CN110471285A - Based on the event driven zinc abstraction roasting process fuzzy control method of trend - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及模糊控制技术领域,尤其涉及一种基于趋势事件驱动的锌冶炼焙烧过程模糊控制方法。The invention relates to the technical field of fuzzy control, in particular to a trend event-driven fuzzy control method for zinc smelting and roasting process.
背景技术Background technique
焙烧过程是锌冶炼过程的第一道工序,在该过程中混合锌精矿被送入到焙烧炉中进行充分的燃烧,产生锌焙砂、二氧化硫和烟尘等产物。锌焙砂作为湿法炼锌工序的主要原料,其产品质量对于下游工序的生产至关重要。焙烧过程的主要目的就是为了保证锌焙砂的产品质量,即提高锌焙砂的可溶锌率以及降低不溶杂质的含量。由于锌焙砂的质量主要取决于混合锌精矿的组成以及焙烧过程的温度,因此在焙烧过程中最为主要的问题就是在不同的工况下保证焙烧温度的稳定性。由于焙烧过程动态特性及现场环境十分复杂,导致焙烧过程经常出现各种工况的转变,传统的PID控制器在工业现场难以实现温度的稳定控制。而基于经验的手动控制由于其性能极大地取决于操作人员的主观因素,导致手动控制性能不稳定,经常出现不及时和不恰当的控制。The roasting process is the first process in the zinc smelting process. In this process, the mixed zinc concentrate is sent to the roaster for full combustion, and zinc calcine, sulfur dioxide, smoke and other products are produced. Zinc calcine is the main raw material in the zinc hydrometallurgy process, and its product quality is crucial to the production of downstream processes. The main purpose of the roasting process is to ensure the product quality of the zinc calcine, that is, to increase the soluble zinc rate of the zinc calcine and reduce the content of insoluble impurities. Since the quality of zinc calcine mainly depends on the composition of the mixed zinc concentrate and the temperature of the roasting process, the most important problem in the roasting process is to ensure the stability of the roasting temperature under different working conditions. Due to the complex dynamic characteristics of the roasting process and the on-site environment, various working conditions often change during the roasting process. It is difficult for the traditional PID controller to achieve stable temperature control in the industrial site. However, the performance of manual control based on experience is greatly dependent on the operator's subjective factors, resulting in unstable performance of manual control, often untimely and inappropriate control.
基于焙烧过程的特点,模糊控制更适用于焙烧过程中的温度控制,现有技术中对温度的模糊控制大多采用温度偏差和温度偏差的变化为输入变量,分别表明当前状态和未来一段时间内的潜在状态,根据这两个状态对工况进行评估,进而控制输出的调节量,即进料量的调整值,从而将温度稳定在所要求的范围内。但由于焙烧过程的动态特性以及现场环境的约束,在工业现场一般控制周期都选取在十分钟以上,远大于每分钟一次的采样周期,在此情况下,使用温度偏差的变化对焙烧过程的动态进行的评估,由于工况的改变及焙烧过程中的各种扰动,可能会获得不精确或者是错误的评估结果,从而导致模糊控制器的性能下降;如果缩短控制周期,由于焙烧过程存在很大的时间滞后,进料量进行调整后需要一段时间才能反映到温度的变化上,因此频繁对进料量进行调整,会导致焙烧系统的不稳定,模糊控制器的性能同样下降。因此需要一种模糊控制方法,能解决由于焙烧过程的动态特性以及现场环境约束所导致的工况评估困难及模糊控制器控制性能下降的问题。Based on the characteristics of the roasting process, fuzzy control is more suitable for the temperature control in the roasting process. Most of the fuzzy control of the temperature in the prior art uses the temperature deviation and the change of the temperature deviation as input variables, indicating the current state and the future temperature in a certain period of time respectively. Potential state, according to these two states, the working conditions are evaluated, and then the adjustment value of the output is controlled, that is, the adjustment value of the feed amount, so as to stabilize the temperature within the required range. However, due to the dynamic characteristics of the roasting process and the constraints of the on-site environment, the general control period in the industrial site is selected to be more than ten minutes, which is much longer than the sampling period once per minute. Due to changes in working conditions and various disturbances in the roasting process, inaccurate or erroneous evaluation results may be obtained, resulting in a decline in the performance of the fuzzy controller; if the control cycle is shortened, due to the large It takes a while to reflect the temperature change after the feed amount is adjusted, so frequent adjustments to the feed amount will lead to instability of the roasting system, and the performance of the fuzzy controller will also decline. Therefore, there is a need for a fuzzy control method that can solve the problems of difficult evaluation of working conditions and decreased control performance of fuzzy controllers due to the dynamic characteristics of the roasting process and site environmental constraints.
