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CN110470544A - The short exposed anchor rod drawing instrument of intelligence - Google Patents

The short exposed anchor rod drawing instrument of intelligence Download PDF

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Publication number
CN110470544A
CN110470544A CN201910946162.7A CN201910946162A CN110470544A CN 110470544 A CN110470544 A CN 110470544A CN 201910946162 A CN201910946162 A CN 201910946162A CN 110470544 A CN110470544 A CN 110470544A
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hydraulic
oil
anchor
intelligent
hydraulic cylinder
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Inventor
郑卫华
刘兵
郑超杰
熊良
万江权
陈启
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/06Special adaptations of indicating or recording means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/06Special adaptations of indicating or recording means
    • G01N3/064Special adaptations of indicating or recording means with hydraulic indicating or recording means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0016Tensile or compressive
    • G01N2203/0017Tensile
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0048Hydraulic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/04Chucks, fixtures, jaws, holders or anvils
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/0611Hydraulic or pneumatic indicating, recording or sensing means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/067Parameter measured for estimating the property
    • G01N2203/0676Force, weight, load, energy, speed or acceleration
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/067Parameter measured for estimating the property
    • G01N2203/0682Spatial dimension, e.g. length, area, angle

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)

Abstract

一种智能短外露锚杆拉拔仪,其特点是,三个同规格的液压千斤顶均匀分布,构造支架圆环分别通过受力杆与液压千斤顶连接;锥形锚具托架分别通过固定杆与液压千斤顶固定连接,液压千斤顶之间通过油管连通;夹片、锚具放置在锥形锚具托架内;液压千斤顶分别通过进油管、回油管与双向调节液压泵、液压油缸连接,液压油缸上安装有无线油压传感器,无线油压传感器通过蓝牙无线传输与智能控制主机相接。本发明的智能短外露锚杆拉拔仪,能够很好的解决传统锚杆拉拔方法上,对锚杆预留不足,导致锚杆无法随机抽检的问题,避免偷工减料产生的施工质量事故。它还可以通过无线传输技术,实现全自动测量、数据存储等,具有直观、高效、安全、便捷等特点。

An intelligent short-exposed bolt puller, which is characterized in that three hydraulic jacks of the same specification are evenly distributed; The hydraulic jacks are fixedly connected, and the hydraulic jacks are connected through oil pipes; the clips and anchors are placed in the conical anchor bracket; the hydraulic jacks are respectively connected to the two-way adjustable hydraulic pump and hydraulic cylinder through the oil inlet pipe and the oil return pipe, and the hydraulic cylinder is connected to the hydraulic cylinder. A wireless oil pressure sensor is installed, and the wireless oil pressure sensor is connected to the intelligent control host through Bluetooth wireless transmission. The intelligent short-exposed bolt puller of the present invention can well solve the problem of insufficient reservation of bolts in the traditional bolt pulling method, which leads to the failure of random sampling inspection of bolts, and avoids construction quality accidents caused by cutting corners and materials. It can also realize fully automatic measurement and data storage through wireless transmission technology, which is intuitive, efficient, safe and convenient.

Description

智能短外露锚杆拉拔仪Intelligent Short Exposed Anchor Puller

技术领域technical field

本发明涉及智能检测设备,尤其是一种智能短外露锚杆拉拔仪。The invention relates to intelligent detection equipment, in particular to an intelligent short exposed bolt puller.

