CN110446417B - Tape recovery mechanism, tape feeder, tape mounting apparatus, and tape recovery method - Google Patents
Tape recovery mechanism, tape feeder, tape mounting apparatus, and tape recovery method Download PDFInfo
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- 230000005284 excitation Effects 0.000 claims abstract description 33
- 239000000758 substrate Substances 0.000 claims description 12
- 238000004064 recycling Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 2
- 230000020169 heat generation Effects 0.000 abstract description 16
- 238000012840 feeding operation Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
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Abstract
Description
技术领域technical field
本发明涉及通过电动机的驱动力对带进行回收的带回收机构、带式供给器、安装装置、带回收方法。The present invention relates to a tape recovery mechanism, a tape feeder, a mounting device, and a tape recovery method for recovering a tape by the driving force of a motor.
背景技术Background technique
通常,作为在各种设备中使用的带回收机构,已知一边抑制带的松弛、一边对带进行回收的带回收机构(例如,参照专利文献1)。在专利文献1所记载的带回收机构中,在带的输送路径设置有张紧辊等调整机构,通过该调整机构在与带的回收方向相反的方向产生拉伸力,针对带赋予一定的张紧力。由于在带回收机构的电动机停止时,仍对带持续作用张紧力,所以通过对电动机进行弱励磁而赋予制动力,从而抑制电动机的逆转。Generally, as a belt recovery mechanism used in various equipments, a belt recovery mechanism for recovering a belt while suppressing slack of the belt is known (for example, refer to Patent Document 1). In the belt recovery mechanism described in Patent Document 1, an adjustment mechanism such as a tension roller is provided in the conveying path of the belt, and the adjustment mechanism generates a tensile force in a direction opposite to the belt recovery direction, and a constant tension is applied to the belt. tight. Since the tension force continues to act on the belt even when the electric motor of the belt retracting mechanism is stopped, the electric motor is weakly excited to apply a braking force, thereby suppressing the reverse rotation of the electric motor.
专利文献1:日本特开2012-018999号公报Patent Document 1: Japanese Patent Laid-Open No. 2012-018999
但是,在如上述的通常的带回收机构中,在电动机停止时也必须持续进行弱励磁,因此存在消耗电力及发热量增大这样的问题。另一方面,如果将电动机的弱励磁切断,则存在下述问题:由于承受不住带的拉伸力而电动机逆转,丧失相对于输入信号的同步即所谓的失调,从而电动机陷入失控。However, in the above-described normal belt recovery mechanism, the field weakening must be continuously performed even when the motor is stopped, so there is a problem that power consumption and heat generation increase. On the other hand, when the weak excitation of the motor is cut off, there is a problem in that the motor reverses direction due to the unbearable tensile force of the belt, and the synchronization with the input signal is lost, that is, the so-called out-of-balance, and the motor runs out of control.
发明内容SUMMARY OF THE INVENTION
本发明就是鉴于上述问题点而提出的,其目的之一在于,提供能够将消耗电力及发热量抑制得低,并防止电动机的失调的带回收机构、带式供给器、安装装置、带回收方法。The present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a belt recovery mechanism, a belt feeder, a mounting device, and a belt recovery method capable of reducing power consumption and heat generation and preventing the motor from becoming out of step. .
本发明的一个方式的带回收机构,其对从供给源抽出的带进行回收,该带回收机构的特征在于,具有:辊,其将带向回收方向输送;以及电动机,其与所述辊连结,在切断所述电动机的励磁前,所述电动机向与带的回收时相反的方向以规定量旋转。According to one aspect of the present invention, a tape recovery mechanism for recovering a tape drawn out from a supply source is characterized by comprising: a roller for conveying the tape in a recovery direction; and a motor coupled to the roller. , before the excitation of the motor is cut off, the motor is rotated by a predetermined amount in a direction opposite to when the belt is retracted.
