CN110435107A - The laminating product production line of plastic-aluminum - Google Patents
The laminating product production line of plastic-aluminum Download PDFInfo
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- CN110435107A CN110435107A CN201910852685.5A CN201910852685A CN110435107A CN 110435107 A CN110435107 A CN 110435107A CN 201910852685 A CN201910852685 A CN 201910852685A CN 110435107 A CN110435107 A CN 110435107A
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- aluminum
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- plastic
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 101
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000010030 laminating Methods 0.000 title claims description 30
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 87
- 238000005253 cladding Methods 0.000 claims abstract description 43
- 239000003292 glue Substances 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims description 84
- 238000005520 cutting process Methods 0.000 claims description 44
- 238000007664 blowing Methods 0.000 claims description 43
- 238000001514 detection method Methods 0.000 claims description 40
- 238000001816 cooling Methods 0.000 claims description 27
- 238000007493 shaping process Methods 0.000 claims description 21
- 239000000523 sample Substances 0.000 claims description 14
- 238000003475 lamination Methods 0.000 claims description 8
- 238000001125 extrusion Methods 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical group C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 6
- 239000004411 aluminium Substances 0.000 claims 2
- 238000010586 diagram Methods 0.000 description 13
- 230000005540 biological transmission Effects 0.000 description 8
- 239000002131 composite material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
- B29C48/151—Coating hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/79—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling of preformed parts or layers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
一种铝塑覆合型材生产线,包括覆合装置,所述覆合装置包括模具、共挤机及挤出机,所述共挤机向所述模具注入胶水,所述挤出机向所述模具注入覆合层,所述模具在铝型材的外表面上依次形成胶水层及覆合层。该铝塑覆合型材生产线能够使覆合层与铝型材较为紧密的结合。
A production line for aluminum-plastic clad profiles, including a cladding device, the cladding device includes a mould, a co-extruder and an extruder, the co-extruder injects glue into the mould, and the extruder injects glue into the mould. The cladding layer is injected into the mold, and the mold sequentially forms a glue layer and a cladding layer on the outer surface of the aluminum profile. The aluminum-plastic cladding profile production line can make the cladding layer and the aluminum profile more closely combined.
Description
技术领域technical field
本发明涉及铝塑覆合生产领域,尤其是一种铝塑覆合型材生产线。The invention relates to the field of aluminum-plastic cladding production, in particular to an aluminum-plastic cladding profile production line.
背景技术Background technique
铝塑覆合型材,是一种以成品铝型材为骨架,外周四边包覆塑料或者木塑混合塑料等材质的覆合层,制作成的一种外表美观而内在高强度的型材制品,可应用于各种建筑行业。Aluminum-plastic composite profile is a kind of profile product with beautiful appearance and high internal strength, which is made of finished aluminum profile as the skeleton and covered with plastic or wood-plastic mixed plastic on the outer periphery. Can be used in various construction industries.
在现有的铝塑覆合型材中,会出现覆合层与铝型材结合不紧密以及覆合层不平整的问题,影响铝塑覆合型材的使用。In the existing aluminum-plastic clad profiles, there may be problems that the cladding layer and the aluminum profile are not tightly bonded and the cladding layer is uneven, which affects the use of the aluminum-plastic clad profiles.
发明内容Contents of the invention
有鉴于此,本发明提供了一种铝塑覆合型材生产线,该铝塑覆合型材生产线能够使覆合层与铝型材较为紧密的结合。In view of this, the present invention provides an aluminum-plastic clad profile production line, which can make the clad layer and the aluminum profile closely combined.
本发明提供了一种铝塑覆合型材生产线,包括覆合装置,所述覆合装置包括模具、共挤机及挤出机,所述共挤机向所述模具注入胶水,所述挤出机向所述模具注入覆合层,所述模具在铝型材的外表面上依次形成胶水层及覆合层。The invention provides an aluminum-plastic composite profile production line, which includes a composite device, the composite device includes a mould, a co-extruder and an extruder, the co-extruder injects glue into the mould, and the extruder The machine injects the cladding layer into the mold, and the mold sequentially forms a glue layer and a cladding layer on the outer surface of the aluminum profile.
进一步地,在所述覆合装置前还设置有为所述铝型材加热的加热装置,所述加热装置包括加热腔体及热风枪,所述加热腔体两端开设有供所述铝型材近处的进料口及出料口,所述热风枪设置于所述加热腔体上,为所述加热腔体内提供热风。Further, a heating device for heating the aluminum profile is also provided in front of the cladding device, the heating device includes a heating cavity and a heat gun, and two ends of the heating cavity are provided for the aluminum profile to be close to. The inlet and outlet of the material, the hot air gun is arranged on the heating chamber, to provide hot air for the heating chamber.
进一步地,所述加热腔体沿垂直于轴线的截面为矩形,所述热风枪至少为两个,两个所述热风枪位于所述加热腔体沿垂直于轴线的同一截面上,且两个所述热风枪位于该矩形截面的两个对角上。Further, the section of the heating chamber perpendicular to the axis is rectangular, and there are at least two heat guns, the two heat guns are located on the same section of the heating chamber perpendicular to the axis, and the two The heat guns are located on two opposite corners of the rectangular section.
进一步地,在所述加热腔体外还设置有加热板,所述加热板从加热腔体外的各表面包覆所述加热腔体。Further, a heating plate is provided outside the heating cavity, and the heating plate covers the heating cavity from various surfaces outside the heating cavity.
