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CN110470426A - A kind of fiber-optic grating sensor and measurement method that can measure temperature and pressure simultaneously - Google Patents

A kind of fiber-optic grating sensor and measurement method that can measure temperature and pressure simultaneously Download PDF

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Publication number
CN110470426A
CN110470426A CN201910771851.9A CN201910771851A CN110470426A CN 110470426 A CN110470426 A CN 110470426A CN 201910771851 A CN201910771851 A CN 201910771851A CN 110470426 A CN110470426 A CN 110470426A
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fiber grating
pressure
fiber
walled tube
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CN110470426B (en
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赵强
陈世哲
郑洪坤
吕日清
张可可
郑良
赵勇
刘世萱
李磊
赵健
穆壮壮
闫星魁
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Oceanographic Instrumentation Research Institute Shandong Academy of Sciences
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L11/00Measuring steady or quasi-steady pressure of a fluid or a fluent solid material by means not provided for in group G01L7/00 or G01L9/00
    • G01L11/02Measuring steady or quasi-steady pressure of a fluid or a fluent solid material by means not provided for in group G01L7/00 or G01L9/00 by optical means
    • G01L11/025Measuring steady or quasi-steady pressure of a fluid or a fluent solid material by means not provided for in group G01L7/00 or G01L9/00 by optical means using a pressure-sensitive optical fibre
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L19/00Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
    • G01L19/04Means for compensating for effects of changes of temperature, i.e. other than electric compensation

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Measuring Fluid Pressure (AREA)

Abstract

本发明公开了一种可同时测量温度和压力的光纤光栅传感器及测量方法,该传感器包括底部开口的薄壁筒、封装在薄壁筒外部的保护外壳,所述薄壁筒和保护外壳之间存在间隙;所述薄壁筒外表面固定有第一光纤光栅和第二光纤光栅,所述第一和第二光纤光栅的光纤尾纤穿出保护外壳的顶部,所述薄壁筒的横截面为由两条直线边和分别连接两条直线边两端的两个半圆弧围成的类椭圆形,所述第一光纤光栅沿薄壁筒轴线方向固定在薄壁筒的直线边所在面的中央,所述第二光纤光栅沿薄壁筒轴线方向固定在薄壁筒的半圆弧所在面的中央,且第一和第二光纤光栅的中心与薄壁筒的中心位于同一高度上,本发明所公开的传感器结构新颖、灵敏度高、测量结果可靠、应用广。

The invention discloses an optical fiber grating sensor capable of simultaneously measuring temperature and pressure and a measuring method thereof. The sensor comprises a thin-walled tube with an open bottom, and a protective shell packaged outside the thin-walled tube. The gap between the thin-walled tube and the protective shell is There is a gap; the outer surface of the thin-walled tube is fixed with a first fiber grating and a second fiber grating, and the fiber pigtails of the first and second fiber gratings pass through the top of the protective shell, and the cross-section of the thin-walled tube It is a quasi-elliptical shape surrounded by two straight sides and two semicircular arcs respectively connecting the two ends of the two straight sides, and the first fiber grating is fixed on the surface of the thin-walled tube along the axis direction of the thin-walled tube. In the center, the second fiber grating is fixed on the center of the semicircular surface of the thin-walled tube along the axial direction of the thin-walled tube, and the centers of the first and second fiber gratings are at the same height as the center of the thin-walled tube. The sensor disclosed by the invention has the advantages of novel structure, high sensitivity, reliable measurement result and wide application.

Description

一种可同时测量温度和压力的光纤光栅传感器及测量方法A fiber grating sensor and measurement method capable of simultaneously measuring temperature and pressure

技术领域technical field

本发明涉及一种光纤光栅传感器,特别涉及一种可同时测量温度和压力的光纤光栅传感器及测量方法。The invention relates to an optical fiber grating sensor, in particular to an optical fiber grating sensor capable of simultaneously measuring temperature and pressure and a measuring method.

背景技术Background technique

压力是一个重要的物理参数,在海洋,国防,石化,医疗,航空,电力等领域有着重要的测量价值。通过压力测量,我们可以了解设备的安全状况,系统的运行状态,环境的变化情况以及海下某一位置的深度等。现有的压力传感器多为电式传感器,在抗电磁干扰,使用安全性,信号远距离传输等方面存在一些问题,因而在强电磁干扰,易燃易爆,远距离参数监控等场合使用受限。而基于光信号的光纤压力传感器,既有传感器的本质安全性,又可实现信号的远距离传输而不受干扰。Pressure is an important physical parameter, which has important measurement value in marine, national defense, petrochemical, medical, aviation, electric power and other fields. Through pressure measurement, we can understand the safety status of the equipment, the operating status of the system, the change of the environment and the depth of a certain position under the sea, etc. Most of the existing pressure sensors are electrical sensors, which have some problems in anti-electromagnetic interference, safety in use, and long-distance signal transmission. Therefore, they are limited in applications such as strong electromagnetic interference, flammable and explosive, and long-distance parameter monitoring. . The optical fiber pressure sensor based on the optical signal not only has the intrinsic safety of the sensor, but also can realize the long-distance transmission of the signal without interference.