本发明的一个方式的带回收方法,其对从供给源抽出的带进行回收,该带回收方法的特征在于,具有下述步骤:对电动机进行励磁而由与该电动机连结的辊对带进行回收;以及在切断所述电动机的励磁前,所述电动机向与带的回收时相反的方向以规定量旋转。A belt recovery method according to one aspect of the present invention for recovering a belt drawn out from a supply source, the belt recovery method is characterized by including a step of exciting a motor and recovering the belt by a roller connected to the motor ; and before cutting off the excitation of the electric motor, the electric motor rotates by a predetermined amount in the opposite direction to the time of the belt retraction.
根据这些结构,在切断电动机的励磁前,电动机向与带的回收时相反的方向以规定量进行旋转,由此在使带具有松弛的状态下将电动机停止。由于带的张紧力被解除,因此即使将电动机的励磁切断,也不会逆转。由此,在电动机的停止时无需进行励磁,因此能够将消耗电力及发热量保持得低,能够抑制电动机的逆转而防止失调。According to these structures, before the excitation of the electric motor is cut off, the electric motor is stopped in a state where the belt is slack by rotating the electric motor by a predetermined amount in the opposite direction to the time of retracting the belt. Since the tension of the belt is released, even if the excitation of the motor is cut off, it will not be reversed. This eliminates the need to excite the motor when the motor is stopped, so that power consumption and heat generation can be kept low, and the reverse rotation of the motor can be suppressed to prevent imbalance.
在本发明的一个方式的带回收机构中,在带的回收前对所述电动机进行励磁,在所述电动机向正向以规定量旋转之后维持停止状态。根据该结构,电动机向正向以规定量旋转,由此带被重新张紧而能够应对带的回收动作。In the belt recovery mechanism according to one aspect of the present invention, the motor is excited before the belt is recovered, and the motor is maintained in a stopped state after the motor rotates in the forward direction by a predetermined amount. According to this configuration, the electric motor rotates in the forward direction by a predetermined amount, whereby the belt is re-tensioned and the retracting operation of the belt can be handled.
本发明的一个方式的带式供给器的特征在于,具有上述的带回收机构,该带式供给器使所述带回收机构将从封装了许多部件的载料带剥离的外封带作为带而回收,将从载料带露出的部件朝向供给位置送出。根据该结构,将电动机的消耗电力及发热抑制得低,并且防止失调,由此能够通过带式供给器将部件稳定地供给。A tape feeder according to an aspect of the present invention is characterized by having the above-described tape recovery mechanism for causing the tape recovery mechanism to remove, as a tape, an outer cover tape peeled off from a carrier tape in which many components are packaged. It is collected, and the parts exposed from the carrier tape are sent out toward the supply position. According to this configuration, the power consumption and heat generation of the electric motor can be kept low, and misalignment can be prevented, whereby the components can be stably supplied by the tape feeder.
在本发明的一个方式的带式供给器中,在与由动作计划预定出的部件的供给开始相比的规定时间前,对所述电动机进行励磁,在所述电动机向正向以规定量旋转之后维持停止状态。根据该结构,基于动作计划而将带重新张紧,因此不会由于带的重新张紧的动作时间而使部件的供给动作延迟。由此,带的重新张紧不会对部件的供给动作造成影响,抑制部件供给时的生产节拍时间的降低。另外,将电动机的励磁时间的增加抑制得短,由此能够将消耗电力及发热量保持得低。In the tape feeder according to one aspect of the present invention, the motor is excited by a predetermined time from the start of supply of the components predetermined by the operation plan, and the motor is rotated by a predetermined amount in the forward direction. After that, the stop state is maintained. According to this structure, since the belt is re-tensioned based on the operation plan, the supply operation of the components is not delayed due to the operation time of the belt re-tensioning. Thereby, the re-tensioning of the belt does not affect the supply operation of the components, and the reduction of the tact time at the time of supplying the components is suppressed. In addition, the increase in the excitation time of the motor can be suppressed to be short, whereby power consumption and heat generation can be kept low.
