CN110422348A - Jumbo bag automatic bag feeding bottle placer - Google Patents
Jumbo bag automatic bag feeding bottle placer Download PDFInfo
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- CN110422348A CN110422348A CN201910791836.0A CN201910791836A CN110422348A CN 110422348 A CN110422348 A CN 110422348A CN 201910791836 A CN201910791836 A CN 201910791836A CN 110422348 A CN110422348 A CN 110422348A
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- 230000007246 mechanism Effects 0.000 claims abstract description 153
- 238000005303 weighing Methods 0.000 claims abstract description 77
- 239000000843 powder Substances 0.000 claims abstract description 71
- 239000000463 material Substances 0.000 claims abstract description 8
- 239000000428 dust Substances 0.000 claims description 53
- 238000007599 discharging Methods 0.000 claims description 5
- 238000005453 pelletization Methods 0.000 claims 4
- 230000001934 delay Effects 0.000 claims 1
- 239000000284 extract Substances 0.000 claims 1
- 230000006698 induction Effects 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000004260 weight control Methods 0.000 claims 1
- 238000007789 sealing Methods 0.000 abstract description 21
- 238000004806 packaging method and process Methods 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 238000003825 pressing Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000032258 transport Effects 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
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- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
本发明公开了一种吨袋自动上袋灌装机,涉及包装设备技术领域。其包括粉料灌装机构、吨袋输送机构、称重机构、热合机构以及整包机构,吨袋输送机构设置于称重机构的一侧,热合机构设置于称重机构的另一侧,粉料灌装机构设置于称重机构的正上方,粉料灌装机构能够朝着称重机构的方向和远离称重机构的方向运动;整包机构与热合机构相邻。本发明实现了粉料灌装的全自动化,同时通过称重机构还能够适时的确定吨袋的灌装量,从而克服了各个吨袋的灌装量不相同的缺陷。
The invention discloses an automatic bag filling machine for ton bags, and relates to the technical field of packaging equipment. It includes a powder filling mechanism, a ton bag conveying mechanism, a weighing mechanism, a heat sealing mechanism and a whole package mechanism. The ton bag conveying mechanism is set on one side of the weighing mechanism, and the heat sealing mechanism is set on the other side of the weighing mechanism. The material filling mechanism is arranged directly above the weighing mechanism, and the powder filling mechanism can move toward and away from the weighing mechanism; the whole package mechanism is adjacent to the heat sealing mechanism. The invention realizes the full automation of powder filling, and at the same time, can timely determine the filling volume of the ton bag through the weighing mechanism, thereby overcoming the defect that the filling volume of each ton bag is not the same.
Description
技术领域technical field
本发明涉及包装设备技术领域,尤其涉及一种吨袋自动上袋灌装机。The invention relates to the technical field of packaging equipment, in particular to an automatic filling machine for large bags.
背景技术Background technique
吨袋,又称集装袋、太空包、柔性集装箱、吨包、吨袋、太空袋以及子母袋等等,是一种柔性运输包装容器。具有防潮、防尘、耐辐射、牢固安全的优点,而且在结构上具有足够的强度。由于集装袋装卸、搬运都很方便,装卸效率明显提高,近年来发展很快。集装袋一般多用聚丙烯、聚乙烯等聚酯纤维纺织而成。可广泛用于化工、建材、塑料、矿产品等各类粉状、粒状、块状物品的包装,是仓储、运输等行业的理想用品。Ton bags, also known as container bags, space bags, flexible containers, ton bags, ton bags, space bags and mother-in-law bags, etc., are flexible transport packaging containers. It has the advantages of moisture-proof, dust-proof, radiation-resistant, firm and safe, and has sufficient strength in structure. Due to the convenience of loading and unloading and handling of container bags, the loading and unloading efficiency has been significantly improved, and it has developed rapidly in recent years. Container bags are generally made of polyester fibers such as polypropylene and polyethylene. It can be widely used in the packaging of various powdery, granular and massive items such as chemicals, building materials, plastics, mineral products, etc. It is an ideal product for storage, transportation and other industries.
吨袋在用来盛放物料粉料物料时,由于吨袋高度较高,需要将吨袋吹气膨胀到最大状态时进行灌装,现有技术中记载了吨袋包装机,实现吨袋的全自动灌装,前端成卷包装袋释放,每个袋子自动分离,吨袋输送机运送其至灌装机位置,机械手抓取自动套袋套在灌装机的出料管上,提高了灌装的效率,节省人力,但是该种吨袋包装装置灌装过程中,不能适时的确定灌装量,从而使不同的吨袋的灌装量不同,提高了生产成本的同时,用户体验极差。When the ton bag is used to hold the material powder material, due to the high height of the ton bag, it is necessary to inflate the ton bag to the maximum state for filling. The ton bag packaging machine is recorded in the prior art to realize the capacity of the ton bag. Fully automatic filling, the front-end roll packaging bag is released, each bag is automatically separated, the ton bag conveyor transports it to the filling machine position, the robot grabs the automatic bagging and sets it on the discharge pipe of the filling machine, which improves the filling efficiency. However, during the filling process of this kind of big bag packaging device, the filling volume cannot be determined in a timely manner, so that the filling volume of different big bags is different, which increases the production cost and the user experience is extremely poor. .
因此,如何在实现全自动吨袋灌装的同时,适时的确定吨袋的灌装量,使各个吨袋的灌装量相同成为了本领域技术人员亟待解决的技术问题。Therefore, how to timely determine the filling amount of the big bag while realizing the automatic filling of the big bag, so that the filling amount of each big bag is the same has become a technical problem to be solved urgently by those skilled in the art.
