CN110409262A - A kind of automatic tile work equipment in municipal administration road face - Google Patents
A kind of automatic tile work equipment in municipal administration road face Download PDFInfo
- Publication number
- CN110409262A CN110409262A CN201910717960.2A CN201910717960A CN110409262A CN 110409262 A CN110409262 A CN 110409262A CN 201910717960 A CN201910717960 A CN 201910717960A CN 110409262 A CN110409262 A CN 110409262A
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- Prior art keywords
- tile work
- brick
- track
- road face
- mechanical arm
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/52—Apparatus for laying individual preformed surfacing elements, e.g. kerbstones
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/01—Devices or auxiliary means for setting-out or checking the configuration of new surfacing, e.g. templates, screed or reference line supports; Applications of apparatus for measuring, indicating, or recording the surface configuration of existing surfacing, e.g. profilographs
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Repair (AREA)
Abstract
The present invention provides a kind of automatic tile work equipment in municipal road face, including track and can be along the trolley that track moves, it is provided with mechanical arm, material of brick bucket and sensor on the vehicle frame of trolley, vacuum chuck is connected on mechanical arm, is provided with the adjustable scraper plate of vertical position below vehicle frame.When carrying out tile work operation, trolley even running in orbit, scraper plate will strike off in trolley travelling to tile work region Shamian Island simultaneously, mechanical arm driving vacuum chuck is drawn brick out of the material of brick bucket and is routed on the road face of trolley rear, sensor carries out identification detection to flatness, gap, the height etc. of brick form and institute's tile work face, mechanical arm and vacuum chuck can accurately control the indexs such as position, the height of institute's tile work block according to detectable signal progress brick crawl and laying.The automation degree of equipment is high, and tile work standard is held strictly, meets municipal road surface construction requirement, human cost is greatly saved, improves operating efficiency, is with a wide range of applications.
Description
Technical field
The invention belongs to urban construction facility technology fields, and in particular to a kind of automatic tile work equipment in municipal administration road face.
Background technique
With the development of current urban construction level, the requirement to municipal road face is higher and higher, the places such as pavement, square
It is generally necessary to which large area is laid with smooth floor tile.Currently used means are usually to carry out tile work by manual type, are laid with effect
Rate is low, and human cost is high.Prior art discloses some automatic tile work equipment, for example, Publication No. CN106758708A's is special
Sharp application documents disclose a kind of automatic paving machine and tile work method, send brick device, tile work device by being arranged on trolley
And compaction apparatus, it successively carries out sending brick, tile work and compacting step when trolley is walked forward, realizes automatic tile work;In another example awarding
The utility model patent that power notification number is CN208362865U discloses a kind of road engineering paving machine, by may be programmed program
Controller controls mechanical arm, driver and brick stacking machine work, and pinch roller is arranged on mechanical arm, can be tight by brick face pressure, motor spindle of paving the way
It is provided with driving wheel and crawler belt, can be run along work road face.Tile work equipment disclosed in the prior art, although having certain
The degree of automation, so that the working efficiency of tile work is improved, reduce cost of labor, but the control for tile work precision
On be lacking.According to the quality acceptance standard of current municipal construction, for the flatness in road face, slope surface degree, adjacent bricks face
There are more stringent index request, especially most people trade face in gap between difference in height and brick in order to be conducive to row
Water, design standard lack these precision indexs effective often with certain horizontal slope angle, existing automatic tile work equipment
Control means, tile work effect is often unable to reach the standard of municipal road surface construction inspection of quality, in most cities municipal administration road
It is difficult to be widely used in surface construction.