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
基于上述问题,本发明提供一种基于趋势事件驱动的锌冶炼焙烧过程模糊控制方法,应对焙烧过程的动态特性以及现场环境,利用趋势提取方法进行有效的工况评估,在工况发生转变或达到预设的控制周期时,及时根据温度偏差和温度趋势进行模糊控制,提高模糊控制器的性能。Based on the above problems, the present invention provides a fuzzy control method for the zinc smelting and roasting process based on trend events, which responds to the dynamic characteristics of the roasting process and the on-site environment, and uses the trend extraction method to carry out effective working condition evaluation. When the working condition changes or reaches During the preset control period, the fuzzy control is carried out in time according to the temperature deviation and temperature trend, so as to improve the performance of the fuzzy controller.
(二)技术方案(2) Technical solutions
基于上述的技术问题,本发明提供一种基于趋势事件驱动的锌冶炼焙烧过程模糊控制方法,所述控制方法包括如下步骤:Based on the above technical problems, the present invention provides a fuzzy control method for zinc smelting and roasting process driven by trend events, the control method includes the following steps:
S1、设定温度设定值和控制周期N;S1. Set the temperature setting value and control cycle N;
S2、根据设定值和传感器的实时采样温度值,计算温度偏差、提取温度趋势,基于温度趋势的事件驱动策略筛选出工况发生改变或达到预设的控制周期时的温度趋势和温度偏差,及时输入到模糊控制单元;S2. According to the set value and the real-time sampling temperature value of the sensor, calculate the temperature deviation, extract the temperature trend, and screen out the temperature trend and temperature deviation when the working condition changes or reaches the preset control period based on the event-driven strategy of the temperature trend. Timely input to the fuzzy control unit;
S3、基于专家经验的规则设定,将输入的温度偏差、温度趋势模糊化,模糊推理后,反模糊化后输出进料量的调整值,由执行器对焙烧过程的进料量进行调整。S3. Based on the rule setting based on expert experience, the input temperature deviation and temperature trend are fuzzified. After fuzzy reasoning, the adjustment value of the feed amount is output after defuzzification, and the feed amount of the roasting process is adjusted by the actuator.
进一步的,步骤S2中所述的基于温度趋势的事件驱动策略,包含以下步骤:Further, the event-driven strategy based on temperature trend described in step S2 includes the following steps:
S2.1、输入给定的控制周期N,时间窗(t1,ti)内的温度数据;S2.1. Input the given control cycle N, the temperature data within the time window (t 1 , t i );
S2.2、构建趋势模型;S2.2. Build a trend model;
S2.3、判断温度趋势是否改变,若未改变,则进入步骤S2.4,若已改变,则进入步骤S2.6;S2.3. Determine whether the temperature trend has changed. If not, proceed to step S2.4. If it has changed, proceed to step S2.6;
S2.4、判断是否i+1=N,若结果为是,则进入步骤S2.6;S2.4, judge whether i+1=N, if the result is yes, enter step S2.6;
S2.5、若S2.4的结果为否,则返回步骤S2.2;S2.5. If the result of S2.4 is no, return to step S2.2;
S2.6、计算当前时刻趋势模型的一阶导数;S2.6. Calculate the first-order derivative of the trend model at the current moment;
S2.7、将当前时刻的一阶导数和温度偏差送往模糊控制器;S2.7. Send the first derivative and temperature deviation at the current moment to the fuzzy controller;
S2.8、判断是否结束控制,若是,则暂停,若否,则从ti+1时刻开始新的时间窗,进入步骤S2.2。S2.8. Determine whether to end the control, if yes, pause, if not, start a new time window from time t i+1 , and go to step S2.2.
进一步的,步骤S2.3中所述的判断温度趋势是否改变包含以下步骤:Further, judging whether the temperature trend described in step S2.3 has changed includes the following steps:
S2.3.1、计算预测误差ei+1和第一类阈值th1,i,判断是否|ei+1|≤th1,i,若是,则进入步骤S2.3.4;S2.3.1. Calculate the prediction error e i+1 and the threshold value th 1,i of the first category, and judge whether |e i+1 |≤th 1,i , if yes, proceed to step S2.3.4;
S2.3.2、若S2.3.1的结果为否,则判断当前温度yi+1是否为异常值,即对时间窗(ti+1,)内的所有的时刻tj,i+1≤j≤i+lth,计算其相应的预测误差ej和第一类阈值th1,j-1,并判断是否所有的|ej|≥th1,j-1,若否,则yi+1是异常值,进入步骤S2.3.4;S2.3.2. If the result of S2.3.1 is no, then judge whether the current temperature y i+1 is an abnormal value, that is, for the time window (t i+1 , ) for all moments t j , i+1≤j≤i+l th , calculate the corresponding prediction error e j and the first-class threshold th 1,j-1 , and judge whether all |e j |≥ th 1, j-1 , if not, then y i+1 is an outlier value, enter step S2.3.4;
S2.3.3、若S2.3.2的结果为是,则当前温度yi+1不是异常值,温度趋势已改变;S2.3.3. If the result of S2.3.2 is yes, the current temperature y i+1 is not an abnormal value, and the temperature trend has changed;
S2.3.4、计算累计误差cusum(ti+1)和第二类阈值th2,i。判断是否|cusum(ti+1)|≤th2,i,若是,则温度趋势未改变,若否,则温度趋势已改变。S2.3.4. Calculate the cumulative error cusum(t i+1 ) and the second-type threshold th 2,i . Determine whether |cusum(t i+1 )|≤th 2,i , if yes, the temperature trend has not changed; if not, the temperature trend has changed.