在本发明的一个方式的带式供给器中,在供给部件时的等待时间对所述电动机进行励磁,在所述电动机向正向以规定量旋转之后维持停止状态。根据该结构,利用对部件进行供给时的等待时间而将带重新张紧,因此不会由于带的重新张紧的动作时间而使部件的供给动作延迟。由此,带的重新张紧不会对部件的供给动作造成影响,抑制部件供给时的生产节拍时间的降低。另外,将电动机的励磁时间的增加抑制得短,由此能够将消耗电力及发热量保持得低。In the tape feeder according to one aspect of the present invention, the electric motor is excited during the waiting time when the components are supplied, and the stopped state is maintained after the electric motor rotates in the forward direction by a predetermined amount. According to this structure, since the belt is re-tensioned by using the waiting time when supplying the components, the supply operation of the components is not delayed due to the operation time of the re-tensioning of the belt. Thereby, the re-tensioning of the belt does not affect the supply operation of the components, and the reduction of the tact time at the time of supplying the components is suppressed. In addition, the increase in the excitation time of the motor can be suppressed to be short, whereby power consumption and heat generation can be kept low.
本发明的一个方式的安装装置的特征在于,具有:上述的带式供给器;以及安装头,其将从所述带式供给器送出的部件安装于基板。根据该结构,能够将带式供给器的消耗电力及发热量抑制得低,并且安装头从带式供给器稳定地接收部件而安装于基板。A mounting apparatus according to an aspect of the present invention includes: the above-described tape feeder; and a mounting head that mounts a component sent out from the tape feeder to a substrate. According to this configuration, the power consumption and heat generation of the tape feeder can be kept low, and the mounting head can stably receive components from the tape feeder and mount them on the board.
发明的效果effect of invention
根据本发明,在切断电动机的励磁前,电动机向与带的回收时相反的方向以规定量进行旋转,由此能够将消耗电力及发热量抑制得低,并防止电动机的失调。According to the present invention, before the excitation of the motor is turned off, the motor rotates by a predetermined amount in the opposite direction to the belt retraction, thereby reducing power consumption and heat generation, and preventing the motor from becoming out of step.
附图说明Description of drawings
图1是表示本实施方式的安装装置整体的示意图。FIG. 1 is a schematic diagram showing the whole of the mounting apparatus according to the present embodiment.
图2是表示本实施方式的安装头周边的示意图。FIG. 2 is a schematic diagram showing the periphery of the mounting head according to the present embodiment.
图3是表示本实施方式的部件的供给动作的一个例子的图。FIG. 3 is a diagram showing an example of a supply operation of components according to the present embodiment.
图4是表示本实施方式的电动机控制的一个例子的图。FIG. 4 is a diagram showing an example of motor control according to the present embodiment.
标号的说明Description of the label
1:安装装置1: Install the device
12:安装头12: Mounting head
20:带式供给器20: Tape feeder
21:带盘(供给源)21: Tape and reel (supply source)
22:载料带22: Carrier tape
23:外封带(带)23: Outer sealing tape (belt)
33:供给电动机33: Supply the motor
40:带回收机构40: With recycling mechanism
44:回收辊(辊)44: Recovery roller (roller)
46:牵引电动机(电动机)46: Traction motor (electric motor)
W:基板W: substrate
具体实施方式Detailed ways
下面,参照附图,对本实施方式的安装装置进行说明。图1是表示本实施方式的安装装置整体的示意图。图2是表示本实施方式的带式供给器的示意图。此外,本实施方式的安装装置只不过是一个例子,能够适当变更。Hereinafter, the mounting device of the present embodiment will be described with reference to the drawings. FIG. 1 is a schematic diagram showing the whole of the mounting apparatus according to the present embodiment. FIG. 2 is a schematic diagram showing the tape feeder of the present embodiment. In addition, the mounting apparatus of this embodiment is only an example, and it can change suitably.