Summary of the invention
In order to solve the above technical problems, it is a kind of automatic tile work equipment in municipal road face that the present invention is to be provided, improving
While construction efficiency, reduction human cost, by the stable method of operation and effective detection and control means, to improve paving
The accuracy of brick, to meet municipal road surface construction inspection of quality requirement.In order to solve the above technical problems, the technology that the present invention takes
Scheme is:
The automatic tile work equipment in a kind of municipal administration road face, including track and the trolley that can be moved along the track;It is described small
The vehicle frame of vehicle is equipped with mechanical arm and material of brick bucket, and being equipped at the rear portion of vehicle frame moving direction can sense towards the flatness in road face
Device and visual identity sensor one, being provided on vehicle frame can be towards the visual identity sensor two inside material of brick bucket;Mechanical arm
It is connected with vacuum chuck, vacuum chuck drives the brick in crawl material of brick bucket by mechanical arm and is routed on face;Under vehicle frame
Side, which is provided with, can treat the scraper plate that tile work road face sand bed is struck off, and scraper plate is adjustable in vertical position.
Preferably, it is provided on the vehicle frame and is sensed with mechanical arm, vacuum chuck, flatness sensor, visual identity
The controller of two circuit connection of device one and visual identity sensor.
Preferably, the track includes the track element of multiple docking cooperations, and each track element includes disposed in parallel
Guide rail is connected with connecting rod between guide rail.
Further, the side of each guide rail is equipped with the rack gear parallel with the guide rail, the wheel of the trolley
On be provided with and the intermeshing gear of rack gear.
Preferably, the mechanical arm includes rotating base, and the rotating base is equipped with the first vertical track, along first
What track can move up and down is equipped with the second lateral track, is capable of the slide bar that is equipped with of transverse shifting along the second track, on slide bar
It is connected with piston rod cylinder directed downwardly, the piston rod of cylinder is connected with the vacuum chuck.
Preferably, the wheel of trolley is driven by the servo motor being mounted on vehicle frame.
Preferably, it is provided with lift adjustment seat below vehicle frame, the lift adjustment seat is connected with scraper plate.
Further, vibrator is provided on the lift adjustment seat, the vibrator can generate scraper plate vertical
Vibration.
Preferably, the flatness sensor is ultrasonic sensor or laser sensor.
The main distinction of the present invention and the prior art is: provided with can make the track of tile work equipment even running, and setting
It has set the sensor in detectable road face and material of brick information and can be used for the scraper plate that Shamian Island strikes off, beneficial has the technical effect that
1. track can be laid with by the design grade in road face, tile work equipment orbits, the road Bu Shou planar condition shadow
It rings, operation and tile work operation are more stable.
2. intelligence degree is high, automatic to realize that Shamian Island strikes off, takes brick, tile work, pressure while tile work equipment moves forwards
The processes such as tight, and can realize the brick that different colours are chosen by preset road face figure.
3. tile work action control is accurate, each sensor can be to the brick in tile work flatness, brick gap and material of brick bucket
Identification detection is carried out, detection accuracy is high, and each action component is according to detected signal, it can be achieved that the accurate crawl of brick, each
The height and position that a brick is laid with accurately control, and can effectively meet the technical requirement of municipal road surface construction.
4. tile work operation more convenient and efficient, reduces manual operation content, tile work operation is carried out automatically, is substantially increased
Working efficiency has saved human cost, while tile work equipment moves forwards, can quickly be laid with the track of subsequent section, make
Tile work operation persistently carries out.
Detailed description of the invention
Fig. 1 is general structure schematic diagram of the invention;
Fig. 2 is the elevational schematic view of intelligent carriage bottom structure in the present invention;
Fig. 3 is the schematic top plan view of intelligent carriage top structure in the present invention.
In each schematic diagram:
1. vehicle frame;2. wheel;3. axletree;4. servo motor;5. coaxial two-direction exports turbine worm variable-speed motor;6. the material of brick
Bucket;7. controller;11. guide rail;12. connecting rod;13. rack gear;14. gear;21. flatness sensor;22. visual identity senses
Device one;23. visual identity sensor two;31. rotating base;32. the first track;33. the second track;34. slide bar;35. cylinder;
36. vacuum chuck;41. scraper plate;42. lift adjustment seat;43. vibrator.
Specific embodiment
In order to better understand the present invention, make apparent, complete explanation in the following with reference to the drawings and specific embodiments.It says
Listed embodiment is preferred form of the invention in bright book, instead of all the embodiments, based on the embodiments of the present invention, this
Field those of ordinary skill all other embodiment obtained without making creative work, belongs to the present invention
The range of protection.In order to easily facilitate explanation, before the traffic direction of this equipment in the operating condition is defined as in the description.
