CN110441042B - A HEPS-TF high-precision bracket locking force calibration system and method - Google Patents
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Abstract
本发明涉及一种HEPS‑TF高精度支架锁紧力校准系统及方法,属于锁紧机构校准技术领域,解决了现有技术中无法直接监测和控制锁紧机构输出压紧力的问题。该系统包括:控制器,用于控制无刷直流电机的启、停及正向、反向旋转;无刷直流电机,通过丝杠与楔形块连接,带动楔形块沿平行于丝杠的方向正向移动或反向移动;固定于楔形块正向移动的位置处的压力传感器,测量楔形块移动产生的压紧力;电压测量电路,实时测量无刷直流电机的工作电压;处理器,根据测得的压紧力与工作电压得到无刷直流电机工作电压与压紧力的对应关系,以便利用对应关系对HEPS‑TF高精度支架锁紧力进行校准。实现了对HEPS‑TF支架锁紧力的高精度校准,且可以对整个支架自动控制和调整。
The invention relates to a HEPS-TF high-precision bracket locking force calibration system and method, belongs to the technical field of locking mechanism calibration, and solves the problem in the prior art that the output compression force of the locking mechanism cannot be directly monitored and controlled. The system includes: a controller for controlling the start, stop, forward and reverse rotation of the brushless DC motor; the brushless DC motor, which is connected with the wedge block through the lead screw, and drives the wedge block to be positive in the direction parallel to the lead screw. Move in the forward direction or in the reverse direction; the pressure sensor fixed at the position where the wedge-shaped block moves forward, measures the pressing force generated by the movement of the wedge-shaped block; the voltage measurement circuit measures the working voltage of the brushless DC motor in real time; the processor, according to the measurement The corresponding relationship between the working voltage and the pressing force of the brushless DC motor can be obtained from the obtained pressing force and working voltage, so that the HEPS‑TF high-precision bracket locking force can be calibrated using the corresponding relationship. High-precision calibration of the HEPS‑TF bracket locking force is achieved, and the entire bracket can be automatically controlled and adjusted.
Description
技术领域technical field
本发明涉及锁紧机构校准技术领域,尤其涉及一种HEPS-TF高精度支架锁紧力校准系统及方法。The invention relates to the technical field of locking mechanism calibration, in particular to a HEPS-TF high-precision bracket locking force calibration system and method.
背景技术Background technique
高能同步辐射光源验证装置(HEPS-TF)中的高精度调整支架,是用于支撑、精密调整及定位四极磁铁、六极磁铁等各种磁铁的设备,该设备对加工和调整精度以及稳定性的要求很高,是HEPS-TF重点攻克的关键设备和技术之一。The high-precision adjustment bracket in the high-energy synchrotron radiation source verification device (HEPS-TF) is a device used to support, precisely adjust and position various magnets such as quadrupole magnets and hexapole magnets. Sexual requirements are very high, and it is one of the key equipment and technologies that HEPS-TF focuses on.
现有技术中在高精度支架调整系统的支架与基座的侧壁之间设计使用锁紧机构,可以满足装置整体的连接刚性和固有频率的要求,而无法确定锁紧机构实际输出的压紧力。但在HEPS-TF高精度支架调整系统中,支架两侧共使用8套锁紧机构用于增加支架本体与基座之间的连接刚性,并且需要在支架的在线调整结束后才进行锁紧的工作。因此,对于锁紧机构的控制,既要保证锁紧后最终整个系统固有频率达到指标要求,又要保证锁紧过程中8套机构中任一机构输出的压紧力与其它机构的压紧力相比不能过大或过小,并且各机构锁紧的过程保持同步。这就要求对各锁紧机构输出的压紧力进行监测和控制。In the prior art, a locking mechanism is designed between the bracket of the high-precision bracket adjustment system and the side wall of the base, which can meet the requirements of the overall connection rigidity and natural frequency of the device, but cannot determine the actual output of the locking mechanism. force. However, in the HEPS-TF high-precision bracket adjustment system, a total of 8 sets of locking mechanisms are used on both sides of the bracket to increase the connection rigidity between the bracket body and the base, and it needs to be locked after the online adjustment of the bracket is completed. Work. Therefore, for the control of the locking mechanism, it is necessary to not only ensure that the natural frequency of the entire system meets the index requirements after locking, but also ensure that the pressing force output by any one of the eight sets of mechanisms during the locking process and the pressing force of other mechanisms It cannot be too large or too small, and the locking process of each mechanism is synchronized. This requires monitoring and control of the pressing force output by each locking mechanism.
由于支架本体是需要在线进行调整的,锁紧机构与支架本体之间无法固定安装压力传感器,因此对于锁紧机构输出压紧力的监测和控制无法直接实现。Since the bracket body needs to be adjusted online, the pressure sensor cannot be fixedly installed between the locking mechanism and the bracket body, so the monitoring and control of the output pressing force of the locking mechanism cannot be directly realized.
发明内容SUMMARY OF THE INVENTION
鉴于上述的分析,本发明旨在提供一种HEPS-TF高精度支架锁紧力校准系统及方法,用以解决高精度支架控制系统锁紧机构的压紧力校准标定的问题。In view of the above analysis, the present invention aims to provide a HEPS-TF high-precision bracket locking force calibration system and method to solve the problem of the compression force calibration of the locking mechanism of the high-precision bracket control system.
