CN110476597A - The driving mechanism of double-arc spline ensilage machine cutter plate - Google Patents
The driving mechanism of double-arc spline ensilage machine cutter plate Download PDFInfo
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- CN110476597A CN110476597A CN201910872160.8A CN201910872160A CN110476597A CN 110476597 A CN110476597 A CN 110476597A CN 201910872160 A CN201910872160 A CN 201910872160A CN 110476597 A CN110476597 A CN 110476597A
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- cutter head
- cutter
- main shaft
- clutch
- cutterhead
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- 239000004460 silage Substances 0.000 claims abstract description 21
- 125000006850 spacer group Chemical group 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 abstract description 7
- 244000025254 Cannabis sativa Species 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 239000004459 forage Substances 0.000 description 3
- 239000008267 milk Substances 0.000 description 3
- 235000013336 milk Nutrition 0.000 description 3
- 210000004080 milk Anatomy 0.000 description 3
- 241001124569 Lycaenidae Species 0.000 description 2
- 241000209149 Zea Species 0.000 description 2
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 235000005822 corn Nutrition 0.000 description 2
- 238000003306 harvesting Methods 0.000 description 2
- 241000283690 Bos taurus Species 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 238000003977 dairy farming Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D43/00—Mowers combined with apparatus performing additional operations while mowing
- A01D43/08—Mowers combined with apparatus performing additional operations while mowing with means for cutting up the mown crop, e.g. forage harvesters
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D69/00—Driving mechanisms or parts thereof for harvesters or mowers
- A01D69/06—Gearings
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D69/00—Driving mechanisms or parts thereof for harvesters or mowers
- A01D69/08—Clutches
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Threshing Machine Elements (AREA)
Abstract
双圆盘青贮机切割刀盘的驱动机构,刀盘驱动轮和喂入筒驱动轮分别连接在主轴顶部和上部,切刀总成的刀盘连接在刀盘法兰上,刀盘中心底部通过刀盘固定盘固定在单向离合器上,单向离合器由离合器体、上下两个挡片、片弹簧和活动块组成,主轴置于离合器体的内孔中,离合器体一侧设置一个凹槽,片弹簧内置于凹槽中,两个挡片分别置于凹槽上下两端,活动块压在片弹簧上,刀盘固定盘套接于离合器体外表面上,刀盘固定盘内侧设置一个凸台。本发明的喂入筒和刀盘的转动为两个独立传动系统,同时青贮割台的主轴与刀盘之间设置单向离合器,实现了刀盘在主轴停转情况下的惯性转动,不但避免了骤停对传动机构的磨损,而且不影响对周边草料的继续切割。
The driving mechanism of the cutting cutterhead of the double-disc silage machine, the driving wheel of the cutterhead and the driving wheel of the feeding cylinder are respectively connected to the top and upper part of the main shaft, the cutterhead of the cutter assembly is connected to the flange of the cutterhead, and the bottom of the center of the cutterhead passes through The fixed disk of the cutter head is fixed on the one-way clutch. The one-way clutch is composed of a clutch body, two upper and lower blocks, a leaf spring and a movable block. The main shaft is placed in the inner hole of the clutch body, and a groove is set on one side of the clutch body. The leaf spring is built in the groove, and the two stoppers are respectively placed at the upper and lower ends of the groove. The movable block is pressed on the leaf spring, and the fixed disc of the cutter is sleeved on the outer surface of the clutch, and a boss is set inside the fixed disc of the cutter. . The rotation of the feeding cylinder and the cutter head of the present invention is two independent transmission systems. At the same time, a one-way clutch is set between the main shaft of the silage header and the cutter head, which realizes the inertial rotation of the cutter head when the main shaft stops, not only avoiding It avoids the wear of the transmission mechanism caused by the sudden stop, and does not affect the continuous cutting of the surrounding grass.
Description
技术领域technical field
本发明涉及饲料收获机械技术领域,具体涉及一种双圆盘青贮机切割刀盘的驱动机构。The invention relates to the technical field of feed harvesting machinery, in particular to a driving mechanism for cutting cutter heads of a double-disc silage machine.