发明内容Contents of the invention
本发明的目的在于提供一种吨袋自动上袋灌装机,以解决现有技术中存在的吨袋虽然实现了全自动灌装,但是不能适时的确定吨袋的灌装量,从而导致各个吨袋的灌装量不相同的技术问题。The purpose of the present invention is to provide an automatic bag filling machine for big bags to solve the problem in the prior art that although the full-automatic filling of big bags is realized, the filling volume of big bags cannot be determined in a timely manner, resulting in various The filling volume of the big bag is not the same as the technical problem.
为了实现上述目的,本发明提供了一种吨袋自动上袋灌装机,包括粉料灌装机构、吨袋输送机构、称重机构、热合机构以及整包机构,其中:In order to achieve the above purpose, the present invention provides an automatic bag filling machine for big bags, including a powder filling mechanism, a big bag conveying mechanism, a weighing mechanism, a heat sealing mechanism and a whole bag mechanism, wherein:
所述吨袋输送机构设置于所述称重机构的一侧,所述热合机构设置于所述称重机构的另一侧,所述粉料灌装机构设置于所述称重机构的正上方,所述粉料灌装机构能够朝着所述称重机构的方向和远离所述称重机构的方向运动;The big bag conveying mechanism is set on one side of the weighing mechanism, the heat sealing mechanism is set on the other side of the weighing mechanism, and the powder filling mechanism is set directly above the weighing mechanism , the powder filling mechanism can move toward the direction of the weighing mechanism and away from the direction of the weighing mechanism;
所述整包机构与所述热合机构相邻;The whole package mechanism is adjacent to the heat sealing mechanism;
当吨袋经过所述吨袋输送机构输送至所述称重机构处,所述粉料灌装机构对所述吨袋灌装粉料,同时所述称重机构对灌装的粉料进行称重,灌装称重后,所述热合机构对所述吨袋进行封口,所述整包机构用于移开灌装粉料的所述吨袋。When the big bag is transported to the weighing mechanism through the big bag conveying mechanism, the powder filling mechanism fills the big bag with powder, and at the same time, the weighing mechanism weighs the filled powder. After filling and weighing, the heat sealing mechanism seals the big bag, and the whole package mechanism is used to remove the big bag filled with powder.
优选地,所述称重机构包括上固定架,链板输送机、下支撑架以及称重传感器,其中:Preferably, the weighing mechanism includes an upper fixed frame, a chain conveyor, a lower support frame and a load cell, wherein:
所述上固定架从所述链板输送机的端部向上延伸,用于固定灌装吨袋,所述下支撑架位于所述链板输送机的下方;The upper fixing frame extends upward from the end of the chain conveyor, and is used to fix the filling big bag, and the lower support frame is located below the chain conveyor;
所述称重传感器设置于所述链板输送机与所述下支撑架之间,且固定设置于所述下支撑架上,所述称重传感器用于为置于所述链板输送机上的灌装吨袋进行称重。The load cell is arranged between the chain conveyor and the lower support frame, and is fixedly arranged on the lower support frame, and the load cell is used for placing on the chain conveyor Filling big bags for weighing.
优选地,所述上固定架包括固定部和转动部,所述固定部固定设置于所述链板输送机的端部,所述转动部与所述固定部旋转连接,所述吨袋移动至所述链板输送机上时,所述转动部旋转,用于固定灌装吨袋。Preferably, the upper fixed frame includes a fixed part and a rotating part, the fixed part is fixedly arranged at the end of the chain conveyor, the rotating part is connected with the fixed part in rotation, and the big bag moves to When the chain conveyor is on the conveyor, the rotating part rotates to fix the filling big bag.
优选地,所述粉料灌装机构包括用于作为主要下料通道的主下料管、侧下料管、用于盛装粉料的缓冲料仓以及流量控制阀,其中:Preferably, the powder filling mechanism includes a main feeding pipe used as a main feeding channel, a side feeding pipe, a buffer silo for containing powder, and a flow control valve, wherein:
所述流量控制阀安装于所述主下料管的进料口,所述侧下料管的进料口位于所述主下料管的侧壁上,所述侧下料管的喂料通道与所述主下料管的喂料通道连通;The flow control valve is installed on the feeding port of the main feeding pipe, the feeding port of the side feeding pipe is located on the side wall of the main feeding pipe, and the feeding channel of the side feeding pipe communicate with the feeding channel of the main feeding pipe;
所述侧下料管的出料口与所述缓冲料仓连接并连通,经过所述侧下料管的喂料通道的粉料通过所述侧下料管的出料口进入所述缓冲料仓,所述缓冲料仓的出料口与所述主下料管的出料口连通。The outlet of the side feeding pipe is connected and communicated with the buffer silo, and the powder passing through the feeding channel of the side feeding pipe enters the buffer material through the outlet of the side feeding pipe. silo, the discharge port of the buffer silo communicates with the discharge port of the main feeding pipe.
优选地,还包括除尘系统,所述除尘系统与所述侧下料管相邻设置,且安装于所述缓冲料仓的上方,所述除尘系统与所述主下料管连接并连通。Preferably, a dust removal system is also included, the dust removal system is arranged adjacent to the side discharge pipe and installed above the buffer silo, the dust removal system is connected and communicated with the main discharge pipe.