一方面,本发明提供了一种HEPS-TF高精度支架锁紧力校准系统,该系统包括:In one aspect, the present invention provides a HEPS-TF high-precision bracket locking force calibration system, which includes:
控制器,用于控制无刷直流电机的启、停及正向、反向旋转;The controller is used to control the start, stop and forward and reverse rotation of the brushless DC motor;
无刷直流电机,通过丝杠与楔形块连接,用于带动楔形块沿平行于丝杠的方向正向移动或反向移动;The brushless DC motor is connected with the wedge block through the lead screw, and is used to drive the wedge block to move forward or reversely in the direction parallel to the lead screw;
固定于楔形块正向移动的位置处的压力传感器,用于测量楔形块移动产生的压紧力;The pressure sensor fixed at the position where the wedge-shaped block moves in the forward direction is used to measure the pressing force generated by the movement of the wedge-shaped block;
电压测量电路,用于实时测量无刷直流电机的工作电压;Voltage measurement circuit for real-time measurement of the working voltage of the brushless DC motor;
处理器,用于根据测得的压紧力与工作电压得到无刷直流电机工作电压与压紧力的对应关系,以便利用此对应关系对HEPS-TF高精度支架锁紧力进行校准。The processor is used to obtain the corresponding relationship between the working voltage and the pressing force of the brushless DC motor according to the measured pressing force and the working voltage, so as to use the corresponding relationship to calibrate the locking force of the HEPS-TF high-precision bracket.
进一步的,还包括限位开关,所述限位开关包括正转限位开关和反转限位开关,分别固定于所述楔形块正向移动和反向移动的安全位置处,用于限制所述楔形块正向安全移动距离和反向安全移动距离。Further, a limit switch is also included. The limit switch includes a forward rotation limit switch and a reverse rotation limit switch, which are respectively fixed at the safe positions of the forward movement and reverse movement of the wedge block to limit all The forward safe moving distance and the reverse safe moving distance of the wedge block.
进一步的,还包括正反转开关,所述控制器通过控制正反转开关控制所述直流无刷电机的正向旋转或反向旋转;Further, it also includes a forward and reverse rotation switch, and the controller controls the forward rotation or reverse rotation of the brushless DC motor by controlling the forward and reverse rotation switches;
所述控制器包括数字量输入模块,用于采集所述正反转开关信号:The controller includes a digital input module for collecting the forward and reverse switching signals:
当所述正反转开关处于正转状态时,所述数字量输入模块采集到的正反转开关信号为“on”;当所述正反转开关处于反转状态时,所述数字量输入模块采集到的正反转开关信号为“off”。When the forward/reverse switch is in the forward state, the forward/reverse switch signal collected by the digital input module is "on"; when the forward/reverse switch is in the reverse state, the digital input The forward and reverse switching signal collected by the module is "off".
进一步的,所述数字量输入模块,还用于采集限位开关信号,所述限位开关信号包括正转限位开关信号和反转限位开关信号,具体为:Further, the digital input module is also used to collect limit switch signals, and the limit switch signals include a forward rotation limit switch signal and a reverse rotation limit switch signal, specifically:
当所述无刷直流电机带动楔形块正常移动时,限位开关触点常开,所述数字量输入模块采集到的限位开关信号为“0”;当所述无刷直流电机带动楔形块移动到安全位置处时,限位开关触点闭合,所述数字量输入模块采集到的限位开关信号为“1”。When the brushless DC motor drives the wedge block to move normally, the limit switch contacts are normally open, and the limit switch signal collected by the digital input module is "0"; when the brushless DC motor drives the wedge block When moving to a safe position, the limit switch contacts are closed, and the limit switch signal collected by the digital input module is "1".
进一步的,所述控制器还包括数字量输出模块,用于根据所述数字量输入模块采集到的正反转开关信号和限位开关信号控制所述无刷直流电机的启、停及正向、反向旋转,具体为:Further, the controller also includes a digital output module for controlling the start, stop and forward direction of the brushless DC motor according to the forward and reverse switch signals and limit switch signals collected by the digital input module. , reverse rotation, specifically:
当正反转开关信号为“on”,正转限位开关信号为“0”时,所述数字量输出模块控制使能开关使无刷直流电机启动,无刷直流电机正向旋转;When the forward/reverse switch signal is "on" and the forward/reverse limit switch signal is "0", the digital output module controls the enable switch to start the brushless DC motor, and the brushless DC motor rotates forward;
当正反转开关信号为“on”,正转限位开关信号为“1”时,所述数字量输出模块控制使能开关使无刷直流电机停止;When the forward/reverse switch signal is "on" and the forward/reverse limit switch signal is "1", the digital output module controls the enabling switch to stop the brushless DC motor;
当正反转开关信号为“off”,反转限位开关信号为“0”时,所述数字量输出模块控制使能开关使无刷直流电机启动,无刷直流电机反向旋转;When the forward/reverse switch signal is "off" and the reverse rotation limit switch signal is "0", the digital output module controls the enable switch to start the brushless DC motor, and the brushless DC motor rotates in the reverse direction;
当正反转开关信号为“off”,反转限位开关信号为“1”时,所述数字量输出模块控制使能开关使无刷直流电机停止。When the forward and reverse rotation switch signal is "off" and the reverse rotation limit switch signal is "1", the digital output module controls the enabling switch to stop the brushless DC motor.