背景技术Background technique
现阶段随着畜牧养殖业尤其是奶牛养殖业的不断发展,将玉米秸秆与玉米果穗全部粉碎后的饲料称为青贮饲料,青贮饲料正逐步成为养殖户的首选饲料,因为奶牛食用青贮饲料后可达到出奶量高、奶品质量好、奶品营养价值高的显著目的,所以青贮饲料收获机也成为当下农机市场比较普遍的收获类机械。At this stage, with the continuous development of animal husbandry, especially dairy farming, the feed obtained by crushing corn stalks and corn ears is called silage, and silage is gradually becoming the first choice for farmers, because cows can eat silage. To achieve the remarkable purpose of high milk yield, good quality of milk products, and high nutritional value of milk products, so the silage harvester has become a relatively common harvesting machine in the current agricultural machinery market.
现如今国内市场上常见的青贮饲料收获机大多为双圆盘式青贮饲料收获机,但该类青贮饲料收获机割台的刀盘与喂入筒的驱动机构为整体结构,割台的主轴停转,则喂入筒和刀盘也同时停止转动,众所周知刀盘比喂入筒的转速高很多,刀盘的线速度高达60米/秒,刀盘在高速转动下停转会对割台传动机构造成损害,例如传动皮带会造成极大的磨损,严重影响设备的运行寿命,此外喂入筒停止工作,如果刀盘也随之停转,这样刀盘无法对周边的草料进行切割,导致草料切割残余,影响青贮机的切割效率。Nowadays, most of the common silage harvesters in the domestic market are double-disc silage harvesters, but the cutter head and the driving mechanism of the feeding cylinder of this type of silage harvester are integral structures, and the main shaft of the header stops. Rotate, then the feeding cylinder and the cutterhead also stop rotating at the same time. It is well known that the rotating speed of the cutterhead is much higher than that of the feeding cylinder, and the linear speed of the cutterhead is as high as 60 m/s. The damage caused by the mechanism, such as the transmission belt will cause great wear and tear, which will seriously affect the operating life of the equipment. In addition, if the feeding cylinder stops working, if the cutter head also stops, the cutter head will not be able to cut the surrounding grass, resulting in The cutting residue affects the cutting efficiency of the silage machine.
发明内容Contents of the invention
本发明提供了一种双圆盘青贮机切割刀盘的驱动机构,以解决现有技术存在的割台刀盘与喂入筒驱动一体式结构导致停转磨损和引起草料切割残留的问题。The present invention provides a driving mechanism for a double-disc silage machine cutting cutter head to solve the problem of stoppage wear and forage cutting residue caused by the integrated structure of cutting head cutter head and feeding cylinder driving in the prior art.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种双圆盘青贮机切割刀盘的驱动机构,由主轴、刀盘驱动轮、喂入筒驱动轮和切刀总成组成,刀盘驱动轮和喂入筒驱动轮分别连接在主轴顶部和上部,切刀总成安装在主轴下部,切刀总成包括刀盘、单向离合器、刀盘法兰和刀盘固定盘,刀盘圆周上安装切断刀,刀盘连接在刀盘法兰上,刀盘中心底部通过刀盘固定盘固定在单向离合器上,单向离合器由离合器体、上下两个挡片、片弹簧和活动块组成,主轴置于离合器体的内孔中,离合器体一侧设置一个凹槽,片弹簧内置于凹槽中,两个挡片分别置于凹槽上下两端,活动块压在片弹簧上,刀盘固定盘套接于离合器体外表面上,刀盘固定盘内侧设置一个凸台。A driving mechanism for a double-disc silage machine cutting cutter, which is composed of a main shaft, a cutter driving wheel, a feeding cylinder driving wheel and a cutter assembly. The cutter driving wheel and the feeding cylinder driving wheel are respectively connected to the top of the main shaft and the In the upper part, the cutter assembly is installed on the lower part of the main shaft. The cutter assembly includes a cutter head, a one-way clutch, a cutter head flange and a cutter head fixing disk. A cutting knife is installed on the circumference of the cutter head, and the cutter head is connected to the cutter head flange. , the bottom of the cutterhead center is fixed on the one-way clutch through the cutterhead fixed disk. The one-way clutch is composed of a clutch body, two upper and lower blocks, a leaf spring and a movable block. The main shaft is placed in the inner hole of the clutch body. There is a groove on the side, the leaf spring is built in the groove, two retaining pieces are respectively placed at the upper and lower ends of the groove, the movable block is pressed on the leaf spring, the cutter head fixed disc is sleeved on the outer surface of the clutch, the cutter head A boss is arranged on the inner side of the disc.
