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CN110449035A - A kind of water-oil separationg film and preparation method thereof - Google Patents

A kind of water-oil separationg film and preparation method thereof Download PDF

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CN110449035A
CN110449035A CN201910770122.1A CN201910770122A CN110449035A CN 110449035 A CN110449035 A CN 110449035A CN 201910770122 A CN201910770122 A CN 201910770122A CN 110449035 A CN110449035 A CN 110449035A
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oil
water separation
preparation
separation membrane
reactant
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CN110449035B (en
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刘伟
黄梅鹏
杨高
梁坚伟
何荣煊
鲁欣欣
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Guangdong University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/02Separation of non-miscible liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/08Thickening liquid suspensions by filtration
    • B01D17/085Thickening liquid suspensions by filtration with membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0039Inorganic membrane manufacture
    • B01D67/0041Inorganic membrane manufacture by agglomeration of particles in the dry state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/10Supported membranes; Membrane supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/24Mechanical properties, e.g. strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/38Hydrophobic membranes

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Water Supply & Treatment (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

本发明属于无机非金属材料技术领域,尤其涉及一种油水分离膜及其制备方法。本申请提供了一种油水分离膜的制备方法,包括以下步骤:步骤1、将陶瓷粉体、溶剂和酸碱调节剂混合,得到陶瓷粉体浆料;步骤2、将所述陶瓷粉体浆料与有机酸混合反应,得到第一反应物;步骤3、将所述第一反应物、表面活性剂和有机溶剂混合进行乳化,得到第二反应物;步骤4、将所述第二反应物依次进行成型和干燥处理,得到陶瓷膜素坯;步骤5、将所述陶瓷膜素坯进行烧结处理,得到多孔陶瓷膜;步骤6、将所述油水分离陶瓷膜的表面设置疏水层,得到油水分离膜。发明提供了一种微纳复合结构强度高,微/纳米粒子不易磨损和脱落,可重复使用,无污染的油水分离膜。

The invention belongs to the technical field of inorganic non-metallic materials, and in particular relates to an oil-water separation membrane and a preparation method thereof. The application provides a method for preparing an oil-water separation membrane, comprising the following steps: step 1, mixing ceramic powder, a solvent and an acid-base regulator to obtain a ceramic powder slurry; step 2, mixing the ceramic powder slurry Mixing and reacting the material with an organic acid to obtain a first reactant; step 3, mixing and emulsifying the first reactant, a surfactant and an organic solvent to obtain a second reactant; step 4, mixing the second reactant Sequentially carry out molding and drying treatment to obtain a ceramic membrane green body; step 5, sintering the ceramic membrane green body to obtain a porous ceramic membrane; step 6, setting a hydrophobic layer on the surface of the oil-water separation ceramic membrane to obtain an oil-water separation membrane. The invention provides a reusable and pollution-free oil-water separation membrane with high strength of micro-nano composite structure, micro/nano particles are not easy to wear and fall off.

Description

一种油水分离膜及其制备方法A kind of oil-water separation membrane and preparation method thereof

技术领域technical field

本发明属于无机非金属材料技术领域,尤其涉及一种油水分离膜及其制备方法。The invention belongs to the technical field of inorganic non-metallic materials, and in particular relates to an oil-water separation membrane and a preparation method thereof.

背景技术Background technique

近年来,随着我国对环境保护的重视和美好家园的向往,人们的环保意识普遍提高,相应环保行业政策相继出台。其中,油水分离的应用需求显得尤为紧迫,诸如海洋远轮的石油泄漏事故所产生的油水分离难题,有机化学实验室的油性/水性两相混合物的分离,以及餐厨行业的地沟油回收处理等。一般来说,目前的分离方法主要包括物理法、生物法、化学法和电化学法等,其中物理法分离又包括重力法分离、离心法分离、过滤法分离等。这些传统的油水分离技术一般具有设备简单、单次处理成本低,操作方法简单等优势,但另一方面,这些方法普遍存在分离效率较低、占地面积较大等缺点,且油污回收效率低,难以满足越来越严苛的环保要求。In recent years, with my country's emphasis on environmental protection and yearning for a better home, people's awareness of environmental protection has generally increased, and corresponding environmental protection industry policies have been introduced one after another. Among them, the application requirements of oil-water separation are particularly urgent, such as the oil-water separation problem caused by the oil spill accident of ocean-going ships, the separation of oily/watery two-phase mixtures in organic chemistry laboratories, and the recovery and treatment of waste oil in the kitchen industry, etc. . Generally speaking, the current separation methods mainly include physical methods, biological methods, chemical methods, and electrochemical methods, among which physical separation methods include gravity separation, centrifugal separation, and filtration separation. These traditional oil-water separation technologies generally have the advantages of simple equipment, low single treatment cost, and simple operation methods, but on the other hand, these methods generally have disadvantages such as low separation efficiency, large floor space, and low oil recovery efficiency. , it is difficult to meet the increasingly stringent environmental protection requirements.

近年来,材料科学的进步极大地推动了油水分离领域的技术发展。例如,利用材料表面的特殊浸润性所构筑的新型油水分离膜材料,目前已成为表界面材料领域的研究热点之一,并逐渐成为清理水面浮油和油水分离的重要方法,有望对解决水域污染等问题的解决将会起着至关重要的作用。一般来说,利用材料的特殊浸润性进行油水分离与传统的分离方法相比,具有材料性质稳定、分离效果好、分离效率高的优点。In recent years, advances in materials science have greatly promoted the technological development in the field of oil-water separation. For example, the new oil-water separation membrane material constructed by using the special wettability of the surface of the material has become one of the research hotspots in the field of surface interface materials, and has gradually become an important method for cleaning oil floating on the water surface and separating oil and water, which is expected to solve water pollution. Solving such issues will play a vital role. Generally speaking, oil-water separation using the special wettability of materials has the advantages of stable material properties, good separation effect and high separation efficiency compared with traditional separation methods.

一般来说,可根据材料性质将油水分离材料分为两种:1)超疏水-超亲油分离膜,又被称为“除油型”分离膜;2)超亲水-超疏油分离膜,又被称为“除水型”分离膜。其中“除油型”分离膜因其油水选择性强、分离效果好的优点被广泛应用,但其亲油的本质使得这种材料在使用的过程中存在以下问题:极易被油污染,使用后的弃置或焚烧等处理方式往往会造成对环境的二次污染。因此,如何开发出绿色环保、可重复使用,且制备工艺简单,便于工业化生产的的超疏水-超亲油分离膜“除油型”的油水分离膜材料就显得极为重要。Generally speaking, oil-water separation materials can be divided into two types according to material properties: 1) superhydrophobic-superoleophilic separation membrane, also known as "oil-removing" separation membrane; 2) superhydrophilic-superoleophobic separation Membrane, also known as "water removal type" separation membrane. Among them, the "oil removal type" separation membrane is widely used because of its strong oil-water selectivity and good separation effect, but its lipophilic nature makes this material have the following problems in the process of use: it is very easy to be polluted by oil. The final disposal or incineration and other treatment methods often cause secondary pollution to the environment. Therefore, it is extremely important to develop a superhydrophobic-superoleophilic separation membrane "oil-removing" oil-water separation membrane material that is environmentally friendly, reusable, and has a simple preparation process and is convenient for industrial production.

随着工业的发展与生态环境保护日益的紧迫,生态文明建设已经成为国家层面的战略任务,工业排放的油水混合体,是生态破坏生态环境的头号杀手。因此,如何净化工业废水,油水混合体,一直是学术界与工业界的研究热门课题。With the development of industry and the increasing urgency of ecological environment protection, the construction of ecological civilization has become a strategic task at the national level. The oil-water mixture discharged by industry is the number one killer of ecological damage to the ecological environment. Therefore, how to purify industrial wastewater and oil-water mixture has always been a hot research topic in academia and industry.