背景技术Background technique

工程锚杆(索)、植筋、道钉等拉拔力测试、定量施加预应力或拔出工作,如果外露端过短,常见的拉拔仪器设备都束手无策。正常工程锚杆(索)、植筋等外露端都在10cm左右,采用现有中空千斤顶进行拉拔,都要采取各种方法接长后才能实施,一般需要预留30cm左右外露端才能实施拉拔。也正因如此,在锚杆(索)、植筋施工质量检测时就无法实现随机抽查。很大一部分施工单位,利用检测必须预留规定外露端长度的弊端,偷工减料猖獗,传统抽检失去了意义。锚杆(索)、植筋的施工质量,是保障工程质量的重要条件之一,实现随机抽检,是震慑偷工减料的必要手段。Pull-out force testing of engineering anchors (cables), planting bars, spikes, etc., quantitative prestressing or pull-out work, if the exposed end is too short, common pulling instruments and equipment are helpless. The exposed ends of anchor rods (cables) and planting bars in normal engineering are all about 10cm. If the existing hollow jack is used for pulling, various methods must be used to lengthen them before implementation. Generally, it is necessary to reserve about 30cm for the exposed ends to implement pulling. pull. It is also because of this that random spot checks cannot be realized during the quality inspection of anchor rods (cables) and planting bars. A large part of the construction units, taking advantage of the disadvantage that the length of the exposed end must be reserved for the inspection, cut corners and materials are rampant, and the traditional sampling inspection has lost its meaning. The construction quality of anchor rods (cables) and planting bars is one of the important conditions to ensure the quality of the project. Realizing random sampling inspection is a necessary means to deter jerry building.

发明内容Contents of the invention

本发明的目的就是提供一种能对预留长度不足的锚杆(索)及植筋等进行拉拔试验,从而更好的对工程质量进行控制的一种智能短外露锚杆拉拔仪。The purpose of the present invention is to provide an intelligent short-exposed anchor puller that can perform pull-out tests on anchor rods (cables) and planting bars with insufficient reserved length, so as to better control the quality of the project.

本发明的智能短外露锚杆拉拔仪,包括液压千斤顶、液压油缸、双向调节液压泵、进油管、回油管、锚具、智能控制主机,其特征在于,三个同规格的液压千斤顶以中轴线成夹角各120°均匀分布,每个单独的液压千斤顶之间由固定杆、受力杆及油管固定连接,位于中轴线上的中间构造支架圆环分别通过三根受力杆与三个液压千斤顶固定连接;与中间构造支架圆环同轴的锥形锚具托架分别通过三根固定杆与三个液压千斤顶固定连接,液压千斤顶之间通过油管连通;锚具放置在锥形锚具托架内,夹片放入在锚具内,形成一个完整的夹持拉拔结构,通过调整夹片的厚度及大小,可对不同型号的短外露锚杆等进行快速拉拔试验;每个液压千斤顶的顶端均设有独立调整顶盘,独立调整顶盘上安装有调平螺杆,调平螺杆用来调节每个液压千斤顶接触基面的高度,锥形锚具托架突出于液压千斤顶未调出的顶盘;液压千斤顶分别通过进油管、回油管与双向调节液压泵连接,双向调节液压泵与液压油缸相连,液压油缸上安装有无线油压传感器,无线油压传感器通过蓝牙无线传输与智能控制主机相接,将数据传输给智能控制主机,智能控制主机通过控制双向调节液压泵的工作来智能控制油压和加载等级,智能控制主机全程操作拉拔步骤和实时智能控制数值情况。The intelligent short-exposed bolt puller of the present invention includes a hydraulic jack, a hydraulic cylinder, a two-way adjustable hydraulic pump, an oil inlet pipe, an oil return pipe, an anchorage, and an intelligent control host. It is characterized in that three hydraulic jacks of the same specification are The axes are evenly distributed at an angle of 120° each. Each individual hydraulic jack is fixedly connected by a fixed rod, a stress rod and an oil pipe. The middle structural support ring on the central axis passes through three stress rods and three hydraulic The jack is fixedly connected; the conical anchorage bracket coaxial with the middle structural support ring is fixedly connected with three hydraulic jacks respectively through three fixed rods, and the hydraulic jacks are connected through oil pipes; the anchorage is placed on the conical anchorage bracket Inside, the clips are placed in the anchor to form a complete clamping and pulling structure. By adjusting the thickness and size of the clips, rapid pull-out tests can be performed on different types of short exposed anchors; each hydraulic jack There are independent adjustment top plates on the top of the top plate, and leveling screws are installed on the independent adjustment top plates. The leveling screws are used to adjust the height of each hydraulic jack contacting the base surface. The conical anchor bracket protrudes beyond the hydraulic jack. The hydraulic jack is connected to the two-way adjustment hydraulic pump through the oil inlet pipe and the oil return pipe respectively, and the two-way adjustment hydraulic pump is connected to the hydraulic cylinder. The wireless oil pressure sensor is installed on the hydraulic cylinder, and the wireless oil pressure sensor is transmitted and intelligently controlled through Bluetooth wireless transmission. The hosts are connected and transmit data to the intelligent control host. The intelligent control host intelligently controls the oil pressure and loading level by controlling the two-way adjustment of the hydraulic pump. The intelligent control host operates the whole process of drawing steps and intelligently controls the numerical conditions in real time.

