CN110441688A - Hydraulic generator rotor winding dynamic turn-to-turn short circuit detection device and detection method - Google Patents
Hydraulic generator rotor winding dynamic turn-to-turn short circuit detection device and detection method Download PDFInfo
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Abstract
Description
技术领域:Technical field:
本发明涉及一种水轮发电机转子绕组动态匝间短路检测装置及检测方法。The invention relates to a dynamic inter-turn short-circuit detection device and a detection method for rotor windings of a hydroelectric generator.
背景技术:Background technique:
水轮发电机转子磁极发生匝间短路故障时,传统的检测方法是在转子静态(即静止状态)时测量转子磁极的交流阻抗值,从而判断故障磁极号,但该方法仅适用于水轮发电机转子磁极静态的匝间短路情况,对于转子磁极动态的匝间短路,则无法检测出数据异常。When an inter-turn short-circuit fault occurs in the rotor pole of a hydro-generator, the traditional detection method is to measure the AC impedance value of the rotor pole when the rotor is static (that is, in a static state), so as to judge the faulty pole number, but this method is only applicable to hydroelectric power generation For the static turn-to-turn short circuit of the rotor magnetic pole, the abnormal data cannot be detected for the dynamic turn-to-turn short circuit of the rotor magnetic pole.
发明内容:Invention content:
本发明的目的是解决目前的检测方法仅适用于水轮发电机转子磁极静态的匝间短路情况,对于转子磁极动态的匝间短路,则无法检测出数据异常的问题,提供一种可以精确判定故障磁极号的水轮发电机转子绕组动态匝间短路检测装置及检测方法。The purpose of the present invention is to solve the problem that the current detection method is only applicable to the static turn-to-turn short-circuit of the rotor magnetic pole of the hydro-generator, and cannot detect abnormal data for the dynamic turn-to-turn short-circuit of the rotor magnetic pole, and to provide a method that can accurately determine A dynamic turn-to-turn short-circuit detection device and detection method for a hydraulic generator rotor winding with a faulty magnetic pole number.
上述的目的通过以下的技术方案实现:Above-mentioned purpose realizes by following technical scheme:
一种水轮发电机转子绕组动态匝间短路检测装置,其组成包括:铁芯支架、隔板、大轴、键相块和键相传感器,所述的铁芯支架上固定有一组螺杆,所述的螺杆上固定有定子铁芯,所述的定子铁芯上从下至上由所述的隔板分为3个区间,在每个区间的所述的定子铁芯的硅钢片通风孔上缠绕有一圈探测绕组,相邻两圈所述的探测绕组之间串联,每圈所述的探测绕组绕过多层所述的定子铁芯的硅钢片。A dynamic turn-to-turn short-circuit detection device for a rotor winding of a hydro-generator, which consists of: an iron core support, a partition, a large shaft, a key phase block, and a key phase sensor. A group of screws are fixed on the iron core support, and the The stator core is fixed on the screw, and the stator core is divided into 3 sections from bottom to top by the partition plate, and is wound on the silicon steel sheet ventilation hole of the stator core in each section. There is one circle of detection winding, and the detection windings of two adjacent circles are connected in series, and the detection winding of each circle winds around the silicon steel sheets of the stator iron core of multiple layers.
所述的水轮发电机转子绕组动态匝间短路检测装置,每圈所述的探测绕组绕过4-5层所述的定子铁芯的硅钢片。In the dynamic turn-to-turn short-circuit detection device for the rotor winding of the hydro-generator, the detection winding goes around 4-5 layers of silicon steel sheets of the stator core for each turn.