如图1所示,安装装置1构成为将由带式供给器20供给的各种部件通过安装头12安装于基板W的规定位置。在安装装置1的基台10,配置有在X轴方向对基板W进行输送的基板输送部11。基板输送部11从X轴方向的一端侧将部件安装前的基板W向安装头12的下方搬入而定位,将部件安装后的基板W从X轴方向的另一端侧向装置外搬出。另外,多个带式供给器20在X轴方向横向排列而配置的供给器收容器19能够分离地连结在隔着基板输送部11的两侧。As shown in FIG. 1 , the mounting apparatus 1 is configured to mount various components supplied from the
在带式供给器20可自由装卸地装载有带盘(供给源)21,在带盘21卷绕有许多封装了部件的载料带22(参照图2)。在带式供给器20中,通过链轮31(参照图2)的旋转,朝向由安装头12拾取的供给位置而对载料带22进行输送。在与安装头12对应的供给位置,从载料带22将表面的外封带23(参照图2)剥离,载料带22的口袋内的部件向外部露出。此外,关于部件,只要能够相对于基板W进行安装即可,并不特别限定于电子部件等。A tape reel (supply source) 21 is detachably mounted on the
在基台10上,设置有使一对安装头12在X轴方向及Y轴方向进行水平移动的移动机构13。移动机构13具有在Y轴方向延伸的一对Y轴驱动部14和在X轴方向延伸的X轴驱动部15。一对Y轴驱动部14支撑于在基台10的四角直立设置的支撑部(未图示),X轴驱动部15在Y轴方向能够移动地设置于一对Y轴驱动部14。另外,安装头12在X轴方向能够移动地设置在X轴驱动部15上,通过X轴驱动部15和Y轴驱动部14使安装头12进行水平移动,将从带式供给器20拾取到的部件安装于基板W的期望的位置。The
如图2所示,带式供给器20构成为从载料带22将外封带23剥离,将从载料带22露出的部件朝向与安装头12(参照图1)对应的供给位置送出。在供给器框25的后方侧的下部设置有开口24,向该开口24将从带盘21(参照图1)抽出的载料带22插入,沿供给器框25内的输送引导部26将载料带22送出。载料带22在通过输送引导部26从供给器框25的开口24向斜上方引导后,沿供给器框25的上表面向前方被引导。As shown in FIG. 2 , the
在供给器框25的前方侧,安装有从上方将载料带22覆盖的上部罩27。在上部罩27形成有狭缝28,从载料带22剥离的外封带23经过狭缝28而折回,外封带23被剥离后的载料带22在上部罩27内朝向前方输送。在上部罩27在狭缝28的前方形成有供给口29,经过供给口29将载料带22的口袋内的部件露出。从供给口29露出的部件被交接给安装头12的吸嘴17。On the front side of the
另外,在供给器框25的前方侧支撑有将载料带22向前方送出的链轮31。在链轮31经由减速齿轮列32而连结有供给电动机33。链轮31与供给电动机33的旋转进行联动,由此通过链轮31将载料带22向前方输送而朝向供给口29将部件依次供给。从载料带22剥离的外封带23在向后方折回后,通过引导辊41、张紧辊42、一对回收辊(辊)44而送入至供给器框25的后方侧的回收箱47内。In addition, on the front side of the
在回收箱47的入口附近,支撑有向回收方向输送外封带23的一对回收辊44。在回收辊44经由减速齿轮列45而连结有牵引电动机(电动机)46。回收辊44与牵引电动机46的旋转进行联动,由此通过回收辊44将外封带23向后方输送而回收至回收箱47。支撑于张紧臂43的前端的张紧辊42定位在一对回收辊44的前方。通过张紧辊42将外封带23压入,由此在作用有张紧力的状态下对外封带23进行回收。In the vicinity of the entrance of the
如上所述,一边通过张紧辊42赋予一定的张紧力、一边对外封带23进行回收,由此在将载料带22送出时从载料带22良好地剥离外封带23。在带式供给器20设置有控制电路49,在控制电路49连接有供给电动机33和牵引电动机46。控制电路49经由通信连接器而能够通信地与安装装置1(参照图1)连接,控制电路49接收来自安装装置1的控制命令,由此对供给电动机33和牵引电动机46的励磁定时进行控制。As described above, the
此外,控制电路49由对各种电动机进行控制的处理器、存储器等构成。存储器根据用途由ROM(Read Only Memory)、RAM(Random Access Memory)等一个或多个存储介质构成,存储有用于对各种电动机进行控制的控制程序。此外,供给电动机33及牵引电动机46可以设置有对各电动机的旋转量进行检测的编码器。编码器的检测结果反馈给各电动机,由此能够高精度地控制由各电动机产生的带的进给量。In addition, the