进一步地,在所述覆合装置后还设置有冷却定型台,所述冷却定型台包括工作台、支撑架及吹风架,所述支撑架沿所述工作台的长度方向间隔设置于所述工作台上,为所述铝型材提供支撑,所述吹风架沿所述工作台长度方向间隔设置于所述工作台上,对包覆覆合层后的所述铝型材进行风冷。Further, after the cladding device, a cooling and shaping table is also provided, and the cooling and shaping table includes a workbench, a support frame and a blowing frame, and the support frames are arranged at intervals along the length direction of the workbench on the working table. On the table, support is provided for the aluminum profiles, and the blowing racks are arranged at intervals along the length direction of the work table on the work table to air-cool the clad aluminum profiles.
进一步地,所述吹风架上设置有第一吹风管及第二吹风管,所述第一吹风管及第二吹风管均与风机相连,所述第一吹风管设置于所述吹风架的上部,所述第二吹风管设置于所述吹风架的下部,当包覆有覆合层的所述铝型材设置于所述冷却定型台上时,包覆有覆合层的所述铝型材位于所述第一吹风管及所述第二吹风管之间。Further, the blowing rack is provided with a first blowing pipe and a second blowing pipe, the first blowing pipe and the second blowing pipe are connected to the fan, and the first blowing pipe is arranged on the upper part of the blowing rack , the second blowing pipe is arranged at the lower part of the blowing rack, when the aluminum profile coated with the cladding layer is set on the cooling and shaping table, the aluminum profile clad with the cladding layer is located Between the first blowing pipe and the second blowing pipe.
进一步地,在所述冷却定型台后还设置有连接接头探测切割装置,所述探测切割装置包括第一传送装置、第二传送装置、连接接头探测装置、行进距离检测器及切割装置,所述第一传送装置带动铝塑覆合型材运动,所述连接接头探测装置固定设置,并探测连接两个所述铝型材之间非金属材质的连接接头内基座的位置,当所述连接接头探测装置探测到所述连接接头内基座的位置时,所述行进距离检测器检测所述连接接头内基座行进的距离,当所述连接接头内基座行进至所述切割装置时,所述第二传送装置带动所述切割装置与包覆有覆合层的所述铝型材同步运动,所述切割装置对所述连接接头内的基座进行切割。Further, a connection joint detection and cutting device is also provided behind the cooling and shaping table, and the detection and cutting device includes a first transmission device, a second transmission device, a connection joint detection device, a travel distance detector and a cutting device. The first conveying device drives the aluminum-plastic clad profile to move, and the connecting joint detection device is fixedly installed, and detects the position of the inner base of the non-metallic connecting joint connecting the two aluminum profiles, when the connecting joint detects When the device detects the position of the base in the connection joint, the travel distance detector detects the distance traveled by the base in the connection joint, and when the base in the connection joint travels to the cutting device, the The second conveying device drives the cutting device to move synchronously with the aluminum profile coated with the cladding layer, and the cutting device cuts the base in the connecting joint.
进一步地,所述连接接头探测装置包括固定座、转轴、连接架及探头,所述固定座固定设置,所述转轴沿垂直于包覆有覆合层的所述铝型材的行进方向水平地设置于所述固定座上,所述连接架沿所述包覆有覆合层的所述铝型材的长度方向延伸,并可上下摆动地设置于所述转轴上,所述探头设置于所述连接架远离所述转轴的一端,并搭设于所述包覆有覆合层的所述铝型材上。Further, the connecting joint detection device includes a fixed seat, a rotating shaft, a connecting frame and a probe, the fixed seat is fixedly arranged, and the rotating shaft is arranged horizontally along the direction perpendicular to the traveling direction of the aluminum profile coated with the cladding layer On the fixed seat, the connecting frame extends along the length direction of the aluminum profile coated with the cladding layer, and is arranged on the rotating shaft so as to swing up and down, and the probe is arranged on the connecting The end of the frame away from the rotating shaft is set on the aluminum profile coated with the cladding layer.
进一步地,所述探头为金属探测器,当所述探头检测不到所述铝型材的存在时,所述探头即可检测到所述连接接头内基座的位置。Further, the probe is a metal detector, and when the probe cannot detect the existence of the aluminum profile, the probe can detect the position of the inner base of the connecting joint.
进一步地,所述铝塑覆合型材生产线还包括牵引机、加热装置、冷却定型台及探测切割装置,所述牵引机、所述加热装置、所述覆合装置、所述冷却定型台及所述探测切割装置依次设置;Further, the aluminum-plastic clad profile production line also includes a tractor, a heating device, a cooling and shaping table and a detection and cutting device. The tractor, the heating device, the laminating device, the cooling and shaping table and the The detection and cutting devices are arranged in sequence;
所述牵引机带动用非金属连接接头连接后的所述铝型材进入所述加热装置;The tractor drives the aluminum profiles connected with non-metallic joints into the heating device;
所述加热装置为所述铝型材进行加热;The heating device heats the aluminum profile;
所述覆合装置在所述铝型材上依次包覆胶水层及覆合层;The cladding device sequentially coats the glue layer and the cladding layer on the aluminum profile;
所述冷却定型台为包覆有覆合层的所述铝型材进行冷却定型;The cooling and shaping table performs cooling and shaping for the aluminum profile coated with the cladding layer;
所述探测切割装置对非金属连接接头内的基座进行切割,以使包覆有所述覆合层的铝型材形成等长的铝塑覆合型材。The detection and cutting device cuts the base in the non-metal connection joint, so that the aluminum profile coated with the cladding layer forms an equal-length aluminum-plastic cladding profile.
