers and has a simple structure. Since the diameter of the conductive fibers can be very small, flexible and can be woven, the volume of the tensile stress sensor can be very small. , easy to use, and fully compatible with existing textile processes and textile materials, solving the problem that existing wearable devices can only be "worn" but not "weared". At the same time, the tensile stress sensor The resistance response between the two conductive fibers to tensile stress is large enough, and only a small amount of deformation is needed to produce a detectable resistance response. Therefore, the tensile stress sensor has high sensitivity and can be monitored in real time.
所述拉伸型应力传感器可以用于对肢体运动幅度的监测,并且在肢体恢复原始状态时,其电阻也能恢复至原始状态,恢复性良好,稳定性高。The tensile stress sensor can be used to monitor the amplitude of limb movement, and when the limb returns to its original state, its resistance can also return to its original state, with good recovery and high stability.
进一步地,所述第二导电纤维不受外力拉伸时,所述接触部位的面积最小,此时第一导电纤维和第二导电纤维保持绷紧以防止所述接触部位消失,有利于及时检测到应力的出现。Further, when the second conductive fiber is not stretched by external force, the area of the contact part is the smallest. At this time, the first conductive fiber and the second conductive fiber are kept tight to prevent the contact part from disappearing, which is conducive to timely detection. to the occurrence of stress.
进一步地,所述第一导电纤维的两端固定,所述第二导电纤维的两端固定,使第一导电纤维和第二导电纤维始终维持绷紧状态,避免两者之间发生相对位移而导致接触部位消失。Further, both ends of the first conductive fiber are fixed, and both ends of the second conductive fiber are fixed, so that the first conductive fiber and the second conductive fiber are always maintained in a tight state to avoid relative displacement between the two. Causes the contact area to disappear.
进一步地,所述第一导电纤维平直设置,其两端分别固定;所述第二导电纤维绕于所述第一导电纤维上且两端对折,形成一个所述第一导电纤维与第二导电纤维之间的接触部位,所述第二导电纤维的两端固定在一起;所述第一导电纤维与所述第二导电纤维相互垂直形成T型结构。经实验验证,此种配置在第二导电纤维多次拉伸或弯曲之后,第一导电纤维和第二导电纤维之间不易发生相对位移,其初始电阻稳定不变,使得测量误差更小。Further, the first conductive fiber is arranged straight and its two ends are respectively fixed; the second conductive fiber is wound around the first conductive fiber and folded in half at both ends to form a first conductive fiber and a second conductive fiber. At the contact point between the conductive fibers, the two ends of the second conductive fiber are fixed together; the first conductive fiber and the second conductive fiber are perpendicular to each other to form a T-shaped structure. It has been experimentally verified that with this configuration, after the second conductive fiber is stretched or bent multiple times, relative displacement between the first conductive fiber and the second conductive fiber is less likely to occur, and the initial resistance is stable and unchanged, making the measurement error smaller.
进一步地,所述第一导电纤维和第二导电纤维在所述接触部位分别设有蓬松结构;所述蓬松结构包括多根导电纤维丝,所述多根导电纤维丝之间存在多个空隙。技术效果Further, the first conductive fiber and the second conductive fiber are respectively provided with fluffy structures at the contact parts; the fluffy structure includes a plurality of conductive fiber filaments, and there are a plurality of gaps between the plurality of conductive fiber filaments. Technical effect
进一步地,所述第一导电纤维采用碳、金属或导电高分子材料;所述第二导电纤维采用碳、金属或导电高分子材料。Further, the first conductive fiber is made of carbon, metal or conductive polymer material; the second conductive fiber is made of carbon, metal or conductive polymer material.
本发明的另一目的在于,提供一种弯曲传感装置,其包括上述任一项所述的拉伸型应力传感器以及柔性基底,所述拉伸型应力传感器设置在所述柔性基底上,所述第一导电纤维的两端和第二导电纤维的两端都固定在所述柔性基底上;所述第二导电纤维受所述柔性基底弯曲的作用而拉伸。Another object of the present invention is to provide a bending sensing device, which includes the tensile stress sensor described in any one of the above and a flexible substrate, where the tensile stress sensor is disposed on the flexible substrate. Both ends of the first conductive fiber and both ends of the second conductive fiber are fixed on the flexible base; the second conductive fiber is stretched by the bending effect of the flexible base.
所述弯曲传感装置的工作原理为:当柔性基底发生弯曲而将第二导电纤维拉伸时,柔性基底弯曲的程度越大,其对第二导电纤维的拉伸作用越大,第一导电纤维与第二导电纤维之间的接触部位的面积也越大,则第一导电纤维与第二导电纤维在接触部位之间的电阻越小;而柔性基底弯曲的程度越小,其对第二导电纤维的拉伸作用越小,第一导电纤维与第二导电纤维之间的接触部位的面积也越小,则第一导电纤维与第二导电纤维在接触部位之间的电阻越大;由此,通过测量该电阻的变化能够反映柔性基底的弯曲状态,实现对弯曲状态的感应和检测。The working principle of the bending sensing device is: when the flexible substrate is bent and the second conductive fiber is stretched, the greater the degree of bending of the flexible substrate, the greater the stretching effect on the second conductive fiber, and the first conductive fiber is stretched. The larger the area of the contact part between the fiber and the second conductive fiber, the smaller the resistance between the first conductive fiber and the second conductive fiber at the contact part; and the smaller the degree of bending of the flexible substrate, the greater the impact on the second conductive fiber. The smaller the stretching effect of the conductive fiber, the smaller the area of the contact part between the first conductive fiber and the second conductive fiber, and the greater the resistance between the first conductive fiber and the second conductive fiber at the contact part; from Therefore, by measuring the change in resistance, the bending state of the flexible substrate can be reflected, and the bending state can be sensed and detected.
本发明所述弯曲传感装置采用上述的拉伸型应力传感器作为传感单元,采用柔性基底来承载拉伸型应力传感器和实施弯曲,其可以用于对肢体运动弯曲幅度的监测,例如用于测量关节在0-180°范围的弯曲角度,并且在肢体恢复原始状态时,其电阻也能恢复至原始状态,恢复性良好,稳定性高。The bending sensing device of the present invention uses the above-mentioned tensile stress sensor as a sensing unit, and uses a flexible substrate to carry the tensile stress sensor and perform bending. It can be used to monitor the bending amplitude of limb movement, for example Measure the bending angle of the joint in the range of 0-180°, and when the limb returns to its original state, its resistance can also return to its original state, with good recovery and high stability.
本发明所述弯曲传感装置具有可清洗、不易脱落、抗运动干扰、分辨率高、灵敏度高以及与现有纺织技术兼容的优点。The bending sensing device of the present invention has the advantages of being cleanable, not easy to fall off, resistant to movement interference, high resolution, high sensitivity, and compatible with existing textile technology.
进一步地,所述弯曲传感装置包括至少两个串联或并联的所述拉伸型应力传感器。Further, the bending sensing device includes at least two tensile stress sensors connected in series or parallel.
优选地,所述拉伸型应力传感器之间相互串联;每个拉伸型应力传感器中,所述第一导电纤维平直设置,其两端分别固定;所述第二导电纤维绕于所述第一导电纤维上且两端对折,形成一个所述第一导电纤维与第二导电纤维之间的接触部位,所述第二导电纤维的两端固定在一起;所述第一导电纤维与所述第二导电纤维相互垂直形成T型结构。Preferably, the tensile stress sensors are connected in series with each other; in each tensile stress sensor, the first conductive fiber is arranged straight and its two ends are respectively fixed; the second conductive fiber is wound around the The first conductive fiber is folded in half at both ends to form a contact portion between the first conductive fiber and the second conductive fiber, and the two ends of the second conductive fiber are fixed together; the first conductive fiber and the The second conductive fibers are perpendicular to each other to form a T-shaped structure.