The present invention provides a kind of municipal automatic tile work equipment in road face, as shown in Figure 1 to Figure 3, including track and can
The trolley moved along the track is provided with mechanical arm and material of brick bucket 6 on the vehicle frame 1 of trolley, at the rear portion of 1 moving direction of vehicle frame
21 pairs of device can be passed and be spread towards the flatness sensor 21 and visual identity sensor 1 on ground, the flatness by being provided with
If the height of brick is detected, it is ensured that the brick laid is in sustained height, one 22 pairs of bricks of the visual identity sensor
Gap after laying position and laying is detected, it is ensured that laying quality;Being provided on vehicle frame 1 can be towards material of brick bucket 6
Internal visual identity sensor 2 23, the shape of brick, color identify in 2 23 pairs of material of brick buckets 6 of visual identity sensor
Detection, the mechanical arm are connected with vacuum chuck 36, and vacuum chuck 36 is driven by mechanical arm, receive visual identity sensor two
The data of 23 acquisitions grab the brick in material of brick bucket 6 according to actual needs and are laid on the road face of trolley rear;1 lower section of vehicle frame
It is provided with the scraper plate 41 that can will be struck off to tile work region road face sand bed, scraper plate 41 can be adjusted up and down in vertical position,
Between trolley is mobile, scraper plate 41 is adjusted to suitable height, while trolley moves forward, scraper plate 41 will be to tile work area
The Shamian Island in domain strikes off.Flatness sensor 21 of the present invention can select ultrasonic wave for detecting to the height in brick face
Sensor can also select laser sensor, and ultrasonic sensor detection accuracy is slightly worse, but cost is relatively low, and laser sensor is visited
It is high to survey precision, but cost is also higher simultaneously.By verification experimental verification, ultrasonic sensor is to the detection accuracy of brick difference in height
0.1mm, the detection accuracy of laser sensor are that 0.04mm in practical applications can be pre- according to different required precisions and cost
Calculation is selected.The beneficial effect of the technical solution is: track can be laid with according to the gradient in road face, and tile work equipment is in-orbit
It is run on road, the road Bu Shou planar condition influences, and operation and tile work operation are more stable;Each sensor carries out road face and brick information
Detection, detection accuracy is high, and mechanical arm and vacuum chuck 36 can realize the accurate crawl of brick, and can according to the signal detected
Position and height to brick laying are accurately controlled, and the technical requirement of municipal road surface construction can be effectively met.
In the present embodiment, it is provided on vehicle frame 1 and knows with mechanical arm, vacuum chuck 36, flatness sensor 21, vision
The controller 7 of 2 23 circuit connection of individual sensor 1 and visual identity sensor, controller 7 can pre-enter brick image and
Road face design objective information receives the information that each sensor is detected, and according to pre-set programs, to mechanical arm and vacuum chuck
36 sending action signals.
As a preferred embodiment, heretofore described track includes the track element of multiple docking cooperations, each rail
Road unit includes two guide rails 11 disposed in parallel, is connected with connecting rod 12 between described two guide rails 11.The connecting rod 12
Effect be to control the width of track laying more easily accurately, after track laying is good, connecting rod 12 can be removed, no
Tile work operation can be caused to hinder.In practical applications, track connecting rod 12 can have different lengths specification, while on trolley
Axletree 3 for connecting wheel 2 may be alternatively provided as the length specification for having different, can be according to wait spread before tile work operation
The width in brick region, it is mating to choose the connecting rod 12 and axletree 3 for installing different length, it is applicable to the road of different in width
Face.In further preferred embodiment, the side of each guide rail 11 is provided with the rack gear 13 parallel with guide rail 11, trolley
It is provided on wheel 2 and the intermeshing gear 14 of the rack gear 13.The rack gear 13 can be there are three types of set-up mode, the first
It is the outside that the guide rail 11 is arranged in the rack gear 13, is for second the inside that the guide rail 11 is arranged in the rack gear 13,
The third is that the rack gear 13 is respectively provided in the inner side and outer side of the guide rail 11.When in use, wheel 2 is run on guide rail,
Gear 14 and the rack gear 13 on wheel 2 are intermeshed.The operation that the structure can make trolley in orbit is more steady, no
Easily slide back and forth in orbit.On the basis of the present embodiment, scheme as a further preference, the adjacent track in front and back
Unit is set as mutually matched structure in the end of junction, such as: groove is set in the rear end of preceding section guide rail 11, in back segment
Front end setting and the mutually matched protrusion of groove of guide rail 11, while the junction side of two section guide rails 11 being provided with quick elbow
Folder, which can realize the rapid abutting joint and fastening of track, improve the efficiency of laying, and the dismounting of track can be made more quick,
While trolley moves forwards, it can be quickly laid with the track of subsequent section, interrupt tile work operation not, tile work region is completed
Track can remove in time, continue butted layup is to non-tile work region forward, without in advance by the track in needed tile work road face
It all spreads, reduces the quantity of required track element.