进一步的,所述控制器还包括模拟量输出模块、模拟量输入模块和串口通信模块;Further, the controller also includes an analog output module, an analog input module and a serial communication module;
所述模拟量输入模块,用于采集所述电压测量电路实时测量的无刷直流电机的工作电压;The analog input module is used to collect the working voltage of the brushless DC motor measured in real time by the voltage measurement circuit;
所述串口通信模块,用于实时采集所述压力传感器测量到的压紧力数据;The serial communication module is used to collect the pressing force data measured by the pressure sensor in real time;
所述模拟量输出模块,用于设置无刷直流电机的启动电压。The analog output module is used to set the starting voltage of the brushless DC motor.
根据上述技术方案,本发明的有益效果如下:According to the above-mentioned technical scheme, the beneficial effects of the present invention are as follows:
1、通过该系统确定了无刷直流电机的工作电压与压紧力的对应关系,并根据对应关系通过调整工作电压对HEPS-TF高精度支架锁紧力进行校准。可以在8套锁紧机构共同锁紧作用下,保证支架达到固有频率要求的情况下,实现对整个支架的自动控制和调整。1. The corresponding relationship between the working voltage and the pressing force of the brushless DC motor is determined through this system, and the locking force of the HEPS-TF high-precision bracket is calibrated by adjusting the working voltage according to the corresponding relationship. Under the joint locking action of 8 sets of locking mechanisms, the automatic control and adjustment of the entire bracket can be realized under the condition that the bracket meets the natural frequency requirements.
2、在HEPS-TF高精度支架调整系统中,正式安装时需要使用多套锁紧机构。由于加工装配过程中产生的误差,将导致每套机构输出压紧力的一致性较差。使用本套校准系统,可以对生产的所有锁紧机构进行校准标定,从中挑选一致性相对较高的锁紧机构进行正式安装,以提高校准精度。2. In the HEPS-TF high-precision bracket adjustment system, multiple sets of locking mechanisms need to be used during formal installation. Due to the errors in the process of machining and assembling, the consistency of the output pressing force of each set of mechanisms will be poor. Using this calibration system, all the locking mechanisms produced can be calibrated and calibrated, and a locking mechanism with relatively high consistency can be selected for formal installation to improve the calibration accuracy.
另一方面,本发明提供了一种HEPS-TF高精度支架锁紧力校准方法,包括以下步骤:On the other hand, the present invention provides a HEPS-TF high-precision bracket locking force calibration method, comprising the following steps:
在楔形块正向移动的位置处固定压力传感器;Fix the pressure sensor at the position where the wedge block moves forward;
在无刷直流电机工作过程中,实时测量所述无刷直流电机的工作电压和该工作电压下无刷直流电机带动楔形块移动产生的压紧力,以得到所述无刷直流电机的工作电压与所述压紧力的对应关系;During the working process of the brushless DC motor, the working voltage of the brushless DC motor and the pressing force generated by the movement of the wedge block driven by the brushless DC motor under the working voltage are measured in real time, so as to obtain the working voltage of the brushless DC motor The corresponding relationship with the pressing force;
在进行HEPS-TF高精度支架调整时,根据所述对应关系,通过实时调控所述无刷直流电机的工作电压调整各锁紧机构的锁紧力。When adjusting the HEPS-TF high-precision bracket, according to the corresponding relationship, the locking force of each locking mechanism is adjusted by adjusting the working voltage of the brushless DC motor in real time.
进一步的,所述无刷直流电机与所述楔形块通过丝杠连接,通过固定于所述楔形块正向移动的位置处的压力传感器,测量所述楔形块移动产生的压紧力。Further, the brushless DC motor is connected with the wedge block through a lead screw, and the pressing force generated by the movement of the wedge block is measured by a pressure sensor fixed at the position where the wedge block moves in the forward direction.
进一步的,在所述无刷直流电机工作前还包括参数初始化设置;Further, it also includes parameter initialization settings before the brushless DC motor works;
在所述无刷直流电机工作过程中,还包括获取直流无刷电机的启停信号、正反转开关信号和限位开关信号;During the working process of the brushless DC motor, the method further includes acquiring the start-stop signal, the forward and reverse rotation switch signals and the limit switch signals of the brushless DC motor;
根据所述启停信号、正反转开关信号和限位开关信号,控制无刷直流电机启动,并正向旋转或反向旋转,或者控制无刷直流电机停止。According to the start-stop signal, the forward/reverse switch signal and the limit switch signal, the brushless DC motor is controlled to start and rotate forward or reversely, or the brushless DC motor is controlled to stop.
