CN110463912B - Household rice dumpling wrapping machine - Google Patents
Household rice dumpling wrapping machine Download PDFInfo
- Publication number
- CN110463912B CN110463912B CN201910807835.0A CN201910807835A CN110463912B CN 110463912 B CN110463912 B CN 110463912B CN 201910807835 A CN201910807835 A CN 201910807835A CN 110463912 B CN110463912 B CN 110463912B
- Authority
- CN
- China
- Prior art keywords
- motor
- fixed
- rice
- plate
- rice dumpling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
- A23L7/126—Snacks or the like obtained by binding, shaping or compacting together cereal grains or cereal pieces, e.g. cereal bars
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J43/00—Implements for preparing or holding food, not provided for in other groups of this subclass
- A47J43/20—Shapes for preparing foodstuffs, e.g. meat-patty moulding devices, pudding moulds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Cereal-Derived Products (AREA)
Abstract
Description
技术领域Technical Field
本发明属于食品加工领域,具体涉及一种家用式包粽子机。The invention belongs to the field of food processing, and in particular relates to a household rice dumpling wrapping machine.
背景技术Background technique
随着生活节奏的加快,很多家庭没有精力和时间制作粽子,粽子产品应运而成,成为一种非常受欢迎的食物商品。粽子需求量的不断增加,由原来的人工制作逐渐转变成由机器完成的自动化作业。粽子在包制过程中需要填入糯米和馅料,在工厂化生产中,需要对加入的米和馅料进行称重,以保证产品重量的一致性。人工包制粽子,米料的称重环节很占用时间且重量误差较大,影响包制速度和人工产能,且对熟练度要求高。目前,家里食用的粽子均是由人手工制作。粽子的制作效率和质量与操作者本身的操作熟练度有着密切关系,并且工作重复率大。With the accelerated pace of life, many families do not have the energy and time to make zongzi, and zongzi products have emerged as a result and become a very popular food commodity. With the increasing demand for zongzi, the original manual production has gradually changed to an automated operation completed by machines. Zongzi needs to be filled with glutinous rice and fillings during the packaging process. In factory production, the added rice and fillings need to be weighed to ensure the consistency of product weight. When wrapping zongzi manually, the weighing of rice materials takes up a lot of time and the weight error is large, which affects the packaging speed and manual production capacity, and requires high proficiency. At present, the zongzi eaten at home are all made by hand. The production efficiency and quality of zongzi are closely related to the operator's own proficiency, and the work repetition rate is large.
发明内容Summary of the invention
本发明是为了解决上述问题而进行的,目的在于提供一种家用式包粽子机。The present invention is carried out to solve the above-mentioned problem, and its object is to provide a household rice dumpling wrapping machine.
本发明提供了一种家用式包粽子机,具有这样的特征,包括:框架组件,具有边框、底板、中间位置的上层支撑板、四周的侧板以及固定于上层支撑板和一块侧板上的斜支撑板;放料组件,用于将米料和红枣置于折成仿锥形的粽叶中,包括固定于上层支撑板上的储米盒、通过红枣固定件固定于储米盒一侧的红枣筒、固定于红枣筒底端的旋转料盒、连接于旋转料盒上的第一带轮、一端套于第一带轮上的第一同步带,套有第一同步带另一端的第二带轮以及与第二带轮连接的第一电机;包裹组件,用于将放置有米料的粽叶的两端压平并裹紧,从而得到初形粽子,包括固定于底板上的直线导轨、套设于直线导轨上的直线滑块、设置于直线滑块上的粽子支承座、固定于底板上分布于直线导轨两侧的第一轴承底座、第二轴承底座和第三轴承底座、分别连接于3个轴承底座上的第一压板、第二压板和第三压板以及穿过直线滑块的第一同步带以及分别套设于第一同步带两端的用于带动第一同步带运动的第一带轮和第二带轮;米料压紧组件,与放料组件相邻设置,用于将初形粽子压紧,包括固定于上层支撑板上的电机支撑座、固定于电机支撑座上的第二电机和第三电机、连接于第二电机下方的第一丝杠、套设于第一丝杠上的第一下行压板、连接于第三电机下方的第二丝杠以及连接于第二丝杠上的第二下行压板;绕线组件,用于对压紧后的初形粽子进行绕线,包括固定于斜支撑板上的相邻设置的第八电机和第一连接件、穿过第一连接件内部且穿过斜支撑板底部的开孔的第二连接件、连接于第二连接件顶部且表面绕有线的滚筒、与滚筒通过心轴连接的固定杆、连接于第二连接件底端的第一齿轮、设置于第一齿轮边缘部位的绕线轴以及固定于第八电机的转轴上的第二齿轮;以及扣线压紧组件,用于将绕线后的初形粽子的线头压紧,从而得到成形后的粽子,包括固定于底板上的支撑底座、固定于支撑底座上的电机支架、固定于电机支架上的第九电机以及固定于第九电机背部的相互连接的第一压线板和第二压线板,其中,旋转料盒下方设置有位于上层支撑板的物料导向件,第一轴承底座、第二轴承底座和第三轴承底座上分别设置有第一转轴、第二转轴和第三转轴,三个转轴上分别套设有第五带轮、第六带轮和第七带轮,三个带轮上分别套有第三同步带、第四同步带和第五同步带,第三带轮和第四带轮分别套设于第四转轴和第五转轴上,第四转轴和第五转轴均固定于框架上,第五转轴上还套有置于第三带轮上方的第八带轮,该第八带轮上套有第六同步带。The invention provides a household rice dumpling wrapping machine, which has the following features: a frame assembly, which has a frame, a bottom plate, an upper support plate in the middle, side plates around the upper support plate and an inclined support plate fixed on the upper support plate and one of the side plates; a material placing assembly, which is used to place rice materials and red dates in rice dumpling leaves folded into a cone-like shape, and comprises a rice storage box fixed on the upper support plate, a red date tube fixed to one side of the rice storage box through a red date fixing member, a rotating material box fixed to the bottom end of the red date tube, a first pulley connected to the rotating material box, a first synchronous belt with one end sleeved on the first pulley, a second pulley sleeved with the other end of the first synchronous belt and a first motor connected to the second pulley; a wrapping assembly, which is used to flatten and wrap the two ends of the rice dumpling leaves with the rice materials placed thereon, so as to obtain the rice dumpling in its initial shape, and comprises A linear guide fixed on the base plate, a linear slider sleeved on the linear guide, a rice dumpling support seat arranged on the linear slider, a first bearing base, a second bearing base and a third bearing base fixed on the base