In the inventive solutions, it drives vacuum chuck 36 to draw brick from material of brick bucket 6 by mechanical arm and spreads
It is located on the subsequent road face of trolley, mechanical arm should have the kinematicchain element of rotation, lifting and translation.The invention proposes one kind
Preferred embodiment, as shown in figures 1 and 3, the mechanical arm include rotating base 31, and rotating base 31 is equipped with vertical first
Track 32 is equipped with the second lateral track 33 along what first track 32 can move up and down, along 33 energy of the second track
Enough transverse shiftings are equipped with slide bar 34, are connected with piston rod cylinder 35 directed downwardly, the piston of the cylinder 35 on the slide bar 34
Bar is connected with the vacuum chuck 36, and the piston rod of the cylinder 35 drives the vacuum chuck 35 to move up and down when flexible.
In this embodiment, the first track 32 is vertically provided on rotating base 31, is provided on the first track 32 moving up and down
Electronic slide unit, the second track 33 are connected laterally on the electronic slide unit, so realize on first track 32 on move down
It is dynamic;Second track 33 is provided with transversely movable electronic slide unit, and slide bar 34 is connected on the electronic slide unit, and then realizes in institute
State the transverse shifting on the second track 33.The angle for controlling brick laying in order to be more accurate, can be in vacuum chuck 36 and gas
The rotating mechanism that can be rotated in the horizontal direction is arranged in junction between 35 piston rod of cylinder, and the rotating mechanism is driven by motor
Dynamic rotation, vacuum chuck 36 can be realized the horizontal rotation relative to cylinder 35 by rotating mechanism, on the rotating mechanism
Motor is controlled by controller 7.When carrying out tile work operation, the control of each component of mechanical arm and vacuum chuck 36 in controller 7
Under interoperation, the brick in material of brick bucket 6 is picked up by vacuum chuck 36, brick is simultaneously laid on and needs tile work by mobile brick
Road face.After in brick laying to road face, since the sand bed on ground at this time is more loose, the brick for being newly laid in face can be slightly above
Other bricks in road face, flatness sensor 21 detect the difference in height in adjacent brick brick face, visual identity sensor one
The position of 22 pairs of bricks and the gap of adjacent brick detect, and controller 7 controls mechanical arm and drive according to the signal detected
Dynamic vacuum chuck 36 carries out position and angle adjustment, and controls the driving vacuum chuck 36 downwards of cylinder 35, and brick is pressed on sand
On face, after brick height and position meet the requirements, vacuum chuck 36 unclamps brick, and mechanical revolution of arm drives vacuum chuck 36
It moves to material of brick bucket 6 to continue to grab next brick, lays equal stress on and carry out above-mentioned movement.
In an advantageous embodiment, the wheel 2 of trolley is driven by servo motor 4, servo motor 4 and controller 7 it
Between circuit connection, and then make trolley operation and tile work operation movement between preferably cooperate with, the servo motor 4 with connect
It is also provided with coaxial two-direction output turbine worm speed reducer 5 between the axletree 3 of car wheel 2, can be better achieved low
Even running under fast state.In actual use, when mechanical arm carries out tile work operation, trolley stops, in complete brick in a row
After the laying in face, controller 7 control servo motor 4 drive trolley move forward to pre-determined distance after stops, mechanical arm continue into
The laying in row next row brick face.