进一步的,当正转状态时,所述正反转开关信号为“on”,当反转状态时,所述正反转开关信号为“off”;Further, when in the forward rotation state, the forward and reverse rotation switch signal is "on", and when in the reverse rotation state, the forward and reverse rotation switch signal is "off";
当所述无刷直流电机带动楔形块正常移动时,限位开关触点常开,所述限位开关信号为“0”,当所述无刷直流电机带动楔形块移动到安全位置处时,限位开关触点闭合,所述数字量输入模块采集到的限位开关信号为“1”;When the brushless DC motor drives the wedge block to move normally, the limit switch contacts are normally open, and the limit switch signal is "0". When the brushless DC motor drives the wedge block to move to a safe position, The limit switch contact is closed, and the limit switch signal collected by the digital input module is "1";
所述根据所述启停信号、正反转开关信号和限位开关信号,控制无刷直流电机启动,并正向旋转或反向旋转,或者控制无刷直流电机停止,包括:The control of the brushless DC motor to start, and to rotate forward or reversely, or to control the brushless DC motor to stop according to the start-stop signal, the forward/reverse switch signal and the limit switch signal, includes:
当正反转开关信号为“on”,正转限位开关信号为“0”时,控制使能开关使无刷直流电机启动,无刷直流电机正向旋转;When the forward/reverse switch signal is "on" and the forward/reverse limit switch signal is "0", the control enable switch enables the brushless DC motor to start, and the brushless DC motor rotates forward;
当正反转开关信号为“on”,正转限位开关信号为“1”时,控制使能开关使无刷直流电机停止;When the forward/reverse switch signal is "on" and the forward/reverse limit switch signal is "1", the control enable switch will stop the brushless DC motor;
当正反转开关信号为“off”,反转限位开关信号为“0”时,控制使能开关使无刷直流电机启动,无刷直流电机反向旋转;When the forward/reverse switch signal is "off" and the reverse rotation limit switch signal is "0", the control enable switch enables the brushless DC motor to start, and the brushless DC motor rotates in the reverse direction;
当正反转开关信号为“off”,反转限位开关信号为“1”时,控制使能开关使无刷直流电机停止。When the forward/reverse switch signal is "off" and the reverse limit switch signal is "1", the control enable switch will stop the brushless DC motor.
由于本发明中的HEPS-TF高精度支架锁紧力校准方法与上述HEPS-TF高精度支架锁紧力校准系统原理相同,所以该方法也具有与上述系统相应的技术效果。Since the HEPS-TF high-precision bracket locking force calibration method in the present invention has the same principle as the above-mentioned HEPS-TF high-precision bracket locking force calibration system, the method also has technical effects corresponding to the above-mentioned system.
本发明的其他特征和优点将在随后的说明书中阐述,并且,部分优点可从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过说明书以及附图中所特别指出的内容中来实现和获得。Additional features and advantages of the invention will be set forth in the description which follows, and some of the advantages may become apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by means of particularly pointed out in the description and drawings.
附图说明Description of drawings
附图仅用于示出具体实施例的目的,而并不认为是对本发明的限制,在整个附图中,相同的参考符号表示相同的部件。The drawings are for the purpose of illustrating specific embodiments only and are not to be considered limiting of the invention, and like reference numerals refer to like parts throughout the drawings.
图1为锁紧机构压紧力校准系统示意图;Fig. 1 is the schematic diagram of the pressing force calibration system of the locking mechanism;
图2为锁紧机构压紧力校准方法流程图。FIG. 2 is a flow chart of a method for calibrating the pressing force of the locking mechanism.
具体实施方式Detailed ways
下面结合附图来具体描述本发明的优选实施例,其中,附图构成本申请一部分,并与本发明的实施例一起用于阐释本发明的原理,并非用于限定本发明的范围。The preferred embodiments of the present invention are specifically described below with reference to the accompanying drawings, wherein the accompanying drawings constitute a part of the present application, and together with the embodiments of the present invention, are used to explain the principles of the present invention, but are not used to limit the scope of the present invention.
高能同步辐射光源验证装置(HEPS-TF)中的高精度支架调整系统主要包括基座、支架本体、凸轮运动机构、锁紧机构、控制系统等几部分。凸轮运动机构与锁紧机构均安装在基座上,凸轮运动机构为支架本体提供支撑并通过凸轮与万向滚珠配合,在远程控制程序的驱动下实现在线调整。在加速器运行时,为了增加束流的稳定性,要求支架本体具有较高的稳定性,能够避开地面振动等因素的干扰。因此,在支架与基座的侧壁之间设计使用锁紧机构,在法向上对支架本体提供合适的压紧力,以达到加速器对支架固有频率的要求。此外,支架两侧共使用8套锁紧机构用于增加支架本体与基座之间的连接刚性,并且,在支架的在线调整结束后要进行锁紧的工作。The high-precision bracket adjustment system in the high-energy synchrotron radiation source verification device (HEPS-TF) mainly includes the base, the bracket body, the cam motion mechanism, the locking mechanism, and the control system. The cam motion mechanism and the locking mechanism are both installed on the base. The cam motion mechanism provides support for the bracket body and cooperates with the universal ball through the cam to realize online adjustment under the drive of the remote control program. When the accelerator is running, in order to increase the stability of the beam current, the support body is required to have high stability, which can avoid the interference of factors such as ground vibration. Therefore, a locking mechanism is designed between the bracket and the side wall of the base to provide a suitable pressing force on the bracket body in the normal direction, so as to meet the requirements of the accelerator on the natural frequency of the bracket. In addition, a total of 8 sets of locking mechanisms are used on both sides of the bracket to increase the connection rigidity between the bracket body and the base, and the locking work should be performed after the online adjustment of the bracket is completed.