plate and distributed on both sides of the linear guide, a first pressing plate, a second pressing plate and a third pressing plate respectively connected to the three bearing bases, a first synchronous belt passing through the linear slider, and a first pulley and a second pulley respectively sleeved on both ends of the first synchronous belt for driving the first synchronous belt to move; a rice material pressing component, which is arranged adjacent to the material discharge component, and is used to press the initial rice dumpling, including a motor support seat fixed on the upper support plate, a second motor and a third motor fixed on the motor support seat, a first lead screw connected below the second motor, and a first downward guide sleeved on the first lead screw. A pressing plate, a second lead screw connected to the bottom of the third motor, and a second downward pressing plate connected to the second lead screw; a winding assembly for winding the compressed initial zongzi, including an eighth motor and a first connecting piece fixed adjacent to each other on the inclined support plate, a second connecting piece passing through the inside of the first connecting piece and through the opening at the bottom of the inclined support plate, a roller connected to the top of the second connecting piece and having a wire wound on the surface, a fixing rod connected to the roller through a mandrel, a first gear connected to the bottom end of the second connecting piece, a winding shaft arranged at the edge of the first gear, and a second gear fixed to the rotating shaft of the eighth motor; and a wire clamping assembly for clamping the wire ends of the initial zongzi after winding, so as to obtain the formed zongzi, including a supporting base fixed to the bottom plate, a supporting base fixed to A motor bracket on the support base, a ninth motor fixed on the motor bracket, and a first press plate and a second press plate connected to each other and fixed to the back of the ninth motor, wherein a material guide located on the upper support plate is arranged below the rotating material box, a first rotating shaft, a second rotating shaft and a third rotating shaft are respectively arranged on the first bearing base, the second bearing base and the third bearing base, a fifth pulley, a sixth pulley and a seventh pulley are respectively mounted on the three rotating shafts, a third synchronous belt, a fourth synchronous belt and a fifth synchronous belt are respectively mounted on the three pulleys, the third pulley and the fourth pulley are respectively mounted on the fourth rotating shaft and the fifth rotating shaft, the fourth rotating shaft and the fifth rotating shaft are both fixed to the frame, the fifth rotating shaft is also mounted with an eighth pulley placed above the third pulley, and the eighth pulley is mounted with the sixth synchronous belt.
在本发明提供的家用式包粽子机中,还可以具有这样的特征:其中,第一电机固定于电机支架上,该电机支架固定于侧板上。The household rice dumpling wrapping machine provided by the present invention may also have the following features: wherein the first motor is fixed on a motor bracket, and the motor bracket is fixed on a side panel.
在本发明提供的家用式包粽子机中,还可以具有这样的特征:其中,包裹组件还具有第四电机、第五电机、第六电机以及第七电机,第四电机、第五电机、第六电机以及第七电机的底部均连接有转轴,四根转轴上均设有带轮,四个带轮还分别套有第三同步带、第四同步带、第五同步带以及第六同步带。The household rice dumpling wrapping machine provided by the present invention may also have the following features: the wrapping component also has a fourth motor, a fifth motor, a sixth motor and a seventh motor, the bottoms of the fourth motor, the fifth motor, the sixth motor and the seventh motor are all connected to rotating shafts, the four rotating shafts are all provided with pulleys, and the four pulleys are also respectively covered with a third synchronous belt, a fourth synchronous belt, a fifth synchronous belt and a sixth synchronous belt.
在本发明提供的家用式包粽子机中,还可以具有这样的特征:其中,第四电机、第五电机、第六电机以及第七电机均固定于电机支架上,该电机支架固定于侧板上。The household rice dumpling wrapping machine provided by the present invention may also have the following features: wherein the fourth motor, the fifth motor, the sixth motor and the seventh motor are all fixed on a motor bracket, and the motor bracket is fixed on the side panel.
在本发明提供的家用式包粽子机中,还可以具有这样的特征:其中,第一下行压板具有顶板、压板以及用于连接顶板和压板的连接杆,第一丝杠穿过顶板,并通过设置于顶板上的第一丝杠螺母固定,电机支撑座底部固定有导杆支座,该导杆支座上固定有导杆,该导杆的下端穿过顶板进入连接杆。The household rice dumpling wrapping machine provided by the present invention may also have the following features: wherein, the first downward pressure plate has a top plate, a pressure plate and a connecting rod for connecting the top plate and the pressure plate, the first lead screw passes through the top plate and is fixed by a first lead screw nut arranged on the top plate, a guide rod support is fixed to the bottom of the motor support seat, a guide rod is fixed on the guide rod support, and the lower end of the guide rod passes through the top plate and enters the connecting rod.