Height in order to realize the scraper plate 41 is adjustable, in an advantageous embodiment, with reference to Fig. 2,1 lower section of vehicle frame
It is provided with lift adjustment seat 42, the lift adjustment seat 42 is connected with the scraper plate 41.In a kind of specific embodiment,
The lift adjustment seat 42 includes two vertical mounting plates disposed in parallel, is vertically offered on described two mounting plates several
The corresponding location hole in position, on the scraper plate 41 setting there are two inserted link, described two inserted links can respectively with the mounting plate
The opposite location hole in upper position is cooperatively connected, and the inserted link is connected on the location hole of different height by selecting, thus real
The adjustment of existing 41 height of scraper plate.In another specific embodiment, the lift adjustment seat 42 includes vertical leads
Rail, the guide rail are equipped with the sliding block that can be moved up and down, and the scraper plate 41 is installed on the slide block, and on the slide block
It is equipped with the lead screw along rail length direction setting, the scraper plate 41 is adjusted when rotating the lead screw in vertical position
It sets.
In a further preferred embodiment, it is provided with vibrator 43 on lift adjustment seat 42, which acts on
On scraper plate 41, scraper plate 41 is made to generate vertical vibration force, can further improve the effect that Shamian Island strikes off.
In conjunction with Fig. 1 to Fig. 3, in summary embodiment, workflow of the invention are as follows:
The certain thickness sand bed of construction requirement laying is being pressed in advance to tile work road face region, and multiple track elements are successively being led to
Quick elbow folder is crossed to be bonded along tile work direction;Trolley is placed on guide rail 11 by hoisting mechanism, is put into material of brick bucket 6
Brick;According to road face design objective in controller 7, block dimensions, shape, classification, color, gap and difference in height etc. are pre-entered
Image and data information, and set control program;Before tile work operation, the adjustment of 41 vertical position of scraper plate is completed, liter is passed through
Drop adjustment seat 42 adjusts scraper plate to suitable height, so that the lower edge of the scraper plate 41 slightly below overlays sand bed surface, it is ensured that
Scraper plate 41 effectively strikes off sand bed.
Control switch on opening controller 7 starts to carry out tile work operation, and controller 7 is believed to 4 sending action of servo motor
Number, servo motor 4 drives trolley to start to move along track, and scraper plate 41 strikes off Shamian Island while mobile, when operation a distance
Afterwards, to the Shamian Island struck off, controller 7 controls mechanical arm end and turns to 6 region of material of brick bucket, visual identity sensing for trolley rear end
Brick in 2 23 pairs of material of brick buckets 6 of device carries out identification selection, and position signal is sent to controller 7, and controller 7 is to mechanical arm
It is instructed with 35 sending action of cylinder, control mechanical arm end is run to brick crawl position, and it is true that 35 piston rod of cylinder stretches out driving
Suction disk 36 draws downwards selected brick, and mechanical arm presses the action command that controller 7 is sent according to pre-set programs, driving later
Vacuum chuck 36 puts down brick to specified tile work position, and brick is pressed on Shamian Island, make institute's tile work block height with it is other
Brick is concordant, meets index request with the gap of adjacent brick;Mechanical arm continues to drive the operation of vacuum chuck 36 to the material of brick later
It struggles against 6 positions, repeats above-mentioned movement.
In conclusion the automatic tile work equipment in municipal administration road face have run smoothly, intelligence degree is high, to tile work operation energy
Effective precision controlling is carried out, can satisfy the quality criteria requirements of municipal road surface construction.The speed of application of artificial tile work at present
About 3-4 square metres is per hour, by theoretical calculation and verification experimental verification, automatic tile work equipment tile work operation provided by the invention
Per hour up to 50 square metres, speed of application greatly improves speed, can effectively save human cost, have extensive market application
Prospect.