经实验验证,此种配置的拉伸型应力传感器在第二导电纤维多次拉伸或弯曲之后,第一导电纤维和第二导电纤维之间不易发生相对位移,其初始电阻稳定不变,使得弯曲角度的测量误差更小;同时,相互串联的拉伸型应力传感器能够获得更大的电阻变化,从而在电路上获得更强的响应信号,提高检测的灵敏度。It has been experimentally verified that after the second conductive fiber is stretched or bent multiple times, the tensile stress sensor with this configuration is not prone to relative displacement between the first conductive fiber and the second conductive fiber, and its initial resistance is stable, so that The measurement error of the bending angle is smaller; at the same time, the tensile stress sensors connected in series can obtain a larger resistance change, thereby obtaining a stronger response signal on the circuit and improving the detection sensitivity.
进一步地,所述柔性基底为柔性电路板,有利于装置的集成化和小型化。Furthermore, the flexible substrate is a flexible circuit board, which is beneficial to the integration and miniaturization of the device.
为了更好地理解和实施,下面结合附图详细说明本发明。For better understanding and implementation, the present invention will be described in detail below with reference to the accompanying drawings.
附图说明Description of drawings
图1为本发明的拉伸型应力传感器的基本结构示意图;Figure 1 is a schematic diagram of the basic structure of the tensile stress sensor of the present invention;
图2为图1的A-A向示意图;Figure 2 is a schematic diagram of the A-A direction in Figure 1;
图3为带蓬松结构的第一导电纤维或第二导电纤维的示意图;Figure 3 is a schematic diagram of a first conductive fiber or a second conductive fiber with a fluffy structure;
图4为本发明的带蓬松结构的拉伸型应力传感器的示意图;Figure 4 is a schematic diagram of the tensile stress sensor with a fluffy structure of the present invention;
图5为本发明的弯曲传感装置的基本结构示意图;Figure 5 is a schematic diagram of the basic structure of the bending sensing device of the present invention;
图6为实施例1的拉伸型应力传感器的结构示意图;Figure 6 is a schematic structural diagram of the tensile stress sensor of Embodiment 1;
图7为实施例2的拉伸型应力传感器的结构示意图;Figure 7 is a schematic structural diagram of the tensile stress sensor of Embodiment 2;
图8为实施例3的拉伸型应力传感器的结构示意图;Figure 8 is a schematic structural diagram of the tensile stress sensor of Embodiment 3;
图9为实施例4的拉伸型应力传感器的结构示意图;Figure 9 is a schematic structural diagram of the tensile stress sensor of Embodiment 4;
图10为实施例5的弯曲传感装置的结构示意图;Figure 10 is a schematic structural diagram of the bending sensing device of Embodiment 5;
图11为实施例5的弯曲传感装置的弯曲示意图;Figure 11 is a bending schematic diagram of the bending sensing device of Embodiment 5;
图12为实施例5的弯曲传感装置的电阻-弯曲角度关系图;Figure 12 is a resistance-bending angle relationship diagram of the bending sensing device of Embodiment 5;
图13为实施例5的弯曲传感装置的弯曲循环实验的测试结果图;Figure 13 is a test result diagram of the bending cycle experiment of the bending sensing device of Example 5;
图14为实施例6的弯曲传感装置的一种实施方式的结构示意图;Figure 14 is a schematic structural diagram of an implementation of the bending sensing device of Embodiment 6;
图15为实施例6的弯曲传感装置的另一种实施方式的结构示意图;Figure 15 is a schematic structural diagram of another embodiment of the bending sensing device of Embodiment 6;
图16为实施例6的弯曲传感装置的侧视图;Figure 16 is a side view of the bending sensing device of Embodiment 6;
图17为实施例7的弯曲传感装置的结构示意图;Figure 17 is a schematic structural diagram of the bending sensing device of Embodiment 7;
图18为实施例7的弯曲传感装置的弯曲示意图,其中,图18(a)为所述弯曲传感装置在弯曲角度为0°时的示意图,图18(b)为所述弯曲传感装置在弯曲角度为60°时的示意图,图18(c)为所述弯曲传感装置在弯曲角度为90°时的示意图;Figure 18 is a schematic diagram of the bending sensing device of Embodiment 7, wherein Figure 18(a) is a schematic diagram of the bending sensing device when the bending angle is 0°, and Figure 18(b) is a schematic diagram of the bending sensing device. A schematic diagram of the device when the bending angle is 60°. Figure 18(c) is a schematic diagram of the bending sensing device when the bending angle is 90°;
图19为实施例8的弯曲传感装置的结构示意图;Figure 19 is a schematic structural diagram of the bending sensing device of Embodiment 8;
图20为实施例9的弯曲传感装置的结构示意图,其中,图20(a)为从柔性基底正面看的结构示意图,图20(b)为从柔性基底20e背面看的结构示意图。Figure 20 is a schematic structural diagram of the bending sensing device of Embodiment 9, wherein Figure 20(a) is a schematic structural diagram viewed from the front of the flexible substrate, and Figure 20(b) is a schematic structural diagram viewed from the back of the flexible substrate 20e.
具体实施方式Detailed ways
请参阅图1,其为本发明的拉伸型应力传感器的基本结构示意图。Please refer to Figure 1, which is a schematic diagram of the basic structure of the tensile stress sensor of the present invention.
本发明的拉伸型应力传感器10,包括第一导电纤维11和第二导电纤维12,所述第二导电纤维12绕于所述第一导电纤维11上,形成至少一个所述第一导电纤维11与第二导电纤维12之间的接触部位13,图1示出了第二导电纤维12绕于第一导电纤维11上形成一个接触部位13,但是所述接触部位13的数量不限于一个,可以为两个或以上。而且,所述接触部位13的面积随着所述第二导电纤维12受外力拉伸的状态变化而变化,图1中的箭头方向表示拉伸方向。The tensile stress sensor 10 of the present invention includes a first conductive fiber 11 and a second conductive fiber 12. The second conductive fiber 12 is wound around the first conductive fiber 11 to form at least one first conductive fiber. The contact portion 13 between 11 and the second conductive fiber 12. Figure 1 shows that the second conductive fiber 12 is wound around the first conductive fiber 11 to form a contact portion 13, but the number of the contact portion 13 is not limited to one. Can be two or more. Moreover, the area of the contact portion 13 changes as the second conductive fiber 12 is stretched by an external force. The direction of the arrow in FIG. 1 represents the stretching direction.
如图2所示,从所述第一导电纤维11在每个接触部位13的径向截面看,所述第二导电纤维12中分别位于每个接触部位13两侧的两中心轴之间的角度α小于90°。As shown in FIG. 2 , from the radial cross-section of the first conductive fiber 11 at each contact location 13 , the second conductive fiber 12 is located between the two central axes on both sides of each contact location 13 . Angle α is less than 90°.
所述拉伸型应力传感器10的工作原理为:当第二导电纤维12受外力作用而被拉伸时(图1中的箭头方向表示拉伸方向),外力越大,第一导电纤维11与第二导电纤维12之间的接触部位13的面积越大,则第一导电纤维11与第二导电纤维12在接触部位13之间的电阻越小;而外力越小,第一导电纤维11与第二导电纤维12之间的接触部位13的面积越小,则第一导电纤维11与第二导电纤维12在接触部位13之间的电阻越大;由此,通过测量该电阻的变化能够反映第二导电纤维12的拉伸应力的大小,从而实现对拉伸应力的感应和检测。The working principle of the tensile stress sensor 10 is: when the second conductive fiber 12 is stretched by an external force (the direction of the arrow in Figure 1 indicates the stretching direction), the greater the external force, the closer the first conductive fiber 11 and the The larger the area of the contact portion 13 between the second conductive fibers 12, the smaller the resistance between the first conductive fiber 11 and the second conductive fiber 12 at the contact portion 13; and the smaller the external force, the smaller the resistance between the first conductive fiber 11 and the second conductive fiber 12. The smaller the area of the contact portion 13 between the second conductive fibers 12, the greater the resistance between the first conductive fiber 11 and the second conductive fiber 12 at the contact portion 13; therefore, it can be reflected by measuring the change in resistance. The magnitude of the tensile stress of the second conductive fiber 12 enables sensing and detection of the tensile stress.