现在常用的光纤压力传感器主要有光纤光栅式压力传感器和光纤法布里珀罗式压力传感器。光纤法布里珀罗式压力传感器体积较小、结构简单,常用于单点式压力测量,但不适合传感器的分布式测量。光纤光栅是一种工艺成熟、性能稳定的光纤传感器件,且光纤光栅传感器便于分布式测量,在实际生产生活中已有大量应用。由于光纤光栅本身的压力灵敏度较低(仅约0.003nm/MPa),为了实现高分辨力的压力测量,很多相关设计方案借用不同的增敏结构来提高光纤压力传感器的灵敏度。现有的压力增敏结构有膜片式、薄壁筒式、聚合物包覆式及弹簧管式等结构。然而,膜片式压力传感器往往需要配合金属化封装,制作工艺比较复杂,成本比较高;弹簧管式光栅压力传感器需要零件间的可靠配合,否则容易出现零点漂移问题;聚合物式压力传感器则存在长期使用时的老化和蠕变问题。The commonly used fiber optic pressure sensors mainly include fiber grating pressure sensors and fiber optic Fabry-Perot pressure sensors. The optical fiber Fabry-Perot pressure sensor is small in size and simple in structure. It is often used for single-point pressure measurement, but it is not suitable for distributed measurement of sensors. Fiber Bragg grating is a kind of optical fiber sensing device with mature technology and stable performance, and fiber Bragg grating sensor is convenient for distributed measurement, and has been widely used in actual production and life. Due to the low pressure sensitivity of the fiber Bragg grating itself (only about 0.003nm/MPa), in order to achieve high-resolution pressure measurement, many related design schemes use different sensitization structures to improve the sensitivity of the fiber optic pressure sensor. Existing pressure-sensitizing structures include diaphragm type, thin-walled cylinder type, polymer-coated type, spring tube type and other structures. However, diaphragm pressure sensors often need to be matched with metallized packaging, the manufacturing process is more complicated, and the cost is relatively high; spring tube type grating pressure sensors need reliable cooperation between parts, otherwise it is prone to zero drift problems; polymer pressure sensors have Aging and creep issues during long-term use.

大连理工大学的申人升等人发明了一种薄壁应变筒式的光纤光栅压力传感器(参考专利:内弧形顶薄壁应变筒投入式光纤Bragg光栅压力传感器,公开号:CN101266179),这种传感器由金属薄壁内筒,金属厚壁外筒,压力测量光栅,温补光栅和密封垫构成。根据文中表述,该种传感器金属薄壁内筒的横截面为圆形,压力灵敏度仅为0.033nm/MPa,在应用于一些灵敏度要求较高的场合时不能满足需求。此外,该方案中将温补光栅固定于薄壁圆筒的顶端,而压力光栅沿薄壁筒轴向固定于筒壁外侧,因为两个光纤光栅空间方位垂直,距离较远,导致两光栅所处位置温度梯度过大,解耦响应时间过长,且位于薄壁筒顶部外侧的温补光栅容易受到外界温度的干扰。People such as Shen Rensheng of Dalian University of Technology invented a thin-walled strain tube-type optical fiber Bragg grating pressure sensor (reference patent: inner arc-shaped top thin-walled strain tube input type optical fiber Bragg grating pressure sensor, publication number: CN101266179), this The sensor consists of a metal thin-walled inner cylinder, a metal thick-walled outer cylinder, a pressure measurement grating, a temperature compensation grating and a sealing gasket. According to the description in the article, the cross-section of the metal thin-walled inner cylinder of this sensor is circular, and the pressure sensitivity is only 0.033nm/MPa, which cannot meet the demand when applied to some occasions with high sensitivity requirements. In addition, in this scheme, the temperature compensation grating is fixed on the top of the thin-walled cylinder, and the pressure grating is fixed on the outside of the cylinder wall along the axial direction of the thin-walled cylinder. Because the spatial orientation of the two fiber gratings is vertical and the distance is relatively long, the position of the two gratings The temperature gradient is too large, the decoupling response time is too long, and the temperature-compensated grating located outside the top of the thin-walled cylinder is easily disturbed by the external temperature.

发明内容Contents of the invention

为解决上述技术问题,本发明提供了一种可同时测量温度和压力的光纤光栅传感器及测量方法,灵敏度高、温度响应快、水密性好,结构简单,可应用于管道压力、海水深度(压力)等的测量。In order to solve the above-mentioned technical problems, the present invention provides a fiber grating sensor and a measuring method that can simultaneously measure temperature and pressure, with high sensitivity, fast temperature response, good water tightness, simple structure, and can be applied to pipeline pressure, seawater depth (pressure ) and other measurements.

为达到上述目的,本发明的技术方案如下:To achieve the above object, the technical scheme of the present invention is as follows:

一种可同时测量温度和压力的光纤光栅传感器,包括底部开口的薄壁筒、封装在薄壁筒外部的保护外壳,所述薄壁筒和保护外壳之间存在间隙;所述薄壁筒外表面固定有第一光纤光栅和第二光纤光栅,所述第一光纤光栅和第二光纤光栅的光纤尾纤穿出保护外壳的顶部,所述薄壁筒的横截面为由两条直线边和分别连接两条直线边两端的两个半圆弧围成的类椭圆形,所述第一光纤光栅沿薄壁筒的轴线方向固定在薄壁筒的直线边所在面的中央,所述第二光纤光栅沿薄壁筒的轴线方向固定在薄壁筒的半圆弧所在面的中央,且第一光纤光栅和第二光纤光栅的中心与薄壁筒的中心位于同一高度上。A fiber grating sensor capable of measuring temperature and pressure at the same time, comprising a thin-walled tube with an open bottom, a protective shell packaged outside the thin-walled tube, and a gap exists between the thin-walled tube and the protective shell; the outer shell of the thin-walled tube The surface is fixed with a first fiber grating and a second fiber grating, and the fiber pigtails of the first fiber grating and the second fiber grating pass through the top of the protective shell, and the cross section of the thin-walled cylinder is composed of two straight sides and A quasi-elliptical shape surrounded by two semicircular arcs respectively connecting the two ends of the two straight sides, the first fiber grating is fixed in the center of the surface of the thin-walled tube along the axial direction of the thin-walled tube, and the second The fiber grating is fixed on the center of the semicircular surface of the thin-walled tube along the axial direction of the thin-walled tube, and the centers of the first fiber grating and the second fiber grating are at the same height as the center of the thin-walled tube.