进一步的,步骤S2.1中所述的时间窗(t1,ti)的长度为i,lth≤i≤N,控制周期N为时间窗最大长度,lth为最小的时间窗长度。Further, the length of the time window (t 1 , t i ) described in step S2.1 is i, l th ≤ i ≤ N, the control period N is the maximum length of the time window, and l th is the minimum time window length.
进一步的,步骤S2.2中所述的趋势模型为:Further, the trend model described in step S2.2 is:
其中,Yi=[y1,y2…yi]T, 为模型的参数,为对噪声偏差的估计,为模型的输出,即温度预测值,yk为温度检测值,tk为时间值,1≤k≤i≤N,1≤m≤3。Among them, Y i =[y 1 ,y 2 ...y i ] T , are the parameters of the model, is an estimate of the noise bias, is the output of the model, that is, the temperature prediction value, y k is the temperature detection value, t k is the time value, 1≤k≤i≤N, 1≤m≤3.
进一步的,所述的预测误差ei+1、第一类阈值th1,i、累计误差cusum(ti+1)和第二类阈值th2,i分别为:Further, the prediction error e i+1 , the first-type threshold th 1,i , the cumulative error cusum(t i+1 ) and the second-type threshold th 2,i are respectively:
cusum(ti+1)=cusum(ti)+ei+1 cusum(t i+1 )=cusum(t i )+e i+1
ai=((Ti TTi)-1(Ti)T)T[1 (ti+1-t1) (ti+1-t1)2]T a i =((T i T T i ) -1 (T i ) T ) T [1 (t i+1 -t 1 ) (t i+1 -t 1 ) 2 ] T
bi+1=[(ai+bi)T 1]T b i+1 =[(a i +b i ) T 1] T
其中,代表t分布,α为t分布的置信水平,进一步的,步骤S2.6中所述的当前趋势模型的一阶导数为:in, Represents the t distribution, α is the confidence level of the t distribution, Further, the first-order derivative of the current trend model described in step S2.6 is:
进一步的,步骤S3中所述的模糊化描述为:Further, the blurring described in step S3 is described as:
对温度偏差的模糊化描述为:很高VH、稍高LH、适合Z、稍低LL和很低VL;对于VH采用S型隶属度函数来描述,对VL用Z型隶属度函数,其它的则使用钟形隶属度函数描述;The fuzzy description of temperature deviation is: very high VH, slightly high LH, suitable for Z, slightly low LL and very low VL; for VH, use S-type membership function to describe, for VL, use Z-type membership function, and others Then use the bell-shaped membership function to describe;
对温度趋势的模糊化描述为:很大HP、稍大LP、稳定S、稍小LN和很小HN;对HP采用S型隶属度函数来描述,对HN用Z型隶属度函数,其它的则使用钟形隶属度函数描述;The fuzzy description of the temperature trend is: very large HP, slightly large LP, stable S, slightly small LN and very small HN; for HP, use S-type membership function to describe, for HN, use Z-type membership function, and others Then use the bell-shaped membership function to describe;
对进料量的调整值的模糊化描述为:正大PB、正中PM、正小PS、零O、负小NS、负中NM和负大NB;对PB采用S型隶属度函数来描述,对NB用Z型隶属度函数,其它的则使用钟形隶属度函数描述。The fuzzy description of the adjustment value of the feed amount is: positive large PB, positive medium PM, positive small PS, zero O, negative small NS, negative medium NM, and negative large NB; PB is described by S-type membership function, and NB is described by Z-shaped membership function, and others are described by bell-shaped membership function.
进一步的,所述的Z型隶属度函数Zp(x)、S型隶属度函数Sp(x)和钟型隶属度函数基于专家经验的规则设定,分别为:Further, the Z-type membership function Z p (x), the S-type membership function S p (x) and the bell-type membership function The rule settings based on expert experience are:
其中,ap、bp、cp、dp、和ν均为隶属度函数的参数值,p=1,2,3;q=-2,…,2,p=1,2,3代表该隶属度函数分别属于温度偏差、温度趋势和进料量;q代表钟形函数的不同情况。Among them, a p , b p , c p , d p , and ν are the parameter values of the membership function, p=1,2,3; q=-2,...,2, p=1,2,3 means that the membership function belongs to the temperature deviation, temperature trend and feed Quantity; q represents different cases of the bell-shaped function.