为了及时检测到拉伸应力的出现,在一种实施方式中,所述第二导电纤维12不受外力拉伸时,第一导电纤维11和第二导电纤维12也尽量保持绷紧以防止所述接触部位13消失,且所述接触部位13的面积达到最小。In order to promptly detect the occurrence of tensile stress, in one embodiment, when the second conductive fiber 12 is not stretched by external force, the first conductive fiber 11 and the second conductive fiber 12 are also kept as tight as possible to prevent the The contact part 13 disappears, and the area of the contact part 13 reaches the minimum.
为了使第一导电纤维11和第二导电纤维12始终维持绷紧状态,避免两者之间发生相对位移而导致接触部位13消失,在一种实施方式中,所述第一导电纤维11的两端固定,所述第二导电纤维12的两端也固定。In order to keep the first conductive fiber 11 and the second conductive fiber 12 in a tight state and avoid the relative displacement between the two causing the contact part 13 to disappear, in one embodiment, the two sides of the first conductive fiber 11 are The two ends of the second conductive fiber 12 are also fixed.
为了进一步提高感应的灵敏度,作为一种优选的实施方式,如图3-4所示,所述第一导电纤维11和第二导电纤维12在所述接触部位13分别设有蓬松结构14;所述蓬松结构14包括多根导电纤维丝140,所述多根导电纤维丝140之间存在多个空隙,所述导电纤维丝140的数量优选为不少于十根;其中,所述第一导电纤维11的蓬松结构14中的导电纤维丝140与所述第二导电纤维12的蓬松结构14中的导电纤维丝140互相接触,形成多个导电通道,它们之间接触的总面积即为所述接触部位13的面积;In order to further improve the sensitivity of induction, as a preferred embodiment, as shown in Figures 3-4, the first conductive fiber 11 and the second conductive fiber 12 are respectively provided with fluffy structures 14 at the contact portion 13; so The fluffy structure 14 includes a plurality of conductive fiber filaments 140, and there are a plurality of gaps between the plurality of conductive fiber filaments 140. The number of the conductive fiber filaments 140 is preferably no less than ten; wherein, the first conductive fiber filament 140 is The conductive fiber filaments 140 in the fluffy structure 14 of the fiber 11 and the conductive fiber filaments 140 in the fluffy structure 14 of the second conductive fiber 12 contact each other to form a plurality of conductive channels, and the total contact area between them is the The area of the contact part 13;
由此,尽管第二导电纤维12受外力拉伸的状态仅发生微小的变化(图4中箭头方向表示拉伸方向),所述蓬松结构14中导电纤维丝140之间的空隙数量也能随之改变,使形成的导电通道的数量也发生变化,即所述接触部位13的面积相应变化,从而有利于第一导电纤维11与第二导电纤维12在接触部位13之间的电阻产生可被检测的变化;Therefore, even though the state of the second conductive fiber 12 being stretched by an external force only changes slightly (the direction of the arrow in FIG. 4 indicates the stretching direction), the number of gaps between the conductive fiber filaments 140 in the fluffy structure 14 can also change with the change. This change causes the number of formed conductive channels to also change, that is, the area of the contact portion 13 changes accordingly, which is beneficial to the resistance generated between the first conductive fiber 11 and the second conductive fiber 12 between the contact portion 13. detect changes;
所以,采用分别带有蓬松结构14的第一导电纤维11和第二导电纤维12来构成所述拉伸型应力传感器,可以使得接触部位13的面积随第二导电纤维12拉伸状态改变的变化更加显著,从而有利于提高感应的灵敏度,实现对微小的拉伸应力的有效感应和检测。Therefore, by using the first conductive fiber 11 and the second conductive fiber 12 respectively with fluffy structures 14 to form the tensile stress sensor, the area of the contact part 13 can change with the change of the tensile state of the second conductive fiber 12 It is more significant, which helps to improve the sensitivity of induction and achieve effective sensing and detection of tiny tensile stress.
具体地,如图3所示,所述第一导电纤维11的导电纤维丝140沿着第一导电纤维11的轴向布置,其两端与第一导电纤维11连接;所述第二导电纤维12中的导电纤维丝140沿着第二导电纤维12的轴向布置,其两端与第二导电纤维12连接;但是,所述导电纤维丝140的方向并不受此限制,例如还可以是垂直于其所在的第一导电纤维11或第二导电纤维12的侧表面等不同方向。Specifically, as shown in Figure 3, the conductive fiber filaments 140 of the first conductive fiber 11 are arranged along the axial direction of the first conductive fiber 11, and both ends thereof are connected to the first conductive fiber 11; the second conductive fiber The conductive fiber 140 in 12 is arranged along the axial direction of the second conductive fiber 12, and its two ends are connected to the second conductive fiber 12; however, the direction of the conductive fiber 140 is not limited by this, for example, it can also be Different directions such as perpendicular to the side surface of the first conductive fiber 11 or the second conductive fiber 12 where it is located.
具体地,所述第一导电纤维11为碳、金属或导电高分子材料,所述第二导电纤维12为碳、金属或导电高分子材料,所述蓬松结构14中的导电纤维丝140为碳、金属或导电高分子材料。另外,所述第一导电纤维11和第二导电纤维12的长度和直径均不受限制,视实际需要而定。Specifically, the first conductive fiber 11 is made of carbon, metal or conductive polymer material, the second conductive fiber 12 is made of carbon, metal or conductive polymer material, and the conductive fiber filaments 140 in the fluffy structure 14 are made of carbon. , metal or conductive polymer materials. In addition, the length and diameter of the first conductive fiber 11 and the second conductive fiber 12 are not limited and depend on actual needs.
本发明的拉伸型应力传感器中,所述第二导电纤维绕于第一导电纤维上的方式有多种,所述第一导电纤维和第二导电纤维各自的布置方式也有多种,包含下面的实施例1-4记载的配置,但本发明的拉伸型应力传感器不限于该实施例1-4的配置。In the tensile stress sensor of the present invention, the second conductive fiber can be wound around the first conductive fiber in a variety of ways, and the first conductive fiber and the second conductive fiber can be arranged in a variety of ways, including the following However, the tensile stress sensor of the present invention is not limited to the configuration of Example 1-4.
请参阅图5,其为本发明的弯曲传感装置的基本结构示意图。Please refer to Figure 5, which is a schematic diagram of the basic structure of the bending sensing device of the present invention.
本发明的弯曲传感装置B,包括至少一个所述的拉伸型应力传感器10以及柔性基底20,所述拉伸型应力传感器10设置在所述柔性基底20上,所述第一导电纤维11的两端和第二导电纤维12的两端都固定在所述柔性基底20上;所述第二导电纤维12受所述柔性基底20弯曲的作用而拉伸,图5中的箭头表示弯曲状态。The bending sensing device B of the present invention includes at least one of the tensile stress sensor 10 and a flexible substrate 20. The tensile stress sensor 10 is arranged on the flexible substrate 20. The first conductive fiber 11 Both ends of the second conductive fiber 12 and both ends of the second conductive fiber 12 are fixed on the flexible base 20; the second conductive fiber 12 is stretched by the bending effect of the flexible base 20, and the arrow in Figure 5 indicates the bending state. .