另外,在带式供给器20中,为了使得在切断电源的状态下能够进行设置,将牵引电动机46的齿轮比设定得小而达到操作者能够手动地将外封带23拉入的程度。在电源切断的状态下仍会通过张紧辊42对外封带23持续作用张紧力,因此通常通过对牵引电动机46施加弱励磁,从而抑制由外封带23的拉伸力引起的牵引电动机46的逆转。但是,存在下述问题,即,必须始终对牵引电动机46施加弱励磁,牵引电动机46的消耗电力及发热量增大。In addition, in the
因此,在本实施方式的带回收机构40中,在将牵引电动机46的励磁切断前,牵引电动机46向与外封带23的回收时相反的方向以规定量旋转,使外封带23松弛。由此,能够将牵引电动机46的消耗电力及发热量抑制得低,并防止由牵引电动机46的逆转引起的失调。另外,虽然为了重新开始载料带22的送出,需要外封带23的重新张紧,但通过在对部件的供给动作进行指示的稍微之前完成外封带23的重新张紧,从而不会由于外封带23的重新张紧而使带式供给器20的供给动作延迟。Therefore, in the
下面,参照图3及图4,对由本实施方式的带式供给器实现的部件的供给动作进行说明。图3是表示本实施方式的部件的供给动作的一个例子的图。图4是表示本实施方式的电动机控制的一个例子的图。此外,图4的电动机控制的各时间并不特别受到限定,与控制程序相应地适当变更。另外,在图4中,适当使用图3的标号而进行说明。3 and 4 , the supply operation of the components realized by the tape feeder of the present embodiment will be described. FIG. 3 is a diagram showing an example of a supply operation of components according to the present embodiment. FIG. 4 is a diagram showing an example of motor control according to the present embodiment. In addition, each time of the motor control of FIG. 4 is not specifically limited, According to a control program, it changes suitably. In addition, in FIG. 4, it demonstrates using the code|symbol of FIG. 3 suitably.
如图3的(A)所示,在部件的供给动作时,通过控制电路49向供给电动机33和牵引电动机46输出供给动作的控制命令。供给电动机33根据控制命令而通过链轮31将载料带22间歇输送,通过载料带22将部件向供给口29依次送出。牵引电动机46根据控制命令而与供给电动机33同步,通过一对回收辊44以与载料带22相同的进给量,将从载料带22剥离的外封带23送入至回收箱47。As shown in FIG. 3(A) , during the supply operation of the components, a control command for the supply operation is output to the
此时,外封带23通过张紧辊42而张紧,因此在从载料带22对外封带23进行剥离的剥离位置,回收辊44的拉入力强力地作用于外封带23。载料带22强力地向带式供给器20的前方侧被送出,外封带23一边向带式供给器20的后方侧折回、一边强力地被拉入,因此外封带23容易从载料带22剥离。因此,不会出现下述情况,即,从载料带22没有剥离外封带23,外封带23卷入至带式供给器20的供给口29侧。At this time, since the
如图3的(B)所示,在载料带22停止时,通过控制电路49向供给电动机33及牵引电动机46输出将励磁切断的控制命令。供给电动机33根据控制命令而开始切断励磁,由于链轮31的旋转停止,载料带22的输送停止。牵引电动机46在根据控制命令将励磁切断前向与外封带23的回收时相反的方向以规定量旋转。通过牵引电动机46使回收辊44逆旋转,从回收箱47将外封带23送出,由此施加至外封带23的张紧力被解除。As shown in FIG. 3(B) , when the
而且,牵引电动机46开始切断励磁,回收辊44的逆旋转停止,由此外封带23的输送停止。外封带23松弛,因此不会由外封带23将拉伸力强力地作用于牵引电动机46。由此,即使不对牵引电动机46施加励磁,也能够通过牵引电动机46的机械性的负载扭矩而维持停止状态,牵引电动机46的消耗电力及发热量不会增大。另外,由于防止了牵引电动机46的逆转,所以不会相对于控制命令丧失同步,不会因失调而牵引电动机46陷入失控。Then, the traction motor 46 starts to cut off the excitation, the reverse rotation of the