进一步的,步骤S3中所述的反模糊法化方法为重心法,其表达式为:Further, the deblurring method described in step S3 is the center of gravity method, and its expression is:
其中,u*为进料量的调整值,即模糊控制的输出值,uf为对应隶属度函数的进料量的调整值,n为进料量的调整值的隶属度函数的个数,n=7。Among them, u * is the adjustment value of the feed amount, that is, the output value of the fuzzy control, u f is the adjustment value of the feed amount corresponding to the membership function, n is the number of the membership function of the adjustment value of the feed amount, n=7.
(三)有益效果(3) Beneficial effects
本发明的上述技术方案具有如下优点:The technical scheme of the present invention has the following advantages:
(1)本发明实时获取温度趋势,利用基于温度趋势的趋势驱动策略,在工况发生改变或达到预设的控制周期时,及时根据温度趋势和温度偏差进行模糊控制,进而对进料量的做出调整,使系统温度达到稳定,采样数据更丰富,模糊控制的输入数据经过了筛选,使整个控制过程更及时、更精确、系统更稳定;(1) The present invention obtains the temperature trend in real time, utilizes the trend-driven strategy based on the temperature trend, and performs fuzzy control in time according to the temperature trend and temperature deviation when the working condition changes or reaches the preset control cycle, and then controls the feed amount Make adjustments to stabilize the system temperature, enrich the sampling data, and filter the input data of fuzzy control to make the whole control process more timely, more accurate and the system more stable;
(2)本发明的基于温度趋势的趋势驱动策略考虑了温度趋势改变、温度趋势不改变而温度逐渐偏移两种情况,工况评估更准确,并通过模糊控制进行调整,处理工况转变对系统的影响,使模糊控制的控制性能更佳;(2) The trend-driven strategy based on the temperature trend of the present invention considers the temperature trend change, the temperature trend does not change and the temperature gradually shifts two situations, the working condition evaluation is more accurate, and the fuzzy control is adjusted to deal with the change of the working condition. The influence of the system makes the control performance of fuzzy control better;
(3)本发明的模糊控制的输入量采用温度偏差和温度趋势,而不是温度偏差和偏差的增量,符合焙烧过程的动态特性,具有更小的超调量,调节时间更快,在工况转变时,调节时间更迅速,温度控制更稳定,受工况转变的影响更小;(3) The input quantity of fuzzy control of the present invention adopts temperature deviation and temperature trend, rather than the increment of temperature deviation and deviation, accords with the dynamic characteristic of roasting process, has smaller overshoot, and adjustment time is faster, and can be used at work When the working condition changes, the adjustment time is faster, the temperature control is more stable, and the influence of the working condition change is smaller;
(4)本发明对异常值进行了判定,减少了误判的可能性;(4) The present invention judges the abnormal value, which reduces the possibility of misjudgment;
(5)本发明采用模糊控制,在一定程度上弥补了数学模型的不足,且本方法的反模糊化采用重心法,更直观合理。(5) The present invention uses fuzzy control, which makes up for the deficiency of the mathematical model to a certain extent, and the defuzzification of the method adopts the center of gravity method, which is more intuitive and reasonable.
附图说明Description of drawings
通过参考附图会更加清楚的理解本发明的特征和优点,附图是示意性的而不应理解为对本发明进行任何限制,在附图中:The features and advantages of the present invention will be more clearly understood by referring to the accompanying drawings, which are schematic and should not be construed as limiting the invention in any way. In the accompanying drawings:
图1为本发明实施例基于趋势事件驱动的锌冶炼焙烧的模糊控制方法的结构框图;Fig. 1 is the structural block diagram of the fuzzy control method based on the zinc smelting and roasting of the zinc smelting roasting driven by the trend event in the embodiment of the present invention;
图2为本发明实施例的基于温度趋势的事件驱动策略的流程示意图;FIG. 2 is a schematic flowchart of an event-driven strategy based on temperature trends in an embodiment of the present invention;
图3为本发明温度偏差和温度趋势与进料量的调整值的隶属度函数表;Fig. 3 is the membership function table of the adjustment value of temperature deviation and temperature trend and feed amount of the present invention;
图4为本发明温度偏差和温度趋势与进料量的调整值之间的模糊推理规则;Fig. 4 is the fuzzy inference rule between the adjustment value of temperature deviation and temperature trend and feed amount of the present invention;
图5为本发明实施例一的控制性能对比图;Fig. 5 is a control performance comparison chart of Embodiment 1 of the present invention;
图6为本发明实施例一的控制性能指标的对比表;FIG. 6 is a comparison table of control performance indicators in Embodiment 1 of the present invention;
图7为本发明实施例二的控制性能对比图;Fig. 7 is a control performance comparison diagram of Embodiment 2 of the present invention;
图8为本发明实施例二的控制性能指标的对比表;FIG. 8 is a comparison table of control performance indicators in Embodiment 2 of the present invention;
图中:1:设定单元;2:趋势事件驱动策略单元;3:模糊控制单元。In the figure: 1: setting unit; 2: trend event-driven strategy unit; 3: fuzzy control unit.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
本发明公开了一种基于趋势事件驱动的锌冶炼焙烧过程模糊控制方法,所述控制方法的结构框图如图1所示,包括如下步骤:The present invention discloses a fuzzy control method for zinc smelting and roasting process driven by trend events. The structural block diagram of the control method is shown in Fig. 1, including the following steps:
S1、设定单元1设定焙烧过程的温度设定值和模糊控制器的控制周期N。S1. The setting unit 1 sets the temperature setting value of the roasting process and the control cycle N of the fuzzy controller.