优选地,所述除尘系统包括除尘仓、第一除尘通道,第二除尘通道和第三除尘通道,所述第一除尘通道与所述除尘仓连接并连通,所述第二除尘通道和所述第三除尘通道设置于所述第一除尘通道的末端且与所述第一除尘通道连接并连通,所述第一除尘通道、所述第二除尘通道以及所述第三除尘通道形成倒Y型通道,所述第二除尘通道的末端和所述第三除尘通道的末端与所述主下料管的喂料通道连通,用于为所述主下料管除尘。Preferably, the dust removal system includes a dust removal bin, a first dust removal passage, a second dust removal passage and a third dust removal passage, the first dust removal passage is connected and communicated with the dust removal bin, the second dust removal passage and the The third dust removal channel is arranged at the end of the first dust removal channel and is connected and communicated with the first dust removal channel, and the first dust removal channel, the second dust removal channel and the third dust removal channel form an inverted Y shape channel, the end of the second dust removal channel and the end of the third dust removal channel communicate with the feeding channel of the main feeding pipe, and are used to remove dust for the main feeding pipe.
优选地,所述缓冲料仓与所述主下料管之间设置螺旋喂料器,所述螺旋喂料器水平设置且与所述缓冲料仓和所述主下料管连接并连通;所述主下料管的出料口处设置出料控制阀,所述出料控制阀用于封堵或者打开所述主下料管的出料口;Preferably, a screw feeder is arranged between the buffer silo and the main feeding pipe, and the screw feeder is horizontally arranged and connected and communicated with the buffer silo and the main feeding pipe; A discharge control valve is arranged at the discharge port of the main blanking pipe, and the discharge control valve is used to block or open the discharge port of the main blanking pipe;
所述主下料管上所述出料控制阀的下方设置软管,所述主下料管设置于所述软管两端,且与所述软管连接并连通。A hose is arranged below the discharge control valve on the main feeding pipe, and the main feeding pipe is arranged at both ends of the hose and is connected and communicated with the hose.
优选地,还包括重量控制器,所述重量控制器与所述称重传感器电连接,所述重量控制器与所述流量控制阀电连接,所述重量控制器同时与所述主下料管上的三位蝶阀电连接,所述称重传感器感应灌装到所述吨袋的粉料的重量,将信号传递给所述重量控制器,所述重量控制器控制所述流量控制阀和所述三位蝶阀的开启和闭合。Preferably, a weight controller is also included, the weight controller is electrically connected to the load cell, the weight controller is electrically connected to the flow control valve, and the weight controller is simultaneously connected to the main feeding pipe The three-position butterfly valve on the top is electrically connected, and the weighing sensor senses the weight of the powder filled into the big bag, and transmits the signal to the weight controller, which controls the flow control valve and the The opening and closing of the three-position butterfly valve is described.
优选地,所述吨袋输送机构包括吨袋传送板、吸盘组件以及套袋机械手,所述吨袋传送板倾斜设置,所述吸盘组件位于所述吨袋传送板的高位端的上方,在驱动机构的带动下向靠近所述吨袋传送板的方向和远离所述吨袋传送板的方向移动;Preferably, the big bag conveying mechanism includes a big bag conveying plate, a suction cup assembly and a bagging manipulator, the big bag conveying plate is arranged obliquely, the suction cup assembly is located above the high end of the big bag conveying plate, and the driving mechanism Driven by the big bag transfer plate, it moves towards the direction close to the big bag transfer plate and away from the big bag transfer plate;
所述套袋机械手同样置于所述所述吨袋传送板的高位端的上方,所述吨袋的袋口经所述吸盘组件打开后,所述套袋机械手套取所述吨袋的袋口,并将所述吨袋转移至所述称重机构上。The bagging manipulator is also placed above the high end of the big bag transfer plate. After the bag mouth of the big bag is opened by the suction cup assembly, the bagging robot glove takes the bag mouth of the big bag , and transfer the big bag to the weighing mechanism.
优选地,还包括按压气缸和挤压部,所述按压气缸和所述挤压部均设置于所述吨袋传送板的中部上方,所述按压气缸与所述挤压部驱动连接,所述按压气缸驱动所述挤压部朝着所述吨袋传送板的方向和远离所述吨袋传送板的方向移动。Preferably, it also includes a pressing cylinder and an extruding part, the pressing cylinder and the extruding part are both arranged above the middle part of the big bag conveying plate, the pressing cylinder is drivingly connected with the extruding part, the The pressing cylinder drives the extruding part to move toward and away from the big bag conveying plate.
本发明提供的吨袋自动上袋灌装机,具有以下技术效果:The automatic filling machine for big bags provided by the present invention has the following technical effects:
该种吨袋自动上袋灌装机,粉料灌装机构、吨袋输送机构、称重机构、热合机构以及整包机构之间的结构关系为:吨袋输送机构设置于称重机构的一侧,热合机构设置于称重机构的另一侧,粉料灌装机构设置于称重机构的正上方,粉料灌装机构能够朝着称重机构的方向和远离称重机构的方向运动,整包机构与热合机构相邻,即吨袋输送机构输送吨袋至称重机构上,粉料灌装机构完成灌装,同时称重机构适时的称重,热合机构在进行封口,而整包机构则将经过灌装的吨袋进行转移,实现了粉料灌装的全自动化,同时通过称重机构还能够适时的确定吨袋的灌装量,从而克服了各个吨袋的灌装量不相同的缺陷。This kind of automatic bag filling machine for big bags, the structural relationship between the powder filling mechanism, the big bag conveying mechanism, the weighing mechanism, the heat sealing mechanism and the whole package mechanism is as follows: the big bag conveying mechanism is set on one side of the weighing mechanism side, the heat sealing mechanism is set on the other side of the weighing mechanism, the powder filling mechanism is set directly above the weighing mechanism, the powder filling mechanism can move towards the direction of the weighing mechanism and away from the weighing mechanism, The whole bag mechanism is adjacent to the heat sealing mechanism, that is, the ton bag conveying mechanism transports the ton bag to the weighing mechanism, the powder filling mechanism completes the filling, and at the same time the weighing mechanism weighs in time, the heat sealing mechanism is sealing, and the whole bag The mechanism transfers the filled ton bags to realize the full automation of powder filling. At the same time, the weighing mechanism can also timely determine the filling volume of the ton bags, thus overcoming the uneven filling volume of each ton bag. Same flaw.