所述弯曲传感装置B的工作原理为:当柔性基底20发生弯曲而将第二导电纤维12拉伸时(图5中的箭头表示弯曲状态),柔性基底20弯曲的程度越大,其对第二导电纤维12的拉伸作用越大,第一导电纤维11与第二导电纤维12之间的接触部位13的面积也越大,则第一导电纤维11与第二导电纤维12在接触部位13之间的电阻越小;而柔性基底20弯曲的程度越小,其对第二导电纤维12的拉伸作用越小,第一导电纤维11与第二导电纤维12之间的接触部位13的面积也越小,则第一导电纤维11与第二导电纤维12在接触部位13之间的电阻越大;由此,通过测量该电阻的变化能够反映柔性基底20的弯曲状态,实现对弯曲状态的感应和检测。The working principle of the bending sensing device B is: when the flexible substrate 20 bends and the second conductive fiber 12 is stretched (the arrow in FIG. 5 indicates the bending state), the greater the degree of bending of the flexible substrate 20, the greater the bending degree of the flexible substrate 20. The greater the tensile effect of the second conductive fiber 12, the larger the area of the contact part 13 between the first conductive fiber 11 and the second conductive fiber 12. Then the first conductive fiber 11 and the second conductive fiber 12 are at the contact part. The smaller the resistance between the first conductive fiber 11 and the second conductive fiber 12; and the smaller the bending degree of the flexible substrate 20, the smaller the stretching effect on the second conductive fiber 12. The smaller the area, the greater the resistance between the first conductive fiber 11 and the second conductive fiber 12 at the contact portion 13; therefore, by measuring the change in resistance, the bending state of the flexible substrate 20 can be reflected, and the bending state can be measured. sensing and detection.
为了实现对柔性基底20的各部位的弯曲状态的检测,在一种实施方式中,所述弯曲传感装置B包括至少两个串联或并联的所述拉伸型应力传感器10,上述串联是指利用连接电路将各个拉伸型应力传感器10中第一导电纤维11与第二导电纤维12之间的电阻串联,上述并联是指利用连接电路将各个拉伸型应力传感器10中第一导电纤维11与第二导电纤维12之间的电阻并联;作为一种优选的实施方式,所述拉伸型应力传感器10之间相互串联,有利于获得更大的电阻变化。In order to detect the bending state of each part of the flexible substrate 20, in one embodiment, the bending sensing device B includes at least two tensile stress sensors 10 connected in series or in parallel. The above series connection refers to The resistance between the first conductive fiber 11 and the second conductive fiber 12 in each tensile stress sensor 10 is connected in series using a connecting circuit. The above-mentioned parallel connection refers to using a connecting circuit to connect the first conductive fiber 11 in each tensile stress sensor 10 They are connected in parallel with the resistance between the second conductive fibers 12; as a preferred embodiment, the tensile stress sensors 10 are connected in series with each other, which is beneficial to obtaining a larger resistance change.
所述柔性基底20是绝缘的,其厚度和材料视实际需要而定。为了有利于装置的集成化和小型化,在一种实施方式中,所述柔性基底20采用柔性电路板。The flexible substrate 20 is insulating, and its thickness and material depend on actual needs. In order to facilitate the integration and miniaturization of the device, in one embodiment, the flexible substrate 20 uses a flexible circuit board.
为了达到更好的封装和保护效果,在一种实施方式中,所述弯曲传感装置B还包括绝缘的柔性保护膜,所述柔性保护膜覆盖在所述柔性基底20和所述拉伸型应力传感器10上,所述柔性保护膜的厚度和材料视实际需要而定。In order to achieve better packaging and protection effects, in one embodiment, the bending sensing device B further includes an insulating flexible protective film covering the flexible base 20 and the tensile type On the stress sensor 10, the thickness and material of the flexible protective film depend on actual needs.
具体地,两个或以上的所述拉伸型应力传感器10,可以共同设置在所述柔性基底20的同一个表面上,以实现对柔性基底20往其另一个表面方向弯曲的状态测量,如图5所示;也可以分别设置在所述柔性基底20的两表面上,以实现对柔性基底20往其任一个表面方向弯曲的状态测量。Specifically, two or more tensile stress sensors 10 can be jointly disposed on the same surface of the flexible substrate 20 to measure the state of the flexible substrate 20 bending toward its other surface, such as As shown in Figure 5; they can also be respectively provided on both surfaces of the flexible substrate 20 to measure the state of the flexible substrate 20 when it is bent in any direction of its surface.
本发明的弯曲传感装置中,所述拉伸型应力传感器在柔性基底上的布置方式有多种,两个或以上的拉伸型应力传感器之间的连接方式也有多种,包含下面的实施例5-9记载的配置,但本发明的弯曲传感装置不限于该实施例5-9的配置。In the bending sensing device of the present invention, the tensile stress sensors are arranged in a variety of ways on the flexible substrate, and there are also multiple ways of connecting two or more tensile stress sensors, including the following implementations Although the configuration is described in Example 5-9, the bend sensing device of the present invention is not limited to the configuration of Example 5-9.
实施例1:拉伸型应力传感器Example 1: Tensile stress sensor
如图6所示,本实施例的拉伸型应力传感器10a包括第一导电纤维11a和第二导电纤维12a,所述第一导电纤维11a平直设置,其两端分别固定;所述第二导电纤维12a绕于所述第一导电纤维11a上且两端对折,形成一个所述第一导电纤维11a与第二导电纤维12a之间的接触部位13,所述第二导电纤维12a的两端固定在一起;所述第一导电纤维11a与所述第二导电纤维12a相互垂直形成T型结构;所述接触部位13的面积随着所述第二导电纤维12a受外力拉伸的状态变化而变化。As shown in Figure 6, the tensile stress sensor 10a of this embodiment includes a first conductive fiber 11a and a second conductive fiber 12a. The first conductive fiber 11a is arranged straight and its two ends are respectively fixed; The conductive fiber 12a is wound around the first conductive fiber 11a and folded at both ends to form a contact portion 13 between the first conductive fiber 11a and the second conductive fiber 12a. The two ends of the second conductive fiber 12a fixed together; the first conductive fiber 11a and the second conductive fiber 12a are perpendicular to each other to form a T-shaped structure; the area of the contact portion 13 changes with the state of the second conductive fiber 12a being stretched by an external force. Variety.
实施例2:拉伸型应力传感器Example 2: Tensile stress sensor
如图7所示,本实施例的拉伸型应力传感器10b包括第一导电纤维11b和第二导电纤维12b,所述第一导电纤维11b平直设置,其两端分别固定;所述第二导电纤维12b绕于所述第一导电纤维11b上,形成一个所述第一导电纤维11b与第二导电纤维12b之间的接触部位13,所述第二导电纤维12b的两端分别固定;所述接触部位13的面积随着所述第二导电纤维12b受外力拉伸的状态变化而变化。As shown in Figure 7, the tensile stress sensor 10b of this embodiment includes a first conductive fiber 11b and a second conductive fiber 12b. The first conductive fiber 11b is arranged straight and its two ends are respectively fixed; The conductive fiber 12b is wound around the first conductive fiber 11b to form a contact portion 13 between the first conductive fiber 11b and the second conductive fiber 12b, and the two ends of the second conductive fiber 12b are respectively fixed; The area of the contact portion 13 changes as the second conductive fiber 12b is stretched by an external force.
实施例3:拉伸型应力传感器Example 3: Tensile stress sensor
如图8所示,本实施例的拉伸型应力传感器10c包括第一导电纤维11c和第二导电纤维12c,所述第一导电纤维11c的两端对折并固定在一起;所述第二导电纤维12c绕于所述第一导电纤维11c上且两端对折,形成一个所述第一导电纤维11c与第二导电纤维12c之间的接触部位13,所述第二导电纤维12c的两端固定在一起。As shown in Figure 8, the tensile stress sensor 10c of this embodiment includes a first conductive fiber 11c and a second conductive fiber 12c. The two ends of the first conductive fiber 11c are folded in half and fixed together; the second conductive fiber 11c is folded in half and fixed together; The fiber 12c is wound around the first conductive fiber 11c and folded at both ends to form a contact portion 13 between the first conductive fiber 11c and the second conductive fiber 12c. The two ends of the second conductive fiber 12c are fixed. together.