S2、趋势事件驱动策略单元2根据设定值和传感器的实时采样温度值,计算温度偏差、提取温度趋势,基于温度趋势的事件驱动策略筛选出工况发生改变或达到预设的控制周期时的温度趋势和温度偏差,及时输入到模糊控制单元3进行模糊控制。S2. The trend event-driven strategy unit 2 calculates the temperature deviation and extracts the temperature trend according to the set value and the real-time sampling temperature value of the sensor, and the event-driven strategy based on the temperature trend screens out the event when the working condition changes or reaches the preset control cycle The temperature trend and temperature deviation are timely input to the fuzzy control unit 3 for fuzzy control.
步骤S2中所述的基于温度趋势的事件驱动策略,如图2所示,包含以下步骤:The event-driven strategy based on temperature trend described in step S2, as shown in Figure 2, includes the following steps:
S2.1、输入给定的控制周期N,时间窗(t1,ti)内的温度数据;S2.1. Input the given control cycle N, the temperature data within the time window (t 1 , t i );
t1和ti分别为时间窗的起点和终点,控制周期N为时间窗最大长度,为了保证拟合模型的效果,必须要设定一个最小的时间窗长度lth,即lth≤i≤N,若i<lth,则等待更多的温度数据,直到i≥lth。t 1 and t i are the starting point and end point of the time window respectively, and the control cycle N is the maximum length of the time window. In order to ensure the effect of fitting the model, a minimum time window length l th must be set, that is, l th ≤ i ≤ N, if i<l th , wait for more temperature data until i≥l th .
S2.2、构建趋势模型;S2.2. Build a trend model;
对时间窗(t1,ti)内的温度数据利用最小二乘法建立趋势模型:For the temperature data within the time window (t 1 , t i ), use the least square method to establish a trend model:
其中,Yi=[y1,y2…yi]T, 为模型的参数,为对噪声偏差的估计,为模型的输出,即温度预测值,yk为温度检测值,tk为时间值,1≤k≤i≤N,1≤m≤3。Among them, Y i =[y 1 ,y 2 ...y i ] T , are the parameters of the model, is an estimate of the noise bias, is the output of the model, that is, the temperature prediction value, y k is the temperature detection value, t k is the time value, 1≤k≤i≤N, 1≤m≤3.
S2.3、判断温度趋势是否改变,若未改变,则进入步骤S2.4,若已改变,即趋势事件被触发,则进入步骤S2.6。S2.3. Determine whether the temperature trend has changed. If not, go to step S2.4. If it has changed, that is, the trend event is triggered, go to step S2.6.
判断温度趋势是否改变包含以下步骤:Determining whether the temperature trend has changed involves the following steps:
S2.3.1、计算预测误差ei+1和第一类阈值th1,i:S2.3.1. Calculate prediction error e i+1 and first-type threshold th 1,i :
其中,代表t分布,α为t分布的置信水平;in, Represents the t distribution, and α is the confidence level of the t distribution;
判断是否|ei+1|≤th1,i,若是,则进入步骤S2.3.4;Judging whether |e i+1 |≤th 1,i , if yes, proceed to step S2.3.4;
S2.3.2、若S2.3.1的结果为否,则判断当前温度yi+1是否为异常值,即对时间窗(ti+1,)内的所有的时刻tj,i+1≤j≤i+lth,均由S2.3.1中的公式计算其相应的预测误差ej和第一类阈值th1,j-1,S2.3.2. If the result of S2.3.1 is no, then judge whether the current temperature y i+1 is an abnormal value, that is, for the time window (t i+1 , ) for all moments t j , i+1≤j≤i+l th , the corresponding forecast error e j and the first-class threshold th 1,j-1 are calculated by the formula in S2.3.1,
并判断是否所有的|ej|≥th1,j-1,若否,则yi+1是异常值,进入步骤S2.3.4;And judge whether all |e j |≥th 1,j-1 , if not, then y i+1 is an abnormal value, and enter step S2.3.4;
S2.3.3、若S2.3.2的结果为是,则当前温度yi+1不是异常值,温度趋势已改变;S2.3.3. If the result of S2.3.2 is yes, the current temperature y i+1 is not an abnormal value, and the temperature trend has changed;
S2.3.4、计算累计误差cusum(ti+1)和第二类阈值th2,i:S2.3.4. Calculate the cumulative error cusum(t i+1 ) and the second-type threshold th 2,i :
cusum(ti+1)=cusum(ti)+ei+1 cusum(t i+1 )=cusum(t i )+e i+1
bi+1=[(ai+bi)T 1]T b i+1 =[(a i +b i ) T 1] T
其中,i≥lth, Among them, i≥lth ,
判断是否|cusum(ti+1)|≤th2,i,若是,则温度趋势未改变,若否,则温度趋势已改变。Determine whether |cusum(t i+1 )|≤th 2,i , if yes, the temperature trend has not changed; if not, the temperature trend has changed.