上述方案中,所述薄壁筒底部外缘一体连接有环形固定盘,所述保护外壳底部外缘为凹槽结构,所述环形固定盘嵌入所述凹槽内,且两者之间通过螺栓连接,所述环形固定盘和保护外壳底部外缘相同位置上开设压力固定孔,可以用螺栓将传感器固定于压力校验平台上,用于传感器的测试。In the above solution, the outer edge of the bottom of the thin-walled cylinder is integrally connected with an annular fixed plate, the outer edge of the bottom of the protective shell is a groove structure, the annular fixed plate is embedded in the groove, and the bolts are used to connect the two. To connect, the ring-shaped fixing plate and the outer edge of the bottom of the protective shell are provided with a pressure fixing hole at the same position, and the sensor can be fixed on the pressure calibration platform with bolts for sensor testing.

上述方案中,所述保护外壳顶部开设螺纹孔,所述螺纹孔底部开设与所述间隙联通的尾纤引出孔,所述螺纹孔内通过螺纹连接有压紧装置,所述压紧装置与螺纹孔底部之间设有石墨密封垫片,所述压紧装置后端通过连接套管连接尾椎管,所述光纤尾纤从尾纤引出孔中穿出,依次穿过石墨密封垫片、压紧装置、连接套管和尾椎管。尾锥管用于光纤的引出并可防止光纤过度弯曲导致光纤光传输损耗增加。In the above scheme, a threaded hole is provided on the top of the protective shell, and a pigtail outlet hole communicated with the gap is provided at the bottom of the threaded hole. A compression device is connected to the threaded hole through a thread, and the compression device is connected to the threaded hole. A graphite sealing gasket is arranged between the bottom of the hole, the rear end of the pressing device is connected to the caudal vertebral tube through a connecting sleeve, and the optical fiber pigtail passes through the pigtail leading hole, passes through the graphite sealing gasket, compression Tightening device, connecting sleeve and caudal canal. The tail cone is used for the extraction of the optical fiber and can prevent the excessive bending of the optical fiber from increasing the optical transmission loss of the optical fiber.

通过使用石墨密封垫片与压紧装置相配合,可以实现对尾纤引出孔的有效密封。其原理是随着压紧装置给石墨密封垫片施加力时,会导致石墨密封垫片发生形变,进而石墨充满尾纤引出孔,实现对尾纤引出孔的密封。By using the graphite sealing gasket to cooperate with the pressing device, the effective sealing of the pigtail lead-out hole can be realized. The principle is that when the compression device exerts force on the graphite sealing gasket, the graphite sealing gasket will be deformed, and then the graphite will fill the pigtail outlet hole to realize the sealing of the pigtail outlet hole.

进一步的技术方案中,所述压紧装置与连接套管之间通过螺纹连接。In a further technical solution, the pressing device and the connecting sleeve are connected through threads.

进一步的技术方案中,所述连接套管外壁设有环形卡槽,所述连接套管通过环形卡槽与尾椎管连接。In a further technical solution, the outer wall of the connecting sleeve is provided with an annular slot, and the connecting sleeve is connected to the caudal vertebral canal through the annular slot.

上述方案中,所述保护外壳和薄壁筒之间的间隙为真空状态,避免传感器因所处海拔或地理位置不同而引入的大气压力误差。In the above solution, the gap between the protective shell and the thin-walled cylinder is in a vacuum state, so as to avoid the atmospheric pressure error introduced by the sensor due to the difference in altitude or geographical location.

进一步的技术方案中,所述薄壁筒和保护外壳的连接处填充有硅橡胶。In a further technical solution, the connection between the thin-walled cylinder and the protective shell is filled with silicone rubber.

一种可同时测量温度和压力的光纤光栅传感器的测量方法,测量时将该光纤光栅传感器连接于待测的管道上或者投入海水中,使得被测介质进入薄壁筒的空腔内,薄壁筒因内外两侧压力不同会产生形变,并传递到第一光纤光栅和第二光纤光栅上,第一光纤光栅受到正应变表现为中心波长的红移,第二光纤光栅表现为中心波长蓝移。利用如下解耦方程计算被测介质的温度与压力:A measurement method of an optical fiber grating sensor that can measure temperature and pressure at the same time. During measurement, the optical fiber grating sensor is connected to the pipeline to be measured or put into seawater, so that the measured medium enters the cavity of the thin-walled cylinder, and the thin-walled Due to the different pressure on the inner and outer sides of the barrel, deformation will occur, and it will be transmitted to the first fiber grating and the second fiber grating. The first fiber grating is subjected to positive strain, which shows a red shift of the center wavelength, and the second fiber grating shows a blue shift of the center wavelength. . Use the following decoupling equations to calculate the temperature and pressure of the measured medium:

其中,KT1,KT2,KP1,KP2分别为第一光纤光栅和第二光纤光栅的温度系数与压力系数,通过实验可测得;Among them, K T1 , K T2 , K P1 , K P2 are the temperature coefficient and pressure coefficient of the first fiber grating and the second fiber Bragg grating respectively, which can be measured through experiments;

Δλ1和Δλ2分别是第一光纤光栅和第二光纤光栅的中心波长移动量;Δλ 1 and Δλ 2 are respectively the central wavelength shifts of the first fiber grating and the second fiber grating;

T和P分别为待测介质的温度和压力。T and P are the temperature and pressure of the medium to be measured, respectively.