附图说明Description of drawings
下面,将结合附图对本发明的优选实施方式进行进一步详细的说明,其中:Below, preferred embodiment of the present invention will be described in further detail in conjunction with accompanying drawing, wherein:
图1是本发明一种实施例的吨袋自动上袋灌装机的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of an automatic jumbo bag filling machine according to an embodiment of the present invention;
图2是图1中吨袋自动上袋灌装机的称重机构的结构示意图;Fig. 2 is a structural schematic diagram of the weighing mechanism of the ton bag automatic bag filling machine in Fig. 1;
图3是图1中吨袋自动上袋灌装机的粉料灌装机构的结构示意图;Fig. 3 is a schematic structural view of the powder filling mechanism of the ton bag automatic bag filling machine in Fig. 1;
图4是图1中吨袋自动上袋灌装机的吨袋输送机构的结构示意图;Fig. 4 is a structural schematic diagram of the jumbo bag conveying mechanism of the jumbo bag automatic bag filling machine in Fig. 1;
图5是图1中吨袋自动上袋灌装机的称重机构的信号流程图。Fig. 5 is a signal flow chart of the weighing mechanism of the big bag automatic bag filling machine in Fig. 1 .
其中,图1-图5中:Among them, in Figure 1-Figure 5:
100、粉料灌装机构;101、主下料管;1011、三位蝶阀;1012、软管;1013、充气管;1014、夹带器;1015、出料控制阀;102、侧下料管;103、缓冲料仓;104、流量控制阀;105、除尘系统;1051、除尘仓;1052、第一除尘通道;1053、第二除尘通道;1054、第三除尘通道;106、螺旋喂料器;100. Powder filling mechanism; 101. Main feeding pipe; 1011. Three-position butterfly valve; 1012. Flexible hose; 1013. Inflatable pipe; 1014. Entrainer; 1015. Discharging control valve; 102. Side feeding pipe; 103. Buffer bin; 104. Flow control valve; 105. Dust removal system; 1051. Dust removal bin; 1052. First dust removal channel; 1053. Second dust removal channel; 1054. Third dust removal channel; 106. Screw feeder;
200、吨袋输送机构;201、吨袋传送板;202、吸盘组件;203、套袋机械手;204、滑轨;205、按压气缸;2051、挤压部;206、供袋组件;200. Ton bag conveying mechanism; 201. Ton bag transfer plate; 202. Suction cup assembly; 203. Bagging manipulator; 204. Slide rail; 205. Pressing cylinder; 2051. Extrusion part; 206. Bag supply assembly;
300、称重机构;301、上固定架;3011、转动部;3012、固定部;302、链板输送机;303、下支撑架;304、称重传感器;300, weighing mechanism; 301, upper fixed frame; 3011, rotating part; 3012, fixed part; 302, chain plate conveyor; 303, lower support frame; 304, weighing sensor;
400、热合机构;500、整包机构;600、框架。400, heat sealing mechanism; 500, package mechanism; 600, frame.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在以下的详细描述中,可以参看作为本申请一部分用来说明本申请的特定实施例的各个说明书附图。在附图中,相似的附图标记在不同图式中描述大体上类似的组件。本申请的各个特定实施例在以下进行了足够详细的描述,使得具备本领域相关知识和技术的普通技术人员能够实施本申请的技术方案。应当理解,还可以利用其它实施例或者对本申请的实施例进行结构、逻辑或者电性的改变。In the following detailed description, reference is made to the accompanying drawings which are included in the specification and which illustrate specific embodiments of the application and which are included in this application. In the drawings, like reference numerals describe substantially similar components in different views. Various specific embodiments of the present application are described in sufficient detail below, so that those of ordinary skill in the art can implement the technical solutions of the present application. It should be understood that other embodiments may also be utilized or structural, logical or electrical changes may be made to the embodiments of the present application.
图1是本发明一种实施例的吨袋自动上袋灌装机的整体结构示意图,图2是图1中吨袋自动上袋灌装机的称重机构的结构示意图,图3是图1中吨袋自动上袋灌装机的粉料灌装机构的结构示意图,图4是图1中吨袋自动上袋灌装机的吨袋输送机构的结构示意图。Fig. 1 is a schematic diagram of the overall structure of an automatic jumbo bag filling machine according to an embodiment of the present invention. Fig. 2 is a schematic structural diagram of the weighing mechanism of the jumbo bag automatic bag filling machine in Fig. 1, and Fig. 3 is a schematic diagram of the weighing mechanism in Fig. 1 The structural schematic diagram of the powder filling mechanism of the automatic bag filling machine for medium ton bags. Figure 4 is a schematic structural diagram of the conveying mechanism of the automatic ton bag filling machine in Fig.
请参考图1-4,本发明提供的吨袋自动上袋灌装机,包括粉料灌装机构100、吨袋输送机构200、称重机构300、热合机构400、整包机构500以及框架600。Please refer to Figures 1-4, the automatic bag filling machine for big bags provided by the present invention includes a powder filling mechanism 100, a big bag conveying mechanism 200, a weighing mechanism 300, a heat sealing mechanism 400, a package mechanism 500 and a frame 600 .