目前的“除油型(超疏水-超亲油)”油水分离膜的技术缺点主要有:The technical shortcomings of the current "oil-removing (superhydrophobic-superoleophilic)" oil-water separation membrane mainly include:

1)工艺流程复杂、工业生产的可控性不强,如专利CN201810742339.7采用静电纺丝加层层自组装的复杂工艺制备油水分离膜,其工艺繁多,流程复杂;2)目前的工艺技术,如涂覆、结晶生长、电沉积等,所制备的微纳复合结构一般不稳定,微/纳粒子易磨损和脱落;3)采用聚合物作为主体材料,存在材料重复使用程度低、易污染环境等问题。1) The process flow is complex and the controllability of industrial production is not strong. For example, patent CN201810742339.7 adopts the complex process of electrospinning and layer-by-layer self-assembly to prepare oil-water separation membrane, which has many processes and complicated process; 2) the current process technology , such as coating, crystal growth, electrodeposition, etc., the prepared micro-nano composite structure is generally unstable, and the micro/nano particles are easy to wear and fall off; 3) polymers are used as the main material, which has a low degree of material reuse and is easy to pollute environmental issues.

综上所述,现有技术的油水分离膜存在微纳复合结构一般不稳定,微/纳粒子易磨损和脱落,以及重复使用程度低、易污染环境的技术缺陷。To sum up, the oil-water separation membranes in the prior art have the technical defects that the micro-nano composite structure is generally unstable, the micro/nano particles are easy to wear and fall off, and the degree of repeated use is low, and the environment is easily polluted.

发明内容Contents of the invention

本发明第一方面提供了一种微纳复合结构强度高,微/纳米粒子不易磨损和脱落,可重复使用,无污染的可进行油水分离的油水分离膜。The first aspect of the present invention provides a micro-nano composite structure with high strength, micro/nano particles are not easy to wear and fall off, and can be reused and pollution-free for oil-water separation membrane.

本发明第二方面提供了一种制备工艺流程简单、工业生产的可控性强的可进行油水分离的油水分离膜的制备方法。The second aspect of the present invention provides a method for preparing an oil-water separation membrane capable of oil-water separation with simple preparation process and strong controllability in industrial production.

有鉴于此,本申请提供了一种油水分离膜的制备方法,包括以下步骤:In view of this, the application provides a method for preparing an oil-water separation membrane, comprising the following steps:

步骤1、将陶瓷粉体、溶剂和酸碱调节剂混合,得到陶瓷粉体浆料;Step 1, mixing ceramic powder, solvent and acid-base regulator to obtain ceramic powder slurry;

步骤2、将所述陶瓷粉体浆料与有机酸混合反应,得到第一反应物;Step 2, mixing and reacting the ceramic powder slurry with an organic acid to obtain a first reactant;

步骤3、将所述第一反应物、表面活性剂和有机溶剂混合进行乳化,得到第二反应物;Step 3, mixing and emulsifying the first reactant, surfactant and organic solvent to obtain a second reactant;

步骤4、将所述第二反应物依次进行成型和干燥处理,得到陶瓷膜素坯;Step 4, forming and drying the second reactant in sequence to obtain a ceramic membrane green body;

步骤5、将所述陶瓷膜素坯进行烧结处理,得到多孔陶瓷膜;Step 5, sintering the ceramic membrane blank to obtain a porous ceramic membrane;

步骤6、将所述油水分离陶瓷膜的表面设置疏水层,得到油水分离膜。Step 6, providing a hydrophobic layer on the surface of the oil-water separation ceramic membrane to obtain an oil-water separation membrane.

作为优选,步骤1中,通过添加酸碱调节剂,调节溶剂的pH值,以提高陶瓷粉体在溶剂的溶解速度,溶剂的pH低于7,可以提高陶瓷粉体在溶剂的溶解速度和溶解性,以使得在酸性条件下少量的溶剂可以融入大量的陶瓷粉体。As preferably, in step 1, by adding an acid-base regulator, the pH value of the solvent is adjusted to increase the dissolution rate of the ceramic powder in the solvent. The pH of the solvent is lower than 7, which can improve the dissolution rate and dissolution rate of the ceramic powder in the solvent. properties, so that a small amount of solvent can be integrated into a large amount of ceramic powder under acidic conditions.

作为优选,所述酸碱调节剂选自盐酸、硫酸、硝酸等强酸,或弱酸以及氢氧化钠等强碱。更为优选,所述酸碱调节剂选自盐酸和氢氧化钠。Preferably, the acid-base regulator is selected from strong acids such as hydrochloric acid, sulfuric acid, and nitric acid, or weak acids and strong bases such as sodium hydroxide. More preferably, the acid-base regulator is selected from hydrochloric acid and sodium hydroxide.

作为优选,步骤1中,所述pH范围为3.0~7.0。Preferably, in step 1, the pH range is 3.0-7.0.

更优选的,步骤1中,所述pH范围为4.3~6.0。More preferably, in step 1, the pH range is 4.3-6.0.

优选的,步骤1中,所述pH为5.3。Preferably, in step 1, the pH is 5.3.

作为优选,步骤1中,所述陶瓷粉体选自氧化铝、氧化锆、氧化锆增韧氧化铝陶瓷、氮化硼、氮化硅和氮化铝中的一种或多种;所述溶剂选自去离子水或/和酒精。Preferably, in step 1, the ceramic powder is selected from one or more of alumina, zirconia, zirconia toughened alumina ceramics, boron nitride, silicon nitride and aluminum nitride; the solvent selected from deionized water or/and alcohol.

作为优选,步骤1中,所述陶瓷粉体浆料中的所述陶瓷粉体的固相含量为5vol%~80vol%。Preferably, in step 1, the solid phase content of the ceramic powder in the ceramic powder slurry is 5 vol%-80 vol%.

更为优选,步骤1中,所述陶瓷粉体浆料中的所述陶瓷粉体的固相含量为30vol%~60vol%。More preferably, in step 1, the solid phase content of the ceramic powder in the ceramic powder slurry is 30vol%-60vol%.

作为优选,步骤1中,所述混合为球磨混合,所述球磨时间为0.5~24h,所述球磨的转速为200~600r/min。Preferably, in step 1, the mixing is ball milling, the ball milling time is 0.5-24 hours, and the ball milling speed is 200-600 r/min.

更优选的,步骤1中,所述球磨时间为5~12h,所述球磨的转速为250~350r/min。More preferably, in step 1, the ball milling time is 5-12 hours, and the ball milling speed is 250-350 r/min.

其中,所述酸碱调节剂用于调节pH以形成化学配位反应,球磨混合用以打散团聚,以提供陶瓷粉体浆料的分散性。Wherein, the acid-base regulator is used to adjust the pH to form a chemical coordination reaction, and the ball milling is used to break up agglomerates to improve the dispersibility of the ceramic powder slurry.

作为优选,步骤2中,所述有机酸选自丙酸或/和戊酸;所述有机酸的添加量为:每克所述陶瓷粉体添加0.01mmol-0.1mmol所述有机酸;所述混合反应的混合时间为2-10分钟。As a preference, in step 2, the organic acid is selected from propionic acid or/and valeric acid; the amount of the organic acid added is: 0.01mmol-0.1mmol of the organic acid is added per gram of the ceramic powder; the The mixing time for the mixing reaction is 2-10 minutes.