所述第一导电纤维11c受外力的拉伸方向与所述第二导电纤维12c受外力的拉伸方向相反,当第一导电纤维11c被拉伸时,第二导电纤维12c也被拉伸,而当第二导电纤维被拉伸12c时,第一导电纤维11c也被拉伸,由此,所述接触部位13的面积随着所述第一导电纤维11c和第二导电纤维12c受外力拉伸的状态变化而变化。The stretching direction of the first conductive fiber 11c when subjected to external force is opposite to the stretching direction of the second conductive fiber 12c when subjected to external force. When the first conductive fiber 11c is stretched, the second conductive fiber 12c is also stretched. When the second conductive fiber is stretched 12c, the first conductive fiber 11c is also stretched. Therefore, the area of the contact part 13 is pulled by the external force as the first conductive fiber 11c and the second conductive fiber 12c. Changes due to changes in stretching state.
实施例4:拉伸型应力传感器Example 4: Tensile stress sensor
如图9所示,本实施例的拉伸型应力传感器10d包括第一导电纤维11d和第二导电纤维12d,所述第一导电纤维11d平直设置,其两端分别固定;所述第二导电纤维12d螺旋地盘绕于所述第一导电纤维11d上,形成多于一个的所述第一导电纤维11d与第二导电纤维12d之间的接触部位13;所述第二导电纤维12d的两端分别固定;所述接触部位13的总面积随着所述第二导电纤维12d受外力拉伸的状态变化而变化。As shown in Figure 9, the tensile stress sensor 10d of this embodiment includes a first conductive fiber 11d and a second conductive fiber 12d. The first conductive fiber 11d is arranged straight and its two ends are respectively fixed; The conductive fiber 12d is spirally wound around the first conductive fiber 11d, forming more than one contact portion 13 between the first conductive fiber 11d and the second conductive fiber 12d; both sides of the second conductive fiber 12d The ends are respectively fixed; the total area of the contact portion 13 changes as the state of the second conductive fiber 12d is stretched by external force.
实施例5:弯曲传感装置Example 5: Bending Sensing Device
如图10所示,本实施例的弯曲传感装置B1包括一个实施例1的拉伸型应力传感器10a和柔性基底20a。As shown in Figure 10, the bending sensing device B1 of this embodiment includes a tensile stress sensor 10a of Embodiment 1 and a flexible substrate 20a.
所述柔性基底20a为柔性电路板,其两个表面分别为正面和背面,图10示出了柔性基底20a的正面;所述柔性基底20a上设置有三个通孔201、202和203,且其正面设置有导线31和32,所述导线31和32可以采用铜线。The flexible substrate 20a is a flexible circuit board, and its two surfaces are the front and the back respectively. Figure 10 shows the front of the flexible substrate 20a; three through holes 201, 202 and 203 are provided on the flexible substrate 20a, and their The front side is provided with conductors 31 and 32, and the conductors 31 and 32 can be copper wires.
所述拉伸型应力传感器10a设于所述柔性基底20a的正面上,其中,所述第一导电纤维11a的两端分别通过银胶固定在柔性基底20a的正面上,且所述第一导电纤维11a的两端的端部分别从所述通孔201和202穿出至所述柔性基底20a的背面;所述第二导电纤维12a的两端通过银胶一起固定在柔性基底20a的正面上,且所述第二导电纤维12a的两端的端部一起从所述通孔203穿出至所述柔性基底20a的背面。The tensile stress sensor 10a is provided on the front surface of the flexible substrate 20a, wherein both ends of the first conductive fiber 11a are respectively fixed on the front surface of the flexible substrate 20a through silver glue, and the first conductive fiber 11a is fixed on the front surface of the flexible substrate 20a. The two ends of the fiber 11a pass through the through holes 201 and 202 to the back of the flexible substrate 20a respectively; the two ends of the second conductive fiber 12a are fixed together on the front of the flexible substrate 20a through silver glue. And the two ends of the second conductive fiber 12a pass out from the through hole 203 to the back of the flexible substrate 20a.
所述导线31的一端分别与所述第一导电纤维11a的两端电连接,其另一端为引出至所述柔性基底20a外的自由端;所述导线32的一端与所述第二导电纤维12a的两端电连接,其另一端为引出至所述柔性基底20a外的自由端。具体地,所述导线31可以与所述第一导电纤维11a的两端处的银胶固定连接,而不与第一导电纤维11a直接接触;所述导线32可以与所述第二导电纤维12a的两端处的银胶固定连接,而不与第二导电纤维12a直接接触。所述导线31的自由端与导线32的自由端之间的电阻即为该弯曲传感装置B1的电阻。One end of the wire 31 is electrically connected to both ends of the first conductive fiber 11a, and the other end is a free end led out of the flexible substrate 20a; one end of the wire 32 is connected to the second conductive fiber 11a. The two ends of 12a are electrically connected, and the other end is a free end that is led out of the flexible base 20a. Specifically, the wire 31 can be fixedly connected to the silver glue at both ends of the first conductive fiber 11a without direct contact with the first conductive fiber 11a; the wire 32 can be connected to the second conductive fiber 12a The silver glue at both ends is fixedly connected without direct contact with the second conductive fiber 12a. The resistance between the free end of the conductor 31 and the free end of the conductor 32 is the resistance of the bending sensing device B1.
在柔性基底20a上设置通孔201、202和203供第一导电纤维11a和第二导电纤维12a的端部穿过,便于在柔性基底20a的正面安装该拉伸型应力传感器10a时,从柔性基底20a背面拉住第一导电纤维11a和第二导电纤维12a的端部,以尽量绷紧第一导电纤维11a和第二导电纤维12a。Through holes 201, 202 and 203 are provided on the flexible substrate 20a for the ends of the first conductive fiber 11a and the second conductive fiber 12a to pass through, so that when the tensile stress sensor 10a is installed on the front side of the flexible substrate 20a, it can be easily removed from the flexible substrate 20a. The back side of the base 20a pulls the ends of the first conductive fiber 11a and the second conductive fiber 12a to tighten the first conductive fiber 11a and the second conductive fiber 12a as much as possible.
选用银胶的目的在于,一方面,银胶具备粘接作用,能够固定第一导电纤维11a和第二导电纤维12a的两端,使得第一导电纤维11a和第二导电纤维12a保持绷紧状态,避免两者发生相对位移而导致接触部位13消失;另一方面,银胶具备导电作用,导线31,32通过与银胶连接,可实现导线31与第一导电纤维11a之间、导线32与第二导电纤维12a之间的非接触式电连接,避免导线31,32活动时对第一导电纤维11a或第二导电纤维12a造成拉伸而导致测量误差。The purpose of using silver glue is that, on the one hand, the silver glue has an adhesive effect and can fix the two ends of the first conductive fiber 11a and the second conductive fiber 12a so that the first conductive fiber 11a and the second conductive fiber 12a remain in a tight state. , to avoid relative displacement between the two and causing the contact part 13 to disappear; on the other hand, the silver glue has a conductive effect, and the conductors 31 and 32 are connected to the silver glue to realize the connection between the conductor 31 and the first conductive fiber 11a, and between the conductor 32 and the first conductive fiber 11a. The non-contact electrical connection between the second conductive fibers 12a prevents the movement of the wires 31 and 32 from stretching the first conductive fiber 11a or the second conductive fiber 12a and causing measurement errors.
如图11所示,对本实施例的弯曲传感装置B1的电阻与弯曲角度β之间的关系进行测量,具体地,所述柔性基底20a中由其中线L1划分出的一侧往背面方向弯曲时所形成的角度,作为该弯曲传感装置B1的弯曲角度β,该弯曲角度β可以在0-180°范围内,该中线L1垂直于所述第二导电纤维12a;该弯曲传感装置B1的电阻变化通过测量导线31的自由端与导线32自由端之间的电阻值获得;As shown in Figure 11, the relationship between the resistance of the bending sensing device B1 of this embodiment and the bending angle β is measured. Specifically, the side of the flexible substrate 20a divided by the center line L1 is bent toward the back direction. The angle formed when The resistance change of is obtained by measuring the resistance value between the free end of wire 31 and the free end of wire 32;
测量结果如图12所示,由该图可见,电阻与弯曲角度β(0-90°范围内)基本呈线性关系,说明弯曲传感装置B1具备良好的传感性能,能很好地利用电信号来表示弯曲角度。The measurement results are shown in Figure 12. From this figure, it can be seen that the resistance and the bending angle β (in the range of 0-90°) are basically linear, indicating that the bending sensing device B1 has good sensing performance and can make good use of electricity. signal to represent the bending angle.