粉料灌装机构100,主要用于粉料的灌装,区别于颗粒的灌装,粉料灌装存在挂壁的可能性。The powder filling mechanism 100 is mainly used for powder filling. Different from the filling of granules, powder filling has the possibility of hanging on the wall.
吨袋输送机构200,用于吨袋的输送,为灌装做准备。The big bag conveying mechanism 200 is used for conveying the big bag and preparing for filling.
称重机构300,吨袋时,用于适时的称量吨袋的灌装量。The weighing mechanism 300 is used for timely weighing the filling volume of the ton bag when the ton bag is used.
热合机构400,吨袋灌装后,用于封闭吨袋。The heat sealing mechanism 400 is used to seal the big bag after the big bag is filled.
整包机构500,用于输送密封后灌装吨袋。The whole bag mechanism 500 is used to transport and fill the big bag after sealing.
框架600,横向具有一定的长度、纵向具有一定的宽度、竖向具有一定的高度,内部中空。The frame 600 has a certain length in the horizontal direction, a certain width in the vertical direction, and a certain height in the vertical direction, and is hollow inside.
具体连接结构为:框架600固定在地面上,称重机构300位于框架600的内部,吨袋输送机构200位于框架600的一侧,热合机构400也位于框架600的内部,且同时设置于称重机构300的另一侧,粉料灌装机构100设置于称重机构300的正上方,粉料灌装机构100位于框架600的上方,即粉料灌装机构100通过框架600固定,粉料灌装机构100能够朝着称重机构300的方向和远离称重机构300的方向运动,整包机构500与热合机构400相邻;The specific connection structure is as follows: the frame 600 is fixed on the ground, the weighing mechanism 300 is located inside the frame 600, the big bag conveying mechanism 200 is located on one side of the frame 600, and the heat sealing mechanism 400 is also located inside the frame 600, and is simultaneously installed on the weighing On the other side of the mechanism 300, the powder filling mechanism 100 is arranged directly above the weighing mechanism 300, and the powder filling mechanism 100 is located above the frame 600, that is, the powder filling mechanism 100 is fixed by the frame 600, and the powder filling mechanism 100 is fixed by the frame 600. The loading mechanism 100 can move towards the direction of the weighing mechanism 300 and away from the direction of the weighing mechanism 300, and the whole package mechanism 500 is adjacent to the heat sealing mechanism 400;
当吨袋经过吨袋输送机构200输送至称重机构300处,粉料灌装机构100对吨袋灌装粉料,同时称重机构300对灌装的粉料进行称重,灌装称重后,热合机构400对吨袋进行封口,整包机构500用于移开灌装粉料的吨袋。When the ton bag is transported to the weighing mechanism 300 by the ton bag conveying mechanism 200, the powder filling mechanism 100 will fill the ton bag with powder, and the weighing mechanism 300 will weigh the filled powder at the same time, and the filling will be weighed. Finally, the heat sealing mechanism 400 seals the big bag, and the whole bag mechanism 500 is used to remove the big bag filled with powder.
本发明的吨袋输送机构200输送吨袋至称重机构300上,粉料灌装机构100完成灌装,同时称重机构300适时的称重,热合机构400在进行封口,而整包机构500则将经过灌装的吨袋进行转移,实现了粉料灌装的全自动化,同时通过称重机构300还能够适时的确定吨袋的灌装量,从而克服了各个吨袋的灌装量不相同的缺陷。The big bag conveying mechanism 200 of the present invention transports the big bag to the weighing mechanism 300, the powder filling mechanism 100 completes the filling, and the weighing mechanism 300 weighs at the same time, the heat sealing mechanism 400 is sealing, and the whole package mechanism 500 Then the filled ton bags are transferred to realize the full automation of powder filling. At the same time, the weighing mechanism 300 can also timely determine the filling volume of the ton bags, thus overcoming the uneven filling volume of each ton bag. Same flaw.
传统的灌装机中也存在称重机构300,但是这些灌装机一般只是针对颗粒的灌装,并且称重机构300一般位于粉料灌装机构100的上方,即在下料前就完成称重,原因是颗粒在下料管中下料时,不会挂壁,即下料前的重量和下料后的重量不发生改变,而本发明则是针对粉料的灌装,如果采用上述方式安装称重机构300,由于粉料会遗留在下料管的管壁上,导致粉料下料前的重量和下料后的重量存在很大差异,造成称重量不准确,故本发明将称重机构300安装在粉料灌装机构100的正下方,即灌装粉料后在进行称重。The weighing mechanism 300 also exists in the traditional filling machine, but these filling machines are generally only for the filling of granules, and the weighing mechanism 300 is generally located above the powder filling mechanism 100, that is, the weighing is completed before discharging , the reason is that when the particles are discharged in the discharge pipe, they will not hang on the wall, that is, the weight before and after the discharge does not change, and the present invention is aimed at the filling of powder materials. If the above method is used to install The weighing mechanism 300, because the powder material will be left on the tube wall of the feeding pipe, there is a big difference between the weight of the powder material before feeding and the weight after feeding, resulting in inaccurate weighing, so the present invention uses the weighing mechanism 300 is installed directly below the powder filling mechanism 100, that is, weighs after filling the powder.
优选的方案中,称重机构300包括上固定架301,链板输送机302、下支撑架303以及称重传感器304。In a preferred solution, the weighing mechanism 300 includes an upper fixed frame 301 , a chain conveyor 302 , a lower support frame 303 and a load cell 304 .