作为优选,步骤2中,将所述陶瓷粉体浆料与有机酸混合反应为搅拌混合,所述搅拌的时间为0.05~0.5h,所述搅拌的转速为200~300r/min。Preferably, in step 2, the mixing reaction of the ceramic powder slurry and the organic acid is stirring and mixing, the stirring time is 0.05-0.5 h, and the stirring speed is 200-300 r/min.

需要说明的是,本申请发现将陶瓷粉体浆料与有机酸混合反应,对陶瓷粉体进行修饰处理,使得陶瓷粉体浆料的陶瓷粉体的表面接枝羧基官能团,以实现对陶瓷粉体的修饰处理,也便于后续的乳化成微液滴状的第二反应物。It should be noted that the present application found that the ceramic powder slurry and organic acid were mixed and reacted, and the ceramic powder was modified so that the surface of the ceramic powder in the ceramic powder slurry was grafted with carboxyl functional groups, so as to realize the modification of the ceramic powder. The modified treatment of the body also facilitates the subsequent emulsification into the second reactant in the form of micro-droplets.

作为优选,步骤3中,所述表面活性剂选自聚乙烯醇、聚乙二醇、十八烷基硫酸钠和硬脂酸钠中的一种或多种;所述有机溶剂选自正辛烷、十六烷和正己烷中的一种或多种。As preferably, in step 3, the surfactant is selected from one or more of polyvinyl alcohol, polyethylene glycol, sodium octadecyl sulfate and sodium stearate; the organic solvent is selected from n-octyl One or more of alkane, hexadecane and n-hexane.

作为优选,步骤3中,所述聚乙烯醇在所述第二反应物中的的添加量为:每克所述溶剂添加0.1wt%~10wt%的聚乙烯醇;所述有机溶剂在所述第二反应物中的体积百分比≤95%,其中,所述溶剂为去离子水或/和酒精。As a preference, in step 3, the addition amount of the polyvinyl alcohol in the second reactant is: 0.1wt% to 10wt% of polyvinyl alcohol is added per gram of the solvent; the organic solvent is added in the The volume percentage in the second reactant is ≤95%, wherein the solvent is deionized water or/and alcohol.

需要说明的是,本申请发现,通孔控制所述聚乙烯醇在所述第二反应物中的体积百分比,可控制油水分离膜的多孔结构的孔径,具体的,所述聚乙烯醇在所述第二反应物中占比越大,油水分离膜的的孔径越小。It should be noted that the present application found that controlling the volume percentage of the polyvinyl alcohol in the second reactant through the holes can control the pore size of the porous structure of the oil-water separation membrane. Specifically, the polyvinyl alcohol in the The larger the proportion of the second reactant, the smaller the pore size of the oil-water separation membrane.

作为优选,步骤3中,将所述第一反应物、表面活性剂和有机溶剂混合包括搅拌混合,所述搅拌的时间为0.05h~0.5h。Preferably, in step 3, mixing the first reactant, the surfactant and the organic solvent includes stirring and mixing, and the stirring time is 0.05h˜0.5h.

需要说明的是,请参阅图11,图11为本申请本申请提供的油水分离膜烧结前的三维模拟图,发现将第一反应物、表面活性剂和有机溶剂混合后进行乳化发泡处理,表面活性剂把有机溶剂(例如正辛烷、十六烷和正己烷中的一种或多种)分割成无数小油滴,陶瓷粉体包覆小油滴形成自组装(陶瓷粉体包覆有机溶剂),有机溶剂挥发或/和蒸发后有机溶剂所占据的孔就形成油水分离膜的孔洞,也就是说,第一反应物为表面修饰有羧基官能团的陶瓷粉体,对微液滴的包覆作用,实现自组装功能,形成陶瓷粉体包覆有机溶剂的微液滴,微液滴中的有机溶剂挥发后,形成规则的三维网络多孔镂空结构。It should be noted that please refer to Figure 11, Figure 11 is a three-dimensional simulation diagram of the oil-water separation membrane provided by the present application before sintering, and it is found that the emulsification and foaming treatment is carried out after mixing the first reactant, surfactant and organic solvent, The surfactant divides the organic solvent (such as one or more of n-octane, hexadecane and n-hexane) into countless small oil droplets, and the ceramic powder coats the small oil droplets to form self-assembly (ceramic powder coating organic solvent), the pores occupied by the organic solvent after the organic solvent volatilizes or/and evaporates form the pores of the oil-water separation membrane, that is to say, the first reactant is a ceramic powder with carboxyl functional groups on the surface, and the micro-droplet The coating function realizes the self-assembly function and forms micro-droplets of ceramic powder coated with organic solvents. After the organic solvent in the micro-droplets volatilizes, a regular three-dimensional network porous hollow structure is formed.

具体的,通过表面活性剂和有机溶剂的作用下,使得表面修饰有羧基官能团的陶瓷粉体在陶瓷粉体浆料中实现自组装,形成规律排列的蜂窝状微米尺度油液滴群,将乳化后的陶瓷浆料进行成型和烧结。Specifically, under the action of surfactants and organic solvents, the ceramic powder with carboxyl functional groups on the surface is self-assembled in the ceramic powder slurry to form regularly arranged honeycomb micron-scale oil droplet groups, emulsifying The final ceramic slurry is molded and sintered.

作为优选,步骤4中,所述成型包括传统模具成型、3D打印成型、注浆成型、注凝成型、压铸成型或流延成型。Preferably, in step 4, the molding includes traditional mold molding, 3D printing molding, slip casting molding, gel casting molding, die casting molding or tape casting molding.

其中,使用3D打印成型可实现复杂形状的陶瓷膜制备。Among them, the use of 3D printing can realize the preparation of ceramic membranes with complex shapes.

作为优选,步骤4中,所述3D打印成型为自由直写成型3D打印成型。Preferably, in step 4, the 3D printing is free direct writing 3D printing.

作为优选,步骤4中,所述干燥用以去除第二反应物成型后的溶剂或液体物质,例如油滴;为后续烧结做干燥处理;所述干燥为自然干燥或烘箱干燥;所述自然干燥的时间为72h。As a preference, in step 4, the drying is used to remove the solvent or liquid substance formed by the second reactant, such as oil droplets; do drying treatment for subsequent sintering; the drying is natural drying or oven drying; the natural drying The time is 72h.

作为优选,步骤5中,所述烧结的温度为1000℃~1700℃;所述烧结温度在800℃以下,所述烧结的升温速度不超过10℃/min,所述烧结温度在800℃以上,所述烧结的升温速度不超过5℃/min,在最高温度处保温两小时。Preferably, in step 5, the sintering temperature is 1000°C to 1700°C; the sintering temperature is below 800°C, the heating rate of the sintering is not more than 10°C/min, and the sintering temperature is above 800°C, The heating rate of the sintering does not exceed 5° C./min, and the temperature is kept at the highest temperature for two hours.

更为优选,步骤5中,所述烧结的温度为1200℃~1700℃;所述烧结温度在800℃以下,所述烧结的升温速度不超过10℃/min,所述烧结温度在800℃以上,所述烧结的升温速度不超过5℃/min,在最高温度处保温两小时。More preferably, in step 5, the sintering temperature is 1200°C to 1700°C; the sintering temperature is below 800°C, the heating rate of the sintering is not more than 10°C/min, and the sintering temperature is above 800°C , the heating rate of the sintering does not exceed 5°C/min, and the temperature is kept at the highest temperature for two hours.