本发明的智能短外露锚杆拉拔仪,将三个带螺杆可调整顶盘的千斤顶及锥形锚具托,均刚性固定联接在稳定好、质量轻的三角形支架上。在锥形锚具托架内放置锚具,通过锚具夹片夹持待测试锚杆,启动油压泵顶升千斤顶,使锥形锚具将待测试锚杆(索)夹紧,安装好位移测试装置,继续加压,即可通过无线压力传感器、无线位移传感器传输到无线主机上,实施显示加载量和拉拔位移量,直至拉拔到满足测试要求。拉拔完成,调整油路控制阀,回油卸载。In the intelligent short-exposed bolt puller of the present invention, three jacks with screw-rod adjustable top plates and conical anchor brackets are rigidly fixedly connected to a triangular support with good stability and light weight. Place the anchor in the conical anchor bracket, clamp the anchor rod to be tested by the anchor clip, start the hydraulic pump to lift the jack, so that the conical anchor clamps the anchor rod (cable) to be tested, and install it The displacement test device can continue to pressurize, and it can be transmitted to the wireless host through the wireless pressure sensor and the wireless displacement sensor, and the loading amount and the pulling displacement amount can be displayed until the pulling reaches the test requirements. After the drawing is completed, adjust the control valve of the oil circuit and return the oil to unload.

本发明的智能短外露锚杆拉拔仪,能够很好的解决传统锚杆(索)拉拔方法上,对锚杆(索)预留不足,导致锚杆无法随机抽检的问题,避免偷工减料产生的施工质量事故。同时本仪器还可以通过无线传输技术,实现全自动测量、数据存储、数据上传管理等,具有直观、高效、安全、便捷等特点。The intelligent short-exposed anchor puller of the present invention can well solve the problem that the traditional anchor (cable) drawing method has insufficient reservation for the anchor (cable), which leads to the failure of random sampling inspection of the anchor, and avoids cutting corners. construction quality accidents. At the same time, the instrument can also realize automatic measurement, data storage, data upload management, etc. through wireless transmission technology, which is intuitive, efficient, safe, and convenient.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是本发明的工作时示意图;Fig. 2 is schematic diagram during work of the present invention;

图3是本发明的横断面示意图;Fig. 3 is a schematic cross-sectional view of the present invention;

附图中所示标号:1、锥形锚具托架,2、液压千斤顶,3、调平螺杆,4、液压油缸,5、无线油压传感器,6、双向调节液压泵,7、固定杆,8、受力杆,9、手提环,10、油管,11、待测试锚杆,12、夹片,13、进油管,14、回油管,15、构造支架圆环,16、锚具,17、接触基面,18、智能控制主机。Numbers shown in the attached drawings: 1. Tapered anchor bracket, 2. Hydraulic jack, 3. Leveling screw, 4. Hydraulic cylinder, 5. Wireless oil pressure sensor, 6. Two-way adjustable hydraulic pump, 7. Fixed rod , 8. Stress rod, 9. Hand ring, 10. Oil pipe, 11. Anchor rod to be tested, 12. Clip, 13. Oil inlet pipe, 14. Oil return pipe, 15. Structure support ring, 16. Anchor, 17. Contact base surface, 18. Intelligent control host.