上述单向离合器的离合器体与主轴之间设置隔套。A spacer is arranged between the clutch body and the main shaft of the one-way clutch.
本发明的驱动机构工作时,青贮割台通过喂入筒驱动轮带动喂入筒转动,通过刀盘驱动轮带动主轴转动,主轴带动切刀总成的单向离合器转动,离合器体的活动块在片弹簧的作用下向外突出,从而卡接于刀盘固定盘内侧的凸台上,这样刀盘固定盘带动刀盘随着离合器体的转动,当青贮割台主轴停止转动时,单向离合器停止转动,这是离合器体圆周表面上的刀盘固定盘在惯性作用下会沿着离合器体继续转动,这时刀盘固定盘内表面会将活动块压入凹槽中,活动块不会影响刀盘固定盘继续转动,这样刀盘会继续转动,对周边草料进行切割,不会随着主轴的停转导致刀盘急停,引起对传动机构的急停损伤。When the driving mechanism of the present invention works, the silage header drives the feeding cylinder to rotate through the feeding cylinder driving wheel, drives the main shaft to rotate through the cutter head driving wheel, and the main shaft drives the one-way clutch of the cutter assembly to rotate, and the movable block of the clutch body is Under the action of the leaf spring, it protrudes outward, so as to be clamped on the boss inside the fixed disc of the cutter head, so that the fixed disc of the cutter head drives the cutter head to rotate with the clutch body. When the main shaft of the silage header stops rotating, the one-way clutch Stop rotating, this means that the fixed plate of the cutter head on the circumferential surface of the clutch body will continue to rotate along the clutch body under the action of inertia. At this time, the inner surface of the fixed plate of the cutter head will press the movable block into the groove, and the movable block will not affect The cutterhead fixed disc continues to rotate, so that the cutterhead can continue to rotate to cut the surrounding forage, and the cutterhead will not stop suddenly with the stop of the main shaft, causing damage to the transmission mechanism.
本发明的喂入筒和刀盘的转动为两个独立传动系统,同时青贮割台的主轴与刀盘之间设置单向离合器,实现了刀盘在主轴停转情况下的惯性转动,不但避免了骤停对传动机构的磨损,而且不影响对周边草料的继续切割,具有设计巧妙、安全可靠和切割效率高的优点。The rotation of the feeding cylinder and the cutter head of the present invention is two independent transmission systems. At the same time, a one-way clutch is set between the main shaft of the silage header and the cutter head, which realizes the inertial rotation of the cutter head when the main shaft stops, not only avoids It avoids wear and tear on the transmission mechanism due to sudden stop, and does not affect the continuous cutting of the surrounding forage. It has the advantages of ingenious design, safety and reliability, and high cutting efficiency.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的剖面结构示意图;Fig. 2 is the sectional structure schematic diagram of the present invention;
图3是本发明切刀总成的结构示意图;Fig. 3 is the structural representation of cutter assembly of the present invention;
图4是本发明切刀总成的剖面结构示意图;Fig. 4 is the sectional structure schematic diagram of cutter assembly of the present invention;
图5是本发明单向离合器的结构示意图;Fig. 5 is a schematic structural view of the one-way clutch of the present invention;
图6是图5中A-A截面的结构示意图;Fig. 6 is the structural representation of A-A section among Fig. 5;
图7是本发明离合器体的结构示意图;Fig. 7 is a structural schematic diagram of a clutch body of the present invention;
图8是本发明主轴转动下的状态示意图;Fig. 8 is a schematic diagram of the state of the present invention when the main shaft rotates;
图9是本发明主轴停止下的状态示意图。Fig. 9 is a schematic diagram of the present invention when the spindle is stopped.
图中1主轴、2刀盘驱动轮、3喂入筒驱动轮、4切刀总成、5喂入筒、41刀盘、42单向离合器、43刀盘法兰、44刀盘固定盘、45隔套、46离合器体、47挡片、48片弹簧、49活动块、50凹槽、51切断刀、441凸台。In the figure, 1 main shaft, 2 cutter head drive wheel, 3 feed cylinder drive wheel, 4 cutter assembly, 5 feed cylinder, 41 cutter head, 42 one-way clutch, 43 cutter head flange, 44 cutter head fixed disk, 45 spacers, 46 clutch bodies, 47 retaining plates, 48 leaf springs, 49 movable blocks, 50 grooves, 51 cutting knives, 441 bosses.