作为优选,步骤6中,所述疏水层的材质选自聚二甲基硅氧烷、硬脂酸、聚四氟乙烯、聚硅氮烷和三甲氧基(1H,1H,2H,2H-十七氟癸基)硅烷中的一种或多种。As a preference, in step 6, the material of the hydrophobic layer is selected from the group consisting of polydimethylsiloxane, stearic acid, polytetrafluoroethylene, polysilazane and trimethoxyl (1H, 1H, 2H, 2H-10 One or more of heptafluorodecyl) silanes.

更为优选,步骤6中,所述疏水层的材质选自聚二甲基硅氧烷。More preferably, in step 6, the material of the hydrophobic layer is selected from polydimethylsiloxane.

作为优选,将所述油水分离陶瓷膜的表面设置疏水层的方法包括:气相沉积法、物理涂覆或浸泡法。Preferably, the method for providing a hydrophobic layer on the surface of the oil-water separation ceramic membrane includes: vapor deposition, physical coating or immersion.

其中,在所述油水分离陶瓷膜的表面设置疏水层,使得所述油水分离陶瓷膜为水不可通过,油可通过的超疏水-超亲油的油水分离膜。Wherein, a hydrophobic layer is arranged on the surface of the oil-water separation ceramic membrane, so that the oil-water separation ceramic membrane is a superhydrophobic-superoleophilic oil-water separation membrane that water cannot pass through and oil can pass through.

其中,所述气相沉积的温度为200℃~300℃。Wherein, the temperature of the vapor phase deposition is 200°C-300°C.

优选的,所述气相沉积的温度为235℃。Preferably, the vapor deposition temperature is 235°C.

其中,所述物理涂覆和浸泡的温度为室温。Wherein, the temperature of the physical coating and soaking is room temperature.

本发明第二方面公开了一种油水分离膜,包括上述所述制备方法制得的油水分离膜。The second aspect of the present invention discloses an oil-water separation membrane, including the oil-water separation membrane prepared by the above-mentioned preparation method.

具体的,本申请提供了具体的油水分离膜的制备方法,以去离子水作为溶剂,氧化铝陶瓷粉体作为粉体材料,混合比例为58vol%粉体在超声环境与搅拌环境下逐渐加入,并逐步用HCl调节pH,调节pH低于5.0,球磨混合,球磨处理时间及转速分别设为12h、300r/min;接着,球磨后的悬浮液用去离子水稀释为46vol%的浆料样品,采用丙酸作为有机酸分子,并在大力搅拌下加入丙酸;然后,添加表面活性剂PVA及有机溶剂正辛烷,在搅拌状态下先加PVA,混合均匀后加入正辛烷,搅拌发泡10min;采用模具成型实现陶瓷素坯的成型制备,采用自然干燥作为干燥条件,时间为72h;脱模后进行1550℃的烧结处理;磨样后选择PDMS作为疏水分子,采用气相沉积方法实现疏水分子在陶瓷膜体表面及内部的均匀涂覆与镀层。Specifically, this application provides a specific method for preparing an oil-water separation membrane, using deionized water as a solvent, alumina ceramic powder as a powder material, and a mixing ratio of 58vol% powder gradually added in an ultrasonic environment and a stirring environment, And gradually use HCl to adjust the pH, adjust the pH to be lower than 5.0, ball mill and mix, and the ball mill treatment time and rotating speed are set to 12h and 300r/min respectively; then, the suspension after ball milling is diluted to 46vol% slurry sample with deionized water, Use propionic acid as the organic acid molecule, and add propionic acid under vigorous stirring; then, add surfactant PVA and organic solvent n-octane, add PVA first under stirring, add n-octane after mixing, stir and foam 10min; Mold molding is used to realize the molding and preparation of ceramic biscuits, and natural drying is used as the drying condition for 72h; after demolding, sintering at 1550°C is carried out; after grinding the sample, PDMS is selected as the hydrophobic molecule, and the hydrophobic molecule is realized by vapor deposition method Uniform coating and plating on the surface and interior of the ceramic membrane.

从以上技术方案可以看出,本申请具有以下优点:As can be seen from the above technical solutions, the present application has the following advantages:

本申请提供了一种油水分离膜,将陶瓷粉体的表面修饰接枝羧基官能团,有利于修饰后的陶瓷粉体在特定环境下实现自组装,即表面活性剂把有机溶剂(例如正辛烷、十六烷和正己烷中的一种或多种)分割成无数小油滴,陶瓷粉体包覆小油滴形成自组装(陶瓷粉体包覆有机溶剂),有机溶剂挥发或/和蒸发后有机溶剂所占据的孔就形成油水分离膜的孔洞,因此,将乳化后的最终浆料进行成型和烧结后,再在表面设置疏水层,形成具有超亲油—超疏水、油水分离效率高、轻质高强、耐磨抗压,且绿色环保、可多次重复使用的具有多孔结构的油水分离膜。同时,本申请的油水分离膜的制备方法简单,可以通过控制原料的添加量以控制油水分离膜的孔径,其工业生产的可控性强。实验表明,本申请的油水分离膜油水分离效率高、抗压强度大,使得其结构强度高,表面微纳米粒子不易磨损,不会脱落;油水分离膜具有多孔结构,具体是有序排列的规则的三维网格多孔镂空结构;并且其结构三维可控,可通过原料的添加量实现多孔结构中孔径与通孔的任意大小比例;且油水分离膜可以重复使用,无污染。The application provides an oil-water separation membrane, the surface modification of the ceramic powder is grafted with carboxyl functional groups, which is conducive to the self-assembly of the modified ceramic powder in a specific environment, that is, the surfactant is combined with an organic solvent (such as n-octane , hexadecane and n-hexane) are divided into countless small oil droplets, ceramic powder coating small oil droplets to form self-assembly (ceramic powder coating organic solvent), organic solvent volatilization or/and evaporation Finally, the pores occupied by the organic solvent form the pores of the oil-water separation membrane. Therefore, after the emulsified final slurry is formed and sintered, a hydrophobic layer is placed on the surface to form a super-lipophilic-super-hydrophobic, high oil-water separation efficiency. , Lightweight, high strength, wear-resistant and compressive, and environmentally friendly, an oil-water separation membrane with a porous structure that can be reused many times. At the same time, the preparation method of the oil-water separation membrane of the present application is simple, and the pore size of the oil-water separation membrane can be controlled by controlling the amount of raw materials added, and its industrial production is highly controllable. Experiments have shown that the oil-water separation membrane of the present application has high oil-water separation efficiency and high compressive strength, which makes its structural strength high, and the surface micro-nano particles are not easy to wear and fall off; the oil-water separation membrane has a porous structure, specifically the rules of orderly arrangement The three-dimensional mesh porous hollow structure; and its three-dimensional structure is controllable, and any size ratio between the pore diameter and the through hole in the porous structure can be realized by adding the amount of raw materials; and the oil-water separation membrane can be reused without pollution.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the description of the embodiments or the prior art.