在本发明提供的家用式包粽子机中,还可以具有这样的特征:其中,第二下行压板上设置有第二丝杠螺母,该第二丝杠螺母用于固定第二丝杠。The household rice dumpling wrapping machine provided by the present invention may also have the following features: wherein a second screw nut is provided on the second downward pressure plate, and the second screw nut is used to fix the second screw.
在本发明提供的家用式包粽子机中,还可以具有这样的特征:其中,第二压线板上开设有用于连接绕线轴的中心孔。The household rice dumpling wrapping machine provided by the present invention may also have the following feature: a center hole for connecting the winding shaft is provided on the second wire pressing plate.
在本发明提供的家用式包粽子机中,还可以具有这样的特征:其中,粽叶的长度为39-45cm,宽度为7-11cm。The household rice dumpling wrapping machine provided by the present invention may also have the following characteristics: wherein the length of the rice dumpling leaf is 39-45 cm and the width is 7-11 cm.
发明的作用与效果Functions and Effects of the Invention
根据本发明所涉及的家用式包粽子机,因为具有框架组件,所以能够固定其余各组件;因为放料组件具有旋转料盒、第一同步带、第一电机,所以能够完成对粽叶的自动放料;因为包裹组件具有直线导轨、直线滑块、粽子支承座、多根同步带以及多个电机,所以能够完成多粽叶的包裹得到初形粽子,还能够带动粽子支承座移动到相应工位;因为米料压紧组件具有两个电机、两根丝杠以及两个下行压板,所以能够完成对初形粽子的压紧,使其更紧实;因为绕线组件的绕线杆将线的一端进行缠绕的同时扣线压紧组件的第一压线板和第二压线板将线的另一端压紧,所以能够对初形粽子进行绕线并将线头打结扣紧,得到成形粽子。According to the household rice dumpling wrapping machine involved in the present invention, because it has a frame component, it can fix the other components; because the feeding component has a rotating material box, a first synchronous belt, and a first motor, it can complete the automatic feeding of rice dumpling leaves; because the wrapping component has a linear guide rail, a linear slider, a rice dumpling support seat, multiple synchronous belts and multiple motors, it can complete the wrapping of multiple rice dumpling leaves to obtain a preliminary rice dumpling, and can also drive the rice dumpling support seat to move to the corresponding work station; because the rice material pressing component has two motors, two lead screws and two downward pressing plates, it can complete the pressing of the preliminary rice dumpling to make it tighter; because the winding rod of the winding component winds one end of the wire while the first pressing plate and the second pressing plate of the wire clamping component clamp the other end of the wire, it is possible to wind the preliminary rice dumpling and tie the wire ends to tighten them to obtain a formed rice dumpling.
因此,本发明的家用式包粽子机能够实现自动化包粽子,能够调整馅料,代替了人工,提高了包粽子的速度和效率,还能够批量化生产粽子,生产得到的粽子的质量和体积较平均。该装置体积小巧,且能够用于家庭使用。Therefore, the household rice dumpling wrapping machine of the present invention can realize automatic rice dumpling wrapping, can adjust the fillings, replaces manual work, improves the speed and efficiency of rice dumpling wrapping, and can also produce rice dumplings in batches, and the quality and volume of the produced rice dumplings are relatively uniform. The device is small in size and can be used for household use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的实施例中家用式包粽子机的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a household rice dumpling wrapping machine in an embodiment of the present invention;
图2是本发明的实施例中家用式包粽子机的整体结构正视图;Fig. 2 is a front view of the overall structure of a household rice dumpling wrapping machine in an embodiment of the present invention;
图3是本发明的实施例中家用式包粽子机的整体结构俯视图;Fig. 3 is a top view of the overall structure of a household rice dumpling wrapping machine in an embodiment of the present invention;
图4是本发明的实施例中家用式包粽子机的整体结构右视图;Fig. 4 is a right view of the overall structure of a household rice dumpling wrapping machine in an embodiment of the present invention;
图5是本发明的实施例中家用式包粽子机的整体结构左视图;Fig. 5 is a left view of the overall structure of a household rice dumpling wrapping machine in an embodiment of the present invention;
图6是本发明的实施例中家用式包粽子机的放料组件的结构示意图;6 is a schematic structural diagram of a discharging assembly of a household rice dumpling wrapping machine in an embodiment of the present invention;
图7是本发明的实施例中家用式包粽子机的包裹组件的结构示意图;7 is a schematic structural diagram of a wrapping assembly of a household rice dumpling wrapping machine in an embodiment of the present invention;
图8是本发明的实施例中家用式包粽子机的包裹组件包裹粽叶的步骤示意图;8 is a schematic diagram of the steps of wrapping zongzi leaves by a wrapping assembly of a household zongzi wrapping machine in an embodiment of the present invention;
图9是本发明的实施例中家用式包粽子机的米料压紧组件的部分结构示意图;9 is a schematic diagram of a portion of the structure of a rice material pressing assembly of a household rice dumpling wrapping machine in an embodiment of the present invention;
图10是本发明的实施例中家用式包粽子机的米料压紧组件的部分结构示意图;10 is a schematic diagram of a portion of the structure of a rice material pressing assembly of a household rice dumpling wrapping machine in an embodiment of the present invention;
图11是本发明的实施例中家用式包粽子机的米料压紧组件的底部结构示意图;11 is a schematic diagram of the bottom structure of the rice material pressing assembly of the household rice dumpling wrapping machine in an embodiment of the present invention;
图12是本发明的实施例中家用式包粽子机的米料压紧组件的电极支撑座的结构示意图;12 is a schematic structural diagram of an electrode support seat of a rice material pressing assembly of a household rice dumpling wrapping machine in an embodiment of the present invention;
图13是本发明的实施例中家用式包粽子机的米料压紧组件的第一下行压板的结构示意图;13 is a schematic structural diagram of a first downward pressing plate of a rice material pressing assembly of a household rice dumpling wrapping machine in an embodiment of the present invention;
图14是本发明的实施例中家用式包粽子机的米料压紧组件的第二下行压板的结构示意图;14 is a schematic structural diagram of the second downward pressing plate of the rice material pressing assembly of the household rice dumpling wrapping machine in an embodiment of the present invention;
图15是本发明的实施例中家用式包粽子机的放料组件的绕线组件的结构示意图;15 is a schematic structural diagram of a winding assembly of a discharge assembly of a household rice dumpling wrapping machine in an embodiment of the present invention;
图16是本发明的实施例中家用式包粽子机的放料组件的扣线压紧组件的结构示意图。Figure 16 is a structural diagram of the buckle line clamping assembly of the discharge assembly of the household rice dumpling wrapping machine in an embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段与功效易于明白了解,以下结合实施例及附图对本发明作具体阐述。In order to make the technical means and effects achieved by the present invention easier to understand, the present invention is described in detail below in conjunction with embodiments and drawings.