S2.4、判断是否i+1=N,即时间窗长度是否达到了所给定的控制周期,若结果为是,周期事件被触发,则进入步骤S2.6。S2.4. Judging whether i+1=N, that is, whether the length of the time window has reached the given control cycle, if the result is yes, the cycle event is triggered, and then proceed to step S2.6.
S2.5、若S2.4的结果为否,则将当前温度yi+1加入到先前时间窗中,返回步骤S2.2。S2.5. If the result of S2.4 is negative, add the current temperature y i+1 to the previous time window, and return to step S2.2.
S2.6、计算当前时刻趋势模型的一阶导数;为了对当前趋势进行衡量,采用当前时刻趋势模型的一阶导数作为衡量指标,其计算公式为:S2.6. Calculate the first-order derivative of the trend model at the current moment; in order to measure the current trend, the first-order derivative of the trend model at the current moment is used as a measurement index, and its calculation formula is:
为了普适化该方法,将时间窗(t1,ti)正规化至[0,1]。在每个趋势的终点位置,其一阶导数该导数值代表了前一段温度时间序列在当前时刻的趋势,能够为温度的控制提供更加精确的参考。To generalize the method, the time window (t 1 , ti ) is normalized to [0,1]. At the end position of each trend, its first derivative The derivative value represents the trend of the previous temperature time series at the current moment, which can provide a more accurate reference for temperature control.
S2.7、将当前时刻的一阶导数和温度偏差送往模糊控制器,此时无论是步骤S2.3趋势事件的触发,还是S2.4周期事件的触发,都说明工况发生了改变,因此模糊控制器会根据温度偏差和温度趋势对焙烧过程进行控制。S2.7. Send the first-order derivative and temperature deviation at the current moment to the fuzzy controller. At this time, whether it is the triggering of the trend event in step S2.3 or the triggering of the periodic event in S2.4, it means that the working condition has changed. Therefore, the fuzzy controller will control the roasting process according to the temperature deviation and temperature trend.
S2.8、判断是否结束控制,若是,则暂停,若否,则从ti+1时刻开始新的时间窗,进入步骤S2.2。S2.8. Determine whether to end the control, if yes, pause, if not, start a new time window from time t i+1 , and go to step S2.2.
S3、模糊控制单元3基于专家经验的规则设定,将输入的温度偏差、温度趋势模糊化,模糊推理后,反模糊化后输出进料量的调整值,由执行器对焙烧过程的进料量进行调整。S3. The fuzzy control unit 3 is based on the rule setting based on expert experience, and fuzzifies the input temperature deviation and temperature trend. After fuzzy reasoning, the adjustment value of the feed amount is output after defuzzification, and the feed amount of the roasting process is controlled by the actuator. volume is adjusted.
步骤S3中基于专家经验的规则设定了3种隶属度函数:Z型隶属度函数Zp(x)、S型隶属度函数Sp(x)和钟型隶属度函数分别为:In step S3, based on the rules of expert experience, three kinds of membership functions are set: Z-type membership function Z p (x), S-type membership function S p (x) and bell-type membership function They are:
其中,ap、bp、cp、dp、和ν均为隶属度函数的参数值,p=1,2,3代表该隶属度函数分别属于温度偏差、温度趋势和进料量;q代表钟形隶属度函数的不同情况。Among them, a p , b p , c p , d p , and ν are the parameter values of the membership function, p=1, 2, 3 represent that the membership function belongs to the temperature deviation, temperature trend and feed amount respectively; q represents the different situations of the bell-shaped membership function.
对温度偏差用模糊化描述为:很高(VH)、稍高(LH)、适合(Z)、稍低(LL)和很低(VL)。对VH采用S型隶属度函数来描述,对VL用Z型隶属度函数,其它的则使用钟形隶属度函数描述。The fuzzy description of the temperature deviation is: very high (VH), slightly high (LH), suitable (Z), slightly low (LL) and very low (VL). The S-type membership function is used to describe VH, the Z-type membership function is used for VL, and the bell-shaped membership function is used to describe the others.