图1为本申请提供实施例1的油水分离膜的超疏水接触角表征试验图;Fig. 1 is that the application provides the superhydrophobic contact angle characterization test figure of the oil-water separation membrane of embodiment 1;

图2为本申请提供实施例1的油水分离膜的超亲油接触角表征试验图;Fig. 2 is the super-lipophilic contact angle characterization test diagram of the oil-water separation membrane provided in Example 1 provided by the application;

图3为本申请提供实施例1的油水分离膜进行油水分离侵润性实物图;Fig. 3 is the physical diagram of the oil-water separation wettability of the oil-water separation membrane of Example 1 provided by the present application;

图4为本申请提供对比例1的产品进行油水分离侵润性实物图;Fig. 4 is the product of comparative example 1 provided by the present application to carry out the physical figure of oil-water separation invasiveness;

图5为本申请提供实施例1的油水分离膜的油水分离试验的示意图,其中,a为同时往实施例1的油水分离膜上滴加油滴1和水滴2,b为油滴1穿过实施例1的油水分离膜,水滴2不通过实施例1的油水分离膜,c为水滴2以水滴状停留在实施例1的油水分离膜的表面;Fig. 5 is the schematic diagram of the oil-water separation test of the oil-water separation membrane provided by the present application in Example 1, wherein, a is to drip oil droplet 1 and water droplet 2 on the oil-water separation membrane of Example 1 at the same time, and b is that oil droplet 1 passes through the implementation In the oil-water separation membrane of example 1, water droplet 2 does not pass through the oil-water separation membrane of embodiment 1, and c is that water droplet 2 stays on the surface of the oil-water separation membrane of embodiment 1 with water droplets;

图6为本申请实施例的油水分离膜(PVA1wt%)放大100倍的扫描电镜图;Fig. 6 is the scanning electron micrograph of the oil-water separation membrane (PVA1wt%) of the embodiment of the present application enlarged 100 times;

图7为本申请实施例的油水分离膜(PVA1wt%)放大200倍的扫描电镜图;Fig. 7 is the scanning electron micrograph of the oil-water separation membrane (PVA1wt%) of the embodiment of the present application enlarged 200 times;

图8为本申请实施例的油水分离膜(PVA1wt%)放大400倍的扫描电镜图;Fig. 8 is the scanning electron micrograph of the oil-water separation membrane (PVA1wt%) of the embodiment of the present application enlarged 400 times;

图9为本申请实施例的油水分离膜(PVA1wt%)放大1200倍的扫描电镜图;Fig. 9 is a scanning electron microscope image enlarged 1200 times of the oil-water separation membrane (PVA1wt%) of the embodiment of the present application;

图10为本申请实施例的油水分离膜(PVA1wt%)放大10000倍的扫描电镜图;Fig. 10 is a scanning electron microscope image enlarged 10000 times of the oil-water separation membrane (PVA1wt%) of the embodiment of the present application;

图11为本申请本申请提供的油水分离膜烧结前的三维模拟图。Fig. 11 is a three-dimensional simulation diagram of the oil-water separation membrane provided by the present application before sintering.

具体实施方式Detailed ways

本发明提供了一种油水分离膜及其制备方法,有效解决了现有技术的油水分离膜存在微纳复合结构一般不稳定,微/纳粒子易磨损和脱落,以及重复使用程度低、易污染环境的技术缺陷。The invention provides an oil-water separation membrane and a preparation method thereof, which effectively solves the problem that the micro-nano composite structure is generally unstable, the micro/nano particles are easy to wear and fall off, and the low degree of repeated use and easy pollution of the oil-water separation membrane in the prior art Environmental technical deficiencies.

下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

其中,以下实施例所用原料均为市售或自制;陶瓷粉体:α-Al2O3,购自大明氧化铝TM-DAR(粒径0.2um;密度3.98g/ml;日本大明化学);丙酸:化学式为CH3CH2COOH,纯度99%,MW为74.08,百灵威科技;聚乙烯醇:PVA,醇解度99.0-99.4mol%;粘度:12.0-16.0mPa.s;MW为44.05;阿拉丁试剂公司;正辛烷:C8H18纯度96%,MW为114.23;阿拉丁试剂公司;聚二甲基硅氧烷:PDMS,184硅橡胶,美国道康宁SYLGARD;聚乙二醇:HO(CH2CH2O)nH average Mn为6000,阿拉丁试剂公司;甲基蓝:分子式C37H27N3Na2O9S3,MW为799.8麦克林;油红O:Oil RedO,二甲基苯基,分子式为C26H24N4O,MW为408.495,麦克林。Among them, the raw materials used in the following examples are all commercially available or self-made; ceramic powder: α-Al 2 O 3 , purchased from Daming Alumina TM-DAR (particle size 0.2um; density 3.98g/ml; Japan Daming Chemical); Propionic acid: chemical formula is CH 3 CH 2 COOH, purity 99%, MW 74.08, Bailingwei Technology; polyvinyl alcohol: PVA, degree of alcoholysis 99.0-99.4mol%; viscosity: 12.0-16.0mPa.s; MW 44.05; Aladdin Reagent Company; n-octane: C 8 H 18 purity 96%, MW 114.23; Aladdin Reagent Company; polydimethylsiloxane: PDMS, 184 silicone rubber, American Dow Corning SYLGARD; polyethylene glycol: HO (CH 2 CH 2 O) n H average Mn is 6000, Aladdin Reagent Company; Methyl blue: Molecular formula C 37 H 27 N 3 Na 2 O 9 S 3 , MW is 799.8 McLeans; Oil Red O: Oil RedO, Dimethylphenyl, molecular formula C 26 H 24 N 4 O, MW 408.495, McLean.

SEM采用扫描电镜SU 8220,日立,日本。SEM was performed using a scanning electron microscope SU 8220, Hitachi, Japan.

接触角测量采用XG-CAM接触角测量仪,Contact Angle Meter上海轩轶创析工业设备有限公司。The contact angle measurement adopts XG-CAM contact angle measuring instrument, Contact Angle Meter Shanghai Xuanyi Chuangxi Industrial Equipment Co., Ltd.

致密度采用阿基米德排水法、恒温加热台、分析天平,PTX-FA电子分析天平;USA.HZ&HUAZHI,美国康州HZ电子有限公司。The density adopts Archimedes drainage method, constant temperature heating platform, analytical balance, PTX-FA electronic analytical balance; USA.HZ&HUAZHI, USA Connecticut HZ Electronics Co., Ltd.

烧结实验采用马弗炉TSX1700型,西尼特(北京)电炉有限公司。The sintering experiment adopts muffle furnace TSX1700 type, Sinoite (Beijing) Electric Furnace Co., Ltd.

抛光实验采用MP-2B研磨抛光机,莱州市蔚仪试验器械制造有限公司。The polishing experiment used MP-2B grinding and polishing machine, Laizhou Weiyi Experimental Instrument Manufacturing Co., Ltd.

实施例1Example 1

本申请实施例提供了一种油水分离膜,其具体制备步骤如下:The embodiment of the present application provides an oil-water separation membrane, and its specific preparation steps are as follows:

一、陶瓷粉体浆料的制备1. Preparation of ceramic powder slurry

1、按照表1的添加量,在搅拌与超声的作用下,逐渐往去离子水中加入α-Al2O3粉体,用盐酸调控pH最终配置固含量为53.7vol%,pH为5.36的氧化铝悬浮液。其中,乳化发泡后,去离子水为16.2vol%,α-Al2O3粉体为27.6vol%。1. According to the addition amount in Table 1, under the action of stirring and ultrasound, gradually add α-Al 2 O 3 powder into the deionized water, adjust the pH with hydrochloric acid, and finally configure the oxidation with a solid content of 53.7vol% and a pH of 5.36. aluminum suspension. Among them, after emulsification and foaming, the deionized water is 16.2 vol%, and the α-Al 2 O 3 powder is 27.6 vol%.

2、按球料比1:1的比例,添加氧化铝球磨球,其中球磨球Φ10mm、Φ5mm球磨球比例为1:1。用行星球磨机球磨一夜(转速300r/min)。2. According to the proportion of ball to material ratio of 1:1, add alumina ball milling balls, among which the ratio of Φ10mm ball milling balls and Φ5mm ball milling balls is 1:1. Mill overnight with a planetary ball mill (rotating speed 300r/min).