综上所述,通过上述生产线的设置,能够得到等长且完成的铝塑覆合型材,且该铝塑覆合型材的覆合层结合紧密,表面光滑。To sum up, through the setting of the above-mentioned production line, a complete aluminum-plastic clad profile of equal length can be obtained, and the cladding layer of the aluminum-plastic clad profile is closely bonded and the surface is smooth.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the following preferred embodiments are specifically cited below, and are described in detail as follows in conjunction with the accompanying drawings.
附图说明Description of drawings
图1为本发明实施例提供的铝塑覆合型材生产线的结构示意图。Fig. 1 is a schematic structural view of an aluminum-plastic clad profile production line provided by an embodiment of the present invention.
图2为用于铝塑覆合型材生产线的连接接头的结构示意图。Fig. 2 is a structural schematic diagram of a connecting joint used in an aluminum-plastic clad profile production line.
图3为图2中连接接头装配于铝型材上的结构示意图。Fig. 3 is a schematic diagram of the structure of the connecting joint assembled on the aluminum profile in Fig. 2 .
图4为图1中加热装置的主视结构示意图。Fig. 4 is a front structural schematic view of the heating device in Fig. 1 .
图5为图1中加热装置的侧视结构示意图。FIG. 5 is a schematic side view of the heating device in FIG. 1 .
图6为图1中加热装置的正视结构示意图。Fig. 6 is a front structural schematic view of the heating device in Fig. 1 .
图7为图1中加热装置的俯视结构示意图。FIG. 7 is a schematic top view of the heating device in FIG. 1 .
图8为图1中覆合装置的正视结构示意图。FIG. 8 is a schematic front view of the laminating device in FIG. 1 .
图9为图1中覆合装置的俯视结构示意图。FIG. 9 is a schematic top view of the laminating device in FIG. 1 .
图10为图1中冷却装置的主视结构示意图。Fig. 10 is a schematic front view of the cooling device in Fig. 1 .
图11为图1中冷却装置的侧视结构示意图。FIG. 11 is a schematic side view of the cooling device in FIG. 1 .
图12为图1中铝塑覆合型材探测切割装置的结构示意图。Fig. 12 is a schematic structural diagram of the detection and cutting device for aluminum-plastic clad profiles in Fig. 1 .
图13为图1中连接接头探测装置的主视结构示意图。Fig. 13 is a front structural schematic diagram of the connection joint detecting device in Fig. 1 .
图14为图1中连接接头探测装置的侧视结构示意图。FIG. 14 is a schematic side view of the connection joint detection device in FIG. 1 .
图15为图1中连接接头探测装置的俯视结构示意图。FIG. 15 is a schematic top view of the connection joint detecting device in FIG. 1 .
图16为图1中切割装置的主视结构示意图。Fig. 16 is a schematic front view of the cutting device in Fig. 1 .
图17为图1中切割装置的侧视结构示意图。Fig. 17 is a schematic side view of the cutting device in Fig. 1 .
具体实施方式Detailed ways
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,详细说明如下。In order to further explain the technical means and functions adopted by the present invention to achieve the intended invention purpose, the detailed description is as follows in conjunction with the accompanying drawings and preferred embodiments.
本发明提供了一种铝塑覆合型材生产线,该铝塑覆合型材生产线能够使覆合层与铝型材较为紧密的结合。The invention provides an aluminum-plastic clad profile production line, which can make the clad layer and the aluminum profile closely combined.
图1为本发明实施例提供的铝塑覆合型材生产线的结构示意图。如图1所示,该铝塑覆合型材生产线包括牵引机10、加热装置20、覆合装置30、冷却定型台40、探测切割装置50及翻料架60。上述的牵引机10、加热装置20、覆合装置30、冷却定型台40、探测切割装置50及翻料架60从前至后依次设置,上述的“前”与“后”指的是生产线上的各工序的先后顺序。Fig. 1 is a schematic structural view of an aluminum-plastic clad profile production line provided by an embodiment of the present invention. As shown in FIG. 1 , the aluminum-plastic clad profile production line includes a tractor 10 , a heating device 20 , a laminating device 30 , a cooling and setting table 40 , a detection and cutting device 50 and a turning frame 60 . The above-mentioned tractor 10, heating device 20, lamination device 30, cooling and shaping table 40, detection and cutting device 50, and material turning frame 60 are arranged in sequence from front to back, and the above-mentioned "front" and "rear" refer to the The sequence of each process.
