CN110426221A - A kind of mechanical fault detection system and its detection method - Google Patents
A kind of mechanical fault detection system and its detection method Download PDFInfo
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- CN110426221A CN110426221A CN201910435355.6A CN201910435355A CN110426221A CN 110426221 A CN110426221 A CN 110426221A CN 201910435355 A CN201910435355 A CN 201910435355A CN 110426221 A CN110426221 A CN 110426221A
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- 238000001514 detection method Methods 0.000 title claims abstract description 43
- 238000012544 monitoring process Methods 0.000 claims abstract description 14
- 230000003321 amplification Effects 0.000 claims abstract description 13
- 238000003199 nucleic acid amplification method Methods 0.000 claims abstract description 13
- 230000001186 cumulative effect Effects 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000015556 catabolic process Effects 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 230000035772 mutation Effects 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 claims description 2
- 238000003745 diagnosis Methods 0.000 claims 1
- 238000005259 measurement Methods 0.000 claims 1
- 238000012935 Averaging Methods 0.000 abstract description 3
- 230000001133 acceleration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010338 mechanical breakdown Methods 0.000 description 1
- 230000010358 mechanical oscillation Effects 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/004—Testing the effects of speed or acceleration
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Emergency Alarm Devices (AREA)
- Testing Electric Properties And Detecting Electric Faults (AREA)
Abstract
The invention discloses a kind of mechanical fault detection system and its detection methods, system includes three and is mechanically coupled the vibrating sensor connect with tested, filter corresponding with each road sensor and program controlled switch, and it is monitored signal adder, filter amplification circuit, analog-digital converter, the fault detection processor of signal subsequent processing, when detection, control program controlled switch first is fully open, monitor system monitoring at this time is the cumulative of tri- road vibration signal of X, Y, Z, accumulated value is compared by fault detection processor with fault threshold, judges whether to break down；It after detecting failure, is gated respectively by program controlled switch, the emphasis monitoring of single channel is carried out, in fault location to some direction.Program controlled switch is arranged in the present invention, can also monitor certain signal all the way with timesharing emphasis three Signal averagings to monitoring together, improve the reusability and consistency of processing circuit, reduce system false alarm rate.
Description
Technical field
The present invention relates to mechanical fault detection technologies, and in particular to a kind of mechanical fault detection system and its detection method.
Background technique
Be installed on the vibrating sensor of mechanical surface, can be vibrated with the vibration or rotation of monitored component, obtain with
Monitored position frequency of components is consistent, therefore amplitude and the positively related electric signal of vibration acceleration value pass through monitoring vibration sensor
Electric signal can detecte mechanical breakdown.It is distributed since mechanical oscillation signal all exists on space three-dimensional, and traditional acceleration
Sensor is that tool is directive, so generally requiring all to arrange on XYZ three-dimensional for conduct monitoring at all levels fault-signal
Vibrating sensor.Road sensor every in this way needs a conditioning circuit and analog-to-digital conversion, and back-end circuit system is huge and parameter is set
Complexity is set, causes the failure rate of monitoring system itself and false alarm rate higher.
Summary of the invention
The purpose of the present invention is to provide a kind of mechanical fault detection system and its detection methods.
The technical solution for realizing the aim of the invention is as follows: a kind of mechanical fault detection system, including three and tested machine
The vibrating sensor that tool is connected, filter corresponding with each road sensor and program controlled switch, and to be monitored signal subsequent
Signal adder, filter amplification circuit, analog-digital converter, the fault detection processor of processing, in which: the vibrating sensor is used
Electric signal is converted in the vibration signal by machinery in X, Y, Z-direction；The filter is connected with vibrating sensor, for being isolated
The direct current component of vibrating sensor detection signal；The program controlled switch is connected with filter, for gated transmission to next circuit
Partial signal；The signal adder is connected with program controlled switch, for carrying out equal proportion superposition to gating signal；The filtering
Amplifying circuit is connected with signal adder, for the signal of superposition to be filtered and amplified；The analog-digital converter and filtering
Amplifying circuit is connected, for the analog signal after filter and amplification to be converted to digital signal；The fault detection processor and mould
Number converter is connected, and for reading digital signal, completes breakdown judge and program controlled switch control.
A kind of mechanical fault detection method, first control program controlled switch it is fully open, at this time monitor system monitoring be X,
Y, tri- road vibration signal of Z is cumulative, and accumulated value is compared by fault detection processor with fault threshold, judges whether that event occurs
Barrier；It after detecting failure, is gated respectively by program controlled switch, the emphasis monitoring of single channel is carried out, fault location to some direction
On.
Compared with prior art, the present invention its remarkable advantage are as follows: program controlled switch is arranged in the present invention, three signals can be folded
Monitoring added together can also monitor certain signal all the way with timesharing emphasis, improve the reusability and consistency of processing circuit, reduce
System false alarm rate.
Detailed description of the invention
Fig. 1 is the schematic diagram of mechanical fault detection system of the present invention.
Fig. 2 is the schematic diagram of adder.
Fig. 3 is the flow chart of mechanical fault detection method.
Specific embodiment
In the following with reference to the drawings and specific embodiments, the present invention program is further illustrated.