3、球磨后去除球磨球,得到陶瓷粉体浆料。3. After ball milling, the balls are removed to obtain ceramic powder slurry.

二、陶瓷粉体浆料的修饰处理2. Modification of ceramic powder slurry

1、将步骤一的陶瓷粉体浆料中添加去离子水稀释到固含量为46vol%;1. Add deionized water to the ceramic powder slurry in step 1 to dilute to a solid content of 46vol%;

按每克氧化铝粉体添加0.04mmol的丙酸,并在搅拌下逐滴加入。搅拌实现对陶瓷粉末的修饰处理,得到第一反应物。Add 0.04mmol of propionic acid per gram of alumina powder, and add dropwise under stirring. Stirring realizes the modification treatment of the ceramic powder and obtains the first reactant.

三、乳化发泡处理3. Emulsification and foaming treatment

1、将步骤二的第一反应物均分为6份,每份第一反应物添加聚乙烯醇,分别标记为:PVA0wt%、PVA1wt%、PVA2wt%、PVA3wt%、PVA4wt%和PVA10wt%,即PVA0wt%为聚乙烯醇的添加量为0,PVA1wt%为第一反应物中每克去离子水添加0.01g的聚乙烯醇,PVA2wt%为第一反应物中每克去离子水添加0.02g的聚乙烯醇,PVA3wt%为第一反应物中每克去离子水添加0.03g的聚乙烯醇,PVA4wt%为第一反应物中每克去离子水添加0.04g的聚乙烯醇,PVA10wt%为第一反应物中每克去离子水添加0.1g的聚乙烯醇;之后按照体积百分比分别添加70vol%的正辛烷进行搅拌发泡,搅拌时间为7分钟。直达正辛烷全部融进悬浮液中行程乳液。即是第一反应物的体积与添加的正辛烷体积比例为3:7,得到不同浓度的聚乙烯醇的第二反应物,分别记为PVA0wt%、PVA1wt%、PVA2wt%、PVA3wt%、PVA4wt%和PVA10wt%,其中,根据需要,在搅拌的情况下用NaOH溶液调节乳液pH值为4.4,直到适合3D打印的粘度。1. The first reactant in step 2 is equally divided into 6 parts, and each part of the first reactant is added with polyvinyl alcohol, respectively marked as: PVA0wt%, PVA1wt%, PVA2wt%, PVA3wt%, PVA4wt% and PVA10wt%, that is PVA0wt% is that the addition amount of polyvinyl alcohol is 0, PVA1wt% is the polyvinyl alcohol that every gram of deionized water adds in the first reactant 0.01g, PVA2wt% is that every gram of deionized water adds 0.02g in the first reactant Polyvinyl alcohol, PVA3wt% is the polyvinyl alcohol that every gram of deionized water adds 0.03g in the first reactant, PVA4wt% is the polyvinyl alcohol that every gram of deionized water adds 0.04g in the first reactant, PVA10wt% is the first reactant 0.1 g of polyvinyl alcohol was added per gram of deionized water in a reactant; then 70 vol% n-octane was added according to the volume percentage for stirring and foaming, and the stirring time was 7 minutes. Direct n-octane is fully dissolved into the suspension and the emulsion. That is, the volume ratio of the first reactant to the volume of n-octane added is 3:7, and the second reactant of polyvinyl alcohol with different concentrations is obtained, respectively recorded as PVA0wt%, PVA1wt%, PVA2wt%, PVA3wt%, PVA4wt% % and PVA10wt%, wherein, as required, the pH value of the emulsion is adjusted to 4.4 with NaOH solution under the condition of stirring until the viscosity suitable for 3D printing.

四、成型处理4. Molding treatment

1、取上一步骤中的每种第二反应物,借助3D打印成型设备实现宏观陶瓷素坯的成型和干燥处理,干燥为置于室温下自然干燥,得到陶瓷膜素坯,分别记为PVA0wt%、PVA1wt%、PVA2wt%、PVA3wt%、PVA4wt%和PVA10wt%。1. Take each of the second reactants in the previous step, and use 3D printing equipment to realize the molding and drying of the macro-ceramic green body, and dry it naturally at room temperature to obtain the ceramic film green body, which is respectively recorded as PVA0wt %, PVA1wt%, PVA2wt%, PVA3wt%, PVA4wt%, and PVA10wt%.

五、烧结5. Sintering

1、取上一步骤的每种陶瓷膜素坯进行烧结处理,获得多孔陶瓷膜,分别记为PVA0wt%、PVA1wt%、PVA2wt%、PVA3wt%、PVA4wt%和PVA10wt%;烧结参数为:烧结温度800℃以下,以10℃/min的速度升温;温度在800-1550℃,以3.75℃/min的速度升温,到达1550℃后保温2小时,然后降温,温度在800-1550℃,以3.75℃/min的速度降温,之后随炉冷。1. Get every kind of ceramic membrane green body in the previous step and carry out sintering treatment to obtain porous ceramic membranes, which are respectively recorded as PVA0wt%, PVA1wt%, PVA2wt%, PVA3wt%, PVA4wt% and PVA10wt%; the sintering parameters are: sintering temperature 800 Below ℃, the temperature is raised at a rate of 10°C/min; when the temperature is 800-1550°C, the temperature is raised at a rate of 3.75°C/min, and when it reaches 1550°C, it is kept for 2 hours, and then the temperature is lowered. The temperature is lowered at a rate of min, and then cooled with the furnace.

六、油水分离陶瓷膜疏水处理6. Hydrophobic treatment of oil-water separation ceramic membrane

1、取上一步骤中的每种多孔陶瓷膜用200目金刚磨盘进行抛光,制作片厚为0.8mm的过滤陶瓷膜样品,通过235℃的气相沉积(取每种过滤陶瓷膜样品置于培养皿1中,PDMS液体胶水置于培养皿2中,用烧杯倒置盖住培养皿1、2,烧杯口用锡箔纸适当密封,之后整体置于马弗炉中缓慢加热升温到235℃,保温8小时,培养皿2中的PDMS形成蒸汽,在过滤陶瓷膜样品的表面蒸发并沉积一层PDMS分子层,气相沉积参数为以7.8℃/min升温至235℃,在235℃下保温8个小时,之后随炉冷),在样品表面镀上一层PDMS(聚二甲基硅氧烷)分子,实现疏水处理,得到6种油水分离膜,分别记为PVA0wt%、PVA1wt%、PVA2wt%、PVA3wt%、PVA4wt%和PVA10wt%。1. Get each kind of porous ceramic membrane in the previous step and polish it with a 200-mesh diamond grinding disc to make a filter ceramic membrane sample with a thickness of 0.8 mm. By vapor deposition at 235 ° C (take each filter ceramic membrane sample and place it in the culture In Dish 1, PDMS liquid glue was placed in Petri Dish 2, and the Petri Dish 1 and 2 were covered by inverting the beaker, and the mouth of the beaker was properly sealed with tin foil, and then the whole was placed in a muffle furnace and heated slowly to 235°C, and kept for 8 Hours, the PDMS in Petri dish 2 forms steam, evaporates and deposits a layer of PDMS molecular layer on the surface of the filter ceramic membrane sample, the vapor deposition parameter is to raise the temperature to 235°C at 7.8°C/min, and keep it at 235°C for 8 hours. Cool in the furnace afterwards), coat a layer of PDMS (polydimethylsiloxane) molecules on the sample surface, realize hydrophobic treatment, and obtain 6 kinds of oil-water separation membranes, which are respectively recorded as PVA0wt%, PVA1wt%, PVA2wt%, PVA3wt% , PVA4wt% and PVA10wt%.