图2为用于铝塑覆合型材生产线的连接接头的结构示意图,图3为图2中连接接头装配于铝型材上的结构示意图。请参见图2及图3,在使用本发明提供的铝塑覆合型材生产线进行铝塑覆合型材生产时,需要先使用非金属材质的连接接头70将两个铝型材80连接起来。具体地,连接接头70包括基座71、第一连接块72及第二连接块73,第一连接块72及第二连接块73分别设置于基座71的两侧并沿相反方向延伸。第一连接块72及第二连接块73分别伸入两个铝型材80的端部,使两个铝型材80连接起来,基座71位于两个铝型材80的端部之间(需要说明的是,为了便于理解,在图3中,连接接头70仅通过第二连接块73固定了一个铝型材80,在实际操作中,还需要通过第连接块72固定另一个铝型材80才能实现两个铝型材80的连接)。牵引机10将用连接接头70连接的铝型材80送入加热装置20,加热装置20对铝型材80进行预热;铝型材80经过加热后,进入覆合装置30,覆合装置30将塑料或木塑混合物等包覆于铝型材80外形成覆合层;包覆有覆合层的铝型材80进入冷却装置进行冷却;冷却后的铝型材80进入探测切割装置50,探测切割装置50探测连接接头70中基座71所在的位置的位置,并对连接接头70中的基座71进行切割,使其形成多段等长的铝塑覆合型材;切割过后的铝塑覆合型材进入翻料架60进行存储,完成铝塑覆合型材的生产。Fig. 2 is a schematic structural view of a connecting joint used in an aluminum-plastic clad profile production line, and Fig. 3 is a structural schematic view of the connecting joint assembled on an aluminum profile in Fig. 2 . Please refer to FIG. 2 and FIG. 3 , when using the aluminum-plastic clad profile production line provided by the present invention to produce aluminum-plastic clad profiles, it is necessary to use a connecting joint 70 made of non-metallic material to connect two aluminum profiles 80 . Specifically, the connecting joint 70 includes a base 71 , a first connecting block 72 and a second connecting block 73 , and the first connecting block 72 and the second connecting block 73 are respectively disposed on two sides of the base 71 and extend in opposite directions. The first connecting block 72 and the second connecting block 73 extend into the ends of the two aluminum profiles 80 respectively, so that the two aluminum profiles 80 are connected, and the base 71 is positioned between the ends of the two aluminum profiles 80 (need to be explained) Yes, for ease of understanding, in FIG. 3 , the connecting joint 70 only fixes one aluminum profile 80 through the second connecting block 73. In actual operation, another aluminum profile 80 needs to be fixed through the second connecting block 72 to achieve two connection of aluminum profile 80). The tractor 10 sends the aluminum profile 80 connected with the connecting joint 70 into the heating device 20, and the heating device 20 preheats the aluminum profile 80; The wood-plastic mixture is coated on the aluminum profile 80 to form a cladding layer; the clad aluminum profile 80 enters the cooling device for cooling; the cooled aluminum profile 80 enters the detection and cutting device 50, and the detection and cutting device 50 detects the connection The position of the base 71 in the joint 70, and the base 71 in the connecting joint 70 is cut to form a multi-section equal-length aluminum-plastic clad profile; the cut aluminum-plastic clad profile enters the turning rack 60 for storage to complete the production of aluminum-plastic clad profiles.
图4为图1中加热装置的主视结构示意图,图5为图1中加热装置的侧视结构示意图,图6为图1中加热装置的正视结构示意图,图7为图1中加热装置的俯视结构示意图。如图4至图7所示,在本发明中,加热装置20包括加热腔体21及热风枪22,在加热腔体21两端开设有供铝型材80进出的进料口211及出料口212,热风枪22设置于加热腔体21上,优选为加热腔体21靠近进料口211的一侧,并为加热腔体21内提供热风。Fig. 4 is a front structural schematic diagram of the heating device in Fig. 1, Fig. 5 is a side view structural schematic diagram of the heating device in Fig. 1, Fig. 6 is a front structural schematic diagram of the heating device in Fig. 1, and Fig. 7 is a schematic diagram of the heating device in Fig. 1 Schematic diagram of top view structure. As shown in Figures 4 to 7, in the present invention, the heating device 20 includes a heating chamber 21 and a heat gun 22, and two ends of the heating chamber 21 are provided with an inlet 211 and an outlet for the aluminum profile 80 to enter and exit. 212 , the heat gun 22 is arranged on the heating cavity 21 , preferably on the side of the heating cavity 21 close to the feed inlet 211 , and provides hot air for the heating cavity 21 .
在本实施例中,通过加热腔体21及热风枪22的设置,在铝型材80进入覆合装置30前,先进入加热装置20中,加热装置20对铝型材80进行加热,使铝型材80的温度与模具31的工作温度相同或者相接近,进一步地,由于热风枪22的设置,热空气能够在加热腔体21内从进料口211一端流向出料口212一端,通过热风的流动,加热腔体21内的热量较为均匀,能够保证铝型材80上温度的稳定。In this embodiment, through the setting of the heating chamber 21 and the heat gun 22, before the aluminum profile 80 enters the cladding device 30, it first enters the heating device 20, and the heating device 20 heats the aluminum profile 80 to make the aluminum profile 80 The temperature is the same as or close to the working temperature of the mold 31. Furthermore, due to the setting of the heat gun 22, hot air can flow from one end of the feed port 211 to the one end of the discharge port 212 in the heating cavity 21, and through the flow of hot air, The heat in the heating cavity 21 is relatively uniform, which can ensure the stability of the temperature on the aluminum profile 80 .
进一步地,在本实施例中,热风枪22的出风方向朝向加热装置20的出料口212方向,且与加热腔体21的轴线呈45°夹角,以便于热风枪22喷出的热风能够较为均匀地沿加热腔体21流动,使加热腔体21内各区域的温度更加的均匀。Further, in this embodiment, the air outlet direction of the heat gun 22 is toward the discharge port 212 of the heating device 20, and forms an angle of 45° with the axis of the heating chamber 21, so that the hot air ejected by the heat gun 22 It can flow along the heating cavity 21 relatively uniformly, so that the temperature of each area in the heating cavity 21 is more uniform.
请继续参照图6,在本实施例中,加热腔体21沿垂直于轴线的截面为矩形,以使铝型材80各个表面与加热腔体21的内侧壁之间的距离大致相等,保证铝型材80各表面的受热均匀。Please continue to refer to FIG. 6. In this embodiment, the section of the heating cavity 21 perpendicular to the axis is rectangular, so that the distances between the surfaces of the aluminum profile 80 and the inner sidewall of the heating cavity 21 are approximately equal, ensuring that the aluminum profile 80 each surface is evenly heated.