支架本体是需要在线进行调整的,然而由于锁紧机构的楔形块与支架本体之间无法固定安装压力传感器,使得无法直接获得每个锁紧机构的锁紧力。The bracket body needs to be adjusted online. However, since the pressure sensor cannot be fixedly installed between the wedge block of the locking mechanism and the bracket body, the locking force of each locking mechanism cannot be directly obtained.
系统实施例System embodiment
本发明的一个具体实施例,公开了一种HEPS-TF高精度支架锁紧力校准系统,如图1所示,该系统包括:A specific embodiment of the present invention discloses a HEPS-TF high-precision bracket locking force calibration system, as shown in FIG. 1 , the system includes:
控制器,用于控制无刷直流电机的启、停及正向、反向旋转;The controller is used to control the start, stop and forward and reverse rotation of the brushless DC motor;
无刷直流电机,通过丝杠与楔形块连接,用于带动楔形块沿平行于丝杠的方向正向移动或反向移动;The brushless DC motor is connected with the wedge block through the lead screw, and is used to drive the wedge block to move forward or reversely in the direction parallel to the lead screw;
固定于楔形块正向移动的位置处的压力传感器,用于测量楔形块移动产生的压紧力;The pressure sensor fixed at the position where the wedge-shaped block moves in the forward direction is used to measure the pressing force generated by the movement of the wedge-shaped block;
电压测量电路,用于实时测量无刷直流电机的工作电压;Voltage measurement circuit for real-time measurement of the working voltage of the brushless DC motor;
处理器,用于根据测得的压紧力与工作电压得到无刷直流电机工作电压与压紧力的对应关系,以便利用此对应关系对HEPS-TF高精度支架锁紧力进行校准。The processor is used to obtain the corresponding relationship between the working voltage and the pressing force of the brushless DC motor according to the measured pressing force and the working voltage, so as to use the corresponding relationship to calibrate the locking force of the HEPS-TF high-precision bracket.
上述处理器可设置在控制计算机中,控制计算机通过通信总线与控制器连接,控制器接收控制计算机发出的控制指令信号并执行相应的操作,并接收由控制器发送的采集到的压紧力和无刷直流电机的工作电压。The above-mentioned processor can be arranged in the control computer, and the control computer is connected with the controller through the communication bus, and the controller receives the control command signal sent by the control computer and performs the corresponding operation, and receives the collected pressing force and the collected pressing force sent by the controller. Operating voltage for brushless DC motors.
考虑到,在整个高精度支架控制系统中,可以直接进行控制和测量的只有锁紧机构中设计使用的无刷直流电机的工作电压信号,因此,利用锁紧机构输出压紧力的校准系统确定锁紧机构输出的压紧力与无刷直流电机工作电压信号之间的关系,利用上述对应关系对锁紧机构进行控制,以保证锁紧后最终整个系统固有频率达到指标要求,并且锁紧过程中8套机构中任一机构输出的压紧力与其它机构的压紧力大小相同或相近,使各锁紧机构锁紧的过程保持同步。Considering that in the whole high-precision bracket control system, only the working voltage signal of the brushless DC motor designed and used in the locking mechanism can be directly controlled and measured. Therefore, the calibration system of the output pressing force of the locking mechanism is used to determine The relationship between the pressing force output by the locking mechanism and the working voltage signal of the brushless DC motor, the locking mechanism is controlled by using the above corresponding relationship to ensure that the final natural frequency of the entire system meets the index requirements after locking, and the locking process The pressing force output by any one of the 8 sets of mechanisms is the same or similar to the pressing force of other mechanisms, so that the locking process of each locking mechanism is synchronized.
为了保证楔形块在最大可运动安全距离内移动,该系统还设置有限位开关,所述限位开关包括正转限位开关和反转限位开关,分别固定于所述楔形块正向移动和反向移动的安全位置处,用于限制所述楔形块正向安全移动距离和反向安全移动距离。In order to ensure that the wedge block moves within the maximum movable safety distance, the system is also provided with a limit switch. The limit switch includes a forward limit switch and a reverse limit switch, which are respectively fixed to the forward movement and the reverse limit switch of the wedge block. The safe position of the reverse movement is used to limit the forward safe movement distance and the reverse safe movement distance of the wedge block.
在校准系统中,为了实现增大压紧力或减小压紧力的功能,该系统还设置有正反转开关,所述控制器通过控制正反转开关控制所述直流无刷电机的正向旋转或反向旋转;并且正向旋转为增大压紧力的方向,反向旋转为减少压紧力的方向。In the calibration system, in order to realize the function of increasing the pressing force or reducing the pressing force, the system is also provided with a forward and reverse rotation switch, and the controller controls the forward and reverse rotation of the brushless DC motor by controlling the forward and reverse rotation switch. Forward rotation or reverse rotation; and forward rotation is the direction of increasing the pressing force, and reverse rotation is the direction of reducing the pressing force.