表1Table 1

测量制得的6种油水分离膜的平均孔径、接触角、油水分离效率和抗压强度的性能,结果如表2所示。The average pore size, contact angle, oil-water separation efficiency and compressive strength of the prepared six oil-water separation membranes were measured, and the results are shown in Table 2.

表2Table 2

平均孔径(μm)Average pore size (μm) 接触角(O)Contact Angle (O) 油水分离效率(%)Oil-water separation efficiency (%) 抗压强度(MPa)Compressive strength (MPa) PVA0%PVA0% 137.5137.5 147.64147.64 99.8799.87 不稳定unstable PVA1%PVA1% 18.018.0 152.85152.85 99.8699.86 51.13651.136 PVA2%PVA2% 11.111.1 152.57152.57 99.8799.87 45.87245.872 PVA3%PVA3% 15.515.5 152.47152.47 99.8799.87 44.75244.752 PVA4%PVA4% 10.310.3 152.75152.75 99.9199.91 36.76736.767 PVA10%PVA10% 7.87.8 153.35153.35 99.9199.91 25.60825.608

从表2可知,当添加浓度为0wt%的聚乙烯醇水溶液时,得到的油水分离膜抗压强度不稳定,且油水分离膜的平均孔径过大,空隙分布不均衡,油滴的接触角过小。随着聚乙烯醇的浓度增大,油水分离膜平均孔径越来越小。抗压强度都相对较高,水接触角均高于超疏水边界150°,油水分离效率均达到99.8%以上。As can be seen from Table 2, when adding a polyvinyl alcohol aqueous solution with a concentration of 0wt%, the compressive strength of the oil-water separation membrane obtained is unstable, and the average pore size of the oil-water separation membrane is too large, the distribution of voids is uneven, and the contact angle of oil droplets is too high. Small. As the concentration of polyvinyl alcohol increases, the average pore size of the oil-water separation membrane becomes smaller and smaller. The compressive strength is relatively high, the water contact angle is 150° higher than the superhydrophobic boundary, and the oil-water separation efficiency reaches more than 99.8%.

对本实施例的油水分离膜(PVA1%)进行扫描电镜检测,结果如图6-9所示,图6为本申请实施例的油水分离膜(PVA1wt%)放大100倍的扫描电镜图,图7为本申请实施例的油水分离膜(PVA1wt%)放大200倍的扫描电镜图,图8为本申请实施例的油水分离膜(PVA1wt%)放大400倍的扫描电镜图,图9为本申请实施例的油水分离膜(PVA1wt%)放大1200倍的扫描电镜图,图10为本申请实施例的油水分离膜(PVA1wt%)放大10000倍的扫描电镜图,从图6-10可知,本申请实施例的油水分离膜(PVA1wt%)具有有序排列的规则的三维网格多孔镂空结构,图10可知,在10000倍的扫面电镜图下可知,本申请的自组装方法堆垛出来的多孔结构,其孔壁上的晶粒能堆垛成精密排列的坚固孔壳,故而宏观层面才有了高强度的抗压性能,又是多孔结构,故而具有轻质高强性能。The oil-water separation membrane (PVA1wt%) of the present embodiment is detected by scanning electron microscope, and the results are shown in Figures 6-9, and Fig. 6 is a 100-fold scanning electron microscope image of the oil-water separation membrane (PVA1wt%) of the embodiment of the present application, and Fig. 7 It is the scanning electron micrograph of the oil-water separation membrane (PVA1wt%) of the embodiment of the application enlarged 200 times, and Fig. 8 is the scanning electron microscope diagram of the oil-water separation membrane (PVA1wt%) of the embodiment of the application enlarged 400 times, and Fig. 9 is the implementation of the application Example of the oil-water separation membrane (PVA1wt%) magnified 1200 times the scanning electron microscope, Figure 10 is the application of the embodiment of the oil-water separation membrane (PVA1wt%) magnified 10000 times the scanning electron microscope, as can be seen from Figures 6-10, the application implementation The oil-water separation membrane (PVA1wt%) of the example has a regular three-dimensional mesh porous hollow structure arranged in an orderly manner. As can be seen in Figure 10, it can be seen under the scanning electron microscope at 10,000 times that the porous structure stacked by the self-assembly method of the present application , the crystal grains on the pore wall can be stacked into a solid pore shell with precise arrangement, so the macroscopic level has high-strength compressive performance, and it is a porous structure, so it has light weight and high strength performance.

实施例2Example 2

测定本申请实施例1的油水分离膜的超疏水和超亲油特性,请查阅图1-2,图1为本申请提供实施例1的油水分离膜的超疏水试验图,图2为本申请提供实施例1的油水分离膜的超亲油试验图,从图1-2可知,本申请实施例1的油水分离膜具备超疏水和超亲油特性。Determination of the superhydrophobic and superlipophilic properties of the oil-water separation membrane of Example 1 of the present application, please refer to Figure 1-2, Figure 1 is the superhydrophobic test diagram of the oil-water separation membrane of Example 1 provided by the application, and Figure 2 is the application The super-oleophilic test diagram of the oil-water separation membrane of Example 1 is provided. It can be seen from Figures 1-2 that the oil-water separation membrane of Example 1 of the present application has super-hydrophobic and super-oleophilic properties.

对比例1Comparative example 1

本申请对比例提供一种对照的油水分离膜,其具体制备步骤如实施例1的制备步骤类型,区别在于不进行实施例1步骤六的疏水处理,其余步骤与实施例1相同,制得对比例1的产品。The comparative example of the present application provides a kind of comparative oil-water separation membrane, its specific preparation steps are as the type of preparation steps in Example 1, the difference is that the hydrophobic treatment in step 6 of Example 1 is not carried out, and the remaining steps are the same as in Example 1, and a pair of membranes is obtained. Product of scale 1.

实施例3Example 3

请查阅图5,图5为本申请提供实施例1的油水分离膜的油水分离试验的示意图,其中,图5a为同时往实施例1的油水分离膜上滴加油滴1和水滴2,图5b为油滴1穿过实施例1的油水分离膜,水滴2不通过实施例1的油水分离膜,图5c为水滴2以水滴状停留在实施例1的油水分离膜的表面。按照图5的流程,还对对比例1的产品进行油水分离试验,实物结果如图3和图4所示,图3为本申请提供实施例1的油水分离膜进行油水分离试验后的实物图,图4为本申请提供对比例1的产品进行油水分离试验后的实物图,从图3-4可知,不进行实施例1步骤六的疏水处理得到的对比例1不具备油水分离的性能。Please refer to Figure 5, Figure 5 is a schematic diagram of the oil-water separation test of the oil-water separation membrane of Example 1 provided by the present application, wherein Figure 5a is a simultaneous drop of oil droplets 1 and water droplets 2 on the oil-water separation membrane of Example 1, and Figure 5b Oil droplet 1 passes through the oil-water separation membrane of Example 1, and water droplet 2 does not pass through the oil-water separation membrane of Example 1. Figure 5c shows that water droplet 2 stays on the surface of the oil-water separation membrane of Example 1 in a droplet shape. According to the flow process of Figure 5, the product of Comparative Example 1 was also subjected to an oil-water separation test, and the physical results are shown in Figure 3 and Figure 4, and Figure 3 is the actual picture of the oil-water separation membrane provided in Example 1 by the present application after the oil-water separation test , Figure 4 is the physical picture of the product of Comparative Example 1 provided by the present application after the oil-water separation test. It can be seen from Figures 3-4 that Comparative Example 1 obtained without the hydrophobic treatment in Step 6 of Example 1 does not have the performance of oil-water separation.