热风枪22至少为两个,两个热风枪22位于加热腔体21沿垂直于轴线的同一截面上,且两个热风枪22位于该矩形截面的两个对角上。这能够使得每一热风枪22吹出的热风同时进入相邻的一个横边及一个竖边,保证空气传热无死角,各处的受热均匀一致。There are at least two heat guns 22, and the two heat guns 22 are located on the same section of the heating cavity 21 perpendicular to the axis, and the two heat guns 22 are located on two opposite corners of the rectangular section. This enables the hot air blown out by each heat gun 22 to enter an adjacent horizontal side and a vertical side simultaneously, ensuring that there is no dead angle for air heat transfer, and the heating is uniform everywhere.
为了进一步地增加铝型材80的加热速率,在加热腔体21外还环设有加热板23,也即,加热板23从加热腔体21外的各个表面包裹加热腔体21。加热板23会对加热腔体21进行加热,热风枪22吹出的热风会带动该热量,使热量的散布更加的均匀。优选地,加热板23至少有两套,两套加热板23沿加热腔体21的轴向间隔布设,且均设置于热风枪22远离进料口211的一侧。每套加热板23的功率与每个热风枪22的功率相同,以进一步地保证温度的均衡。In order to further increase the heating rate of the aluminum profile 80 , a heating plate 23 is provided around the heating cavity 21 , that is, the heating plate 23 wraps the heating cavity 21 from all surfaces outside the heating cavity 21 . The heating plate 23 will heat the heating cavity 21, and the hot air blown out by the heat gun 22 will drive the heat, so that the heat can be distributed more evenly. Preferably, there are at least two sets of heating plates 23 , and the two sets of heating plates 23 are arranged at intervals along the axial direction of the heating cavity 21 , and are both arranged on the side of the heat gun 22 away from the feed port 211 . The power of each set of heating plates 23 is the same as that of each heat gun 22 to further ensure temperature balance.
在加热腔体21内还设置有电热偶测温点(图未示),以对温度进行检测,以及便于对温度进行调整。A thermocouple temperature measuring point (not shown) is also provided in the heating cavity 21 to detect the temperature and facilitate adjustment of the temperature.
进一步地,在加热腔体21的出料口212上还设置有位置校正装置24,以对经过加热腔体21后的铝型材80的位置进行校正,使铝型材80的位置与模具31的入口相对应。Further, a position correction device 24 is also provided on the discharge port 212 of the heating cavity 21 to correct the position of the aluminum profile 80 after passing through the heating cavity 21 so that the position of the aluminum profile 80 is consistent with the entrance of the mold 31 Corresponding.
图8为图1中覆合装置的正视结构示意图,图9为图1中覆合装置的俯视结构示意图。如图8及图9所示,本发明提供的覆合装置30包括模具31、挤出机32及共挤机33,模具31设置于挤出机32与共挤机33之间,挤出机32及共挤机33与模具31相连。FIG. 8 is a schematic front view of the lamination device in FIG. 1 , and FIG. 9 is a schematic top view of the lamination device in FIG. 1 . As shown in Figure 8 and Figure 9, the cladding device 30 provided by the present invention comprises a mold 31, an extruder 32 and a co-extruder 33, the mold 31 is arranged between the extruder 32 and the co-extruder 33, and the extruder 32 And co-extrusion machine 33 is connected with mold 31.
在进行成型工序时,用连接接头70连接后的铝型材80进入模具31中,共挤机33挤出胶水,通过模具31将胶水层涂覆的铝型材80的外表面上,挤出机32挤出塑料或木塑混合物等覆合层,通过模具31将覆合层包覆在涂有胶水层的铝型材80的外表面上。When carrying out the molding process, the aluminum profile 80 connected with the connecting joint 70 enters the mold 31, the co-extruder 33 extrudes the glue, and the outer surface of the aluminum profile 80 coated with the glue layer by the mold 31, the extruder 32 A cladding layer such as plastic or wood-plastic mixture is extruded, and the cladding layer is coated on the outer surface of the aluminum profile 80 coated with the glue layer through the mold 31 .
在本实施例中,通过共挤机33的设置,在包覆覆合层之前,提前在铝型材80上涂覆一层胶水,有利于提高覆合层与铝型材80之间结合的牢固性,同时胶水也可以作为缓冲层,可以有效地放置铝型材80与覆合层收缩率不同而导致的覆合层从铝型材80上脱落。覆合覆合覆合优选地,在本实施例中,上述的加热装置20的加热温度与共挤机33内胶水的温度相同,以保证胶水在涂覆于铝型材80上时,不会发生变形,保证覆合层的平整性。In this embodiment, through the setting of the co-extrusion machine 33, a layer of glue is coated on the aluminum profile 80 in advance before coating the cladding layer, which is conducive to improving the firmness of the bond between the cladding layer and the aluminum profile 80 At the same time, the glue can also be used as a buffer layer, which can effectively prevent the cladding layer from falling off from the aluminum profile 80 due to the difference in shrinkage between the aluminum profile 80 and the cladding layer. Clad cladding Preferably, in this embodiment, the heating temperature of the heating device 20 mentioned above is the same as the temperature of the glue in the co-extrusion machine 33, so as to ensure that the glue will not be deformed when it is coated on the aluminum profile 80 , to ensure the flatness of the cladding layer.