所述控制器包括数字量输入模块,用于采集所述正反转开关信号:The controller includes a digital input module for collecting the forward and reverse switching signals:
当所述正反转开关处于正转状态时,所述数字量输入模块采集到的正反转开关信号为“on”;当所述正反转开关处于反转状态时,所述数字量输入模块采集到的正反转开关信号为“off”。When the forward/reverse switch is in the forward state, the forward/reverse switch signal collected by the digital input module is "on"; when the forward/reverse switch is in the reverse state, the digital input The forward and reverse switching signal collected by the module is "off".
具体的,所述数字量输入模块,还用于采集限位开关信号,所述限位开关信号包括正转限位开关信号和反转限位开关信号,具体为:Specifically, the digital input module is also used to collect limit switch signals, and the limit switch signals include a forward rotation limit switch signal and a reverse rotation limit switch signal, specifically:
当所述无刷直流电机带动楔形块正常移动时,限位开关触点常开,所述数字量输入模块采集到的限位开关信号为“0”;当所述无刷直流电机带动楔形块移动到安全位置处时,限位开关触点闭合,所述数字量输入模块采集到的限位开关信号为“1”。When the brushless DC motor drives the wedge block to move normally, the limit switch contacts are normally open, and the limit switch signal collected by the digital input module is "0"; when the brushless DC motor drives the wedge block When moving to a safe position, the limit switch contacts are closed, and the limit switch signal collected by the digital input module is "1".
优选的,所述控制器还包括数字量输出模块,用于根据所述数字量输入模块采集到的正反转开关信号和限位开关信号控制所述无刷直流电机的启、停及正向、反向旋转,具体为:Preferably, the controller further includes a digital output module for controlling the start, stop and forward direction of the brushless DC motor according to the forward and reverse switch signals and limit switch signals collected by the digital input module , reverse rotation, specifically:
当正反转开关信号为“on”,正转限位开关信号为“0”时,所述数字量输出模块控制使能开关使无刷直流电机启动,无刷直流电机正向旋转;When the forward/reverse switch signal is "on" and the forward/reverse limit switch signal is "0", the digital output module controls the enable switch to start the brushless DC motor, and the brushless DC motor rotates forward;
当正反转开关信号为“on”,正转限位开关信号为“1”时,所述数字量输出模块控制使能开关使无刷直流电机停止;When the forward/reverse switch signal is "on" and the forward/reverse limit switch signal is "1", the digital output module controls the enabling switch to stop the brushless DC motor;
当正反转开关信号为“off”,反转限位开关信号为“0”时,所述数字量输出模块控制使能开关使无刷直流电机启动,无刷直流电机反向旋转;When the forward/reverse switch signal is "off" and the reverse rotation limit switch signal is "0", the digital output module controls the enable switch to start the brushless DC motor, and the brushless DC motor rotates in the reverse direction;
当正反转开关信号为“off”,反转限位开关信号为“1”时,所述数字量输出模块控制使能开关使无刷直流电机停止。When the forward and reverse rotation switch signal is "off" and the reverse rotation limit switch signal is "1", the digital output module controls the enabling switch to stop the brushless DC motor.
可选的,使能开关和正反转开关可由继电器开关实现。由于高精度支架调整系统包括8套锁紧机构,因此,控制器可选择包括多个通道的输入输出模块,如8通道数字量输出模块,用于输出8个开关信号,分别控制8个继电器开关。对于使能开关和正反转开关的控制,可由一个8通道的数字量输出模块完成,以实现对使能开关和正反装开关的独立控制。Optionally, the enable switch and the forward/reverse switch can be implemented by a relay switch. Since the high-precision bracket adjustment system includes 8 sets of locking mechanisms, the controller can choose an input and output module including multiple channels, such as an 8-channel digital output module, which is used to output 8 switch signals and control 8 relay switches respectively. . For the control of the enable switch and the forward and reverse switches, an 8-channel digital output module can be used to achieve independent control of the enable switch and the forward and reverse switches.
为了测量无刷直流电机的工作电压于输出的压紧力之间的对应关系,所述控制器还包括模拟量输出模块、模拟量输入模块和串口通信模块;In order to measure the corresponding relationship between the working voltage of the brushless DC motor and the output pressing force, the controller further includes an analog output module, an analog input module and a serial port communication module;
所述模拟量输入模块,用于采集所述电压测量电路实时测量的无刷直流电机的工作电压;优选的,电压测量电路选用I/V转换电路串联在无刷直流电机的供电电路中;The analog input module is used to collect the working voltage of the brushless DC motor measured in real time by the voltage measurement circuit; preferably, the voltage measurement circuit selects an I/V conversion circuit to be connected in series with the power supply circuit of the brushless DC motor;
所述串口通信模块,用于实时采集所述压力传感器测量到的压紧力数据;The serial communication module is used to collect the pressing force data measured by the pressure sensor in real time;
所述模拟量输出模块,用于设置无刷直流电机的启动电压。The analog output module is used to set the starting voltage of the brushless DC motor.