为验证所述弯曲传感装置B1的弯曲恢复性能,将其安装到机械手的食指关节上,并以柔性基底20a的背面与该食指关节接触,同样如图11所示,令该食指关节以不同的弯曲角度β进行多次弯曲,且每次弯曲停留一段时间后恢复到原始伸直状态,同时实时检测弯曲传感装置B1的电阻,以此进行弯曲循环实验;In order to verify the bending recovery performance of the bending sensing device B1, it is installed on the index finger joint of the robot hand, and the back side of the flexible base 20a is in contact with the index finger joint, as shown in Figure 11, so that the index finger joint is Bend multiple times at a bending angle β, and return to the original straightened state after each bending for a period of time. At the same time, the resistance of the bending sensing device B1 is detected in real time to conduct a bending cycle experiment;
测试结果如图13,该图示出了该弯曲传感装置B1以弯曲角度β为0°→10°→0°→15°→0°→5°→90°→45°→0°的变化过程中的电阻曲线,可见,在多次弯曲后该弯曲传感装置B1依然能恢复到原始电阻,说明其用于检测运动中的关节弯曲角度的可行性,同时具有良好的稳定性和灵敏度。The test results are shown in Figure 13, which shows the change of the bending sensing device B1 when the bending angle β is 0°→10°→0°→15°→0°→5°→90°→45°→0° From the resistance curve during the process, it can be seen that the bending sensing device B1 can still return to its original resistance after multiple bends, which illustrates its feasibility for detecting joint bending angles during movement, and it also has good stability and sensitivity.
实施例6:弯曲传感装置Example 6: Bending Sensing Device
如图14-16所示,本实施例的弯曲传感装置B2包括三个实施例1的拉伸型应力传感器10a、10a'和10a”、柔性基底20b以及柔性保护膜50。As shown in Figures 14-16, the bending sensing device B2 of this embodiment includes three tensile stress sensors 10a, 10a' and 10a" of Embodiment 1, a flexible substrate 20b and a flexible protective film 50.
所述柔性基底20b为柔性电路板,其两个表面分别为正面和背面,图14和图15示出了柔性基底20b的正面。The flexible substrate 20b is a flexible circuit board, and its two surfaces are the front and the back respectively. Figures 14 and 15 show the front of the flexible substrate 20b.
所述三个拉伸型应力传感器10a、10a'和10a”均设于所述柔性基底20b的正面上,具体地,每个拉伸型应力传感器在柔性基底20b上的安装方式与实施例5中的拉伸型应力传感器10a在柔性基底20a的安装方式相同,即其第一导电纤维和第二导电纤维的两端通过银胶固定在柔性基底20b的正面上,且所述第一导电纤维和第二导电纤维的两端的端部分别从柔性基底20b上的通孔穿出至其背面。The three tensile stress sensors 10a, 10a' and 10a" are all disposed on the front side of the flexible base 20b. Specifically, the installation method of each tensile stress sensor on the flexible base 20b is the same as in Embodiment 5 The installation method of the tensile stress sensor 10a in the flexible substrate 20a is the same, that is, the two ends of its first conductive fiber and the second conductive fiber are fixed on the front surface of the flexible substrate 20b through silver glue, and the first conductive fiber and the two ends of the second conductive fiber respectively pass through the through holes on the flexible substrate 20b to the back thereof.
所述三个拉伸型应力传感器10a、10a'和10a”之间相互串联。The three tensile stress sensors 10a, 10a' and 10a" are connected in series with each other.
具体地,如图14所示,所述三个拉伸型应力传感器10a、10a'和10a”成一列布置并且上下对齐,且所述三个拉伸型应力传感器10a、10a'和10a”所形成的T型结构的方向一致;其中,所述拉伸型应力传感器10a的第二导电纤维12a的两端通过导线33与所述拉伸型应力传感器10a'的第一导电纤维11a'的一端电连接,所述拉伸型应力传感器10a'的第二导电纤维12a'的两端通过导线34与所述拉伸型应力传感器10a”的第一导电纤维11a”的一端电连接,所述拉伸型应力传感器10a”的第二导电纤维12a”的两端与导线的一端35连接,所述拉伸型应力传感器10a的第一导电纤维11a的一端与导线36的一端连接,所述导线35的另一端与导线36的另一端之间的电阻即为该弯曲传感装置B2的电阻,所述导线35的另一端与导线36的另一端之间可以连接一个电阻测量仪,以测量该电阻;所述导线33、34、35和36均采用铜线;Specifically, as shown in Figure 14, the three tensile stress sensors 10a, 10a' and 10a" are arranged in a row and aligned up and down, and the three tensile stress sensors 10a, 10a' and 10a" are The direction of the formed T-shaped structure is consistent; wherein, both ends of the second conductive fiber 12a of the tensile stress sensor 10a are connected to one end of the first conductive fiber 11a' of the tensile stress sensor 10a' through wires 33 Electrically connected, both ends of the second conductive fiber 12a' of the tensile stress sensor 10a' are electrically connected to one end of the first conductive fiber 11a" of the tensile stress sensor 10a" through a wire 34. The two ends of the second conductive fiber 12a" of the tensile stress sensor 10a" are connected to one end 35 of the wire, and one end of the first conductive fiber 11a of the tensile stress sensor 10a is connected to one end of the wire 36. The wire 35 The resistance between the other end of the wire 36 and the other end of the wire 36 is the resistance of the bending sensing device B2. A resistance measuring instrument can be connected between the other end of the wire 35 and the other end of the wire 36 to measure the resistance. ;The conductors 33, 34, 35 and 36 are all made of copper wires;
或者,如图15所示,所述三个拉伸型应力传感器10a、10a'和10a”成一行布置并且左右对齐,相邻两个拉伸型应力传感器所形成的T型结构的方向相反;其中,所述拉伸型应力传感器10a的第一导电纤维11a的一端通过印刷电路41与所述拉伸型应力传感器10a'的第一导电纤维11a'的一端电连接,所述拉伸型应力传感器10a'的第二导电纤维12a'的两端通过印刷电路42与所述拉伸型应力传感器10a”的第一导电纤维11a”的一端电连接,所述拉伸型应力传感器10a”的第二导电纤维12a”的两端与印刷电路43的一端连接,所述拉伸型应力传感器10a的第二导电纤维12a的两端与印刷电路44的一端连接,所述印刷电路43的另一端与印刷电路44的另一端之间的电阻即为该弯曲传感装置B2的电阻;所述印刷电路41,42,43和44均为银层。Or, as shown in Figure 15, the three tensile stress sensors 10a, 10a' and 10a" are arranged in a line and aligned left and right, and the T-shaped structure formed by two adjacent tensile stress sensors has opposite directions; Wherein, one end of the first conductive fiber 11a of the tensile stress sensor 10a is electrically connected to one end of the first conductive fiber 11a' of the tensile stress sensor 10a' through a printed circuit 41. Both ends of the second conductive fiber 12a' of the sensor 10a' are electrically connected to one end of the first conductive fiber 11a" of the tensile stress sensor 10a" through the printed circuit 42, and the third conductive fiber 11a" of the tensile stress sensor 10a" Two ends of the second conductive fiber 12a" are connected to one end of the printed circuit 43, two ends of the second conductive fiber 12a of the tensile stress sensor 10a are connected to one end of the printed circuit 44, and the other end of the printed circuit 43 is connected to The resistance between the other ends of the printed circuit 44 is the resistance of the bend sensing device B2; the printed circuits 41, 42, 43 and 44 are all silver layers.