如上所述,牵引电动机46在将励磁切断前,自身逆转而将外封带23的张紧力解除,由此以在外封带23的下一次回收动作中能够控制的状态停止。此外,牵引电动机46向与外封带23的回收时相反的方向旋转时的规定量,只要是至少外封带23的拉伸力比牵引电动机46的负载扭矩小这样的旋转量即可。因此,无需通过牵引电动机46的逆转而使外封带23完全地松弛,也可以是由外封带23对牵引电动机46作用稍微的拉伸力。As described above, before cutting off the excitation, the traction motor 46 reverses itself to release the tension of the
如图3的(C)所示,在部件的供给重新开始时,在从控制电路49将供给动作的控制命令输出前,从控制电路49对牵引电动机46输出供给准备开始的控制命令。牵引电动机46根据控制命令而在回收外封带23前进行励磁,向与外封带23的回收方向相同的正向以规定量旋转。通过牵引电动机46而使回收辊44进行正旋转,向回收箱47送入外封带23,由此从外封带23去除松弛而使外封带23重新张紧。As shown in FIG. 3(C) , when the supply of components is resumed, before the
在通过牵引电动机46的励磁使牵引电动机46以规定量旋转之后维持停止状态。此时,虽然外封带23重新张紧,但由于通过励磁对牵引电动机46赋予制动力,因此不会由于外封带23的拉伸力而使牵引电动机46逆转。然后,通过控制电路49向供给电动机33和牵引电动机46再次输出供给动作的控制命令,实施载料带22的进给动作和外封带23的回收动作。如上所述,通过牵引电动机46向正向以规定量旋转,从而外封带23重新张紧而应对带的回收动作。The stopped state is maintained after the traction motor 46 is rotated by a predetermined amount by the excitation of the traction motor 46 . At this time, although the
在该情况下,在开始载料带22的进给动作的稍微之前,使外封带23的重新张紧完成。例如,安装装置1(参照图1)基于动作计划而进行动作,因此与在该动作计划中预定的载料带22的进给动作相比在规定时间前对牵引电动机46进行励磁,在牵引电动机46向正向以规定量旋转之后维持停止状态。另外,也可以是在带式供给器20向安装头12(参照图1)供给部件时的等待时间对牵引电动机46进行励磁,在牵引电动机46向正向以规定量旋转之后维持停止状态。In this case, the re-tensioning of the
如图4所示,基于动作计划,在与部件的供给动作的开始相比50[ms]以上之前,从安装装置1(参照图1)对带式供给器20的牵引电动机46通知供给准备开始的控制命令。牵引电动机46向安装装置1回送状态响应,对牵引电动机46进行励磁而开始供给准备。此时,在电流上升(Current up)经过2[ms]之后,花费50[ms]至210[ms]将外封带23重新张紧。如上所述,在部件的供给动作前,完成由牵引电动机46实现的外封带23的回收动作的准备。As shown in FIG. 4 , based on the operation plan, the start of supply preparation is notified from the mounting device 1 (see FIG. 1 ) to the traction motor 46 of the
在从重新张紧的开始起经过50[ms]以上之后,从安装装置1向供给电动机33和牵引电动机46通知供给动作的控制命令。供给电动机33在电流上升经过2[ms]之后,将载料带22送出而向安装装置1回送状态响应。牵引电动机46等待供给电动机33的电流上升,对外封带23进行回收而向安装装置1回送状态响应。供给电动机33的进给动作和牵引电动机46的回收动作同步,从命令的接收至响应的答复为止的间隔,例如设定为60[ms]。After the elapse of 50 [ms] or more from the start of re-tensioning, the mounting device 1 notifies the