通过上述技术方案,本发明提供的可同时测量温度和压力的光纤光栅传感器的薄壁筒是一种截面为类椭圆形的筒状结构,这种结构的内侧与被测介质直接接触,用于压力的引入;外侧与参考压力介质(抽真空处理)相接触,当筒壁两侧压力不同时,筒壁上会产生应变,所述筒壁截面直边所在的面(正面)会被拉伸,截面圆弧所在的面(侧面)会发生收缩,导致位于正面的光纤光栅随着压力的增加受到的应变增大,而位于侧面的光纤光栅受到的应变则减小。两个光纤光栅因固定位置形变特性不同导致波长发生不同的移动,两个光纤光栅之间的压力特性存在差异。获取两个光纤光栅的温度与压力特性之后,通过数据处理即可实现温度与压力数据的同时获取。Through the above technical solution, the thin-walled tube of the fiber grating sensor that can simultaneously measure temperature and pressure provided by the present invention is a cylindrical structure with a sub-elliptical cross section. The inner side of this structure is in direct contact with the measured medium. The introduction of pressure; the outer side is in contact with the reference pressure medium (vacuumization treatment), when the pressure on both sides of the cylinder wall is different, strain will be generated on the cylinder wall, and the surface (front) where the straight edge of the cylinder wall section is located will be stretched , the surface (side) where the cross-section arc is located will shrink, causing the strain on the fiber grating on the front to increase with the increase of pressure, while the strain on the fiber grating on the side will decrease. Due to the different deformation characteristics of the fixed positions of the two fiber gratings, the wavelengths move differently, and the pressure characteristics of the two fiber gratings are different. After obtaining the temperature and pressure characteristics of the two fiber gratings, the simultaneous acquisition of temperature and pressure data can be realized through data processing.

本发明的光纤光栅传感器的优点在于:本发明通过改进薄壁筒的形状导致的增敏结构提高了传感器的压力灵敏度;将两个光纤光栅沿轴向固定于薄壁筒外壁中央位置,提高了两个光纤光栅的温度一致性和响应速度;通过石墨垫片解决了尾纤引出孔处的密封问题,避免了薄壁筒和保护外壳之间的参考介质(本发明为抽真空)受到外界压强的影响,提高了传感器的水密性,从而提高了传感器的环境适应性。The advantage of the optical fiber grating sensor of the present invention is: the present invention improves the pressure sensitivity of the sensor by improving the sensitization structure that the shape of the thin-walled cylinder causes; The temperature consistency and response speed of the two fiber gratings; the sealing problem at the outlet hole of the pigtail is solved by the graphite gasket, and the reference medium (the invention is vacuuming) between the thin-walled cylinder and the protective shell is prevented from being subjected to external pressure The impact of the sensor improves the water tightness of the sensor, thereby improving the environmental adaptability of the sensor.

通过实验测试,本发明传感器在0~1Mpa范围内的压力灵敏度达1.198nm/MPa,解决了温度交叉敏感问题,实现了温度和压力的同步测量;并且本发明的传感器封装水密性好,不仅可以应用于管道压力的测量,也可应用于海水压力测量,进而根据海水深度与压力的线性对应关系,得到海水深度数值。该传感器应用场合广泛,市场潜力巨大。Through experimental testing, the pressure sensitivity of the sensor of the present invention in the range of 0 to 1Mpa reaches 1.198nm/MPa, which solves the problem of temperature cross sensitivity and realizes the simultaneous measurement of temperature and pressure; and the sensor package of the present invention has good watertightness, not only can It can be applied to the measurement of pipeline pressure, and can also be applied to the measurement of seawater pressure, and then according to the linear correspondence between seawater depth and pressure, the value of seawater depth can be obtained. The sensor has a wide range of applications and a huge market potential.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the description of the embodiments or the prior art.

图1为本发明实施例所公开的一种可同时测量温度和压力的光纤光栅传感器轴向剖视图;Fig. 1 is an axial sectional view of a fiber grating sensor capable of simultaneously measuring temperature and pressure disclosed in an embodiment of the present invention;

图2为本发明实施例所公开的薄壁筒立体结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of the thin-walled cylinder disclosed in the embodiment of the present invention;

图3为传感器的灵敏度测试对比图;Fig. 3 is the comparison diagram of the sensitivity test of the sensor;

图4为管道压力测试对比图;Figure 4 is a comparison chart of pipeline pressure tests;

图5为管道压力测试误差分布图。Figure 5 is a distribution diagram of pipeline pressure test errors.

图中,1、薄壁筒;2、保护外壳;3、第一光纤光栅;4、第二光纤光栅;5、正面光栅槽;6、侧面光栅槽;7、环形固定盘;8、压力固定孔;9、螺纹孔;10、尾纤引出孔;11、压紧装置;12、石墨密封垫片;13、连接套管;14、尾椎管;15、光纤尾纤;16、环形卡槽;17、螺栓连接孔。In the figure, 1. thin-walled tube; 2. protective shell; 3. first fiber grating; 4. second fiber grating; 5. front grating groove; 6. side grating groove; Hole; 9, threaded hole; 10, pigtail lead-out hole; 11, pressing device; 12, graphite sealing gasket; 13, connecting sleeve; 14, tail vertebral tube; 15, optical fiber pigtail; 16, ring slot ; 17. Bolt connection holes.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.

本发明提供了一种可同时测量温度和压力的光纤光栅传感器,如图1所示的结构,该传感器结构新颖,灵敏度高,温度解耦响应速度快,测量结果更准确。The present invention provides a fiber grating sensor capable of simultaneously measuring temperature and pressure. The sensor has a novel structure, high sensitivity, fast temperature decoupling response speed, and more accurate measurement results.

如图1所示的一种可同时测量温度和压力的光纤光栅传感器,包括底部开口的薄壁筒1、封装在薄壁筒1外部的保护外壳2,薄壁筒1和保护外壳2之间存在间隙;薄壁筒1外表面固定有第一光纤光栅3和第二光纤光栅4,第一光纤光栅3和第二光纤光栅4的光纤尾纤15穿出保护外壳2的顶部。本实施例中,薄壁筒1选用金属铜制作而成,保护外壳2为不锈钢材质。As shown in Figure 1, a fiber grating sensor that can measure temperature and pressure at the same time includes a thin-walled tube 1 with an open bottom, a protective shell 2 packaged outside the thin-walled tube 1, and between the thin-walled tube 1 and the protective shell 2 There is a gap; the outer surface of the thin-walled tube 1 is fixed with the first fiber grating 3 and the second fiber grating 4 , and the fiber pigtails 15 of the first fiber grating 3 and the second fiber grating 4 pass through the top of the protective shell 2 . In this embodiment, the thin-walled tube 1 is made of metal copper, and the protective shell 2 is made of stainless steel.