同样的,对温度趋势用模糊化描述为:很大(HP)、稍大(LP)、稳定(S)、稍小(LN)和很小(HN)。对HP采用S型隶属度函数来描述,对HN用Z型隶属度函数,其它的则使用钟形隶属度函数描述。Likewise, temperature trends are described fuzzily as: Very Large (HP), Slightly Larger (LP), Stable (S), Slightly Small (LN) and Very Small (HN). The S-type membership function is used to describe HP, the Z-type membership function is used for HN, and the bell-shaped membership function is used to describe others.
为了实现更加精准的控制,对于进料量的调整值的分类更加细致,其模糊化描述为:正大(PB)、正中(PM)、正小(PS)、零(O)、负小(NS)、负中(NM)和负大(NB)。对PB采用S型隶属度函数来描述,对NB用Z型隶属度函数,其它的则使用钟形隶属度函数描述。In order to achieve more precise control, the classification of the adjustment value of the feed amount is more detailed, and its fuzzy description is: positive big (PB), positive middle (PM), positive small (PS), zero (O), negative small (NS ), negative medium (NM) and negative large (NB). The S-type membership function is used to describe PB, the Z-type membership function is used for NB, and the bell-shaped membership function is used to describe others.
温度偏差和温度趋势与进料量的调整值的隶属度函数的选择及描述的隶属度函数详细参数如图3所示。The detailed parameters of the membership function selection and description of the temperature deviation and temperature trend and the adjustment value of the feed amount are shown in Figure 3.
温度偏差和温度趋势与进料量的调整值之间的模糊推理规则由图4给出,用语句描述即为:The fuzzy inference rules between the temperature deviation and the temperature trend and the adjustment value of the feed amount are given in Figure 4, and the sentence description is as follows:
If TD=VH and TT=HP or LP or S then U=NB;If TD=VH and TT=HP or LP or S then U=NB;
If TD=VH and TT=LN or HN then U=NM;If TD=VH and TT=LN or HN then U=NM;
If TD=LH and TT=HP or LP then U=NM;If TD=LH and TT=HP or LP then U=NM;
If TD=LH and TT=S or LN or HN then U=NS;If TD=LH and TT=S or LN or HN then U=NS;
If TD=Z and TT=HP then U=NS;If TD=Z and TT=HP then U=NS;
If TD=Z and TT=LP or S or LN then U=O;If TD=Z and TT=LP or S or LN then U=O;
If TD=Z and TT=HN then U=PS;If TD=Z and TT=HN then U=PS;
If TD=LL and TT=HP or LP or S then U=PS;If TD=LL and TT=HP or LP or S then U=PS;
If TD=LL and TT=LN or HN then U=PM;If TD=LL and TT=LN or HN then U=PM;
If TD=VL and TT=HP or LP then U=PM;If TD=VL and TT=HP or LP then U=PM;
If TD=VL and TT=S or LN or HN then U=PB;If TD=VL and TT=S or LN or HN then U=PB;
其中,TD为模糊化的温度偏差,TT为模糊化的温度趋势,U为模糊化的进料量的调整值。Among them, TD is the temperature deviation of fuzzification, TT is the temperature trend of fuzzification, and U is the adjustment value of feed amount of fuzzification.
在本方法中,采用的反模糊化方法为重心法,其表达式为:In this method, the defuzzification method used is the center of gravity method, and its expression is:
其中,u*为进料量的调整值,即模糊控制的输出值,uf为对应隶属度函数的进料量的调整值,n为进料量的调整值的隶属度函数的个数,此处,n=7。Among them, u * is the adjustment value of the feed amount, that is, the output value of the fuzzy control, u f is the adjustment value of the feed amount corresponding to the membership function, n is the number of the membership function of the adjustment value of the feed amount, Here, n=7.
实施例一:Embodiment one:
为证明本方法的有效性,在相同初始条件下,将焙烧过程的温度设定值设置为910℃,比较所提的模糊控制方法与常规模糊控制方法的性能。常规模糊控制方法与所提方法具有相同地隶属度函数和模糊推理规则,不同点在于常规方法使用的是温度偏差的变化率且没有相应的事件驱动策略。In order to prove the effectiveness of this method, under the same initial conditions, the temperature setting value of the roasting process is set to 910°C, and the performance of the proposed fuzzy control method and conventional fuzzy control method is compared. The conventional fuzzy control method has the same membership function and fuzzy inference rules as the proposed method, but the difference is that the conventional method uses the rate of change of temperature deviation and has no corresponding event-driven strategy.