具体的,直流电机正常工作的启动电压有一定的范围,如本系统中使用的无刷直流电机的正常工作范围是3V-24V,小于3V电机将无法运动,大于24V可能会烧毁设备;Specifically, the starting voltage for the normal operation of the DC motor has a certain range. For example, the normal operating range of the brushless DC motor used in this system is 3V-24V. The motor will not be able to move if it is less than 3V, and the equipment may be burned if it is greater than 24V;
通过模拟量输出模块可直接设置电压数值,改变电机启动时的电压设置,以测量多个启动电压范围内无刷直流电机工作电压与输出压紧力的对应关系,如3V-12V,5V-8V,8V-12V等。无刷直流电机工作时工作电压的数据不够稳定,通过多测量几个工作区间,可以保证对应关系更精确,实现更精确的校准。The voltage value can be directly set through the analog output module, and the voltage setting when the motor is started can be changed to measure the corresponding relationship between the working voltage of the brushless DC motor and the output pressing force in multiple starting voltage ranges, such as 3V-12V, 5V-8V , 8V-12V, etc. When the brushless DC motor is working, the data of the working voltage is not stable enough. By measuring several working intervals, the corresponding relationship can be more accurate and more accurate calibration can be achieved.
模拟量输入模块实时采集工作电压数据后,与串口模块实时采集的压紧力数据对应,进行校准。After the analog input module collects the working voltage data in real time, it corresponds to the pressing force data collected in real time by the serial port module for calibration.
本发明实施例中的HEPS-TF高精度支架锁紧力校准系统,一方面,确定了无刷直流电机的工作电压与输出压紧力的对应关系,并根据对应关系通过调整工作电压对HEPS-TF高精度支架锁紧力进行校准。可以在8套锁紧机构共同锁紧作用下,保证支架达到固有频率要求的情况下,实现对整个支架的自动控制和调整。另一方面,在HEPS-TF高精度支架调整系统中,正式安装时需要使用多套锁紧机构。由于加工装配过程中产生的误差,将导致每套机构输出压紧力的一致性较差。使用本套校准系统,可以对生产的所有锁紧机构进行校准标定,从中挑选一致性相对较高的锁紧机构进行正式安装,以提高校准精度。The HEPS-TF high-precision bracket locking force calibration system in the embodiment of the present invention, on the one hand, determines the corresponding relationship between the working voltage of the brushless DC motor and the output pressing force, and adjusts the working voltage according to the corresponding relationship. TF high precision bracket locking force is calibrated. The automatic control and adjustment of the entire bracket can be realized under the joint locking action of 8 sets of locking mechanisms to ensure that the bracket meets the natural frequency requirements. On the other hand, in the HEPS-TF high-precision bracket adjustment system, multiple sets of locking mechanisms are required for formal installation. Due to the errors in the process of machining and assembling, the consistency of the output pressing force of each set of mechanisms will be poor. Using this calibration system, all the locking mechanisms produced can be calibrated and calibrated, and a locking mechanism with relatively high consistency can be selected for formal installation to improve the calibration accuracy.
方法实施例Method embodiment
本发明的一个具体实施例,公开了一种HEPS-TF高精度支架锁紧力校准方法,如图2所示,该方法包括以下步骤:A specific embodiment of the present invention discloses a HEPS-TF high-precision bracket locking force calibration method, as shown in FIG. 2 , the method includes the following steps:
在楔形块正向移动的位置处固定压力传感器;Fix the pressure sensor at the position where the wedge block moves forward;
在无刷直流电机工作过程中,实时测量所述无刷直流电机的工作电压和该工作电压下无刷直流电机带动楔形块移动产生的压紧力,以得到所述无刷直流电机的工作电压与所述压紧力的对应关系;During the working process of the brushless DC motor, the working voltage of the brushless DC motor and the pressing force generated by the movement of the wedge block driven by the brushless DC motor under the working voltage are measured in real time, so as to obtain the working voltage of the brushless DC motor The corresponding relationship with the pressing force;
在进行HEPS-TF高精度支架调整时,根据所述对应关系,通过实时调控所述无刷直流电机的工作电压调整各锁紧机构的锁紧力。When adjusting the HEPS-TF high-precision bracket, according to the corresponding relationship, the locking force of each locking mechanism is adjusted by adjusting the working voltage of the brushless DC motor in real time.
上述方法可包括离线确定无刷直流电机的工作电压与压紧力关系的阶段,和在线调整锁紧力的阶段。The above method may include a stage of offline determination of the relationship between the working voltage of the brushless DC motor and the pressing force, and a stage of online adjustment of the locking force.
优选的,所述无刷直流电机与所述楔形块通过丝杠连接,通过固定于所述楔形块正向移动的位置处的压力传感器,测量所述楔形块移动产生的压紧力。Preferably, the brushless DC motor is connected with the wedge block through a lead screw, and the pressing force generated by the movement of the wedge block is measured by a pressure sensor fixed at the position where the wedge block moves in the forward direction.