如图2所示,薄壁筒1的横截面为由两条直线边和分别连接两条直线边两端的两个半圆弧围成的类椭圆形,薄壁筒1的外表面上设有正面光栅槽5和侧面光栅槽6,第一光纤光栅3沿薄壁筒1的轴线方向固定在薄壁筒1的直线边所在面的中央的正面光栅槽5内,第二光纤光栅4沿薄壁筒1的轴线方向固定在薄壁筒1的半圆弧所在面的中央的侧面光栅槽6内,且第一光纤光栅3和第二光纤光栅4的中心与薄壁筒1的中心位于同一高度上。As shown in Figure 2, the cross-section of the thin-walled tube 1 is a quasi-elliptical shape surrounded by two straight lines and two semicircular arcs connecting the two ends of the two straight lines respectively. The front grating groove 5 and the side grating groove 6, the first fiber grating 3 is fixed in the front grating groove 5 in the center of the surface where the straight edge of the thin wall cylinder 1 is along the axis direction of the thin wall cylinder 1, and the second fiber grating 4 is fixed along the thin wall cylinder 1 along the axis direction of the thin wall cylinder 1. The axial direction of the wall cylinder 1 is fixed in the side grating groove 6 in the center of the semi-circular surface of the thin-wall cylinder 1, and the centers of the first fiber grating 3 and the second fiber grating 4 are located at the same center as the center of the thin-wall cylinder 1. height.

薄壁筒1底部外缘一体连接有环形固定盘7,保护外壳2底部外缘为凹槽结构,环形固定盘7嵌入凹槽内,且两者之间通过位于其上的螺栓连接孔17用螺栓连接,环形固定盘7和保护外壳2底部外缘相同位置上开设压力固定孔8,可以用螺栓将传感器固定于压力校验平台上,用于传感器的温度系数和压力系数的测试。The outer edge of the bottom of the thin-walled tube 1 is integrally connected with an annular fixed disk 7, and the outer edge of the bottom of the protective shell 2 is a groove structure, and the annular fixed disk 7 is embedded in the groove, and the bolt connection hole 17 located on it is used between the two. Bolt connection, pressure fixing hole 8 is set on the same position on the ring fixing plate 7 and the outer edge of the bottom of the protective shell 2, the sensor can be fixed on the pressure calibration platform with bolts for testing the temperature coefficient and pressure coefficient of the sensor.

保护外壳2顶部开设螺纹孔9,螺纹孔9底部开设与间隙联通的尾纤引出孔10,螺纹孔9内通过螺纹连接有压紧装置11,压紧装置11与螺纹孔9底部之间设有石墨密封垫片12,压紧装置11后端通过连接套管13连接尾椎管14,光纤尾纤15从尾纤引出孔10中穿出,依次穿过石墨密封垫片12、压紧装置11、连接套管13和尾椎管14。尾锥管14用于光纤尾纤15的引出并可防止光纤尾纤过度弯曲导致光纤光传输损耗增加。The top of the protective shell 2 is provided with a threaded hole 9, the bottom of the threaded hole 9 is provided with a pigtail outlet hole 10 communicating with the gap, the threaded hole 9 is threadedly connected with a compression device 11, and the compression device 11 and the bottom of the threaded hole 9 are provided with Graphite sealing gasket 12, the rear end of the compression device 11 is connected to the caudal vertebral canal 14 through the connecting sleeve 13, and the optical fiber pigtail 15 passes through the pigtail outlet hole 10, passing through the graphite sealing gasket 12 and the compression device 11 in turn , connecting sleeve pipe 13 and caudal vertebral canal 14. The tail cone 14 is used for leading out the optical fiber pigtail 15 and can prevent the optical fiber pigtail from being excessively bent to increase the optical transmission loss of the optical fiber.

通过使用石墨密封垫片12与压紧装置11相配合,可以实现对尾纤引出孔的有效密封。其原理是随着压紧装置11给石墨密封垫片12施加力时,会导致石墨密封垫片12发生形变,进而石墨充满尾纤引出孔10,实现对尾纤引出孔10的密封。By using the graphite sealing gasket 12 to cooperate with the pressing device 11, the effective sealing of the outlet hole of the pigtail can be realized. The principle is that when the compression device 11 applies force to the graphite sealing gasket 12, the graphite sealing gasket 12 will be deformed, and then the graphite will fill the fiber pigtail outlet hole 10 to seal the fiber pigtail outlet hole 10.

本实施例中,压紧装置11与连接套管13之间通过螺纹连接;连接套管13外壁设有环形卡槽16,连接套管13通过环形卡槽16与尾椎管14连接。In this embodiment, the pressing device 11 is connected to the connecting sleeve 13 through threads; the outer wall of the connecting sleeve 13 is provided with an annular slot 16 , and the connecting sleeve 13 is connected to the caudal vertebral canal 14 through the annular slot 16 .

上述方案中,保护外壳2和薄壁筒1之间的间隙为真空状态,避免传感器因所处海拔或地理位置不同而引入的大气压力误差。In the above scheme, the gap between the protective shell 2 and the thin-walled cylinder 1 is in a vacuum state, so as to avoid the atmospheric pressure error introduced by the sensor due to the difference in altitude or geographical location.

薄壁筒1和保护外壳2的连接处填充有硅橡胶,用于防止外界物质进入腔内影响测量效果。The connection between the thin-walled cylinder 1 and the protective shell 2 is filled with silicon rubber to prevent foreign substances from entering the cavity and affecting the measurement effect.