具体实施方式Detailed ways

一种智能短外露锚杆拉拔仪,包括液压千斤顶2、液压油缸4、双向调节液压泵6、进油管13、回油管14、锚具16、智能控制主机18,其特征在于,三个同规格的液压千斤顶2以中轴线成夹角各120°均匀分布,每个单独的液压千斤顶2之间由固定杆7、受力杆8及油管10固定连接,位于中轴线上的中间构造支架圆环15分别通过三根受力杆8与三个液压千斤顶2固定连接,中间构造支架圆环15上设有手提环9;与中间构造支架圆环15同轴的锥形锚具托架1分别通过三根固定杆7与三个液压千斤顶2固定连接,液压千斤顶2之间通过油管10连通,油管10同时起支撑架的作用;锚具16放置在锥形锚具托架1内,夹片12放入在锚具16内,形成一个完整的夹持拉拔结构;每个液压千斤顶2的顶端均设有独立调整顶盘,独立调整顶盘上安装有调平螺杆3,调平螺杆3用来调节每个液压千斤顶2接触基面的高度,锥形锚具托架1突出于液压千斤顶2未调出的顶盘;液压千斤顶2分别通过进油管13、回油管14与双向调节液压泵6连接,双向调节液压泵6与液压油缸4相连,液压油缸4上安装有无线油压传感器5,无线油压传感器5通过蓝牙无线传输与智能控制主机18相接,将数据传输给智能控制主机18。An intelligent short exposed bolt puller, comprising a hydraulic jack 2, a hydraulic cylinder 4, a two-way adjustable hydraulic pump 6, an oil inlet pipe 13, an oil return pipe 14, an anchor 16, and an intelligent control host 18, characterized in that three simultaneous The standard hydraulic jacks 2 are evenly distributed at an angle of 120° from the central axis. Each individual hydraulic jack 2 is fixedly connected by a fixed rod 7, a force rod 8 and an oil pipe 10. The middle structural support circle on the central axis The rings 15 are fixedly connected to the three hydraulic jacks 2 through three stress rods 8 respectively, and the ring 15 of the intermediate structure support is provided with a hand ring 9; the conical anchor bracket 1 coaxial with the intermediate structure support ring 15 respectively passes through The three fixed rods 7 are fixedly connected with the three hydraulic jacks 2, and the hydraulic jacks 2 are connected through the oil pipe 10, and the oil pipe 10 also acts as a support frame; the anchor 16 is placed in the conical anchor bracket 1, and the clip 12 is placed into the anchorage 16 to form a complete clamping and pulling structure; the top of each hydraulic jack 2 is provided with an independent adjustment top plate, and a leveling screw 3 is installed on the independent adjustment top plate, and the leveling screw 3 is used for Adjust the height of each hydraulic jack 2 in contact with the base surface, and the conical anchor bracket 1 protrudes from the top plate of the hydraulic jack 2; the hydraulic jack 2 is connected to the two-way adjustable hydraulic pump 6 through the oil inlet pipe 13 and the oil return pipe 14 respectively , the two-way adjustment hydraulic pump 6 is connected with the hydraulic cylinder 4, the hydraulic cylinder 4 is equipped with a wireless oil pressure sensor 5, the wireless oil pressure sensor 5 is connected with the intelligent control host 18 through Bluetooth wireless transmission, and transmits data to the intelligent control host 18.

Claims (3)