The above is a preferred embodiment of the present invention, it is noted that for those skilled in the art
For, without departing from the principles of the present invention, several improvements and modifications can also be made, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (9)
1. a kind of automatic tile work equipment in municipal administration road face, it is characterised in that: can move including track and along the track small
Vehicle;
The vehicle frame (1) of the trolley is equipped with mechanical arm and material of brick bucket (6), is equipped at the rear portion of the vehicle frame (1) moving direction
Can be towards the flatness sensor (21) and visual identity sensor one (22) in road face, being provided on the vehicle frame (1) can
The visual identity sensor two (23) internal towards the material of brick bucket (6), the mechanical arm is connected with vacuum chuck (36), described
Vacuum chuck (36) is grabbed the brick in the material of brick bucket (6) by mechanical arm driving and is routed on face;
Tile work road face can be treated by, which being provided with below the vehicle frame (1), carries out the scraper plate (41) that sand bed strikes off, the scraper plate (41)
It is adjustable in vertical position.
2. a kind of automatic tile work equipment in municipal road face as described in claim 1, it is characterised in that: be arranged on the vehicle frame (1)
Have and the mechanical arm, the vacuum chuck (36), the flatness sensor (21), the visual identity sensor one (22)
With the controller (7) of visual identity sensor two (23) circuit connection.
3. a kind of automatic tile work equipment in municipal road face as described in claim 1, it is characterised in that: the track includes multiple right
The track element of cooperation is connect, each track element includes guide rail disposed in parallel (11), is connected between the guide rail (11)
There are connecting rod (12).
4. a kind of automatic tile work equipment in municipal road face as claimed in claim 3, it is characterised in that: each guide rail (11)
Side is equipped with the rack gear parallel with the guide rail (11) (13), is provided with and the rack gear on the wheel (2) of the trolley
(13) intermeshing gear (14).
5. a kind of automatic tile work equipment in municipal road face as described in claim 1, it is characterised in that: the mechanical arm includes rotation
Pedestal (31), the rotating base (31) are equipped with vertical the first track (32), can be upper and lower along first track (32)
It is mobile to be equipped with lateral the second track (33), slide bar (34) are equipped with along what second track (33) was capable of transverse shifting, institute
It states and is connected with piston rod cylinder directed downwardly (35) on slide bar (34), the piston rod of the cylinder (35) and the vacuum chuck (36)
It is connected.
6. a kind of automatic tile work equipment in municipal road face as described in claim 1, it is characterised in that: the wheel (2) of the trolley
It is driven by the servo motor (4) being mounted on the vehicle frame (1).
7. a kind of automatic tile work equipment in municipal road face as described in claim 1, it is characterised in that: set below the vehicle frame (1)
It is equipped with lift adjustment seat (42), the lift adjustment seat (42) is connected with the scraper plate (41).
8. a kind of automatic tile work equipment in municipal road face as claimed in claim 7, it is characterised in that: the lift adjustment seat (42)
On be provided with vibrator (43), the vibrator (43) can generate vertical vibration to the scraper plate (41).
9. a kind of automatic tile work equipment in municipal road face as described in claim 1, it is characterised in that: the flatness sensor
It (21) is ultrasonic sensor or laser sensor.
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CN201910717960.2A CN110409262A (en) | 2019-08-05 | 2019-08-05 | A kind of automatic tile work equipment in municipal administration road face |
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CN201910717960.2A CN110409262A (en) | 2019-08-05 | 2019-08-05 | A kind of automatic tile work equipment in municipal administration road face |
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CN115323870A (en) * | 2022-08-03 | 2022-11-11 | 民航机场建设工程有限公司 | Airport pavement ultra-flat coil transition layer mortar leveling machine and construction leveling method |
CN115162108A (en) * | 2022-08-03 | 2022-10-11 | 民航机场建设工程有限公司 | Airport ultra-flat dense sand transition layer leveling equipment and construction method |
CN115306125A (en) * | 2022-08-12 | 2022-11-08 | 北京卓兴建设集团有限公司 | An indoor split type automatic brick laying machine |
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