控制效果对比如图5所示,本方法所提的模糊控制方法的超调量为0.2706,调节时间为23分钟,而常规模糊控制方法的超调量为0.4829,调节时间为81分钟,本方法所提的模糊控制方法与常规模糊控制方法相比,本方法具有更小的超调量与调节时间,具体比较如图6所示。The control effect comparison is shown in Figure 5. The overshoot of the fuzzy control method proposed in this method is 0.2706, and the adjustment time is 23 minutes, while the overshoot of the conventional fuzzy control method is 0.4829, and the adjustment time is 81 minutes. Compared with the conventional fuzzy control method, the proposed fuzzy control method has smaller overshoot and adjustment time. The specific comparison is shown in Figure 6.
实施例二:Embodiment two:
为了证明所提方法能够有效地处理工况的转变,在设定值为910℃,且两个控制器都达到稳态后,对系统加入一个幅值为10℃的阶跃信号来模拟工况的转变。In order to prove that the proposed method can effectively deal with the change of working conditions, when the set value is 910°C and both controllers reach a steady state, a step signal with an amplitude of 10°C is added to the system to simulate the working conditions change.
控制效果如图7所示,本方法所提的模糊控制方法的超调量为1.0573,调节时间为57分钟,而常规模糊控制方法的超调量为1.0147,调节时间为207分钟,本方法所提的模糊控制方法与常规模糊控制方法在应对工况变化时相比,具有更小的调节时间且调节过程中没有出现震荡。由于所提方法具有更小的稳态偏差,因此系统在加入阶跃信号后的超调量会更大。在工况转变后控制性能的具体比较如图8所示。The control effect is shown in Figure 7. The overshoot of the fuzzy control method proposed in this method is 1.0573, and the adjustment time is 57 minutes, while the overshoot of the conventional fuzzy control method is 1.0147, and the adjustment time is 207 minutes. Compared with the conventional fuzzy control method, the proposed fuzzy control method has a shorter adjustment time and no oscillation in the adjustment process. Since the proposed method has a smaller steady-state deviation, the overshoot of the system will be larger after the step signal is added. The specific comparison of the control performance after the operating condition transition is shown in Fig. 8.
综上可知,通过上述的一种基于趋势事件驱动的锌冶炼焙烧过程模糊控制方法,具有如下优点:In summary, through the above-mentioned fuzzy control method of zinc smelting and roasting process based on trend event drive, it has the following advantages:
(1)本发明实时获取温度趋势,利用基于温度趋势的趋势驱动策略,在工况发生改变或达到预设的控制周期时,及时根据温度趋势和温度偏差进行模糊控制,进而对进料量的做出调整,使系统温度达到稳定,采样数据更丰富,模糊控制的输入数据经过了筛选,使整个控制过程更及时、更精确、系统更稳定;(1) The present invention obtains the temperature trend in real time, utilizes the trend-driven strategy based on the temperature trend, and performs fuzzy control in time according to the temperature trend and temperature deviation when the working condition changes or reaches the preset control cycle, and then controls the feed amount Make adjustments to stabilize the system temperature, enrich the sampling data, and filter the input data of fuzzy control to make the whole control process more timely, more accurate and the system more stable;
(2)本发明的基于温度趋势的趋势驱动策略考虑了温度趋势改变、温度趋势不改变而温度逐渐偏移两种情况,工况评估更准确,并通过模糊控制进行调整,处理工况转变对系统的影响,使模糊控制的控制性能更佳;(2) The trend-driven strategy based on the temperature trend of the present invention considers the temperature trend change, the temperature trend does not change and the temperature gradually shifts two situations, the working condition evaluation is more accurate, and the fuzzy control is adjusted to deal with the change of the working condition. The influence of the system makes the control performance of fuzzy control better;
(3)本发明的模糊控制的输入量温度偏差和温度趋势,而不是温度偏差和偏差的增量,符合焙烧过程的动态特性,具有更小的超调量,调节时间更快,在工况转变时,调节时间更迅速,温度控制更稳定,受工况转变的影响更小;(3) The input temperature deviation and temperature trend of the fuzzy control of the present invention, rather than the increment of temperature deviation and deviation, conform to the dynamic characteristics of the roasting process, have smaller overshoot, and the adjustment time is faster. When changing, the adjustment time is faster, the temperature control is more stable, and it is less affected by the change of working conditions;
(4)本发明对异常值进行了判定,减少了误判的可能性;(4) The present invention judges the abnormal value, which reduces the possibility of misjudgment;
(5)本发明采用模糊控制,在一定程度上弥补了数学模型的不足,且本方法的反模糊化采用重心法,更直观合理。(5) The present invention uses fuzzy control, which makes up for the deficiency of the mathematical model to a certain extent, and the defuzzification of the method adopts the center of gravity method, which is more intuitive and reasonable.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;虽然结合附图描述了本发明的实施方式,但是本领域技术人员可以在不脱离本发明的精神和范围的情况下做出各种修改和变型,这样的修改和变型均落入由所附权利要求所限定的范围之内。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can Various modifications and variations are made within the scope and scope of the invention, and such modifications and variations fall within the scope defined by the appended claims.
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