如图16所示,所述弯曲传感装置B2可视为具有三层结构,从上至下依次为柔性保护膜50、传感层60和柔性基底20b;其中,所述三个拉伸型应力传感器10a、10a'和10a”可视为构成所述传感层60,所述柔性保护膜50覆盖在所述柔性基底20b的正面和所述传感层60上,以起到封装保护的作用。As shown in Figure 16, the bending sensing device B2 can be regarded as having a three-layer structure, which is a flexible protective film 50, a sensing layer 60 and a flexible substrate 20b from top to bottom; wherein, the three stretchable The stress sensors 10a, 10a' and 10a" can be regarded as constituting the sensing layer 60, and the flexible protective film 50 covers the front side of the flexible substrate 20b and the sensing layer 60 to provide packaging protection. effect.
实施例7:弯曲传感装置Example 7: Bending Sensing Device
如图17所示,本实施例的弯曲传感装置B3包括两个拉伸型应力传感器10e,10f和柔性基底20c。As shown in Figure 17, the bending sensing device B3 of this embodiment includes two tensile stress sensors 10e, 10f and a flexible substrate 20c.
每个拉伸型应力传感器基本与实施例1的拉伸型应力传感器10a的结构基本相同,不同之处在于:所述两个拉伸型应力传感器10e和10f的第二导电纤维共用一根导电纤维12ef,所述导电纤维12ef分别垂直于所述两个拉伸型应力传感器10e和10f的第一导电纤维11e和11f,并且分别与所述两个拉伸型应力传感器10e和10f的第一导电纤维11e和11f形成T型结构,并且所述导电纤维12ef的两端分别固定。Each tensile stress sensor has basically the same structure as the tensile stress sensor 10a in Embodiment 1, except that the second conductive fibers of the two tensile stress sensors 10e and 10f share a conductive fiber. Fiber 12ef, the conductive fiber 12ef is perpendicular to the first conductive fibers 11e and 11f of the two tensile stress sensors 10e and 10f respectively, and is respectively connected to the first conductive fibers 11e and 11f of the two tensile stress sensors 10e and 10f. The conductive fibers 11e and 11f form a T-shaped structure, and both ends of the conductive fiber 12ef are fixed respectively.
所述柔性基底20c为柔性电路板,其两个表面分别为正面和背面,图17示出了柔性基底20c的正面;所述柔性基底20c上设置有六个通孔204、205、206、207、208和209,且其正面设置有导线37和38,所述导线37和38可以采用铜线。The flexible substrate 20c is a flexible circuit board, and its two surfaces are the front and the back respectively. Figure 17 shows the front of the flexible substrate 20c; the flexible substrate 20c is provided with six through holes 204, 205, 206, 207 , 208 and 209, and the front side is provided with conductors 37 and 38, and the conductors 37 and 38 can be copper wires.
所述两个拉伸型应力传感器10e和10f均设于所述柔性基底20c的正面上,并且上下对齐设置,且所述两个拉伸型应力传感器10e和10f所形成的T型结构的方向相反。The two tensile stress sensors 10e and 10f are both disposed on the front side of the flexible substrate 20c and are aligned up and down, and the direction of the T-shaped structure formed by the two tensile stress sensors 10e and 10f is on the contrary.
具体地,所述拉伸型应力传感器10e的第一导电纤维11e的两端分别通过银胶固定在柔性基底20c的正面上,且所述第一导电纤维11e的两端的端部分别从所述通孔204,205穿出至所述柔性基底20c的背面;所述拉伸型应力传感器10f的第一导电纤维11f的两端分别通过银胶固定在柔性基底20c的正面上,且所述第一导电纤维11f的两端的端部分别从所述通孔206,207穿出至所述柔性基底20c的背面;所述导电纤维12ef的两端的端部分别从所述通孔208,209穿出至所述柔性基底20c的背面。Specifically, both ends of the first conductive fiber 11e of the tensile stress sensor 10e are respectively fixed on the front surface of the flexible substrate 20c through silver glue, and the ends of the two ends of the first conductive fiber 11e are respectively removed from the Through holes 204 and 205 penetrate to the back of the flexible substrate 20c; both ends of the first conductive fiber 11f of the tensile stress sensor 10f are respectively fixed on the front of the flexible substrate 20c through silver glue, and the third The two ends of a conductive fiber 11f respectively pass through the through holes 206 and 207 to the back of the flexible substrate 20c; the two ends of the conductive fiber 12ef pass through the through holes 208 and 209 respectively to the back surface of the flexible substrate 20c. The back side of the flexible substrate 20c.
所述导线37的一端与所述拉伸型应力传感器10e的第一导电纤维11e的两端电连接,其另一端为引出至所述柔性基底20c外的自由端;所述导线38的一端与所述拉伸型应力传感器10f的第一导电纤维11f的两端电连接,其另一端为引出至所述柔性基底20c外的自由端。具体地,所述导线37可以与所述第一导电纤维11e的两端处的银胶固定连接,而不与第一导电纤维11e直接接触;所述导线38可以与所述第一导电纤维11f的两端处的银胶固定连接,而不与第一导电纤维11f直接接触。由此,所述两个拉伸型应力传感器10e和10f通过共用的所述导电纤维12ef实现串联,所述导线37的自由端与导线38的自由端之间的电阻即为该弯曲传感装置B3的电阻。One end of the wire 37 is electrically connected to both ends of the first conductive fiber 11e of the tensile stress sensor 10e, and the other end is a free end led out of the flexible substrate 20c; one end of the wire 38 is connected to The two ends of the first conductive fiber 11f of the tensile stress sensor 10f are electrically connected, and the other end is a free end that is led out of the flexible base 20c. Specifically, the wire 37 can be fixedly connected to the silver glue at both ends of the first conductive fiber 11e without directly contacting the first conductive fiber 11e; the wire 38 can be connected to the first conductive fiber 11f. The silver glue at both ends is fixedly connected without direct contact with the first conductive fiber 11f. Therefore, the two tensile stress sensors 10e and 10f are connected in series through the common conductive fiber 12ef, and the resistance between the free end of the wire 37 and the free end of the wire 38 is the bending sensing device. Resistor of B3.
本实施例所述弯曲传感装置B3中,当所述柔性基底20c中由其中线L2划分出的一侧往背面方向弯曲时,所述导电纤维12ef受到拉伸,同时所述两个拉伸型应力传感器10e和10f的电阻均发生变化,从而产生对弯曲状态变化的响应,所述中线L2垂直于所述导电纤维12ef的中部。请参见图18,其中的图18(a)、图18(b)和图18(c)分别示出所述弯曲传感装置B3在弯曲角度为0°(没有弯曲)、60°和90°时的示意图。In the bending sensing device B3 of this embodiment, when the side of the flexible substrate 20c divided by its center line L2 is bent toward the back direction, the conductive fiber 12ef is stretched, and the two stretching The resistances of the stress sensors 10e and 10f both change, thereby producing a response to changes in the bending state, and the center line L2 is perpendicular to the middle of the conductive fiber 12ef. Please refer to Figure 18, where Figure 18(a), Figure 18(b) and Figure 18(c) respectively show the bending sensing device B3 when the bending angle is 0° (no bending), 60° and 90°. time diagram.
实施例8:弯曲传感装置Example 8: Bending Sensing Device
如图19所示,本实施例的弯曲传感装置B4包括两个实施例1的拉伸型应力传感器10a,10a'以及柔性基底20d。As shown in Figure 19, the bending sensing device B4 of this embodiment includes two tensile stress sensors 10a, 10a' of Embodiment 1 and a flexible substrate 20d.
所述柔性基底20d为柔性电路板,其两个表面分别为正面和背面,图19示出了柔性基底23d的正面。The flexible substrate 20d is a flexible circuit board, and its two surfaces are the front and the back respectively. Figure 19 shows the front of the flexible substrate 23d.