1.一种智能短外露锚杆拉拔仪,包括液压千斤顶(2)、液压油缸(4)、双向调节液压泵(6)、进油管(13)、回油管(14)、锚具(16)、智能控制主机(18),其特征在于:三个同规格的液压千斤顶(2)以中轴线成夹角各120°均匀分布,每个单独的液压千斤顶(2)之间由固定杆(7)、受力杆(8)及油管(10)固定连接,位于中轴线上的中间构造支架圆环(15)分别通过三根受力杆(8)与三个液压千斤顶(2)固定连接;与中间构造支架圆环(15)同轴的锥形锚具托架(1)分别通过三根固定杆(7)与三个液压千斤顶(2)固定连接,液压千斤顶(2)之间通过油管(10)连通;锚具(16)放置在锥形锚具托架(1)内,夹片(12)放入在锚具(16)内;每个液压千斤顶(2)的顶端均设有独立调整顶盘,独立调整顶盘上安装有调平螺杆(3);液压千斤顶(2)分别通过进油管(13)、回油管(14)与双向调节液压泵(6)连接,双向调节液压泵(6)与液压油缸(4)相连,液压油缸(4)上安装有无线油压传感器(5),无线油压传感器(5)通过蓝牙无线传输与智能控制主机(18)相接,将数据传输给智能控制主机(18)。1. An intelligent short exposed bolt puller, including hydraulic jack (2), hydraulic cylinder (4), two-way adjustable hydraulic pump (6), oil inlet pipe (13), oil return pipe (14), anchorage (16 ), an intelligent control host (18), characterized in that: three hydraulic jacks (2) of the same specification are evenly distributed at an angle of 120° from the central axis, and each individual hydraulic jack (2) is separated by a fixed rod ( 7), the force rod (8) and the oil pipe (10) are fixedly connected, and the middle structural support ring (15) located on the central axis is fixedly connected with three hydraulic jacks (2) through three force rods (8) respectively; The conical anchorage bracket (1) coaxial with the intermediate structure support ring (15) is fixedly connected with three hydraulic jacks (2) through three fixed rods (7) respectively, and the hydraulic jacks (2) are connected through oil pipes ( 10) Connected; the anchor (16) is placed in the conical anchor bracket (1), and the clip (12) is placed in the anchor (16); the top of each hydraulic jack (2) has an independent Adjust the top plate, adjust the leveling screw (3) on the top plate independently; the hydraulic jack (2) is connected to the two-way adjustment hydraulic pump (6) through the oil inlet pipe (13) and the oil return pipe (14) respectively, and the two-way adjustment hydraulic pump (6) Connected to the hydraulic cylinder (4), the hydraulic cylinder (4) is equipped with a wireless oil pressure sensor (5), and the wireless oil pressure sensor (5) is connected to the intelligent control host (18) through Bluetooth wireless transmission, and the data transmitted to the intelligent control host (18). 2.根据权利要求1所述的智能短外露锚杆拉拔仪,其特征在于:所述中间构造支架圆环(15)上设有手提环(9)。2. The intelligent short-exposed anchor rod puller according to claim 1, characterized in that: the ring (15) of the intermediate structure support is provided with a hand ring (9). 3.根据权利要求1所述的智能短外露锚杆拉拔仪,其特征在于:所述锥形锚具托架(1)突出于液压千斤顶(2)未调出的顶盘。3. The intelligent short-exposed bolt puller according to claim 1, characterized in that: the conical anchor bracket (1) protrudes from the top plate of the hydraulic jack (2).
CN201910946162.7A 2019-10-03 2019-10-03 The short exposed anchor rod drawing instrument of intelligence Pending CN110470544A (en)

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Publication number Priority date Publication date Assignee Title
CN111220470A (en) * 2020-03-26 2020-06-02 中水东北勘测设计研究有限责任公司 Appearance is drawn to portable variable diameter stock

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WO2010059535A2 (en) * 2008-11-18 2010-05-27 Shell Oil Company Enhanced jack for drawing a mandrel
CN203396646U (en) * 2013-06-19 2014-01-15 上海市质量监督检验技术研究院 Anchor rod pulling tester
CN104792622A (en) * 2015-05-18 2015-07-22 郑卫华 Bolt and cable pull-out strength tester
CN208206680U (en) * 2018-05-21 2018-12-07 马肖波 A kind of anchor rod drawing instrument for non-smooth counter-force face
CN210626211U (en) * 2019-10-03 2020-05-26 郑卫华 Intelligent short-exposed anchor rod drawing instrument

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010059535A2 (en) * 2008-11-18 2010-05-27 Shell Oil Company Enhanced jack for drawing a mandrel
CN203396646U (en) * 2013-06-19 2014-01-15 上海市质量监督检验技术研究院 Anchor rod pulling tester
CN104792622A (en) * 2015-05-18 2015-07-22 郑卫华 Bolt and cable pull-out strength tester
CN208206680U (en) * 2018-05-21 2018-12-07 马肖波 A kind of anchor rod drawing instrument for non-smooth counter-force face
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111220470A (en) * 2020-03-26 2020-06-02 中水东北勘测设计研究有限责任公司 Appearance is drawn to portable variable diameter stock
CN111220470B (en) * 2020-03-26 2024-05-03 中水东北勘测设计研究有限责任公司 Portable variable-diameter anchor rod drawing instrument

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Application publication date: 20191119