外封带23的重新张紧是在载料带22的进给动作的50[ms]以上之前实施的,因此在通过供给电动机33实施进给动作的时刻完成牵引电动机46的回收动作的准备。另外,仅牵引电动机46的励磁时间稍微变长,因此能够将牵引电动机46的励磁时间的增加抑制得短而将牵引电动机46的消耗电力及发热量保持得低。并且,基于动作计划而有效利用不实施部件的供给动作的待机时间使外封带23重新张紧,因此不会由于外封带23的重新张紧的动作时间而使部件的供给动作延迟。Since the re-tensioning of the
而且,如果部件的供给动作被重复多次,向安装头12供给多个部件,则从安装装置1向供给电动机33和牵引电动机46通知供给准备结束的控制命令。供给电动机33向安装装置1回送状态响应,在经过100[ms]后切断励磁。牵引电动机46向安装装置1经由状态响应,在花费45[ms]以上将外封带23松弛后,在经过100[ms]后切断励磁。由于外封带23松弛,因此即使牵引电动机46的励磁被切断,也不会逆转。Then, when the component supply operation is repeated a plurality of times and a plurality of components are supplied to the mounting
并且,在安装头12向基板安装部件后,再次为了取得部件而返回至带式供给器20的情况下,利用从带式供给器20向安装头12供给部件时的等待时间而使外封带23重新张紧。在该情况下,也与上述同样地,与载料带22的进给动作的开始相比在50[ms]以上之前,通过牵引电动机46使外封带23重新张紧而准备好外封带23的回收动作的准备。通过利用部件的供给动作前的空闲时间,从而外封带23的重新张紧不会影响部件的供给动作,抑制部件供给时的生产节拍时间的降低。Furthermore, when the mounting
如以上所述,在本实施方式的带回收机构40中,在将牵引电动机46的励磁切断前牵引电动机46向与外封带23的回收时相反的方向以规定量旋转,由此在使外封带23具有松弛度的状态下将牵引电动机46停止。由于外封带23的张紧力被解除,所以即使将牵引电动机46的励磁切断,也不会逆转。由此,在牵引电动机46停止时不进行励磁,因此能够将消耗电力及发热量保持得低,能够抑制牵引电动机46的逆转而防止失调。As described above, in the
此外,在本实施方式中,对将带回收机构应用于带式供给器的结构进行了说明,但并不限定于该结构。带回收机构只要是对从供给源抽出的带进行回收的机构即可,能够应用于实施带输送的各种加工装置。In addition, in this Embodiment, although the structure which applied a tape collection|recovery mechanism to a tape feeder was demonstrated, it is not limited to this structure. As long as the tape recovery mechanism is a mechanism for recovering the tape drawn out from the supply source, it can be applied to various processing apparatuses that carry out tape conveyance.
另外,在本实施方式中,将带回收机构应用于对带式供给器的牵引电动机进行控制而对外封带进行回收的结构,但也可以应用于对带式供给器的供给电动机进行控制而对载料带进行回收的结构。In addition, in the present embodiment, the tape recovery mechanism is applied to the structure in which the traction motor of the tape feeder is controlled to recover the outer wrapping tape. The structure of the carrier tape for recycling.
另外,在本实施方式中,回收辊只要是将带向回收方向输送的结构即可,例如,外周面也可以成为摩擦面,也可以在外周面形成进给齿。In addition, in the present embodiment, the recovery rollers only need to be configured to convey the tape in the recovery direction. For example, the outer peripheral surface may be a friction surface, or feed teeth may be formed on the outer peripheral surface.