所述两个拉伸型应力传感器10a,10a'均设于所述柔性基底20d的正面上,具体地,每个拉伸型应力传感器在柔性基底20d上的安装方式与实施例5中的拉伸型应力传感器10a在柔性基底20a的安装方式相同,即其第一导电纤维和第二导电纤维的两端通过银胶固定在柔性基底20d的正面上,且所述第一导电纤维和第二导电纤维的两端的端部分别从柔性基底20d上的通孔穿出至其背面。The two tensile stress sensors 10a and 10a' are both disposed on the front side of the flexible substrate 20d. Specifically, the installation method of each tensile stress sensor on the flexible substrate 20d is the same as that in Embodiment 5. The installation method of the extension type stress sensor 10a on the flexible substrate 20a is the same, that is, the two ends of its first conductive fiber and the second conductive fiber are fixed on the front surface of the flexible substrate 20d through silver glue, and the first conductive fiber and the second conductive fiber are fixed on the front surface of the flexible substrate 20d through silver glue. The ends of both ends of the conductive fiber pass through the through holes on the flexible substrate 20d to the back side thereof.
所述两个拉伸型应力传感器10a,10a'并联。具体地,所述两个拉伸型应力传感器10a,10a'左右对齐设置,且所述两个拉伸型应力传感器10a,10a'所形成的T型结构的方向一致;其中,所述拉伸型应力传感器10a的第一导电纤维11a的一端和所述拉伸型应力传感器10a'的第一导电纤维11a'的一端通过印刷电路45连接在一起,所述拉伸型应力传感器10a的第二导电纤维12a的两端和所述拉伸型应力传感器10a'的第二导电纤维12a'的两端通过印刷电路46连接在一起,所述印刷电路45与印刷电路46之间的电阻即为该弯曲传感装置B4的电阻;所述印刷电路45和46均为银层。The two tensile stress sensors 10a, 10a' are connected in parallel. Specifically, the two tensile stress sensors 10a and 10a' are aligned left and right, and the directions of the T-shaped structures formed by the two tensile stress sensors 10a and 10a' are consistent; wherein, the tensile stress sensors 10a and 10a' are aligned in the same direction. One end of the first conductive fiber 11a of the tensile stress sensor 10a and one end of the first conductive fiber 11a' of the tensile stress sensor 10a' are connected together through a printed circuit 45, and the second end of the tensile stress sensor 10a Both ends of the conductive fiber 12a and the two ends of the second conductive fiber 12a' of the tensile stress sensor 10a' are connected together through a printed circuit 46, and the resistance between the printed circuit 45 and the printed circuit 46 is The resistance of the bend sensing device B4; the printed circuits 45 and 46 are both silver layers.
实施例9:弯曲传感装置Example 9: Bending Sensing Device
如图20所示,本实施例的弯曲传感装置B5包括两个实施例1的拉伸型应力传感器10a,10g以及柔性基底20e。As shown in FIG. 20 , the bending sensing device B5 of this embodiment includes two tensile stress sensors 10a and 10g of Embodiment 1 and a flexible substrate 20e.
所述柔性基底20e为柔性电路板,其两个表面分别为正面和背面,图20(a)示出了柔性基底20e的正面,图20(b)示出了柔性基底20e的背面;所述柔性基底20e上设置有六个通孔201'、202’、203’、204'、205’和206',且其正面设置有导线31’和32’,其背面设置有导线33’和34’,这些导线可以采用铜线。The flexible substrate 20e is a flexible circuit board, and its two surfaces are the front and the back respectively. Figure 20(a) shows the front of the flexible substrate 20e, and Figure 20(b) shows the back of the flexible substrate 20e; The flexible substrate 20e is provided with six through holes 201', 202', 203', 204', 205' and 206', and the front side is provided with wires 31' and 32', and the back side is provided with wires 33' and 34' , these wires can be copper wires.
所述两个拉伸型应力传感器10a和10g分别设于所述柔性基底20e的正面和背面上。The two tensile stress sensors 10a and 10g are respectively provided on the front and back of the flexible substrate 20e.
具体地,如图20(a)所示,所述拉伸型应力传感器10a在柔性基底20e上的安装方式与实施例5中的拉伸型应力传感器10a在柔性基底20a的安装方式相同,即,其第一导电纤维11a和第二导电纤维12a的两端通过银胶固定在柔性基底20e的正面上,且所述第一导电纤维11a两端的端部分别从柔性基底20e上的通孔201’和202’穿出至其背面,所述第二导电纤维12a的两端的端部从柔性基底20e上的通孔203'穿出至其背面;同时,所述导线31'的一端分别与所述第一导电纤维11a的两端电连接,其另一端为引出至所述柔性基底20e外的自由端;所述导线32'的一端与所述第二导电纤维12a的两端电连接,其另一端为引出至所述柔性基底20e外的自由端。Specifically, as shown in Figure 20(a), the installation method of the tensile stress sensor 10a on the flexible substrate 20e is the same as the installation method of the tensile stress sensor 10a on the flexible substrate 20a in Embodiment 5, that is, , the two ends of the first conductive fiber 11a and the second conductive fiber 12a are fixed on the front surface of the flexible substrate 20e through silver glue, and the ends of the first conductive fiber 11a are respectively separated from the through holes 201 on the flexible substrate 20e ' and 202' penetrate to the back thereof, and the ends of the two ends of the second conductive fiber 12a penetrate from the through holes 203' on the flexible substrate 20e to the back thereof; at the same time, one end of the conductor 31' is connected to the respective The two ends of the first conductive fiber 11a are electrically connected, and the other end is a free end that is led out of the flexible substrate 20e; one end of the wire 32' is electrically connected to both ends of the second conductive fiber 12a, and The other end is a free end led out of the flexible base 20e.
具体地,如图20(b)所示,所述拉伸型应力传感器10g中,第一导电纤维11g和第二导电纤维12g的两端通过银胶固定在柔性基底20e的背面上,且所述第一导电纤维11g两端的端部分别从柔性基底20e上的通孔204’和205’穿出至其正面,所述第二导电纤维12g的两端的端部从柔性基底20e上的通孔206'穿出至其正面;同时,所述导线33'的一端分别与所述第一导电纤维11g的两端电连接,其另一端为引出至所述柔性基底20e外的自由端;所述导线34'的一端与所述第二导电纤维12g的两端电连接,其另一端为引出至所述柔性基底20e外的自由端。Specifically, as shown in Figure 20(b), in the tensile stress sensor 10g, both ends of the first conductive fiber 11g and the second conductive fiber 12g are fixed on the back of the flexible substrate 20e through silver glue, and the The two ends of the first conductive fiber 11g respectively pass through the through holes 204' and 205' on the flexible base 20e to the front thereof, and the two ends of the second conductive fiber 12g pass through the through holes on the flexible base 20e. 206' penetrates to the front thereof; at the same time, one end of the wire 33' is electrically connected to both ends of the first conductive fiber 11g, and the other end is a free end led out to the outside of the flexible substrate 20e; the One end of the wire 34' is electrically connected to both ends of the second conductive fiber 12g, and the other end is a free end that is led out of the flexible substrate 20e.
所述两个拉伸型应力传感器10a,10g相互绝缘,由此,所述两个拉伸型应力传感器10a,10g分别独立测量,其中,所述拉伸型应力传感器10a测量柔性基底20e往其背面方向弯曲的状态,而所述拉伸型应力传感器10g测量柔性基底20e往其正面方向弯曲的状态,故所述弯曲传感装置B5可以用于测量大于180°的弯曲角度。The two tensile stress sensors 10a and 10g are insulated from each other. Therefore, the two tensile stress sensors 10a and 10g measure independently, wherein the tensile stress sensor 10a measures the direction of the flexible substrate 20e towards it. The tensile stress sensor 10g measures the bending state of the flexible substrate 20e toward its front direction, so the bending sensing device B5 can be used to measure a bending angle greater than 180°.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only express several implementation modes of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the invention. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.
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