图10为图1中冷却定型台的主视结构示意图,图11为图1中冷却定型台的侧视结构示意图。如图10及图11所示,在本实施例中,冷却定型台40包括工作台41、支撑架42及吹风架43。支撑架42设置于工作台41上,并沿工作台41的长度方向间隔设置,同样地,吹风架43设置于工作台41上,并沿工作台41的长度方向间隔设置,支撑架42对铝塑覆合型材进行支撑,使铝塑覆合型材的高度与模具31的高度相同。吹风架43对包覆覆合层后的铝型材80进行风冷。Fig. 10 is a front structural diagram of the cooling and shaping platform in Fig. 1, and Fig. 11 is a side view structural diagram of the cooling and shaping platform in Fig. 1 . As shown in FIG. 10 and FIG. 11 , in this embodiment, the cooling and shaping table 40 includes a working table 41 , a supporting frame 42 and a blowing frame 43 . The support frame 42 is arranged on the workbench 41, and is arranged at intervals along the length direction of the workbench 41. Similarly, the blowing frame 43 is arranged on the workbench 41, and is arranged at intervals along the length direction of the workbench 41. The support frame 42 is opposite to the aluminum The plastic-clad profile is supported so that the height of the aluminum-plastic clad profile is the same as that of the mold 31. The blowing rack 43 air-cools the aluminum profile 80 after cladding.
进一步地,吹风架43上设置有第一吹风管431及第二吹风管432,第一吹风管431及第二吹风管432均与风机433相连,第一吹风管431设置于吹风架43的上部,第二吹风管432设置于吹风架43的下部,当铝塑覆合型材设置于冷却定型台40上时,铝塑覆合型材位于第一吹风管431及第二吹风管432之间。Further, the blowing rack 43 is provided with a first blowing pipe 431 and a second blowing pipe 432, the first blowing pipe 431 and the second blowing pipe 432 are connected to the fan 433, and the first blowing pipe 431 is arranged on the top of the blowing rack 43 , the second blowing pipe 432 is arranged at the bottom of the blowing frame 43, when the aluminum-plastic clad profile is arranged on the cooling and shaping table 40, the aluminum-plastic clad profile is located between the first blowing pipe 431 and the second blowing pipe 432.
在同一个吹风架43上,第一吹风管431及第二吹风管432均有两个,两个第一吹风管431及第二吹风管432分别设置于工作台41的两侧,当铝塑覆合型材设置于冷却定型台40上时,两个第一吹风管431设置于铝塑覆合型材的两侧,两个第二吹风管432分别设置于铝塑覆合型材的两侧。On the same blowing rack 43, there are two first blowing pipes 431 and two second blowing pipes 432, and the two first blowing pipes 431 and the second blowing pipes 432 are respectively arranged on both sides of the workbench 41. When the clad profile is set on the cooling and setting table 40, two first blowing pipes 431 are set on both sides of the aluminum-plastic clad profile, and two second blowing tubes 432 are respectively set on both sides of the aluminum-plastic clad profile.
通过上述的设置,能够使铝塑覆合型材的上下及左右方向均设置有吹风管,能够更好地对铝塑覆合型材进行冷却。Through the above arrangement, blowing pipes can be provided in the up, down, left and right directions of the aluminum-plastic clad profile, and the aluminum-plastic clad profile can be cooled better.
在本实施例中,第一吹风管431及第二吹风管432均为软管,以便于吹风位置的调节。In this embodiment, both the first blowing pipe 431 and the second blowing pipe 432 are hoses, so as to facilitate the adjustment of the blowing position.
在支撑架42上还设置有滚筒421,以便于铝塑覆合型材的运动。A roller 421 is also provided on the support frame 42 to facilitate the movement of the aluminum-plastic clad profile.
图12为图1中铝塑覆合型材探测切割装置的结构示意图,图13为图1中连接接头探测装置的主视结构示意图,图14为图1中连接接头探测装置的侧视结构示意图,图15为图1中连接接头探测装置的俯视结构示意图,图16为图1中切割装置的主视结构示意图,图17为图1中切割装置的侧视结构示意图。如图12至17所示,本实施例提供的铝塑覆合型材探测切割装置50包括第一传送装置51、第二传送装置、连接接头探测装置53、行进距离检测器(图未示)及切割装置54,第一传送装置51、第二传送装置、连接接头探测装置53、行进距离检测器及切割装置54与控制器(图未示)电性相连,第一传送装置51带动包覆有覆合层的铝型材80运动,连接接头探测装置53固定设置,并探测铝塑覆合型材内非金属材质的连接接头70内基座71的位置,当连接接头探测装置53探测到基座71的位置时,行进距离检测器检测基座71的行进距离,当基座71行进至切割装置54处时,第二传送装置52带动切割装置54与包覆有覆合层的铝型材80同步运动,并对铝塑覆合型材上连接接头70的基座71进行切割,得到等长的铝塑覆合型材。Fig. 12 is a schematic structural view of the detection and cutting device for aluminum-plastic clad profiles in Fig. 1, Fig. 13 is a schematic diagram of the front view of the detection device for connection joints in Fig. 1, and Fig. 14 is a schematic diagram of the side view of the detection device for connection joints in Fig. 1, Fig. 15 is a schematic top view of the joint detection device in Fig. 1, Fig. 16 is a schematic front view of the cutting device in Fig. 1, and Fig. 17 is a schematic side view of the cutting device in Fig. 1 . As shown in Figures 12 to 17, the aluminum-plastic clad profile detection and cutting device 50 provided in this embodiment includes a first transmission device 51, a second transmission device, a joint detection device 53, a travel distance detector (not shown) and The cutting device 54, the first conveying device 51, the second conveying device, the joint detection device 53, the travel distance detector and the cutting device 54 are electrically connected with the controller (not shown in the figure), and the first conveying device 51 drives the coated The aluminum profile 80 of the cladding layer moves, and the connection joint detection device 53 is fixedly installed, and detects the position of the base 71 in the connection joint 70 of the non-metallic material in the aluminum-plastic clad profile, when the connection joint detection device 53 detects the base 71 position, the traveling distance detector detects the traveling distance of the base 71, and when the base 71 advances to the cutting device 54, the second conveying device 52 drives the cutting device 54 to move synchronously with the aluminum profile 80 coated with the cladding layer , and cut the base 71 of the connecting joint 70 on the aluminum-plastic clad profile to obtain an equal-length aluminum-plastic clad profile.