As shown in Figure 1, mechanical fault detection system, which includes three, is mechanically coupled the vibrating sensor connect with tested, with each road
The corresponding filter of sensor and program controlled switch, and it is monitored the signal adder of signal subsequent processing, filter and amplification electricity
Road, analog-digital converter, fault detection processor, in which: the vibrating sensor is used to believe machinery in the vibration of X, Y, Z-direction
Number be converted to electric signal；The filter is connected with vibrating sensor, for the direct current portion of vibrating sensor detection signal to be isolated
Point；The program controlled switch is connected with filter, for gated transmission to the signal of next circuit part；The signal adder with
Program controlled switch is connected, for carrying out equal proportion superposition to gating signal；The filter amplification circuit is connected with signal adder, uses
In the signal of superposition is filtered and is amplified；The analog-digital converter is connected with filter amplification circuit, is used for filter and amplification
Analog signal afterwards is converted to digital signal；The fault detection processor is connected with analog-digital converter, for reading digital letter
Number, complete breakdown judge and program controlled switch control.
As a kind of specific implementation, the filter can use capacitance.The program controlled switch can be three lists
Only program controlled switch is also possible to the separately controllable integrated program controlled switch in a road Ge Mei.The adder can be put by one
Big device is built, as shown in Figure 2.The filter amplification circuit is made of filter circuit and amplification chip.The analog-digital converter is
One meets the single channel analog-digital converter of precision.The fault detection processor can be single-chip microcontroller, DSP, FPGA, ARM etc..
Based on the mechanical fault detection method of above-mentioned mechanical fault detection system, control program controlled switch first is fully open,
Monitor system monitoring at this time is the cumulative of tri- road vibration signal of X, Y, Z, fault detection processor by accumulated value and fault threshold,
The threshold value of i.e. accumulative failure or the threshold value of mutation failure are compared, and judge whether to break down；When the failure in some direction
When occurring suddenly, the Signal averaging value detected can be also mutated, and when Sudden Changing Rate is more than mutation failure threshold value, be selected respectively three tunnels
It is logical, the emphasis monitoring of single channel is carried out, in fault location to some direction；When the accumulated error of three road Signal averaging values is more than tired
When counting fault threshold, three tunnels can be gated respectively, in fault location to some direction.Software implementation method is as shown in Figure 3.
It, can also be according to application requirement in practical application The present invention gives the case where tri- directions XYZ are monitored
The monitoring device in more than three direction is configured, monitoring principle is described above.
Claims (8)
1. a kind of mechanical fault detection system, which is characterized in that it is mechanically coupled the vibrating sensor connect with tested including three, with
The corresponding filter of each road sensor and program controlled switch, and be monitored the signal adder of signal subsequent processing, filtering is put
Big circuit, analog-digital converter, fault detection processor, in which: the vibrating sensor is used for machinery in X, Y, the vibration of Z-direction
Dynamic signal is converted to electric signal；The filter is connected with vibrating sensor, for the straight of vibrating sensor detection signal to be isolated
Stream part；The program controlled switch is connected with filter, for gated transmission to the signal of next circuit part；The signal addition
Device is connected with program controlled switch, for carrying out equal proportion superposition to gating signal；The filter amplification circuit and signal adder phase
Even, for the signal of superposition to be filtered and amplified；The analog-digital converter is connected with filter amplification circuit, for that will filter
Amplified analog signal is converted to digital signal；The fault detection processor is connected with analog-digital converter, for reading number
Word signal completes breakdown judge and program controlled switch control.
2. mechanical fault detection system according to claim 1, which is characterized in that the filter uses capacitance.
3. mechanical fault detection system according to claim 1, which is characterized in that the program controlled switch is three individual
The separately controllable integrated program controlled switch of program controlled switch or a road Ge Mei.
4. mechanical fault detection system according to claim 1, which is characterized in that the filter amplification circuit is by filtered electrical
Road and amplification chip are constituted.
5. mechanical fault detection system according to claim 1, which is characterized in that the analog-digital converter is single channel modulus
Converter.
6. mechanical fault detection system according to claim 1, which is characterized in that the fault detection processor is monolithic
Machine, DSP, FPGA or ARM.
7. based on the mechanical fault detection method of mechanical fault detection system as claimed in any one of claims 1 to 6, feature
It is, control program controlled switch first is fully open, and monitor system monitoring at this time is the cumulative of tri- road vibration signal of X, Y, Z, therefore
Accumulated value is compared by barrier measurement processor with fault threshold, judges whether to break down；After detecting failure, by program-controlled
Switch gates respectively, the emphasis monitoring of single channel is carried out, in fault location to some direction.
8. mechanical fault detection method according to claim 7, which is characterized in that the fault threshold packet for fault diagnosis
Include the threshold value of accumulative failure and the threshold value of mutation failure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910435355.6A CN110426221A (en) | 2019-05-23 | 2019-05-23 | A kind of mechanical fault detection system and its detection method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910435355.6A CN110426221A (en) | 2019-05-23 | 2019-05-23 | A kind of mechanical fault detection system and its detection method |
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| Publication Number | Publication Date |
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| CN110426221A true CN110426221A (en) | 2019-11-08 |
Family
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| CN201910435355.6A Pending CN110426221A (en) | 2019-05-23 | 2019-05-23 | A kind of mechanical fault detection system and its detection method |
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Application publication date: 20191108 |
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