传感器的制作过程如下:The fabrication process of the sensor is as follows:

首先,利用超声波清洗机对类椭圆形薄壁筒1进行表面清洁,清洁之后即可进行第一光纤光栅3和第二光纤光栅4的固定,为了保证第一光纤光栅3和第二光纤光栅4始终处于拉直状态,在固定过程中需要对第一光纤光栅3和第二光纤光栅4施加预应力。具体方法是,先使用胶水固定光纤光栅一端,然后通过砝码坠拉光纤光栅的自由端。固定光纤光栅之后需要对传感器进行一定时间的老化处理(通常恒温箱内80℃恒温处理10小时)来稳定传感器的特性。然后在薄壁筒1的外壁涂覆一层硅橡胶,用于防止水与固化胶水直接接触造成固化胶水的失效。在封装之前先进行传感器压力和温度特性的获取,确定两个光纤光栅的压力和温度系数后再进行传感器的封装。在组装保护外壳2时,将保护外壳2与薄壁筒1接触位置涂上一些硅橡胶,用于确保薄壁筒1和保护外壳2形成的间隙的密封。First, use an ultrasonic cleaning machine to clean the surface of the quasi-elliptical thin-walled cylinder 1. After cleaning, the first fiber Bragg grating 3 and the second fiber Bragg grating 4 can be fixed. In order to ensure that the first fiber Bragg grating 3 and the second fiber Bragg grating 4 Always in a straightened state, it is necessary to apply prestress to the first fiber Bragg grating 3 and the second fiber Bragg grating 4 during the fixing process. The specific method is to first use glue to fix one end of the fiber grating, and then pull the free end of the fiber grating with a weight. After the fiber grating is fixed, the sensor needs to be aged for a certain period of time (usually in a thermostat at 80°C for 10 hours) to stabilize the characteristics of the sensor. Then, a layer of silicone rubber is coated on the outer wall of the thin-walled cylinder 1 to prevent the cured glue from being ineffective due to direct contact between water and the cured glue. The pressure and temperature characteristics of the sensor are obtained before packaging, and the pressure and temperature coefficients of the two fiber gratings are determined before the sensor is packaged. When assembling the protective shell 2 , some silicon rubber is applied to the contact position between the protective shell 2 and the thin-walled tube 1 to ensure the sealing of the gap formed by the thin-walled tube 1 and the protective shell 2 .

将石墨密封垫片12放置于保护外壳2尾部的螺纹孔9中,将压紧装置11通过螺纹与保护外壳2配合将光纤尾纤15从尾纤引出孔10中引出,然后放置于真空箱内,确保薄壁筒1与保护外壳2之间形成的腔之间为真空,在真空箱内通过扳手拧紧压紧装置11。Put the graphite sealing gasket 12 in the threaded hole 9 at the end of the protective shell 2, fit the compression device 11 through the thread with the protective shell 2, draw the optical fiber pigtail 15 from the pigtail lead-out hole 10, and then place it in the vacuum box To ensure that there is a vacuum between the cavity formed between the thin-walled cylinder 1 and the protective shell 2, tighten the compression device 11 with a wrench in the vacuum box.

将连接套管13固定在压紧装置11的尾部,固定的过程中也涂一些硅橡胶确保密封。从连接套管13引出光纤尾纤15,在光纤尾纤15上依次套装900μm松套管、3.0mm的黄色套管及尾锥管14,用于光纤尾纤的保护。为了绝对确保真空度,建议此步骤在真空箱内进行。Fix the connecting sleeve 13 on the tail of the pressing device 11, and apply some silicone rubber to ensure the sealing during the fixing process. The fiber pigtail 15 is led out from the connecting sleeve 13, and a 900 μm loose tube, a 3.0 mm yellow tube and a tail cone 14 are sequentially placed on the fiber pigtail 15 for protection of the fiber pigtail. In order to absolutely ensure the vacuum, it is recommended that this step be carried out in a vacuum box.

本发明中采用的类椭圆形薄壁筒1相比于薄壁圆筒具有压力灵敏度高、温度响应迅速快、一致性好的优点。当测量压力时,筒壁内外两侧压力不同会导致筒壁发生形变,当采用圆形薄壁筒时,因为圆形截面各向受力均匀(圆形截面对各个方向的约束力较强),因而截面的各向形变都相同;当采用类椭圆形薄壁筒1时,因为截面形状的不均性,导致各向的受力情况不相同(类椭圆形截面对各个方向的约束相对圆形较弱),正面和侧面的形变程度不同,利用该特点,不仅可在筒壁的不同位置上获得对同一压力的多个响应,而且相同压差下的最大形变量相对于圆筒结构也有较大提升(即受到同样的压力,圆形薄壁筒各向受力是均匀的,因此形变量也是相同的;类椭圆形薄壁筒1各向受力不均匀,因此形变量也是不同的,其在横截面直边中央形变量最大,在圆弧边中央形变量最小)。Compared with thin-walled cylinders, the quasi-elliptical thin-walled cylinder 1 used in the present invention has the advantages of high pressure sensitivity, rapid temperature response and good consistency. When the pressure is measured, the pressure difference between the inner and outer sides of the cylinder wall will cause the deformation of the cylinder wall. When a circular thin-walled cylinder is used, the force on the circular section is uniform in all directions (the circular section has a strong constraint on all directions) , so the deformation of the cross-section is the same in all directions; when the quasi-elliptical thin-walled tube 1 is used, the stress in each direction is different due to the unevenness of the cross-sectional shape (the constraints of the quasi-elliptical cross-section on all directions are relatively circular Weaker shape), the deformation degree of the front and side is different, using this feature, not only can obtain multiple responses to the same pressure at different positions of the cylinder wall, but also the maximum deformation amount under the same pressure difference is also different from that of the cylinder structure. Larger lift (that is, under the same pressure, the force of the circular thin-walled cylinder is uniform in all directions, so the deformation is the same; the oval thin-walled cylinder 1 is not uniform in all directions, so the deformation is also different , the deformation is the largest at the center of the straight side of the cross section, and the smallest at the center of the arc edge).