具体实施方式Detailed ways
如图1、图2、图3、图4、图5、图6和图7所示,一种双圆盘青贮机切割刀盘的驱动机构,由主轴1、刀盘驱动轮2、喂入筒驱动轮3和切刀总成4组成,刀盘驱动轮2和喂入筒驱动轮3分别连接在主轴1顶部和上部,切刀总成4安装在主轴1下部,切刀总成4包括刀盘41、单向离合器42、刀盘法兰43和刀盘固定盘44,刀盘41圆周上安装切断刀51,刀盘连接在刀盘法兰43上,刀盘中心底部通过刀盘固定盘44固定在单向离合器42上,单向离合器42由离合器体46、上下两个挡片47、片弹簧48和活动块49组成,主轴置于离合器体的内孔中,离合器体一侧设置一个凹槽50,片弹簧48内置于凹槽50中,两个挡片分别置于凹槽50上下两端,活动块49压在片弹簧48上,刀盘固定盘44套接于离合器体46外表面上,刀盘固定盘44内侧设置一个凸台441,单向离合器的离合器体与主轴之间设置隔套45。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, a driving mechanism of a double-disc silage machine cutting cutter head consists of a main shaft 1, a cutting head drive wheel 2, and a feeding The cylinder drive wheel 3 and the cutter assembly 4 are composed of the cutter head drive wheel 2 and the feeding cylinder drive wheel 3 respectively connected to the top and upper part of the main shaft 1, the cutter assembly 4 is installed on the lower part of the main shaft 1, and the cutter assembly 4 includes The cutter head 41, the one-way clutch 42, the cutter head flange 43 and the cutter head fixed disk 44, the cutting knife 51 is installed on the circumference of the cutter head 41, the cutter head is connected to the cutter head flange 43, and the bottom of the cutter head is fixed by the cutter head The disc 44 is fixed on the one-way clutch 42. The one-way clutch 42 is composed of a clutch body 46, two upper and lower blocking plates 47, a leaf spring 48 and a movable block 49. The main shaft is placed in the inner hole of the clutch body, and one side of the clutch body is set A groove 50, the leaf spring 48 is built in the groove 50, two blocking pieces are respectively placed at the upper and lower ends of the groove 50, the movable block 49 is pressed on the leaf spring 48, and the cutter head fixed disk 44 is sleeved on the clutch body 46 On the outer surface, a boss 441 is arranged inside the cutter head fixed disk 44, and a spacer 45 is arranged between the clutch body of the one-way clutch and the main shaft.
本发明的驱动机构工作时,青贮割台通过喂入筒驱动轮带动喂入筒转动,通过刀盘驱动轮带动主轴转动,主轴带动切刀总成的单向离合器转动,如图8所示,正转状况下,离合器体的活动块在片弹簧的作用下向外突出,从而卡接于刀盘固定盘内侧的凸台上,这样刀盘固定盘带动刀盘随着离合器体的转动,如图9所示,当青贮割台主轴停止转动时,单向离合器停止转动,这是离合器体圆周表面上的刀盘固定盘在惯性作用下会沿着离合器体继续转动,这时刀盘固定盘内表面会将活动块压入凹槽中,活动块不会影响刀盘固定盘继续转动,这样刀盘会继续转动,对周边草料进行切割,不会随着主轴的停转导致刀盘急停,引起对传动机构的急停损伤。When the driving mechanism of the present invention works, the silage header drives the feeding cylinder to rotate through the feeding cylinder driving wheel, drives the main shaft to rotate through the cutter head driving wheel, and the main shaft drives the one-way clutch of the cutter assembly to rotate, as shown in Figure 8. In the forward rotation state, the movable block of the clutch body protrudes outward under the action of the leaf spring, so as to be clamped on the boss inside the fixed disk of the cutter head, so that the fixed disk of the cutter head drives the cutter head to rotate with the clutch body, such as As shown in Figure 9, when the main shaft of the silage header stops rotating, the one-way clutch stops rotating. This is because the cutterhead fixed disk on the peripheral surface of the clutch body will continue to rotate along the clutch body under the action of inertia. At this time, the cutterhead fixed disk The inner surface will press the movable block into the groove, and the movable block will not affect the continuous rotation of the fixed plate of the cutter head, so that the cutter head will continue to rotate, cutting the surrounding grass, and will not cause the cutter head to stop suddenly as the spindle stops , causing emergency stop damage to the transmission mechanism.
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Application publication date: 20191122 |