实施例:Example:
如图1-图5所示,本实施例的一种家用式包粽子机100,采用的粽叶为长度39-45cm,宽度7-11cm的粽叶,包括:框架组件10、放料组件20、包裹组件30、米料压紧组件40、绕线组件50以及扣线压紧组件60。As shown in Figures 1 to 5, a household rice dumpling wrapping machine 100 of the present embodiment uses rice dumpling leaves with a length of 39-45 cm and a width of 7-11 cm, and includes: a frame assembly 10, a feeding assembly 20, a wrapping assembly 30, a rice material pressing assembly 40, a winding assembly 50, and a buckle line pressing assembly 60.
框架组件10具有边框11、底板12、中间位置的上层支撑板13、四周的侧板以及固定于上层支撑板13和一块侧板上的斜支撑板14。The frame assembly 10 comprises a frame 11, a bottom plate 12, an upper support plate 13 in the middle, side plates around it, and an inclined support plate 14 fixed to the upper support plate 13 and one of the side plates.
如图6所示,放料组件20用于将米料和红枣置于折成仿锥形的粽叶中,包括固定于上层支撑板13上的储米盒21、通过红枣固定件22固定于储米盒21一侧的红枣筒23、固定于红枣筒23底端的旋转料盒24、连接于旋转料盒24上的第一带轮25、一端套于第一带轮25上的第一同步带26,套有第一同步带26另一端的第二带轮27以及与第二带轮27连接的第一电机28。As shown in Figure 6, the discharging component 20 is used to place rice and red dates in a rice dumpling leaf folded into a cone shape, including a rice storage box 21 fixed on the upper support plate 13, a red date tube 23 fixed to one side of the rice storage box 21 through a red date fixing member 22, a rotating material box 24 fixed to the bottom end of the red date tube 23, a first pulley 25 connected to the rotating material box 24, a first synchronous belt 26 with one end sleeved on the first pulley 25, a second pulley 27 with the other end of the first synchronous belt 26 sleeved, and a first motor 28 connected to the second pulley 27.
旋转料盒24下方设置有位于上层支撑板13的物料导向件210。A material guide 210 located on the upper support plate 13 is provided below the rotating material box 24 .
第一电机28固定于电机支架209上,该电机支架209固定于侧板上。The first motor 28 is fixed on a motor bracket 209 , and the motor bracket 209 is fixed on the side plate.
第一同步带26能够使得电机28工作的同时带动旋转料盒24进行转动,从而实现放米和红枣的功能。The first synchronous belt 26 can drive the rotating material box 24 to rotate while the motor 28 is working, thereby realizing the function of placing rice and red dates.
如图7所示,包裹组件30用于将放置有米料的粽叶的两端压平并裹紧,从而得到初形粽子,包括固定于底板上的直线导轨31、套设于直线导轨上的直线滑块32、设置于直线滑块32上的粽子支承座33、固定于底板上分布于直线导轨31两侧的第一轴承底座34、第二轴承底座35和第三轴承底座36、分别连接于3个轴承底座上的第一压板37、第二压板38和第三压板39以及穿过直线滑块32的第二同步带310以及分别套设于第二同步带310两端的用于带动第二同步带310运动的第三带轮311和第四带轮312。As shown in Figure 7, the wrapping component 30 is used to flatten and wrap the two ends of the rice dumplings with rice materials placed on them, so as to obtain the initial shape of the rice dumplings, including a linear guide 31 fixed on the bottom plate, a linear slider 32 sleeved on the linear guide, a rice dumpling support seat 33 arranged on the linear slider 32, a first bearing base 34, a second bearing base 35 and a third bearing base 36 fixed on the bottom plate and distributed on both sides of the linear guide 31, a first pressure plate 37, a second pressure plate 38 and a third pressure plate 39 respectively connected to the three bearing bases, and a second synchronous belt 310 passing through the linear slider 32, and a third pulley 311 and a fourth pulley 312 respectively sleeved on both ends of the second synchronous belt 310 for driving the second synchronous belt 310 to move.