本申请的说明书及上述附图中的术语“第一”、“第二”、“第三”、“第四”等(如果存在)是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施例例如能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first", "second", "third", "fourth", etc. (if any) in the description of the present application and the above drawings are used to distinguish similar objects and not necessarily to describe specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein, for example, can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or device comprising a sequence of steps or elements is not necessarily limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.

Claims (10)

1.一种油水分离膜的制备方法,其特征在于,包括以下步骤:1. a preparation method of oil-water separation membrane, is characterized in that, comprises the following steps: 步骤1、将陶瓷粉体、溶剂和酸碱调节剂混合,得到陶瓷粉体浆料;Step 1, mixing ceramic powder, solvent and acid-base regulator to obtain ceramic powder slurry; 步骤2、将所述陶瓷粉体浆料与有机酸混合反应,得到第一反应物;Step 2, mixing and reacting the ceramic powder slurry with an organic acid to obtain a first reactant; 步骤3、将所述第一反应物、表面活性剂和有机溶剂混合进行乳化,得到第二反应物;Step 3, mixing and emulsifying the first reactant, surfactant and organic solvent to obtain a second reactant; 步骤4、将所述第二反应物依次进行成型和干燥处理,得到陶瓷膜素坯;Step 4, forming and drying the second reactant in sequence to obtain a ceramic membrane green body; 步骤5、将所述陶瓷膜素坯进行烧结处理,得到多孔陶瓷膜;Step 5, sintering the ceramic membrane blank to obtain a porous ceramic membrane; 步骤6、将所述油水分离陶瓷膜的表面设置疏水层,得到油水分离膜。Step 6, providing a hydrophobic layer on the surface of the oil-water separation ceramic membrane to obtain an oil-water separation membrane. 2.根据权利要求1所述的制备方法,其特征在于,步骤1中,所述陶瓷粉体选自氧化铝、氧化锆、氧化锆增韧氧化铝陶瓷、氮化硼、氮化硅和氮化铝中的一种或多种;所述溶剂选自去离子水或/和酒精。2. The preparation method according to claim 1, wherein in step 1, the ceramic powder is selected from the group consisting of alumina, zirconia, zirconia toughened alumina ceramics, boron nitride, silicon nitride and nitrogen One or more in aluminum chloride; The solvent is selected from deionized water or/and alcohol. 3.根据权利要求1所述的制备方法,其特征在于,步骤1中,所述陶瓷粉体浆料中的所述陶瓷粉体的固相含量为5vol%~80vol%。3. The preparation method according to claim 1, characterized in that, in step 1, the solid content of the ceramic powder in the ceramic powder slurry is 5 vol%-80 vol%. 4.根据权利要求1所述的制备方法,其特征在于,步骤2中,所述有机酸选自丙酸或/和戊酸;所述有机酸的添加量为:每克所述陶瓷粉体添加0.01mmol-0.1mmol所述有机酸;所述混合反应的混合时间为2-10分钟。4. The preparation method according to claim 1, characterized in that, in step 2, the organic acid is selected from propionic acid or/and valeric acid; the addition amount of the organic acid is: per gram of the ceramic powder Add 0.01mmol-0.1mmol of the organic acid; the mixing time of the mixing reaction is 2-10 minutes. 5.根据权利要求1所述的制备方法,其特征在于,步骤3中,所述表面活性剂选自聚乙烯醇、聚乙二醇、十八烷基硫酸钠和硬脂酸钠中的一种或多种;所述有机溶剂选自正辛烷、十六烷和正己烷中的一种或多种。5. preparation method according to claim 1, is characterized in that, in step 3, described tensio-active agent is selected from one in polyvinyl alcohol, polyethylene glycol, sodium octadecyl sulfate and sodium stearate one or more; the organic solvent is selected from one or more of n-octane, hexadecane and n-hexane. 6.根据权利要求5所述的制备方法,其特征在于,步骤3中,所述聚乙烯醇在所述第二反应物中的的添加量为:每克所述溶剂添加0.1wt%~10wt%的聚乙烯醇;所述有机溶剂在所述第二反应物中的体积百分比≤95%。6. The preparation method according to claim 5, characterized in that, in step 3, the amount of polyvinyl alcohol added to the second reactant is: 0.1wt% to 10wt% per gram of the solvent % of polyvinyl alcohol; the volume percentage of the organic solvent in the second reactant is ≤95%. 7.根据权利要求1所述的制备方法,其特征在于,步骤5中,所述烧结的温度为1000℃~1700℃;所述烧结温度在800℃以下,所述烧结的升温速度不超过10℃/min,所述烧结温度在800℃以上,所述烧结的升温速度不超过5℃/min,在最高温度处保温两小时。7. The preparation method according to claim 1, characterized in that in step 5, the sintering temperature is 1000°C to 1700°C; the sintering temperature is below 800°C, and the heating rate of the sintering is not more than 10 °C/min, the sintering temperature is above 800 °C, the heating rate of the sintering is not more than 5 °C/min, and the temperature is kept at the highest temperature for two hours. 8.根据权利要求1所述的制备方法,其特征在于,步骤6中,所述疏水层的材质选自聚二甲基硅氧烷、硬脂酸、聚四氟乙烯、聚硅氮烷和三甲氧基(1H,1H,2H,2H-十七氟癸基)硅烷中的一种或多种。8. The preparation method according to claim 1, wherein in step 6, the material of the hydrophobic layer is selected from polydimethylsiloxane, stearic acid, polytetrafluoroethylene, polysilazane and One or more of trimethoxy(1H,1H,2H,2H-heptadecafluorodecyl)silane. 9.根据权利要求1所述的制备方法,其特征在于,将所述油水分离陶瓷膜的表面设置疏水层的方法包括:气相沉积法、物理涂覆或浸泡法。9. The preparation method according to claim 1, characterized in that, the method of providing a hydrophobic layer on the surface of the oil-water separation ceramic membrane comprises: vapor deposition, physical coating or immersion. 10.一种油水分离膜,其特征在于,包括如权利要求1-9任意一项所述的制备方法制得的油水分离膜。10. An oil-water separation membrane, characterized in that it comprises the oil-water separation membrane prepared by the preparation method according to any one of claims 1-9.
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CN112250468A (en) * 2020-09-27 2021-01-22 广东工业大学 Self-cleaning light high-strength porous ceramic using waste glass as raw material and preparation method and application thereof
CN113842787A (en) * 2021-09-29 2021-12-28 天津工业大学 A kind of halloysite nanotube-enhanced ultrathin ceramic membrane and preparation method thereof
CN114574049A (en) * 2022-03-22 2022-06-03 东北石油大学 Preparation method of organic/inorganic hybrid super-hydrophobic super-oleophylic anti-scaling coating

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CN111228896A (en) * 2020-01-21 2020-06-05 江苏扬农化工集团有限公司 Filter, preparation method thereof and application thereof in treatment of dichlorobenzene rectification residues
CN112250468A (en) * 2020-09-27 2021-01-22 广东工业大学 Self-cleaning light high-strength porous ceramic using waste glass as raw material and preparation method and application thereof
CN113842787A (en) * 2021-09-29 2021-12-28 天津工业大学 A kind of halloysite nanotube-enhanced ultrathin ceramic membrane and preparation method thereof
CN114574049A (en) * 2022-03-22 2022-06-03 东北石油大学 Preparation method of organic/inorganic hybrid super-hydrophobic super-oleophylic anti-scaling coating

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