具体的,在所述无刷直流电机工作前还包括参数初始化设置;默认的参数设置为:使能开关对应的通道为“off”,即无刷直流电机禁止运动;正反转开关对应通道为“on”,启动后,无刷直流电机可正向旋转;启动电压设置为“3v”;并读取初始时限位开关的状态,压力传感器和工作电压的数据。为保护设备考虑,需要先切换并判断正反转开关,然后判断限位开关状态,当未达到限位时,才可以输出使能开关信号,接通使能开关,启动电机运动。Specifically, before the brushless DC motor works, it also includes parameter initialization settings; the default parameter settings are: the channel corresponding to the enable switch is "off", that is, the movement of the brushless DC motor is prohibited; the channel corresponding to the forward and reverse switches is "on", after starting, the brushless DC motor can rotate forward; the starting voltage is set to "3v"; and the state of the limit switch, the pressure sensor and the working voltage data are read at the initial time. In order to protect the equipment, it is necessary to switch and judge the forward and reverse switches first, and then judge the status of the limit switch. When the limit is not reached, the enable switch signal can be output, and the enable switch is turned on to start the motor movement.
在所述无刷直流电机工作过程中,还包括获取直流无刷电机的启停信号、正反转开关信号和限位开关信号;During the working process of the brushless DC motor, the method further includes acquiring the start-stop signal, the forward and reverse rotation switch signals and the limit switch signals of the brushless DC motor;
根据所述启停信号、正反转开关信号和限位开关信号,控制无刷直流电机启动,并正向旋转或反向旋转,或者控制无刷直流电机停止。According to the start-stop signal, the forward/reverse switch signal and the limit switch signal, the brushless DC motor is controlled to start and rotate forward or reversely, or the brushless DC motor is controlled to stop.
具体的,当正转状态时,所述正反转开关信号为“on”,当反转状态时,所述正反转开关信号为“off”;Specifically, when in the forward rotation state, the forward and reverse rotation switch signal is "on", and when in the reverse rotation state, the forward and reverse rotation switch signal is "off";
当所述无刷直流电机带动楔形块正常移动时,限位开关触点常开,所述限位开关信号为“0”,当所述无刷直流电机带动楔形块移动到安全位置处时,限位开关触点闭合,所述数字量输入模块采集到的限位开关信号为“1”;When the brushless DC motor drives the wedge block to move normally, the limit switch contacts are normally open, and the limit switch signal is "0". When the brushless DC motor drives the wedge block to move to a safe position, The limit switch contact is closed, and the limit switch signal collected by the digital input module is "1";
所述根据所述启停信号、正反转开关信号和限位开关信号,控制无刷直流电机启动,并正向旋转或反向旋转,或者控制无刷直流电机停止,包括:The control of the brushless DC motor to start, and to rotate forward or reversely, or to control the brushless DC motor to stop according to the start-stop signal, the forward/reverse switch signal and the limit switch signal, includes:
当正反转开关信号为“on”,正转限位开关信号为“0”时,控制使能开关使无刷直流电机启动,无刷直流电机正向旋转;When the forward/reverse switch signal is "on" and the forward/reverse limit switch signal is "0", the control enable switch enables the brushless DC motor to start, and the brushless DC motor rotates forward;
当正反转开关信号为“on”,正转限位开关信号为“1”时,控制使能开关使无刷直流电机停止;When the forward/reverse switch signal is "on" and the forward/reverse limit switch signal is "1", the control enable switch will stop the brushless DC motor;
当正反转开关信号为“off”,反转限位开关信号为“0”时,控制使能开关使无刷直流电机启动,无刷直流电机反向旋转;When the forward/reverse switch signal is "off" and the reverse rotation limit switch signal is "0", the control enable switch enables the brushless DC motor to start, and the brushless DC motor rotates in the reverse direction;
当正反转开关信号为“off”,反转限位开关信号为“1”时,控制使能开关使无刷直流电机停止。When the forward/reverse switch signal is "off" and the reverse limit switch signal is "1", the control enable switch will stop the brushless DC motor.
本发明实施例中的HEPS-TF高精度支架锁紧力校准方法,一方面,确定了无刷直流电机的工作电压与输出压紧力的对应关系,以根据对应关系通过调整工作电压对HEPS-TF高精度支架锁紧力进行校准。可以在8套锁紧机构共同锁紧作用下,保证支架达到固有频率要求的情况下,实现对整个支架的自动控制和调整。另一方面,在HEPS-TF高精度支架调整系统中,正式安装时需要使用多套锁紧机构。由于加工装配过程中产生的误差,将导致每套机构输出压紧力的一致性较差。使用该方法,可以对生产的所有锁紧机构进行校准标定,从中挑选一致性相对较高的锁紧机构进行正式安装,以提高校准精度。The HEPS-TF high-precision bracket locking force calibration method in the embodiment of the present invention, on the one hand, determines the corresponding relationship between the working voltage of the brushless DC motor and the output pressing force, so as to adjust the working voltage according to the corresponding relationship. TF high precision bracket locking force is calibrated. The automatic control and adjustment of the entire bracket can be realized under the joint locking action of 8 sets of locking mechanisms to ensure that the bracket meets the natural frequency requirements. On the other hand, in the HEPS-TF high-precision bracket adjustment system, multiple sets of locking mechanisms are required for formal installation. Due to the errors in the process of machining and assembling, the consistency of the output pressing force of each set of mechanisms will be poor. Using this method, all the locking mechanisms produced can be calibrated and calibrated, and a locking mechanism with relatively high consistency can be selected for formal installation, so as to improve the calibration accuracy.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention.
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