上固定架301,上固定架301包括固定部3012和转动部3011,固定部3012固定设置于链板输送机302的端部,转动部3011与固定部3012旋转连接,即吨袋没移至链板输送机302上时,转动部3011位于链板输送机302的侧上方,而吨袋移至链板输送机302上时,转动部3011旋转至链板输送机302的正上方,转动后的转动部3011位于吨袋的四周,实现对吨袋的固定,防止吨袋灌装粉料后发生侧翻。The upper fixed frame 301, the upper fixed frame 301 includes a fixed part 3012 and a rotating part 3011, the fixed part 3012 is fixedly arranged at the end of the chain conveyor 302, the rotating part 3011 is connected with the fixed part 3012 in rotation, that is, the big bag does not move to the chain When the plate conveyor 302 is on, the rotating part 3011 is located above the side of the chain plate conveyor 302, and when the big bag is moved to the chain plate conveyor 302, the rotating part 3011 rotates to the right above the chain plate conveyor 302, and the rotating part The rotating part 3011 is located around the big bag to fix the big bag and prevent the big bag from turning over after it is filled with powder.
链板输送机302,用于支撑灌装的吨袋,同时实现灌装吨袋的传送。The chain conveyor 302 is used to support the filled big bags and realize the transmission of the filled big bags at the same time.
称重传感器304,适时的感应灌装吨袋的重量。The weighing sensor 304 senses the weight of the filling jumbo bag in a timely manner.
具体连接方式为:固定部3012固定设置,转动部3011从链板输送机302的端部向上延伸,下支撑架303位于链板输送机302的下方,称重传感器304设置于链板输送机302与下支撑架303之间,且固定设置于下支撑架303上,称重传感器304用于为置于链板输送机302上的灌装吨袋进行称重,如图1和图2所示。The specific connection method is: the fixed part 3012 is fixedly installed, the rotating part 3011 extends upward from the end of the chain conveyor 302, the lower support frame 303 is located below the chain conveyor 302, and the load cell 304 is arranged on the chain conveyor 302 Between the lower support frame 303 and fixed on the lower support frame 303, the load cell 304 is used to weigh the filling big bag placed on the chain conveyor 302, as shown in Figure 1 and Figure 2 .
优选的方案中,粉料灌装机构100包括用于作为主要下料通道的主下料管101、侧下料管102、用于盛装粉料的缓冲料仓103以及流量控制阀104,如图3所示。In a preferred solution, the powder filling mechanism 100 includes a main feeding pipe 101 used as a main feeding channel, a side feeding pipe 102, a buffer bin 103 for containing powder, and a flow control valve 104, as shown in the figure 3.
主下料管101,实现粉料的主下料。The main feeding pipe 101 realizes the main feeding of the powder.
侧下料管102,实现粉料的辅助下料。The side feeding pipe 102 realizes the auxiliary feeding of the powder.
缓冲料仓103,用于盛装辅助下料的粉料。The buffer bin 103 is used to hold the powder for auxiliary feeding.
流量控制阀104,用于控制主下料管101和侧下料管102的下料流量。The flow control valve 104 is used to control the feeding flow of the main feeding pipe 101 and the side feeding pipe 102 .
具体连接方式为:流量控制阀104安装于主下料管101的进料口,侧下料管102的进料口位于主下料管101的侧壁上,侧下料管102的喂料通道与主下料管101的喂料通道连通,侧下料管102的出料口与缓冲料仓103连接并连通,经过侧下料管102的喂料通道的粉料通过侧下料管102的出料口进入缓冲料仓103,缓冲料仓103的出料口与主下料管101的出料口连通。The specific connection mode is: the flow control valve 104 is installed on the feed port of the main feeding pipe 101, the feeding port of the side feeding pipe 102 is located on the side wall of the main feeding pipe 101, and the feeding channel of the side feeding pipe 102 It is communicated with the feeding passage of the main feeding pipe 101, and the outlet of the side feeding pipe 102 is connected and communicated with the buffer silo 103, and the powder passing through the feeding passage of the side feeding pipe 102 passes through the side feeding pipe 102. The discharge port enters the buffer bin 103 , and the discharge port of the buffer bin 103 communicates with the discharge port of the main feeding pipe 101 .
即主下料管101作为主要喂料通道,即粗下料,粉料在开始阶段先大量的下料,侧下料管102作为辅助喂料通道,在下料达到一定程度后,通过侧下料管102微调下料量,缓冲料仓103暂时储存粉料。That is, the main feeding pipe 101 is used as the main feeding channel, that is, coarse feeding. The powder is first fed in large quantities at the beginning, and the side feeding pipe 102 is used as an auxiliary feeding channel. After the feeding reaches a certain level, the side feeding The tube 102 fine-tunes the feeding amount, and the buffer silo 103 temporarily stores the powder.
具体的方案中,为了降低下料时粉料带有的气压,避免涨袋现象的发生,还包括除尘系统105,除尘系统105与侧下料管102相邻设置,且安装于缓冲料仓103的上方,除尘系统105与主下料管101连接并连通,从而降低主下料管101下料时的气压。In the specific plan, in order to reduce the air pressure of the powder during feeding and avoid bag swelling, a dust removal system 105 is also included. The dust removal system 105 is arranged adjacent to the side feeding pipe 102 and installed in the buffer bin 103. Above, the dust removal system 105 is connected and communicated with the main feeding pipe 101, thereby reducing the air pressure when the main feeding pipe 101 is feeding.
而除尘系统105包括除尘仓1051、第一除尘通道1052,第二除尘通道1053和第三除尘通道1054。The dust removal system 105 includes a dust removal bin 1051 , a first dust removal passage 1052 , a second dust removal passage 1053 and a third dust removal passage 1054 .