直线滑块32与直线导轨31结合,负责滑动,直线滑块32上有一个单独的长方体,位于粽子支承座33与直线滑块32之间,这个长方体是用于和第二同步带310结合,让第二同步带310可以带动直线滑块32在直线导轨32上滑动。The linear slider 32 is combined with the linear guide 31 and is responsible for sliding. There is a separate rectangular block on the linear slider 32, which is located between the rice dumpling support seat 33 and the linear slider 32. This rectangular block is used to combine with the second synchronous belt 310, so that the second synchronous belt 310 can drive the linear slider 32 to slide on the linear guide 32.
第一轴承底座34、第二轴承底座35和第三轴承底座36上分别设置有第一转轴313、第二转轴314和第三转轴315,三个转轴上分别套设有第五带轮316、第六带轮317和第七带轮318,三个带轮上分别套有第三同步带319、第四同步带320和第五同步带321。The first bearing base 34, the second bearing base 35 and the third bearing base 36 are respectively provided with the first rotating shaft 313, the second rotating shaft 314 and the third rotating shaft 315, the three rotating shafts are respectively provided with the fifth pulley 316, the sixth pulley 317 and the seventh pulley 318, and the three pulleys are respectively provided with the third synchronous belt 319, the fourth synchronous belt 320 and the fifth synchronous belt 321.
第三带轮311和第四带轮312分别套设于第四转轴322和第五转轴323上,第四转轴322和第五转轴323均固定于框架上。The third pulley 311 and the fourth pulley 312 are respectively sleeved on the fourth rotating shaft 322 and the fifth rotating shaft 323 , and the fourth rotating shaft 322 and the fifth rotating shaft 323 are both fixed on the frame.
第五转轴323上还套有置于第三带轮311上方的第八带轮324,该第八带轮324上套有第六同步带325。The fifth rotating shaft 323 is also sleeved with an eighth pulley 324 disposed above the third pulley 311 , and the eighth pulley 324 is sleeved with a sixth synchronous belt 325 .
包裹组件30还具有第四电机326、第五电机327、第六电机328以及第七电机329,且第四电机326、第五电机327、第六电机328以及第七电机329的底部均连接有转轴,四根转轴上均设有带轮,四个带轮还分别套有第三同步带319、第四同步带320、第五同步带321以及第六同步带325。The wrapping component 30 also has a fourth motor 326, a fifth motor 327, a sixth motor 328 and a seventh motor 329, and the bottoms of the fourth motor 326, the fifth motor 327, the sixth motor 328 and the seventh motor 329 are all connected to rotating shafts, and pulleys are provided on the four rotating shafts. The four pulleys are also respectively covered with the third synchronous belt 319, the fourth synchronous belt 320, the fifth synchronous belt 321 and the sixth synchronous belt 325.
第四电机326、第五电机327、第六电机328以及第七电机329均固定于电机支架上,该电机支架固定于侧板上。The fourth motor 326 , the fifth motor 327 , the sixth motor 328 and the seventh motor 329 are all fixed on a motor bracket, and the motor bracket is fixed on the side plate.
如图8所示,包裹组件30对粽叶完成粽叶的折面、折边、包角以及粽顶定型这些工序。As shown in FIG8 , the wrapping assembly 30 completes the processes of folding the surface, folding the edges, wrapping the corners and shaping the top of the rice dumpling leaves.
如图9-图11所示,米料压紧组件40与放料组件20相邻设置,用于将初形粽子压紧,包括固定于上层支撑板上的电机支撑座41、固定于电机支撑座41上的第二电机42和第三电机43、连接于第二电机42下方的第一丝杠44、套设于第一丝杠44上的第一下行压板45、连接于第三电机43下方的第二丝杠46以及连接于第二丝杠46上的第二下行压板47。As shown in Figures 9-11, the rice material pressing assembly 40 is arranged adjacent to the discharge assembly 20, and is used to press the initial shape of the rice dumplings, including a motor support seat 41 fixed on the upper support plate, a second motor 42 and a third motor 43 fixed on the motor support seat 41, a first screw 44 connected to the bottom of the second motor 42, a first downward pressure plate 45 sleeved on the first screw 44, a second screw 46 connected to the bottom of the third motor 43, and a second downward pressure plate 47 connected to the second screw 46.
如图12所示,电机支撑座41的剖面呈C字型,其顶部具有用于固定第二电机42和第三电机43的定位孔,底部边缘部位固定于支撑座固定板412上,该支撑座固定板412固定于上层支撑板13上。As shown in Figure 12, the cross-section of the motor support base 41 is C-shaped, and its top has positioning holes for fixing the second motor 42 and the third motor 43, and the bottom edge is fixed on the support base fixing plate 412, and the support base fixing plate 412 is fixed on the upper support plate 13.
如图13所示,第一下行压板45具有顶板4501、压板4502以及用于连接顶板4501和压板4502的连接杆4503,第一丝杠44穿过顶板4501,并通过设置于顶板4501上的第一丝杠螺母48固定,电机支撑座41底部固定有导杆支座49,该导杆支座49上固定有导杆410,该导杆的下端穿过顶板4501进入连接杆4503。As shown in Figure 13, the first downward pressure plate 45 has a top plate 4501, a pressure plate 4502 and a connecting rod 4503 for connecting the top plate 4501 and the pressure plate 4502. The first lead screw 44 passes through the top plate 4501 and is fixed by a first lead screw nut 48 arranged on the top plate 4501. A guide rod support 49 is fixed to the bottom of the motor support seat 41, and a guide rod 410 is fixed on the guide rod support 49. The lower end of the guide rod passes through the top plate 4501 and enters the connecting rod 4503.