因为温度和压力会同时对光纤光栅的中心反射波长产生影响,所以如何解决温度和压力的交叉耦合影响是决定光纤光栅传感器测量准确性的重要问题。本发明中两个光纤光栅中心高度位置相重合,因而他们所处的温度场基本一致。由于两个光纤光栅在筒壁上的固定位置分别为形变量最大处和最小处,而薄壁筒1内不同位置受压形变不同,因此两个光纤光栅发生应变也不同。Because temperature and pressure will affect the central reflection wavelength of FBG at the same time, how to solve the cross-coupling effect of temperature and pressure is an important issue that determines the measurement accuracy of FBG sensors. In the present invention, the central height positions of the two optical fiber gratings coincide, so the temperature fields where they are located are basically the same. Since the fixed positions of the two fiber gratings on the cylinder wall are the places with the largest deformation and the minimum deformation respectively, and different positions in the thin-walled cylinder 1 have different pressure deformations, so the strains of the two fiber gratings are also different.

根据以上原理,本发明的一种可同时测量温度和压力的光纤光栅传感器的测量方法如下:测量时将该光纤光栅传感器连接于待测的管道上或者投入海水中,使得被测介质进入薄壁筒1的空腔内,薄壁筒1因内外两侧压力不同会产生形变,并传递到第一光纤光栅3和第二光纤光栅4上,第一光纤光栅3受到正应变表现为中心波长的红移,第二光纤光栅4表现为中心波长蓝移;利用如下解耦方程计算被测介质的温度与压力:According to the above principles, the measurement method of a fiber grating sensor capable of simultaneously measuring temperature and pressure of the present invention is as follows: when measuring, connect the fiber grating sensor to the pipeline to be measured or put it into seawater, so that the measured medium enters the thin wall In the cavity of tube 1, the thin-walled tube 1 will be deformed due to the pressure difference between the inner and outer sides, and the deformation will be transmitted to the first fiber grating 3 and the second fiber grating 4. Red shift, the second fiber grating 4 shows a blue shift of the central wavelength; use the following decoupling equation to calculate the temperature and pressure of the measured medium:

其中,KT1,KT2,KP1,KP2分别为第一光纤光栅3和第二光纤光栅4的温度系数与压力系数,可通过实验测得;Wherein, K T1 , K T2 , K P1 , K P2 are the temperature coefficient and pressure coefficient of the first fiber Bragg grating 3 and the second fiber Bragg grating 4 respectively, which can be measured through experiments;

Δλ1和Δλ2分别是第一光纤光栅3和第二光纤光栅4的中心波长移动量;Δλ 1 and Δλ 2 are the central wavelength shifts of the first fiber Bragg grating 3 and the second fiber Bragg grating 4, respectively;

T和P分别为待测介质的温度和压力。T and P are the temperature and pressure of the medium to be measured, respectively.

性能测试实验:Performance test experiment:

将该传感器进行压力特性的测试,与背景技术中的专利(公开号:CN101266179)以及参考文献(Novel integrated optical fiber sensor for temperature,pressure andflow measurement,DOI:10.1016/j.sna.2018.07.034)进行对比,得到的中心波长移动量与薄壁筒两侧的压力差之间的曲线如图3所示。本发明传感器在0~1Mpa范围内的压力灵敏度达1.198nm/MPa,对比材料一致、壁厚相同及尺寸相近的薄壁圆筒压力传感器(参考文献),其压力灵敏度提高了7.6倍(专利CN101266179的压力灵敏度为0.033nm/MPa,参考文献的压力灵敏度为0.158nm/MPa)。The pressure characteristic test of the sensor is carried out with the patent in the background technology (publication number: CN101266179) and the reference (Novel integrated optical fiber sensor for temperature, pressure and flow measurement, DOI: 10.1016/j.sna.2018.07.034) In contrast, the obtained curve between the shift of the central wavelength and the pressure difference on both sides of the thin-walled tube is shown in Figure 3. The pressure sensitivity of the sensor of the present invention in the range of 0-1Mpa reaches 1.198nm/MPa, and the pressure sensitivity of the thin-walled cylinder pressure sensor (references) with the same material, the same wall thickness and similar size is increased by 7.6 times (the pressure of patent CN101266179 The sensitivity is 0.033nm/MPa, and the pressure sensitivity of the reference is 0.158nm/MPa).

将该传感器接于压力管道上和标准的压力表进行比测,比测效果如图4和图5所示,经过压力升降程的测试,得到了标准压力和实测压力之间的关系以及传感器的误差分布。可以看出,在0-1MPa压力范围内,传感器的精度为1%F.S.,误差在±0.01MPa内。Connect the sensor to the pressure pipeline and compare it with a standard pressure gauge. The results of the comparison are shown in Figure 4 and Figure 5. After the test of the pressure rise and fall, the relationship between the standard pressure and the measured pressure and the sensor's Error distribution. It can be seen that within the pressure range of 0-1MPa, the accuracy of the sensor is 1% F.S., and the error is within ±0.01MPa.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (8)