在本实施例中,通过连接接头探测装置53的设置,可以探测出在塑料或木塑混合塑料包覆下非金属材质的连接接头70内基座71的位置,由于连接接头探测装置53与切割装置54的距离是一定的,因此,当连接接头探测装置53检测到基座71的位置时,通过行进距离检测器检测基座71的行进距离,即可得知基座71是否运行至切割装置54处;当基座71运行至切割装置54处时,切割装置54在第二传送装置52的带动下,保持与铝塑覆合型材的同步运动,并对基座71进行切割,以得到等长的铝塑覆合型材。在切割后第二传送装置52带动切割装置54复位,以等待下次的切割。通过上述装置的设置,使行进距离检测装置在对铝塑覆合型材的行进距离进行检测时,始终以基座71到达连接接头探测装置53的时刻为基准,以保证切割装置54能够始终在基座71的位置对铝塑覆合型材进行切割。这避免了现有技术中,各段铝型材80的长度的误差、连接接头70的长度误差、连接接头70与铝型材80结合长度的误差以及累积误差对铝塑覆合型材切割时造成的干扰,保证每一根成型的铝塑覆合型材内铝型材80的等长及完整,提升铝塑覆合型材的品质。进一步地,由于该装置能够准确地对连接接头70内基座71进行切割,防止切割装置54切割到铝型材80上,这能够减少切割装置54的损耗,提高切割装置54的寿命。In this embodiment, through the setting of the connection joint detection device 53, the position of the base 71 in the non-metallic connection joint 70 under the coating of plastic or wood-plastic mixed plastic can be detected, because the connection joint detection device 53 and the cutting The distance of the device 54 is constant, therefore, when the joint detection device 53 detects the position of the base 71, the travel distance of the base 71 is detected by the travel distance detector, and it can be known whether the base 71 has moved to the cutting device. 54; when the base 71 moves to the cutting device 54, the cutting device 54, driven by the second conveying device 52, keeps synchronous movement with the aluminum-plastic clad profile, and cuts the base 71, so as to obtain Long aluminum-plastic clad profiles. After cutting, the second conveying device 52 drives the cutting device 54 to reset, so as to wait for the next cutting. Through the setting of the above-mentioned device, when the travel distance detection device detects the travel distance of the aluminum-plastic clad profile, it always takes the moment when the base 71 reaches the connection joint detection device 53 as a reference, so as to ensure that the cutting device 54 can always be on the base. The position of seat 71 cuts the aluminum-plastic composite profile. This avoids the interference caused by the length error of each section of aluminum profile 80, the length error of connecting joint 70, the error of the combined length of connecting joint 70 and aluminum profile 80, and the cumulative error caused by the cutting of aluminum-plastic clad profiles in the prior art. , to ensure the equal length and integrity of the aluminum profile 80 in each formed aluminum-plastic clad profile, and to improve the quality of the aluminum-plastic clad profile. Further, because the device can accurately cut the inner base 71 of the connection joint 70, preventing the cutting device 54 from cutting the aluminum profile 80, which can reduce the loss of the cutting device 54 and improve the life of the cutting device 54.
请继续参照图12,在本实施例中,铝塑覆合型材探测切割装置50包括第一箱体55及第二箱体56,上述的第一传送装置51设置于第一箱体55内,第二传送装置52及切割装置54设置于第二箱体56内,连接接头探测装置53设置于第一箱体55及第二箱体56之间,并固定于第一箱体55或第二箱体56上(图12中连接接头探测装置53设置于第一箱体55上)。Please continue to refer to FIG. 12. In this embodiment, the aluminum-plastic clad profile detection and cutting device 50 includes a first box body 55 and a second box body 56. The above-mentioned first transmission device 51 is arranged in the first box body 55. The second transmission device 52 and the cutting device 54 are arranged in the second box body 56, and the connection joint detection device 53 is arranged between the first box body 55 and the second box body 56, and is fixed on the first box body 55 or the second box body. On the box body 56 (the connection joint detection device 53 is arranged on the first box body 55 in FIG. 12 ).
请继续参照图13至图15,连接接头探测装置53包括固定座531、转轴532、连接架533及探头534,固定座531设置于第一箱体55或第二箱体56上,转轴532沿垂直于包覆有覆合层的铝型材80的方向水平地设置于固定座531上,连接架533沿包覆有覆合层的铝型材80的长度方向延伸,并可上下摆动地设置于转轴532上,探头534设置于连接架533远离转轴532的一端,并通孔滚轮(图未示出)等搭设于包覆有覆合层的铝型材80上。Please continue to refer to Fig. 13 to Fig. 15, the connector detection device 53 includes a fixed seat 531, a rotating shaft 532, a connecting frame 533 and a probe 534, the fixed seat 531 is arranged on the first box body 55 or the second box body 56, and the rotating shaft 532 along the The direction perpendicular to the clad aluminum profile 80 is horizontally arranged on the fixing seat 531, and the connecting frame 533 extends along the length direction of the clad aluminum profile 80, and is arranged on the rotating shaft so as to swing up and down. 532, the probe 534 is set on the end of the connecting frame 533 away from the rotating shaft 532, and the through-hole roller (not shown in the figure) is set on the aluminum profile 80 covered with the cladding layer.