如图14所示,第二下行压板47上设置有第二丝杠螺母411,该第二丝杠螺母411用于固定第二丝杠46,且第二下行压板47为一体成型的零部件。As shown in FIG. 14 , a second lead screw nut 411 is provided on the second downward pressure plate 47 . The second lead screw nut 411 is used to fix the second lead screw 46 , and the second downward pressure plate 47 is an integrally formed component.
导杆410将第一下行压板45的旋转运动转化为垂直向下的直线运动。此外,因上下移动的第一下行压板45和第二下行压板47均由丝杠螺母带动,所以需要用导杆410对其运动方向进行引导。The guide rod 410 converts the rotational motion of the first downward pressing plate 45 into a vertical downward linear motion. In addition, since the first downward pressing plate 45 and the second downward pressing plate 47 moving up and down are driven by the lead screw nut, the guide rod 410 is needed to guide the direction of their movement.
第二同步带310带动粽子支承座33在直线导轨31上进行滑动。The second synchronous belt 310 drives the rice dumpling support seat 33 to slide on the linear guide rail 31.
第三同步带319、第四同步带320和第五同步带321相应地分别带动第一压板37、第二压板38和第三压板39转动。当粽子支承座33运动到包裹组件30的位置时,第一下行压板45向下运动,将物料压紧压平,随后第第二压板38转动,使得粽叶向粽体靠拢,而后第三压板39转动,使靠近该第三压板39侧的粽叶向粽体靠拢,此时第二压板38向原理粽体的方向转动,并且第一压板37将靠近该侧的粽叶向粽体靠拢,第三压板39向远离粽体的方向转动,第二下行压板47向下运动,使粽叶多余部分向粽体靠拢。The third synchronous belt 319, the fourth synchronous belt 320 and the fifth synchronous belt 321 respectively drive the first pressing plate 37, the second pressing plate 38 and the third pressing plate 39 to rotate. When the rice dumpling support seat 33 moves to the position of the wrapping assembly 30, the first downward pressing plate 45 moves downward to press and flatten the material, and then the second pressing plate 38 rotates to make the rice dumpling leaves move closer to the rice dumpling body, and then the third pressing plate 39 rotates to make the rice dumpling leaves close to the third pressing plate 39 move closer to the rice dumpling body. At this time, the second pressing plate 38 rotates in the direction of the original rice dumpling body, and the first pressing plate 37 moves the rice dumpling leaves close to this side closer to the rice dumpling body, and the third pressing plate 39 rotates in the direction away from the rice dumpling body, and the second downward pressing plate 47 moves downward to make the excess part of the rice dumpling leaves move closer to the rice dumpling body.
如图15所示,绕线组件50用于对压紧后的初形粽子进行绕线,包括固定于斜支撑板14上的相邻设置的第八电机51和第一连接件52、穿过第一连接件52内部且穿过斜支撑板底部的开孔的第二连接件53、连接于第二连接件53顶部且表面绕有线的滚筒54、与滚筒54通过心轴连接的固定杆55、连接于第二连接件53底端的第一齿轮56、设置于第一齿轮56边缘部位的绕线轴57以及固定于第八电机51的转轴上的第二齿轮58。As shown in Figure 15, the winding assembly 50 is used to wind the compressed initial shape of the rice dumpling, including an eighth motor 51 and a first connecting member 52 adjacently fixed on the inclined support plate 14, a second connecting member 53 passing through the interior of the first connecting member 52 and through an opening at the bottom of the inclined support plate, a roller 54 connected to the top of the second connecting member 53 and having a wire wound on the surface, a fixing rod 55 connected to the roller 54 through a core shaft, a first gear 56 connected to the bottom end of the second connecting member 53, a winding shaft 57 arranged at the edge of the first gear 56, and a second gear 58 fixed on the rotating shaft of the eighth motor 51.
如图16所示,扣线压紧组件60用于将绕线后的初形粽子的线头压紧,从而得到成形后的粽子,包括固定于底板上的支撑底座61、固定于支撑底座61上的电机支架62、固定于电机支架62上的第九电机63以及固定于第九电机63背部的相互连接的第一压线板64和第二压线板65。As shown in Figure 16, the wire clamping assembly 60 is used to clamp the wire ends of the initial-shaped rice dumpling after winding, so as to obtain the formed rice dumpling, including a support base 61 fixed on the bottom plate, a motor bracket 62 fixed on the support base 61, a ninth motor 63 fixed on the motor bracket 62, and a first wire clamping plate 64 and a second wire clamping plate 65 that are interconnected and fixed on the back of the ninth motor 63.
第二压线板65上开设有用于连接绕线轴57的中心孔。The second wire pressing plate 65 is provided with a central hole for connecting the winding shaft 57 .
成形后的粽子的质量在95g-105g之间。The weight of the formed rice dumpling is between 95g and 105g.
本实施例的家用式包粽子机的工作过程,具体包括如下步骤:The working process of the household rice dumpling wrapping machine of the present embodiment specifically comprises the following steps:
步骤1,先大致根据粽叶外形尺寸进行初步筛选,接而在选定的粽叶的中部进行弯曲对折,形成一个仿锥形粽叶后将其放入粽子支承座33,从而对仿锥形粽叶进行定位、定形处理。Step 1, first roughly carry out preliminary screening according to the outer dimensions of the rice dumpling leaf, then bend and fold in half at the middle part of the selected rice dumpling leaf, and after forming an imitation cone-shaped rice dumpling leaf, place it into the rice dumpling support seat 33, thereby positioning and shaping the imitation cone-shaped rice dumpling leaf.