一种水轮发电机转子绕组动态匝间短路检测装置的检测方法,该方法包括如下步骤:A detection method of a dynamic inter-turn short circuit detection device for a hydroelectric generator rotor winding, the method comprising the following steps:
(1)在定子铁芯通风孔安装探测线圈,探测线圈使用单芯绝缘软线,探测线圈分别安装在3个区间串联接线,其包围的定子铁芯硅钢片的层数为4层;探测线圈包围的铁芯层数越多,则感应电势的幅值越大;探测线圈应形成闭合的绕组;探测线圈与转子表面应保持距离;(1) Install detection coils in the ventilation holes of the stator core. The detection coils use single-core insulated flexible wires. The detection coils are respectively installed in three sections and connected in series. The layers of silicon steel sheets of the stator core surrounded by them are 4 layers; the detection coils The more layers of the iron core surrounded, the greater the magnitude of the induced potential; the detection coil should form a closed winding; the distance between the detection coil and the rotor surface should be kept;
(2)在机组水车室水导上油盆端盖上安装键相传感器,并在机组大轴的对应位置处粘贴键相块,键相块的安装方位应正对转子的磁极中心;(2) Install the key phase sensor on the end cover of the oil basin on the water guide of the waterwheel chamber of the unit, and paste the key phase block at the corresponding position of the major shaft of the unit. The installation orientation of the key phase block should be directly facing the magnetic pole center of the rotor;
(3)将探测线圈和键相传感器的信号接至电量波形记录分析仪,机组开机至空转后,从0开始逐步增加转子绕组励磁电流,施加的励磁电流不得大于转子绕组的额定空载励磁电流,并且以10%额定电压为梯度分批次升压,每个电压梯度停留5-10分钟,待波形数据稳定后录波记录。通过电量波形记录分析仪对每个梯度时探测绕组的感应电势进行波形记录分析,根据波形的特征波峰幅值大小对比,判断是否存在某个波峰幅值明显比其他波峰幅值偏小,如果存在幅值明显偏小的波峰,则说明产生该波峰的磁极存在匝间短路现象,从而导致该处电磁力减小。确定幅值偏小的波峰后,即可利用键相信号进行定位,从而精确判定转子哪一个磁极存在匝间短路故障。(3) Connect the signals of the detection coil and the key phase sensor to the power waveform recorder and analyzer. After the unit starts to idle, gradually increase the excitation current of the rotor winding from 0. The applied excitation current shall not be greater than the rated no-load excitation current of the rotor winding , and use 10% of the rated voltage as the gradient to step up the voltage in batches, and stay for 5-10 minutes at each voltage gradient, and record the waveform after the waveform data is stable. Use the power waveform record analyzer to record and analyze the induced potential of the detection winding at each gradient. According to the comparison of the characteristic peak amplitudes of the waveforms, it is judged whether there is a certain peak amplitude that is obviously smaller than other peak amplitudes. If there is A peak with a significantly smaller amplitude indicates that there is an inter-turn short circuit in the magnetic pole generating the peak, which leads to a decrease in the electromagnetic force there. After the wave peak with small amplitude is determined, the key phase signal can be used for positioning, so as to accurately determine which magnetic pole of the rotor has an inter-turn short circuit fault.
有益效果:Beneficial effect:
1.本发明定子铁芯上从下至上由隔板分为3个区间,在每个区间的硅钢片通风孔上缠绕有一圈探测绕组,相邻两圈所述的探测绕组之间串联,每圈所述的探测绕组绕过4-5层所述的定子铁心的硅钢片,可增大感应电势的幅值,同时也能保证检测结果的准确性。1. The stator core of the present invention is divided into 3 sections from bottom to top by partitions, and a circle of detection winding is wound on the ventilation hole of the silicon steel sheet in each section, and the detection windings of the adjacent two circles are connected in series, each The detection winding described in the circle bypasses the silicon steel sheets of the stator core described in the 4-5 layers, which can increase the amplitude of the induced potential and ensure the accuracy of the detection results.
本发明采用动态探测线圈波形法,在水轮发电机组定子铁芯上创新地安装探测绕组,当转子以额定转速旋转时,在转子绕组上施加适当的励磁电流,每个磁极都会在此探测绕组上产生感应电动势,该感应电动势的幅值与对应的磁极有效匝数成正比,通过分析感应电动势波形幅值大小及畸变情况,根据键相信号定位,从而精确判定故障磁极号。The invention adopts the dynamic detection coil waveform method, and innovatively installs the detection winding on the stator core of the hydroelectric generator set. When the rotor rotates at the rated speed, an appropriate excitation current is applied to the rotor winding, and each magnetic pole will detect the winding here. The induced electromotive force is generated on the ground, and the amplitude of the induced electromotive force is proportional to the effective number of turns of the corresponding magnetic pole. By analyzing the amplitude and distortion of the induced electromotive force waveform and locating the key phase signal, the faulty magnetic pole number can be accurately determined.
本发明的检测方法可以提高故障查找的快速性和准确性,能够在最短的时间内锁定故障磁极,从而制定检修方案快速的处理故障,最大限度减少电量损失。The detection method of the invention can improve the rapidity and accuracy of fault finding, and can lock the fault magnetic pole in the shortest time, thereby formulating a maintenance plan to quickly deal with faults and minimize power loss.