第一除尘通道1052与除尘仓1051连接并连通,第二除尘通道1053和第三除尘通道1054设置于第一除尘通道1052的末端且与第一除尘通道1052连接并连通,第一除尘通道1052、第二除尘通道1053以及第三除尘通道1054形成倒Y型通道,第二除尘通道1053的末端和第三除尘通道1054的末端与主下料管101的喂料通道连通,用于为主下料管101除尘。The first dust removal passage 1052 is connected and communicated with the dust removal bin 1051, the second dust removal passage 1053 and the third dust removal passage 1054 are arranged at the end of the first dust removal passage 1052 and connected and communicated with the first dust removal passage 1052, the first dust removal passage 1052, The second dust removal channel 1053 and the third dust removal channel 1054 form an inverted Y-shaped channel, and the end of the second dust removal channel 1053 and the end of the third dust removal channel 1054 communicate with the feeding channel of the main feeding pipe 101 for the main feeding Tube 101 for dust removal.
同时主下料管101上具有三位蝶阀1011,第二除尘管路位于三位蝶阀1011的粗下料端,第三除尘管路位于三位蝶阀1011的细下料端,此处粗下料端为三位蝶阀1011全部开启的时候,细下料端为三位蝶阀1011部分开启的时候,即第二除尘管路能够在粉料流量比较大的时候降压,第三除尘管路能够在粉料流量比较小的时候降压。At the same time, there is a three-position butterfly valve 1011 on the main discharge pipe 101, the second dust removal pipeline is located at the coarse discharge end of the three-position butterfly valve 1011, and the third dust removal pipeline is located at the fine discharge end of the three-position butterfly valve 1011, where the coarse discharge When the three-position butterfly valve 1011 is fully opened at the end, and when the three-position butterfly valve 1011 is partially opened at the fine discharge end, that is, the second dust removal pipeline can reduce the pressure when the powder flow rate is relatively large, and the third dust removal pipeline can be at Reduce the pressure when the powder flow rate is relatively small.
缓冲料仓103与主下料管101之间设置螺旋喂料器106,螺旋喂料器106水平设置且与缓冲料仓103和主下料管101连接并连通,粉料的流量可以通过螺旋喂料器106的转速调整,即达到精细喂料的目的。A screw feeder 106 is arranged between the buffer silo 103 and the main feeding pipe 101. The screw feeder 106 is arranged horizontally and is connected and communicated with the buffer silo 103 and the main feeding pipe 101. The flow of the powder can be fed through the screw. The speed adjustment of the feeder 106 is to achieve the purpose of fine feeding.
主下料管101的出料口处设置出料控制阀1015,出料控制阀1015用于封堵或者打开主下料管101的出料口。A discharge control valve 1015 is arranged at the discharge port of the main feeding pipe 101 , and the discharge control valve 1015 is used to block or open the discharge port of the main feeding pipe 101 .
具体的方案中,图5是图1中吨袋自动上袋灌装机的称重机构300的信号流程图,如图5所示,还包括重量控制器,重量控制器与称重传感器304电连接,重量控制器与流量控制阀104电连接,重量控制器同时与主下料管101上的三位蝶阀1011电连接,称重传感器304感应灌装到吨袋的粉料的重量,将信号传递给重量控制器,重量控制器控制流量控制阀104和三位蝶阀1011的开启和闭合,即通过重量控制器实现自动控制主下料管101的粗喂料和精细喂料。In the specific solution, Fig. 5 is a signal flow chart of the weighing mechanism 300 of the automatic ton bag filling machine in Fig. 1. connection, the weight controller is electrically connected with the flow control valve 104, and the weight controller is electrically connected with the three-position butterfly valve 1011 on the main feeding pipe 101 at the same time, and the weighing sensor 304 senses the weight of the powder filled into the big bag, and sends the signal Transfer to the weight controller, the weight controller controls the opening and closing of the flow control valve 104 and the three-position butterfly valve 1011, that is, the automatic control of the coarse feeding and fine feeding of the main feeding pipe 101 is realized by the weight controller.
为了使称重机构300称量的更加精确,防止将粉料灌装机构100内部的粉料计算在内,主下料管101上出料控制阀1015的下方设置软管1012,主下料管101设置于软管1012两端,且与软管1012连接并连通,即主下料管101的出料端被分成两个部分,这两个部分通过软管1012连接,从而达到称量机构只称重软管1012下方的主下料管101的目的。In order to make the weighing mechanism 300 weigh more accurately and prevent the powder inside the powder filling mechanism 100 from being counted, a hose 1012 is arranged below the discharge control valve 1015 on the main feeding pipe 101, and the main feeding pipe 101 101 is set at both ends of the hose 1012, and is connected and communicated with the hose 1012, that is, the discharge end of the main feeding pipe 101 is divided into two parts, and these two parts are connected by the hose 1012, so that the weighing mechanism only The purpose of the main feed tube 101 below the weighing hose 1012 .
主下料管101的出料端处设有充气管1013,主下料管101套设于充气管1013的内腔中,充气管1013同主下料管101一同,插入吨袋的袋口,通过充气管1013为吨袋充装氮气,将吨袋吹鼓的同时,达到防止粉料氧化的目的。The discharge end of the main feeding pipe 101 is provided with an inflatable pipe 1013, the main feeding pipe 101 is sleeved in the inner cavity of the inflatable pipe 1013, and the inflatable pipe 1013, together with the main feeding pipe 101, is inserted into the mouth of the ton bag. Fill the big bag with nitrogen through the inflatable tube 1013 to prevent the oxidation of the powder while blowing the big bag.
软管1012下方的主下料管101两侧还设置有夹带器1014,夹带器1014通过上方的气缸实现开合,达到夹住吨袋的袋口的目的。The two sides of the main feeding pipe 101 below the hose 1012 are also provided with entrainers 1014, and the entrainer 1014 is opened and closed by the upper cylinder to achieve the purpose of clamping the mouth of the big bag.