步骤2,放料组件20开始工作,旋转料盒24分别在储米盒21以及红枣筒23中得到糯米和红枣,而后通过第一电机28的旋转带动旋转料盒24旋转,使得糯米和红枣通过物料导向件210掉到下方的放置于粽子支承座33上的仿锥形粽叶中。Step 2, the material discharge component 20 starts to work, and the rotating material box 24 obtains glutinous rice and red dates in the rice storage box 21 and the red date tube 23 respectively, and then the rotation of the first motor 28 drives the rotating material box 24 to rotate, so that the glutinous rice and red dates fall into the conical rice dumpling leaf placed on the rice dumpling support seat 33 below through the material guide 210.
步骤3,包裹组件30开始工作,直线滑块32带着装好馅料的粽叶移动到放料组件20的工作位置,而后开始对粽叶的封口进行压平处理,由第一压板37、第二压板38以及第三压板39陆续转动一定角度,压平粽叶。Step 3, the wrapping component 30 starts working, the linear slider 32 moves the rice dumpling leaves filled with stuffing to the working position of the discharge component 20, and then starts to flatten the rice dumpling leaves. The first pressing plate 37, the second pressing plate 38 and the third pressing plate 39 successively rotate a certain angle to flatten the rice dumpling leaves.
步骤4,米料压紧组件40开始工作,第二电机42的旋转带动第一丝杠44运动,从而带动第一下行压板45对粽叶上部进行压紧操作,且第三电机43的旋转带动第二丝杠46运动,从而带动第二下行压板47对粽叶两端进行压下处理,完成对粽顶的定型,从而得到初形粽子。Step 4, the rice material pressing assembly 40 starts working, the rotation of the second motor 42 drives the first screw 44 to move, thereby driving the first downward pressing plate 45 to press the upper part of the rice dumpling leaf, and the rotation of the third motor 43 drives the second screw 46 to move, thereby driving the second downward pressing plate 47 to press down the two ends of the rice dumpling leaf, completing the shaping of the rice dumpling top, thereby obtaining the initial shape of the rice dumpling.
步骤5,当粽叶头尾两端向粽体靠拢后,绕线组件50和扣线压紧组件60开始工作,滚筒54上的线穿过第一齿轮56,通过绕线轴57上的小孔放入第一压线板64和第二压线板65的卡槽中,第九电机63带动第一齿轮56和第二齿轮58转动,从而让绕线轴57带着线缠绕粽子,粽子缠好线后绕线轴57上的线和固定在扣线压紧组件60上的线一起打结,就完成了整个粽子的包裹,得到成形粽子。Step 5, when the ends of the rice dumpling leaves are close to the rice dumpling body, the winding assembly 50 and the buckle wire pressing assembly 60 start to work, the wire on the drum 54 passes through the first gear 56, and is put into the slots of the first wire pressing plate 64 and the second wire pressing plate 65 through the small hole on the winding shaft 57, and the ninth motor 63 drives the first gear 56 and the second gear 58 to rotate, so that the winding shaft 57 can carry the wire to wrap the rice dumpling. After the rice dumpling is wrapped with the wire, the wire on the winding shaft 57 and the wire fixed on the buckle wire pressing assembly 60 are tied together, and the wrapping of the whole rice dumpling is completed, and a formed rice dumpling is obtained.
步骤6,成形粽子退出,粽子制作完成。Step 6, the formed rice dumplings are removed and the rice dumplings are ready.
实施例的作用与效果Functions and Effects of the Embodiments
根据本实施例所涉及的家用式包粽子机,因为具有框架组件,所以能够固定其余各组件;因为放料组件具有旋转料盒、第一同步带、第一电机,所以能够完成对粽叶的自动放料;因为包裹组件具有直线导轨、直线滑块、粽子支承座、多根同步带以及多个电机,所以能够完成多粽叶的包裹得到初形粽子,还能够带动粽子支承座移动到相应工位;因为米料压紧组件具有两个电机、两根丝杠以及两个下行压板,所以能够完成对初形粽子的压紧,使其更紧实;因为绕线组件的绕线杆将线的一端进行缠绕的同时扣线压紧组件的第一压线板和第二压线板将线的另一端压紧,所以能够对初形粽子进行绕线并将线头打结扣紧,得到成形粽子。According to the household rice dumpling wrapping machine involved in this embodiment, because it has a frame assembly, it can fix the other components; because the discharge assembly has a rotating material box, a first synchronous belt, and a first motor, it can complete the automatic discharge of rice dumpling leaves; because the wrapping assembly has a linear guide rail, a linear slider, a rice dumpling support seat, multiple synchronous belts and multiple motors, it can complete the wrapping of multiple rice dumpling leaves to obtain a preliminary rice dumpling, and can also drive the rice dumpling support seat to move to the corresponding work station; because the rice material pressing assembly has two motors, two lead screws and two downward pressing plates, it can complete the pressing of the preliminary rice dumpling to make it tighter; because the winding rod of the winding assembly winds one end of the wire while the first pressing plate and the second pressing plate of the wire clamping assembly clamp the other end of the wire, it is possible to wind the preliminary rice dumpling and tie the wire ends to tighten them to obtain a formed rice dumpling.