本发明键相块应正对转子的某个磁极,可以方便在波形分析时进行故障磁极定位。The key phase block of the invention should face a certain magnetic pole of the rotor, which can facilitate faulty magnetic pole positioning during waveform analysis.
附图说明:Description of drawings:
附图1是本发明的结构示意图;Accompanying drawing 1 is a structural representation of the present invention;
附图2是动态探测线圈波形法原理图;Accompanying drawing 2 is the schematic diagram of dynamic detection coil waveform method;
附图3是探测线圈波形法波形图;Accompanying drawing 3 is detection coil waveform method waveform diagram;
图中:1、螺杆;2、硅钢片;3、探测绕组;4、定子铁芯;5、铁芯支架;6、隔板;7、连接导线;8、转子;9、大轴;10、键相块;11、键相传感器。In the figure: 1. screw; 2. silicon steel sheet; 3. detection winding; 4. stator core; 5. core support; 6. partition; 7. connecting wire; 8. rotor; key phase block; 11, key phase sensor.
具体实施方式:Detailed ways:
实施例1:Example 1:
一种水轮发电机转子绕组动态匝间短路检测装置,其组成包括:铁芯支架5、隔板6、大轴9、键相块10和键相传感器11,所述的铁芯支架上固定有一组螺杆1,所述的螺杆上固定有定子铁芯4,所述的定子铁芯上从下至上由所述的隔板分为3个区间,在每个区间的所述的定子铁芯的硅钢片通风孔上缠绕有一圈探测绕组3,相邻两圈所述的探测绕组之间串联,每圈所述的探测绕组绕过多层所述的定子铁芯的硅钢片2。A dynamic turn-to-turn short-circuit detection device for a rotor winding of a hydroelectric generator, which consists of: an iron core support 5, a partition plate 6, a large shaft 9, a key phase block 10 and a key phase sensor 11, and the iron core support is fixed on the There is a group of screw rods 1, on which the stator core 4 is fixed, and the stator core is divided into 3 sections from bottom to top by the partition plate, and the stator core in each section A circle of detection winding 3 is wound on the ventilation hole of the silicon steel sheet, and the detection windings of two adjacent turns are connected in series, and the detection winding of each circle bypasses the silicon steel sheets 2 of the stator core in multiple layers.
实施例2:Example 2:
根据实施例1所述的水轮发电机转子绕组动态匝间短路检测装置,每圈所述的探测绕组绕过4-5层所述的定子铁芯的硅钢片。According to the dynamic turn-to-turn short-circuit detection device for the rotor winding of a hydro-generator described in Embodiment 1, each turn of the detection winding bypasses 4-5 layers of silicon steel sheets of the stator core.
实施例3:Example 3:
一种水轮发电机转子绕组动态匝间短路检测装置的检测方法,该方法包括如下步骤:A detection method of a dynamic inter-turn short circuit detection device for a hydroelectric generator rotor winding, the method comprising the following steps:
1)在定子铁芯通风孔安装探测线圈,探测线圈使用单芯绝缘软线,探测线圈分别安装在3个区间串联接线,其包围的定子铁芯硅钢片的层数为4层;探测线圈包围的铁芯层数越多,则感应电势的幅值越大;探测线圈应形成闭合的绕组;探测线圈与转子表面应保持距离;1) Install detection coils in the ventilation holes of the stator core. The detection coils use single-core insulated flexible wires. The detection coils are respectively installed in three sections and connected in series. The more layers of the iron core, the greater the magnitude of the induced potential; the detection coil should form a closed winding; the distance between the detection coil and the rotor surface should be kept;
(2)在机组水车室水导上油盆端盖上安装键相传感器,并在机组大轴的对应位置处粘贴键相块,键相块的安装方位应正对转子的磁极中心;(2) Install the key phase sensor on the end cover of the oil basin on the water guide of the waterwheel chamber of the unit, and paste the key phase block at the corresponding position of the major shaft of the unit. The installation orientation of the key phase block should be directly facing the magnetic pole center of the rotor;
(3)将探测线圈和键相传感器的信号接至电量波形记录分析仪,机组开机至空转后,从0开始逐步增加转子绕组励磁电流,施加的励磁电流不得大于转子绕组的额定空载励磁电流,并且以10%额定电压为梯度分批次升压,每个电压梯度停留5-10分钟,待波形数据稳定后录波记录。通过电量波形记录分析仪对每个梯度时探测绕组的感应电势进行波形记录分析,根据波形的特征波峰幅值大小对比,判断是否存在某个波峰幅值明显比其他波峰幅值偏小,如果存在幅值明显偏小的波峰,则说明产生该波峰的磁极存在匝间短路现象,从而导致该处电磁力减小。确定幅值偏小的波峰后,即可利用键相信号进行定位,从而精确判定转子哪一个磁极存在匝间短路故障。(3) Connect the signals of the detection coil and the key phase sensor to the power waveform recorder and analyzer. After the unit starts to idle, gradually increase the excitation current of the rotor winding from 0. The applied excitation current shall not be greater than the rated no-load excitation current of the rotor winding , and use 10% of the rated voltage as the gradient to step up the voltage in batches, and stay for 5-10 minutes at each voltage gradient, and record the waveform after the waveform data is stable. Use the power waveform record analyzer to record and analyze the induced potential of the detection winding at each gradient. According to the comparison of the characteristic peak amplitudes of the waveforms, it is judged whether there is a certain peak amplitude that is obviously smaller than other peak amplitudes. If there is A peak with a significantly smaller amplitude indicates that there is an inter-turn short circuit in the magnetic pole generating the peak, which leads to a decrease in the electromagnetic force there. After the wave peak with small amplitude is determined, the key phase signal can be used for positioning, so as to accurately determine which magnetic pole of the rotor has an inter-turn short circuit fault.