优选的方案中,吨袋输送机构200包括吨袋传送板201、吸盘组件202以及套袋机械手203。In a preferred solution, the big bag conveying mechanism 200 includes a big bag conveying plate 201 , a suction cup assembly 202 and a bagging manipulator 203 .
吨袋传送板201,主要用于传送吨袋,其倾斜设置,能够将吨袋从低位端传送至高位端,同时吨袋传送板201的低位端具有供袋组件206,通过供袋组件206供袋。The big bag conveying plate 201 is mainly used for conveying the big bag. It is inclined to transfer the big bag from the low end to the high end. bag.
吸盘组件202,包括上吸盘和下吸盘,上吸盘在气缸的驱动下上下运动,下吸盘安装在吨袋传送板201的内部,通过上吸盘和下吸盘的配合实现吨袋袋口的张开。The suction cup assembly 202 includes an upper suction cup and a lower suction cup. The upper suction cup moves up and down under the drive of the cylinder, and the lower suction cup is installed inside the big bag transfer plate 201. The opening of the big bag is realized through the cooperation of the upper suction cup and the lower suction cup.
套袋机械手203,其主要是用于套装吨袋的袋口,将其撑大,然后转移至充气管1013的下方,通过夹带器1014夹住,套袋机械手203通过气缸驱动,气缸固定在滑轨204上,滑轨204横向安装,气缸滑动的同时,驱动套袋机械手203从竖直方向转移至水平方向,完成吨袋的转移过程,如图4所示。The bagging manipulator 203 is mainly used to set the bag mouth of the ton bag, expand it, and then transfer it to the bottom of the inflation tube 1013, and clamp it through the entrainer 1014. The bagging manipulator 203 is driven by a cylinder, and the cylinder is fixed on the slide On the rail 204, the slide rail 204 is installed horizontally. When the cylinder slides, the bagging manipulator 203 is driven to transfer from the vertical direction to the horizontal direction to complete the transfer process of the big bag, as shown in FIG. 4 .
具体连接方式为:上吸盘位于吨袋传送板201的高位端的上方,在气缸的带动下向靠近吨袋传送板201的方向和远离吨袋传送板201的方向移动,从而与下吸盘配合,使吨袋的袋口的张开,套袋机械手203同样置于吨袋传送板201的高位端的上方,吨袋的袋口经吸盘组件202打开后,套袋机械手203套取吨袋的袋口,并将吨袋转移至称重机构300上。The specific connection method is: the upper suction cup is located above the high end of the big bag transfer plate 201, and is driven by the cylinder to move towards the direction close to the big bag transfer plate 201 and away from the big bag transfer plate 201, so as to cooperate with the lower suction cup. When the mouth of the big bag is opened, the bagging manipulator 203 is also placed above the high end of the conveying plate 201 of the big bag. After the mouth of the big bag is opened by the suction cup assembly 202, the bagging manipulator 203 sets the mouth of the big bag. And transfer the big bag to the weighing mechanism 300.
具体的方案中,供袋组件206为360度旋转的轴承,成卷的吨袋套设在轴承上,轴承的转动带动成卷的吨袋铺开,然后通过吨袋传送板201传送,即将吨袋从吨袋传送板201的低位端传送至高位端,随着成卷的吨袋的半径变小,成卷的吨袋与吨袋传送板201的摩擦力变小,吨袋难以实现传送。In the specific scheme, the bag supply assembly 206 is a bearing that rotates 360 degrees, and the roll of big bags is set on the bearing. The bags are conveyed from the low end to the high end of the big bag conveying plate 201. As the radius of the rolled big bag becomes smaller, the friction between the rolled big bag and the big bag conveying plate 201 becomes smaller, making it difficult to transfer the big bag.
为克服吨袋传送逐渐变困难的问题,还包括按压气缸205和挤压部2051,按压气缸205和挤压部2051均设置于吨袋传送板201的中部上方,按压气缸205与挤压部2051驱动连接,按压气缸205驱动挤压部2051朝着吨袋传送板201的方向和远离吨袋传送板201的方向移动,即成卷的吨袋与吨袋传送板201的摩擦力变小时,按压气缸205带动挤压部2051向下运动,按住铺开的吨袋,更多的吨袋从成卷的吨袋上拽下来,通过吨袋传送板201完成吨袋的传送,而此时,按压气缸205带动挤压部2051向上运动,如此周而复始。In order to overcome the problem that the transfer of big bags becomes increasingly difficult, it also includes a pressing cylinder 205 and an extruding part 2051, both of which are arranged above the middle of the big bag conveying plate 201. Drive connection, press the cylinder 205 to drive the extrusion part 2051 to move towards the direction of the big bag conveying plate 201 and away from the big bag conveying plate 201, that is, the friction between the rolled big bag and the big bag conveying plate 201 becomes smaller, press The cylinder 205 drives the extruding part 2051 to move downwards, presses the spread out big bags, more big bags are pulled off from the rolled big bags, and the big bag transfer plate 201 is used to complete the transfer of the big bags. At this time, The pressing cylinder 205 drives the extruding part 2051 to move upwards, and so on.
上述实施例仅供说明本发明之用,而并非是对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明范围的情况下,还可以做出各种变化和变型,因此,所有等同的技术方案也应属于本发明公开的范畴。The above-described embodiments are only for illustrating the present invention, rather than limiting the present invention. Those of ordinary skill in the relevant technical field can also make various changes and modifications without departing from the scope of the present invention. Therefore, all Equivalent technical solutions should also belong to the scope of the disclosure of the present invention.
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