由于连接架533上下摆动地设置于转轴532上,当铝塑覆合型材在第一传送装置51的带动下运动时,探头534就能够始终与铝塑覆合型材的表面接触,这样,能够较为准确地对其铝塑覆合型材进行探测。Because the connecting frame 533 is arranged on the rotating shaft 532 swinging up and down, when the aluminum-plastic clad profile moves under the drive of the first conveying device 51, the probe 534 can always be in contact with the surface of the aluminum-plastic clad profile. Accurately detect its aluminum-plastic clad profiles.
进一步地,在连接架533远离转轴532的一端的两侧还形成有卡板535,当铝塑覆合型材在第一传送装置51的带动下运动时,铝塑覆合型材设置于两个卡板535之间,以防止探头534左右晃动,脱离与铝塑覆合型材的接触。Furthermore, clamping plates 535 are also formed on both sides of the end of the connecting frame 533 away from the rotating shaft 532. When the aluminum-plastic clad profile moves under the drive of the first conveying device 51, the aluminum-plastic clad profile is arranged on the two clamps. Between the plates 535, to prevent the probe 534 from shaking left and right, out of contact with the aluminum-plastic clad profile.
在固定座531上沿竖直方向设置有滑道536,在转轴532上还设置有滑板537,滑板537通过第一紧固件可沿滑道536滑动地设置于滑道536上。A slideway 536 is vertically provided on the fixing seat 531 , and a slideboard 537 is provided on the rotating shaft 532 , and the slideboard 537 is slidably arranged on the slideway 536 along the slideway 536 through a first fastener.
进一步地,在本实施例中,探头534可以为金属探测器,以探测铝塑覆合型材中的铝型材80,当探头534检测不到铝型材80的存在时,即可判断出连接接头70内基座71的位置。Further, in this embodiment, the probe 534 can be a metal detector to detect the aluminum profile 80 in the aluminum-plastic clad profile. When the probe 534 cannot detect the existence of the aluminum profile 80, it can be judged that the connecting joint 70 The position of the inner base 71 .
在本实施例中,行进距离探测器可以但不限于为距离编码器、计米器等距离计量元器件。In this embodiment, the traveling distance detector may be, but not limited to, distance measuring components such as a distance encoder and a meter counter.
请参见图16及图17,切割装置54包括压头541、基板542、锯片543及电机544。锯片543及电机544,如伺服电机,设置于基板542上,压头541设置于锯片543的上方,铝塑覆合型材设置于压头541及锯片543之间,伺服电机沿竖直方向设置,锯片543与电机544相连,并可在伺服电机的带动下沿竖直方向上下移动,在基板542上还形成有供锯片543穿过的透过孔。Referring to FIG. 16 and FIG. 17 , the cutting device 54 includes a pressure head 541 , a base plate 542 , a saw blade 543 and a motor 544 . Saw blade 543 and motor 544, such as a servo motor, are arranged on the base plate 542, the pressure head 541 is arranged on the top of the saw blade 543, and the aluminum-plastic clad profile is arranged between the pressure head 541 and the saw blade 543, and the servo motor is arranged along the vertical direction. The direction is set, the saw blade 543 is connected with the motor 544, and can move up and down in the vertical direction under the drive of the servo motor, and a through hole for the saw blade 543 to pass through is also formed on the base plate 542 .
第二传送装置包括上传送道521及下传送道522(见图12),压头541设置于上传送道521上,基板542设置于下传送道522上,上传送道521及下传送道522与第一传送装置51同步运动。The second conveying device comprises an upper conveying lane 521 and a lower conveying lane 522 (seeing Fig. 12 ), the pressing head 541 is arranged on the upper conveying lane 521, the substrate 542 is arranged on the lower conveying lane 522, and the upper conveying lane 521 and the lower conveying lane 522 It moves synchronously with the first conveying device 51 .
在进行切割时,第二传送装置保持与第一传送装置51同步运动,压头541高度下降,将铝塑覆合型材压设于基板542上,电机544带动锯片543向上运动,锯片543穿过透过孔到达基板542的上方,并对铝塑覆合型材进行切割,当切割完毕后,压头541及锯片543复位,且第二传送装置将切割装置54带回原位等待下一次的切割。When cutting, the second transmission device keeps moving synchronously with the first transmission device 51, the height of the pressure head 541 is lowered, and the aluminum-plastic clad profile is pressed on the base plate 542, and the motor 544 drives the saw blade 543 to move upward, and the saw blade 543 Pass through the hole to reach the top of the base plate 542, and cut the aluminum-plastic clad profile. After the cutting is completed, the pressure head 541 and the saw blade 543 reset, and the second conveying device brings the cutting device 54 back to the original position and waits for the next step. one cut.
通过上述生产线的设置,能够得到等长且完成的铝塑覆合型材,且该铝塑覆合型材的覆合层结合紧密,表面光滑。Through the arrangement of the above-mentioned production line, a complete aluminum-plastic clad profile of equal length can be obtained, and the cladding layers of the aluminum-plastic clad profile are closely bonded and the surface is smooth.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, may use the technical content disclosed above to make some changes or modify them into equivalent embodiments with equivalent changes, but as long as they do not depart from the technical solution of the present invention, the Technical Essence Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.
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