动态探测线圈波形法测试结果波形图见图3,分析波形可见,每一个周波(10个磁极交替产生10个波峰)时段内都有1个波峰幅值较其它的9个波峰幅值明显偏小,其幅值相差14%左右。结合探测线圈、键相块和键相传感器的位置关系,利用键相信号定位,确认导致感应电势幅值偏小的正是6号磁极。The waveform diagram of the test results of the dynamic detection coil waveform method is shown in Figure 3. It can be seen from the analysis waveform that in each cycle (10 magnetic poles alternately produce 10 peaks) there is one peak amplitude that is significantly smaller than the other nine peak amplitudes. , with a difference of about 14% in amplitude. Combined with the positional relationship of the detection coil, the key phase block and the key phase sensor, and using the key phase signal to locate, it is confirmed that the magnetic pole No. 6 is the one that causes the small induced potential amplitude.
确认6号磁极故障后,立即制订抢修方案,在不吊出转子的前提下,在机坑内完成6号磁极拆除和新磁极挂装等一系统抢修工作,然后开机至额定转速进行零起升压试验,加压至100%额定电压,机组振动摆度值均满足规范要求。After confirming that the No. 6 magnetic pole is faulty, immediately formulate a repair plan. Under the premise of not lifting out the rotor, complete a system repair work such as the removal of the No. 6 magnetic pole and the installation of a new magnetic pole in the machine pit, and then start the machine to the rated speed for zero-start boost. In the test, pressurize to 100% rated voltage, and the vibration swing value of the unit meets the requirements of the specification.
水轮发电机组在运行期间,有可能会出现转子磁极匝间短路故障,当发电机励磁电流或振动幅值明显增大且原因不明时,应进行转子绕组匝间短路故障的诊断。转子绕组静态的匝间短路比较容易检测,通过静态的交流阻抗测试,利用转子磁极的对称性即可确定哪个磁极存在匝间短路,而转子磁极动态的匝间短路是不稳定的,它随着转子的转速而变化的,当停机进行静态电气试验时,各项试验结果又都正常,给故障查找带来较大困难,甚至会使故障查找工作陷入僵局。采用动态交流阻抗测试法和动态探测线圈波形法,可以提高故障查找的快速性和准确性,能够在最短的时间内锁定故障磁极,从而制定检修方案快速的处理故障,最大限度减少电量损失。During the operation of the hydro-generator set, there may be a short-circuit fault between the turns of the rotor magnetic pole. When the excitation current or vibration amplitude of the generator increases significantly and the reason is unknown, the short-circuit fault between the turns of the rotor winding should be diagnosed. The static turn-to-turn short circuit of the rotor winding is relatively easy to detect. Through the static AC impedance test, the symmetry of the rotor poles can be used to determine which pole has a turn-to-turn short circuit. However, the dynamic turn-to-turn short circuit of the rotor pole is unstable. The rotating speed of the rotor changes, and when the machine is shut down for static electrical tests, all test results are normal, which brings great difficulties to fault finding, and even makes the fault finding work deadlocked. The dynamic AC impedance test method and the dynamic detection coil waveform method can improve the speed and accuracy of fault finding, and can lock the fault magnetic pole in the shortest time, so as to formulate a maintenance plan to quickly deal with faults and minimize power loss.
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