1.一种可同时测量温度和压力的光纤光栅传感器,包括底部开口的薄壁筒、封装在薄壁筒外部的保护外壳,所述薄壁筒和保护外壳之间存在间隙;所述薄壁筒外表面固定有第一光纤光栅和第二光纤光栅,所述第一光纤光栅和第二光纤光栅的光纤尾纤穿出保护外壳的顶部,其特征在于,所述薄壁筒的横截面为由两条直线边和分别连接两条直线边两端的两个半圆弧围成的类椭圆形,所述第一光纤光栅沿薄壁筒的轴线方向固定在薄壁筒的直线边所在面的中央,所述第二光纤光栅沿薄壁筒的轴线方向固定在薄壁筒的半圆弧所在面的中央,且第一光纤光栅和第二光纤光栅的中心与薄壁筒的中心位于同一高度上。1. A fiber grating sensor capable of measuring temperature and pressure simultaneously, comprising a thin-walled tube with an open bottom, a protective shell packaged on the outside of the thin-walled tube, and there is a gap between the thin-walled tube and the protective shell; the thin-walled The outer surface of the barrel is fixed with a first fiber grating and a second fiber grating, and the fiber pigtails of the first fiber grating and the second fiber grating pass through the top of the protective shell, and the feature is that the cross section of the thin-walled barrel is A quasi-elliptical shape surrounded by two straight sides and two semicircular arcs respectively connecting the two ends of the two straight sides, the first optical fiber grating is fixed on the surface of the thin-walled tube along the axis direction of the thin-walled tube In the center, the second fiber grating is fixed in the center of the semicircular surface of the thin-walled tube along the axial direction of the thin-walled tube, and the centers of the first fiber grating and the second fiber grating are at the same height as the center of the thin-walled tube superior. 2.根据权利要求1所述的一种可同时测量温度和压力的光纤光栅传感器,其特征在于,所述薄壁筒底部外缘一体连接有环形固定盘,所述保护外壳底部外缘为凹槽结构,所述环形固定盘嵌入所述凹槽内,且两者之间通过螺栓连接,所述环形固定盘和保护外壳底部外缘相同位置上开设压力固定孔。2. A fiber grating sensor capable of simultaneously measuring temperature and pressure according to claim 1, characterized in that, the outer edge of the bottom of the thin-walled cylinder is integrally connected with an annular fixing plate, and the outer edge of the bottom of the protective shell is concave. Groove structure, the annular fixed disk is embedded in the groove, and the two are connected by bolts, and a pressure fixing hole is opened on the same position of the annular fixed disk and the outer edge of the bottom of the protective shell. 3.根据权利要求1所述的一种可同时测量温度和压力的光纤光栅传感器,其特征在于,所述保护外壳顶部开设螺纹孔,所述螺纹孔底部开设与所述间隙联通的尾纤引出孔,所述螺纹孔内通过螺纹连接有压紧装置,所述压紧装置与螺纹孔底部之间设有石墨密封垫片,所述压紧装置后端通过连接套管连接尾椎管,所述光纤尾纤从尾纤引出孔中穿出,依次穿过石墨密封垫片、压紧装置、连接套管和尾椎管。3. A fiber grating sensor capable of simultaneously measuring temperature and pressure according to claim 1, wherein a threaded hole is provided at the top of the protective housing, and a pigtail leading out of the gap communicated with the gap is provided at the bottom of the threaded hole hole, the threaded hole is threadedly connected with a compression device, a graphite sealing gasket is arranged between the compression device and the bottom of the threaded hole, and the rear end of the compression device is connected to the caudal vertebral canal through a connecting sleeve. The optical fiber pigtail passes through the pigtail lead-out hole, and passes through the graphite sealing gasket, the pressing device, the connecting sleeve and the tail vertebral tube in sequence. 4.根据权利要求3所述的一种可同时测量温度和压力的光纤光栅传感器,其特征在于,所述压紧装置与连接套管之间通过螺纹连接。4 . A fiber grating sensor capable of simultaneously measuring temperature and pressure according to claim 3 , wherein the pressing device and the connecting sleeve are connected by threads. 5.根据权利要求3所述的一种可同时测量温度和压力的光纤光栅传感器,其特征在于,所述连接套管外壁设有环形卡槽,所述连接套管通过环形卡槽与尾椎管连接。5. A fiber grating sensor capable of simultaneously measuring temperature and pressure according to claim 3, characterized in that, the outer wall of the connecting sleeve is provided with an annular slot, and the connecting sleeve is connected to the caudal vertebra through the annular slot. tube connection. 6.根据权利要求1所述的一种可同时测量温度和压力的光纤光栅传感器,其特征在于,所述保护外壳和薄壁筒之间的间隙为真空状态。6 . A fiber grating sensor capable of simultaneously measuring temperature and pressure according to claim 1 , wherein the gap between the protective shell and the thin-walled tube is in a vacuum state. 7.根据权利要求2所述的一种可同时测量温度和压力的光纤光栅传感器,其特征在于,所述薄壁筒和保护外壳的连接处填充有硅橡胶。7. A fiber grating sensor capable of simultaneously measuring temperature and pressure according to claim 2, characterized in that the connection between the thin-walled cylinder and the protective shell is filled with silicone rubber. 8.一种如权利要求1所述的可同时测量温度和压力的光纤光栅传感器的测量方法,其特征在于,测量时将该光纤光栅传感器连接于待测的管道上或者投入海水中,使得被测介质进入薄壁筒的空腔内,薄壁筒因内外两侧压力不同会产生形变,并传递到第一光纤光栅和第二光纤光栅上,第一光纤光栅受到正应变表现为中心波长的红移,第二光纤光栅表现为中心波长蓝移;利用如下解耦方程计算被测介质的温度与压力:8. a kind of measuring method of the fiber grating sensor that can measure temperature and pressure simultaneously as claimed in claim 1, it is characterized in that, during measurement, this fiber grating sensor is connected on the pipeline to be measured or drops into seawater, so that it is The measured medium enters the cavity of the thin-walled cylinder, and the thin-walled cylinder will be deformed due to the different pressures on the inner and outer sides, and will be transmitted to the first and second fiber gratings. The positive strain on the first fiber grating is expressed as the center wavelength Red shift, the second fiber grating shows a blue shift of the central wavelength; use the following decoupling equation to calculate the temperature and pressure of the measured medium: 其中,KT1,KT2,KP1,KP2分别为第一光纤光栅和第二光纤光栅的温度系数与压力系数,通过实验可测得;Among them, K T1 , K T2 , K P1 , K P2 are the temperature coefficient and pressure coefficient of the first fiber grating and the second fiber Bragg grating respectively, which can be measured through experiments; Δλ1和Δλ2分别是第一光纤光栅和第二光纤光栅的中心波长移动量;Δλ 1 and Δλ 2 are respectively the central wavelength shifts of the first fiber grating and the second fiber grating; T和P分别为待测介质的温度和压力。T and P are the temperature and pressure of the medium to be measured, respectively.
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