另外,在本实施方式中,作为吸嘴而例示出吸附吸嘴,但并不限定于该结构。吸嘴只要能够保持部件即可,例如,也可以是夹持吸嘴。In addition, in this embodiment, although the suction nozzle was illustrated as a suction nozzle, it is not limited to this structure. The suction nozzle should just be able to hold a member, for example, a holding suction nozzle may be sufficient.
另外,在本实施方式中,基板只要是能够安装各种部件的基板即可,并不限定于印刷基板,也可以是在工具基板上载置的柔性基板。In addition, in the present embodiment, the substrate is not limited to a printed circuit board as long as it can mount various components, and may be a flexible substrate mounted on a tool substrate.
另外,本实施方式的程序可以存储于存储介质。记录介质并不特别受到限定,可以是光盘、光磁盘、闪存存储器等非易失性的记录介质。In addition, the program of this embodiment may be stored in a storage medium. The recording medium is not particularly limited, and may be a non-volatile recording medium such as an optical disk, a magneto-optical disk, and a flash memory.
另外,对本发明的实施方式及变形例进行了说明,但作为本发明的其它实施方式,也可以将上述实施方式及变形例整体或局部地组合。In addition, the embodiment and the modification of the present invention have been described, but as another embodiment of the present invention, the above-described embodiment and modification may be combined in whole or in part.
另外,本发明的实施方式并不限定于上述的实施方式及变形例,在不脱离本发明的技术思路的主旨的范围可以进行各种变更、置换、变形。并且如果能够通过技术的进步或派生出的其它技术,通过其它方式实现本发明的技术思路,则可以使用该方法进行实施。因此,权利要求书涵盖可包含于本发明的技术思路的范围内的全部实施方式。In addition, the embodiment of the present invention is not limited to the above-described embodiment and modification examples, and various changes, replacements, and modifications can be made without departing from the spirit of the technical idea of the present invention. And if the technical idea of the present invention can be realized in other ways through the advancement of technology or other derived technologies, this method can be used for implementation. Therefore, the claims cover all embodiments that can be included within the scope of the technical idea of the present invention.
并且,在上述实施方式中,对从供给源抽出的带进行回收的带回收机构,其特征在于,具有将带向回收方向输送的回收辊和与回收辊连结的电动机,在切断电动机的励磁前,电动机向与带的回收时相反的方向以规定量旋转。根据该结构,在切断电动机的励磁前电动机向与带的回收时相反的方向以规定量进行旋转,由此在使带松弛的状态下将电动机停止。由于带的张紧力被解除,所以即使将电动机的励磁切断,也不会逆转。由此,由于在电动机停止时不进行励磁,所以能够将消耗电力及发热量保持得低,能够抑制电动机的逆转而防止失调。Further, in the above-described embodiment, the tape recovery mechanism for recovering the tape drawn out from the supply source is characterized by having a recovery roller for conveying the tape in the recovery direction and a motor connected to the recovery roller, and before the excitation of the motor is cut off , the motor rotates by a predetermined amount in the opposite direction to when the belt is retracted. According to this configuration, the motor is rotated by a predetermined amount in the opposite direction to the time of retracting the belt before the excitation of the motor is cut off, thereby stopping the motor in a state where the belt is slack. Since the tension of the belt is released, even if the excitation of the motor is cut off, it will not be reversed. Thereby, since excitation is not performed when the motor is stopped, power consumption and heat generation can be kept low, and the reverse rotation of the motor can be suppressed to prevent imbalance.
工业实用性Industrial Applicability
如以上说明所述,本发明具有下述效果,即,能够将消耗电力及发热量抑制得低,并防止电动机的失调,特别适用于对从载料带剥离的外封带进行回收的带回收机构、带式供给器、安装装置、带回收方法。As described above, the present invention has the effect of suppressing power consumption and heat generation to a low level and preventing motor misalignment, and is particularly suitable for tape recovery for recovering an outer cover tape peeled from a carrier tape. Mechanism, tape feeder, mounting device, tape recovery method.
Claims (7)
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CN101524012A (en) * | 2006-10-03 | 2009-09-02 | 雅马哈发动机株式会社 | Component supplying device and surface mounter |
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