进一步地,根据本实施例所涉及的家用式包粽子机,因为米料压紧组件还具有导杆能够将第一下行压板的旋转运动转化为垂直向下的直线运动,所以能够用于引导第一下行压板和第二下行压板的上下运动的轨迹。Furthermore, according to the household rice dumpling making machine involved in this embodiment, because the rice material pressing assembly also has a guide rod that can convert the rotational motion of the first downward pressing plate into vertical downward linear motion, it can be used to guide the up and down movement trajectory of the first downward pressing plate and the second downward pressing plate.
因此,本实施例的家用式包粽子机能够实现自动化包粽子,能够调整馅料,代替了人工,提高了包粽子的速度和效率,还能够批量化生产粽子,生产得到的粽子的质量和体积较平均。该装置体积小巧,且能够用于家庭使用。Therefore, the household rice dumpling wrapping machine of the present embodiment can realize automatic rice dumpling wrapping, can adjust the fillings, replaces manual work, improves the speed and efficiency of rice dumpling wrapping, and can also produce rice dumplings in batches, and the quality and volume of the produced rice dumplings are relatively average. The device is small in size and can be used for household use.
上述实施方式为本发明的优选案例,并不用来限制本发明的保护范围。The above embodiments are preferred examples of the present invention and are not intended to limit the protection scope of the present invention.
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910807835.0A CN110463912B (en) | 2019-08-29 | 2019-08-29 | Household rice dumpling wrapping machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910807835.0A CN110463912B (en) | 2019-08-29 | 2019-08-29 | Household rice dumpling wrapping machine |
Publications (2)
Publication Number | Publication Date |
---|---|
CN110463912A CN110463912A (en) | 2019-11-19 |
CN110463912B true CN110463912B (en) | 2024-04-19 |
Family
ID=68514012
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201910807835.0A Active CN110463912B (en) | 2019-08-29 | 2019-08-29 | Household rice dumpling wrapping machine |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN110463912B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110771798B (en) * | 2019-12-04 | 2024-04-02 | 南京工业职业技术学院 | Packet zongzi machine based on PLC control |
CN112407403A (en) * | 2020-11-18 | 2021-02-26 | 胡岷 | Quick wrapping device and wrapping method for packaging rice dumplings |
CN115892567B (en) * | 2022-12-21 | 2025-06-27 | 俞广来 | Zongzi leaf parcel seals and uses subassembly |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104187323A (en) * | 2014-07-28 | 2014-12-10 | 浙江五芳斋实业股份有限公司 | Rice dumpling and preparation process thereof |
CN105815803A (en) * | 2016-04-06 | 2016-08-03 | 浙江五芳斋实业股份有限公司 | Automatic rice dumpling material distribution system and method |
CN106071828A (en) * | 2016-08-02 | 2016-11-09 | 李莉 | Full-automatic bag rice tamale device |
CN211064944U (en) * | 2019-08-29 | 2020-07-24 | 上海理工大学 | A home-style rice dumpling machine |
-
2019
- 2019-08-29 CN CN201910807835.0A patent/CN110463912B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104187323A (en) * | 2014-07-28 | 2014-12-10 | 浙江五芳斋实业股份有限公司 | Rice dumpling and preparation process thereof |
CN105815803A (en) * | 2016-04-06 | 2016-08-03 | 浙江五芳斋实业股份有限公司 | Automatic rice dumpling material distribution system and method |
CN106071828A (en) * | 2016-08-02 | 2016-11-09 | 李莉 | Full-automatic bag rice tamale device |
CN109998034A (en) * | 2016-08-02 | 2019-07-12 | 王建芬 | Full-automatic packet Zongzi device and full-automatic packet Zongzi method |
CN211064944U (en) * | 2019-08-29 | 2020-07-24 | 上海理工大学 | A home-style rice dumpling machine |
Also Published As
Publication number | Publication date |
---|---|
CN110463912A (en) | 2019-11-19 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN110463912B (en) | Household rice dumpling wrapping machine | |
CN111702046B (en) | Hydraulic automatic edge rolling machine convenient for loading and unloading | |
JP4875999B2 (en) | Cooked rice forming equipment | |
JP2008211991A (en) | Cooked rice forming equipment | |
CN102133564B (en) | Full-automatic gluing test machine | |
CN211064944U (en) | A home-style rice dumpling machine | |
CN110403281B (en) | Iron wire winding cutting device used in production of simulation flowers | |
CN106108041B (en) | A kind of American pistachios tapping machine | |
CN205739508U (en) | A kind of laminating machine | |
CN112078856A (en) | Scroll painting packing device | |
CN113547789B (en) | Bag making machine for plastic bag production | |
CN210417067U (en) | Zipper packaging metering machine | |
CN108454940A (en) | Foods packing machine | |
CN112429570A (en) | Environment-friendly food bag and processing technology thereof | |
CN210149638U (en) | Chrysanthemum cutting device specially used for chrysanthemum teabag packaging machine | |
CN111937931A (en) | Round-bag food forming equipment | |
CN201311842Y (en) | Device for automatically wrapping metal leaf with coated fabric | |
CN220545769U (en) | Tea production is with stirring equipment of stir-fry | |
CN111937930A (en) | Round-wrapped food forming method | |
CN222934216U (en) | Automatic feeding packaging machine | |
CN216775671U (en) | An edible fungus punching bagging machine | |
CN213044959U (en) | Round-bag food forming equipment | |
CN114524136B (en) | Mechanical automatic packaging machine convenient for adjusting article packaging angle | |
CN105947295B (en) | A kind of laminating machine | |
CN219838782U (en) | Wheat is received and is obtained packing material loading conveyor |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |