CN110406909A - A new linear sorter - Google Patents
A new linear sorter Download PDFInfo
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- CN110406909A CN110406909A CN201910829092.7A CN201910829092A CN110406909A CN 110406909 A CN110406909 A CN 110406909A CN 201910829092 A CN201910829092 A CN 201910829092A CN 110406909 A CN110406909 A CN 110406909A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/12—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
- B65G17/123—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element arranged to keep the load-carriers horizontally during at least a part of the conveyor run
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/26—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of co-operating units, e.g. interconnected by pivots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/32—Individual load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/20—Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
- B65G21/22—Rails or the like engaging sliding elements or rollers attached to load-carriers or traction elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
- B65G23/06—Drums, rollers, or wheels with projections engaging abutments on belts or chains, e.g. sprocket wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
- B65G23/08—Drums, rollers, or wheels with self-contained driving mechanisms, e.g. motors and associated gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/22—Arrangements or mountings of driving motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/24—Gearing between driving motor and belt- or chain-engaging elements
- B65G23/30—Variable-speed gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/14—Combination of conveyors
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Abstract
本发明公开了一种新型直线式分拣机,包括分拣小车、支撑框架、双排链轮链条机构和减速电机,分拣小车采用多个串接,每个分拣小车两端固定连接有两链板,两链板上安装有承载轮和导向轮,双链轮链条机构的两链条铰接在两链板上,双排链轮链条机构的两排链轮可旋转地连接在支撑框架的两端,减速电机的输出轴与两排链轮的其中一排链轮的转轴固定连接,减速电机固定连接在支撑框架上,支撑框架内上下侧设置有支撑承载轮和导向轮的上下层导轨。本发明以垂直直线式的结构布置分拣小车,直线前进的动力为减速电机通过传动轴带动链轮,链轮带动链条,链条连接链板,分拣小车固定在链板上实现运行纵向环向运行,大大降低占用空间,空间利用率大大提高。
The invention discloses a novel linear sorting machine, which includes a sorting trolley, a support frame, a double-row sprocket chain mechanism and a deceleration motor. The sorting trolleys are connected in series, and each of the sorting trolleys is fixedly connected to two ends. Two chain plates, load wheels and guide wheels are installed on the two chain plates, the two chains of the double-sprocket chain mechanism are hinged on the two chain plates, and the two rows of sprockets of the double-row sprocket chain mechanism are rotatably connected to the support frame At both ends, the output shaft of the deceleration motor is fixedly connected to the rotating shaft of one of the two rows of sprockets, the deceleration motor is fixedly connected to the support frame, and the upper and lower sides of the support frame are provided with upper and lower guide rails that support the load-bearing wheels and guide wheels . The present invention arranges the sorting trolley in a vertical linear structure, and the driving force of the straight line is that the reduction motor drives the sprocket through the transmission shaft, the sprocket drives the chain, the chain connects the chain plate, and the sorting trolley is fixed on the chain plate to realize the longitudinal and circular direction of operation. Operation, greatly reducing the occupied space, greatly improving the space utilization.
Description
技术领域technical field
本发明涉及一种新型直线式分拣机,属于快递分拣设备技术领域。The invention relates to a novel linear sorting machine, which belongs to the technical field of express sorting equipment.
背景技术Background technique
传统交叉带分拣机为环形结构,由于小车宽度比较宽,转外半径很大,中间很大一部分场地浪费掉了,由于分拣场地受限,在狭长的场地,环形分拣机用不了。The traditional cross-belt sorter has a ring structure. Because the width of the trolley is relatively wide and the outer radius of the turn is large, a large part of the space in the middle is wasted. Due to the limited sorting space, the ring sorter cannot be used in a long and narrow space.
发明内容Contents of the invention
本发明要解决的技术问题是:提供一种新型直线式分拣机,以解决上述现有技术中存在的问题。The technical problem to be solved by the present invention is to provide a novel linear sorting machine to solve the above-mentioned problems in the prior art.
本发明采取的技术方案为:一种新型直线式分拣机,包括分拣小车、支撑框架、双排链轮链条机构和减速电机,分拣小车采用多个串接,每个分拣小车两端固定连接有两链板,两链板上安装有承载轮和导向轮,双链轮链条机构的两链条铰接在两链板上,双排链轮链条机构的两排链轮可旋转地连接在支撑框架的两端,减速电机的输出轴与两排链轮的其中一排链轮的转轴固定连接,减速电机固定连接在支撑框架上,支撑框架内上下侧设置有支撑承载轮和导向轮的上下层导轨。The technical solution adopted by the present invention is: a new linear sorting machine, including a sorting trolley, a support frame, a double-row sprocket chain mechanism and a deceleration motor. The sorting trolleys are connected in series, and each sorting trolley There are two chain plates fixedly connected on the two chain plates, and the load wheel and the guide wheel are installed on the two chain plates. The two chains of the double-sprocket chain mechanism are hinged on the two chain plates. At both ends of the support frame, the output shaft of the deceleration motor is fixedly connected to the rotating shaft of one of the two rows of sprockets, the deceleration motor is fixedly connected to the support frame, and the upper and lower sides of the support frame are provided with support bearing wheels and guide wheels upper and lower guide rails.
优选的,上述串接的相邻两个分拣小车上链板一端可旋转地连接有承载轮,另一端设置水平的U型缺口,U型缺口能够活动插接到相邻的分拣小车的承载轮转轴上。Preferably, one end of the upper chain plates of the two adjacent sorting trolleys connected in series is rotatably connected to a load wheel, and the other end is provided with a horizontal U-shaped gap, and the U-shaped gap can be movably inserted into the adjacent sorting trolley. on the bearing wheel shaft.
优选的,上述分拣小车包括电动滚筒、无动力滚筒、皮带和机架,电动滚筒和无动力滚筒可旋转地连接在机架两端,皮带套接在电动滚筒和无动力滚筒上,机架两端固定连接链板,链板中部外侧面安装有导向轮。Preferably, the above-mentioned sorting trolley includes an electric drum, an unpowered drum, a belt and a frame, the electric drum and the unpowered drum are rotatably connected to both ends of the frame, the belt is sleeved on the electric drum and the unpowered drum, and the frame The two ends are fixedly connected to the chain plate, and guide wheels are installed on the outer side of the middle part of the chain plate.
优选的,上述机架包括前侧板、后侧板、左侧板和右侧板,前侧板和后侧板两端下侧分别通过左侧板和右侧板固定连接,前侧板和后侧板两端上侧分别设置有U形条形口和条形孔。Preferably, the above frame includes a front side plate, a rear side plate, a left side plate and a right side plate, the lower sides of the two ends of the front side plate and the rear side plate are fixedly connected by the left side plate and the right side plate respectively, the front side plate and the U-shaped bar-shaped openings and bar-shaped holes are respectively arranged on the upper sides of the two ends of the rear side plate.
优选的,上述左侧板和右侧板均通过直角件固定连接在前侧板和后侧板上。Preferably, the above-mentioned left side panel and right side panel are both fixedly connected to the front side panel and the rear side panel through right-angle pieces.
优选的,上述前侧板和后侧板间靠近上侧面固定连接有承载板,承载板位于皮带下方且与皮带保持接触。Preferably, a bearing plate is fixedly connected between the front side plate and the rear side plate close to the upper side, and the bearing plate is located below the belt and keeps in contact with the belt.
优选的,上述机架一端下侧固定连接有滑触线连接件。Preferably, a trolley line connector is fixedly connected to the lower side of one end of the frame.
优选的,上述双排链轮链条机构的尾端排链轮安装有链条张紧机构,链条张紧机构包括张紧板、张紧导轨和张紧螺钉,张紧板上固定连接有链轮轴的方形轴承座,张紧板上下侧获得置于水平的张紧导轨内,张紧导轨固定连接在支撑框架的外侧板内侧,外侧板上设置有搁置轴承座的水平条形孔,张紧板外侧面固定连接有张紧座,张紧座从外侧板上水平条形口伸出,张紧螺钉一端可旋转地连接到张紧座,张紧螺钉螺旋连接在张紧固定座上,张紧固定座固定连接在外侧板上,张紧板靠近分拣机导轨处设置辅助导轨。Preferably, a chain tensioning mechanism is installed on the tail-end sprockets of the above-mentioned double-row sprocket chain mechanism, and the chain tensioning mechanism includes a tensioning plate, a tensioning guide rail and a tensioning screw, and the tensioning plate is fixedly connected with the sprocket shaft. Square bearing seat, the upper and lower sides of the tensioning plate are placed in the horizontal tensioning guide rail, and the tensioning guide rail is fixedly connected to the inner side of the outer plate of the support frame. The side is fixedly connected with a tensioning seat, the tensioning seat protrudes from the horizontal strip opening on the outer plate, one end of the tensioning screw is rotatably connected to the tensioning seat, the tensioning screw is screwed on the tensioning fixed seat, and the tensioning is fixed The seat is fixedly connected to the outer plate, and the auxiliary guide rail is set near the guide rail of the sorter on the tension plate.
优选的,上述外侧板上设置有水平的螺栓固定条形通孔,采用螺栓穿过螺栓固定条形通孔后将外侧板和张紧板固定连接。Preferably, horizontal bolt-fixing strip-shaped through-holes are provided on the above-mentioned outer plate, and the outer plate and the tension plate are fixedly connected after bolts pass through the bolt-fixing strip-shaped through-holes.
优选的,上述支撑框架包括两端支撑框架和中间支撑框架,两端支撑框架可拆卸地固定连接在中间支撑框架两端,中间支撑框架包括一对上导轨、一对下导轨和立柱,一对上导轨通过焊接方式固定连接在四根立柱上端,一对下导轨通过焊接方式固定连接在四根立柱上且靠近立柱下端,一对上导轨和一对下导轨间通过上下两排横梁固定连接;一对上导轨采用相对安装方式,每根上导轨包括下侧导轨条和上侧导轨条,下侧导轨条为采用板材三次垂直折弯台阶结构,上侧导轨条为截面梯形的空腔结构,下端面与下侧导轨条间形成导轨槽;一对下导轨采用相对安装方式,每根上导轨包括凹槽结构的下导轨条和角钢条,角钢条固定连接在下导轨条的凹槽部处且沿着下导轨条长度方向。Preferably, the support frame includes a support frame at both ends and a middle support frame, the support frames at both ends are detachably fixedly connected to both ends of the middle support frame, the middle support frame includes a pair of upper guide rails, a pair of lower guide rails and columns, a pair of The upper guide rails are fixedly connected to the upper ends of the four columns by welding, and a pair of lower guide rails are fixedly connected to the four columns and close to the lower ends of the columns by welding. A pair of upper guide rails are installed relative to each other. Each upper guide rail includes a lower guide rail and an upper guide rail. The lower guide rail adopts a three-time vertical bending step structure of the plate. A guide rail groove is formed between the end surface and the lower guide rail bar; a pair of lower guide rails adopts a relative installation method, and each upper guide rail includes a lower guide rail bar and an angle steel bar with a groove structure, and the angle steel bar is fixedly connected to the groove of the lower guide rail bar and along the The direction of the length of the lower rail.
本发明的有益效果:与现有技术相比,本发明的效果如下:Beneficial effects of the present invention: compared with prior art, effect of the present invention is as follows:
(1)本发明在原有小车结构,以垂直直线式的结构布置分拣小车,直线前进的动力为减速电机通过传动轴带动链轮,链轮带动链条,链条连接链板,分拣小车固定在链板上实现运行纵向环向运行,大大降低占用空间,空间利用率大大提高;(1) Based on the original trolley structure, the sorting trolley is arranged in a vertical linear structure. The driving force of the straight line is that the gear motor drives the sprocket through the transmission shaft, the sprocket drives the chain, and the chain connects the chain plate. The sorting trolley is fixed on the The chain plate realizes running longitudinally and circumferentially, which greatly reduces the occupied space and greatly improves the space utilization rate;
(2)串联式的分拣小车,将前一个的后承载轮作为后一个分拣小车的前承载轮(两个分拣小车公用相邻的两个承载轮),能够减少承载轮的使用,相当于每个小车安装两个轮子,利用相邻分拣小车的承载轮构成四个,确保分拣小车的行走和承载稳定性,减少了承载轮的使用和安装,降低设备成本,提高安装效率,结构简化;(2) For tandem sorting trolleys, the rear loading wheel of the previous one is used as the front loading wheel of the next sorting trolley (two sorting trolleys share two adjacent loading wheels), which can reduce the use of loading wheels, It is equivalent to installing two wheels for each trolley, using the load-bearing wheels of adjacent sorting trolleys to form four, ensuring the running and load-bearing stability of the sorting trolley, reducing the use and installation of load-bearing wheels, reducing equipment costs, and improving installation efficiency , the structure is simplified;
(3)分拣小车机架两端直接固定在链板上,然后通过销轴与承载轮连接,这样结构简单,且零部件较小,安全性高,总体高度被压缩;(3) The two ends of the frame of the sorting trolley are directly fixed on the chain plate, and then connected to the load wheel through the pin shaft, so that the structure is simple, and the parts are small, the safety is high, and the overall height is compressed;
(4)机架结构简单,安装方便,机架稳定性好,U形条形口113和条形孔能够便于电动滚筒和无动力滚筒的安装和位置调节;(4) The frame structure is simple, easy to install, and the frame has good stability. The U-shaped bar opening 113 and the bar-shaped hole can facilitate the installation and position adjustment of the electric drum and the non-powered drum;
(5)直角件两侧通过螺钉连接固定,可拆卸结构,装卸方便,维护成本低,连接稳定可靠;(5) Both sides of the right-angle piece are fixed by screw connection, detachable structure, convenient loading and unloading, low maintenance cost, stable and reliable connection;
(6)设置承载板,能够提高皮带承载能力和机架稳定性,触线连接件,便于电动滚筒的供电部件进行电能供给;(6) The loading plate is set up, which can improve the belt carrying capacity and the stability of the frame, and the contact wire connector is convenient for the power supply part of the electric drum to supply electric energy;
(7)旋转张紧螺杆,推动张紧板往张紧方向移动,能够快速实现链条的张紧,调节方便快捷,采用上下侧张紧轨道,张紧导向性好,调节精度高,张紧板与辅助导轨同时移动,分拣小车在转弯前承载轮有一半在分拣导轨,另一半在辅助导轨,保证在张紧位置处小车处处都有承载,防止小车晃动,增加设备的稳定性;(7) Rotate the tensioning screw to push the tensioning plate to move in the tensioning direction, which can quickly realize the tensioning of the chain, and the adjustment is convenient and quick. It adopts the upper and lower side tensioning rails, which has good tensioning guidance and high adjustment accuracy. The tensioning plate It moves with the auxiliary guide rail at the same time. Before turning, half of the loading wheels of the sorting trolley are on the sorting guide rail, and the other half is on the auxiliary guide rail, ensuring that the trolley is loaded everywhere at the tensioned position, preventing the trolley from shaking and increasing the stability of the equipment;
(8)支撑框架可拆卸式结构,便于安装和维护,中间框架结构的上下导轨采用整体结构采用焊接(哪里焊接,对接处还是与立柱间),保证结构的强度及稳定性,上下导轨焊接在同一组立柱上,立柱上缺口保证导轨位置的精度,安装时,只要对准上导轨,下导轨则自动对准,安装方便,且立柱位置在底部支撑,强度较好(如何实现强度更好),框架的导轨一体化结构,衬板便于制作和安装,安装对接处平面度更好。(8) The detachable structure of the support frame is convenient for installation and maintenance. The upper and lower guide rails of the middle frame structure adopt the overall structure and are welded (where to weld, the joint is still with the column) to ensure the strength and stability of the structure. The upper and lower guide rails are welded on the On the same group of columns, the notch on the column ensures the accuracy of the position of the guide rail. When installing, just align the upper guide rail, and the lower guide rail will automatically align. It is easy to install, and the position of the column is supported at the bottom, so the strength is better (how to achieve better strength) , The guide rail integrated structure of the frame, the liner is easy to manufacture and install, and the flatness of the installation butt joint is better.
附图说明Description of drawings
图1是分拣机立体结构示意图;Figure 1 is a schematic diagram of the three-dimensional structure of the sorter;
图2是分拣小车串联立体结构示意图;Figure 2 is a schematic diagram of the three-dimensional structure of the sorting trolley in series;
图3是分拣小车立体结构示意图;Figure 3 is a schematic diagram of the three-dimensional structure of the sorting trolley;
图4是机架连接结构示意图;Fig. 4 is a schematic diagram of rack connection structure;
图5是左视结构示意图;Fig. 5 is a schematic view of the left view structure;
图6是图5中A-A剖视结构示意图;Fig. 6 is a schematic diagram of the cross-sectional structure of A-A in Fig. 5;
图7是图6中B-B剖视结构示意图。Fig. 7 is a schematic diagram of the B-B sectional structure in Fig. 6 .
图8是张紧机构安装立体结构示意图;Fig. 8 is a three-dimensional schematic diagram of the installation of the tensioning mechanism;
图9是张紧机构安装立体结构示意图(去掉外侧板和一个链轮);Figure 9 is a schematic diagram of the installation three-dimensional structure of the tensioning mechanism (remove the outer plate and a sprocket);
图10是张紧机构安装侧视结构示意图;Fig. 10 is a schematic diagram of the tensioning mechanism installation side view structure;
图11是张紧机构安装俯视结构示意图;Fig. 11 is a schematic diagram of the top view of the installation of the tensioning mechanism;
图12是图11中A-A剖视结构示意图;Fig. 12 is a schematic diagram of the cross-sectional structure of A-A in Fig. 11;
图13是图12中B-B剖视结构示意图;Fig. 13 is a schematic diagram of the cross-sectional structure of B-B in Fig. 12;
图14是框架立体结构示意图(去掉一块侧视衬板);Figure 14 is a schematic diagram of the three-dimensional structure of the frame (a side-view liner is removed);
图15是框架侧视结构示意图;Figure 15 is a schematic side view of the frame structure;
图16是图15中A-A剖视断裂示意图;Fig. 16 is a schematic diagram of A-A sectional fracture in Fig. 15;
图17是图16的俯视断裂示意图;Fig. 17 is a schematic diagram of a top view fracture of Fig. 16;
图18是现有分拣机的框架结构示意图(A上导轨,B为支撑腿,C为下导轨)。Figure 18 is a schematic diagram of the frame structure of the existing sorter (A is the upper guide rail, B is the supporting leg, and C is the lower guide rail).
具体实施方式Detailed ways
下面结合附图及具体的实施例对本发明进行进一步介绍。The present invention will be further introduced below in conjunction with the accompanying drawings and specific embodiments.
实施例1:如图1-图17所示,一种新型直线式分拣机,一种新型直线式分拣机,包括分拣小车1、支撑框架2、双排链轮链条机构3和减速电机4,分拣小车1采用多个串接,每个分拣小车1两端固定连接有两链板5,两链板5上安装有承载轮6和导向轮7,双链轮链条机构3的两链条铰接在两链板5上,双排链轮链条机构3的两排链轮8可旋转地连接在支撑框架2的两端,减速电机4的输出轴与两排链轮8的其中一排链轮的转轴固定连接,减速电机4固定连接在支撑框架2上,支撑框架2内上下侧设置有支撑承载轮6和导向轮7的上下层导轨。Embodiment 1: As shown in Figure 1-Figure 17, a new type of linear sorter, a new type of linear sorter, including a sorting trolley 1, a support frame 2, a double-row sprocket chain mechanism 3 and a deceleration The motor 4 and the sorting trolley 1 are connected in series. Two chain plates 5 are fixedly connected to both ends of each sorting trolley 1. The two chain plates 5 are equipped with a load wheel 6 and a guide wheel 7. The double sprocket chain mechanism 3 The two chains are hinged on the two chain plates 5, and the two rows of sprockets 8 of the double-row sprocket chain mechanism 3 are rotatably connected to the two ends of the support frame 2, and the output shaft of the reduction motor 4 is connected to the two rows of sprockets 8. The rotating shaft of a row of sprockets is fixedly connected, and the reduction motor 4 is fixedly connected on the support frame 2, and the upper and lower sides of the support frame 2 are provided with upper and lower guide rails supporting the load bearing wheel 6 and the guide wheel 7.
优选的,上述串接的相邻两个分拣小车上链板5一端可旋转地连接有承载轮6,另一端设置水平的U型缺口9,U型缺口9能够活动插接到相邻的分拣小车的承载轮6转轴上,串联式的分拣小车,将前一个的后承载轮作为后一个分拣小车的前承载轮(两个分拣小车公用相邻的两个承载轮),能够减少承载轮的使用,相当于每个小车安装两个轮子,利用相邻分拣小车的承载轮构成四个,确保分拣小车的行走和承载稳定性,减少了承载轮的使用和安装,降低设备成本,提高安装效率,结构简化,机架两端直接固定在链板上,然后通过销轴与承载轮连接,这样结构简单,且零部件较小,安全性高,总体高度被压缩。Preferably, one end of the upper chain plates 5 of the two adjacent sorting trolleys connected in series is rotatably connected to the load wheel 6, and the other end is provided with a horizontal U-shaped notch 9, which can be movably inserted into the adjacent On the 6 rotating shafts of the loading wheels of the sorting trolley, the tandem sorting trolley uses the rear loading wheel of the previous one as the front loading wheel of the latter sorting trolley (two sorting trolleys share two adjacent loading wheels), It can reduce the use of load-bearing wheels, which is equivalent to installing two wheels on each trolley. Four load-bearing wheels of adjacent sorting trolleys are used to ensure the walking and load-bearing stability of the sorting trolley, reducing the use and installation of load-bearing wheels. Reduce equipment costs, improve installation efficiency, and simplify the structure. The two ends of the frame are directly fixed on the chain plate, and then connected to the load wheel through the pin shaft. This structure is simple, and the parts are small, high in safety, and the overall height is compressed.
优选的,上述每个分拣小车包括电动滚筒101、无动力滚筒102、皮带103和机架104,电动滚筒101和无动力滚筒102可旋转地连接在机架104两端,皮带103套接在电动滚筒101和无动力滚筒102上,机架104两端固定连接链板5,链板5中部外侧面上安装有导向轮7,分拣小车机架两端直接固定在链板上,然后通过销轴与承载轮连接,这样结构简单,且零部件较小,安全性高,总体高度被压缩。Preferably, each of the above-mentioned sorting trolleys includes an electric drum 101, an unpowered drum 102, a belt 103 and a frame 104, the electric drum 101 and the unpowered drum 102 are rotatably connected to both ends of the frame 104, and the belt 103 is sleeved on On the electric drum 101 and the non-powered drum 102, the two ends of the frame 104 are fixedly connected to the chain plate 5, and the guide wheel 7 is installed on the outer surface of the middle part of the chain plate 5, and the two ends of the frame of the sorting trolley are directly fixed on the chain plate, and then pass The pin shaft is connected with the bearing wheel, so the structure is simple, and the parts are small, the safety is high, and the overall height is compressed.
优选的,上述机架104包括前侧板108、后侧板109、左侧板110和右侧板111,前侧板108和后侧板109两端下侧分别通过左侧板110和右侧板111固定连接,前侧板108和后侧板109两端上侧分别设置有U形条形口113和条形孔,结构简单,安装方便,机架稳定性好,U形条形口113和条形孔能够便于电动滚筒和无动力滚筒的安装和位置调节。Preferably, the above-mentioned frame 104 includes a front side plate 108, a rear side plate 109, a left side plate 110 and a right side plate 111, and the lower sides of the front side plate 108 and the rear side plate 109 pass through the left side plate 110 and the right side respectively. The plates 111 are fixedly connected, and the upper sides of the front side plate 108 and the rear side plate 109 are respectively provided with a U-shaped bar-shaped opening 113 and a bar-shaped hole. The structure is simple, the installation is convenient, and the frame stability is good. And the bar-shaped holes can facilitate the installation and position adjustment of the electric drum and the non-powered drum.
优选的,上述左侧板110和右侧板111均通过直角件112固定连接在前侧板108和后侧板109上,直角件两侧通过螺钉连接固定,可拆卸结构,装卸方便,维护成本低,连接稳定可靠。Preferably, the above-mentioned left side panel 110 and right side panel 111 are fixedly connected to the front side panel 108 and the rear side panel 109 through right-angle pieces 112, and the two sides of the right-angle pieces are fixed by screw connection, detachable structure, convenient loading and unloading, and low maintenance cost Low, the connection is stable and reliable.
优选的,上述前侧板108和后侧板109间靠近上侧面固定连接有承载板115,承载板115位于皮带103下方且与皮带103保持接触,能够提高皮带承载能力和机架稳定性。Preferably, a bearing plate 115 is fixedly connected between the front side plate 108 and the rear side plate 109 near the upper side, and the bearing plate 115 is located below the belt 103 and keeps in contact with the belt 103, which can improve the belt carrying capacity and frame stability.
优选的,上述机架104一端下侧固定连接有滑触线连接件114,便于电动滚筒的供电部件进行电能供给。Preferably, a trolley line connector 114 is fixedly connected to the lower side of one end of the frame 104, so as to facilitate the power supply components of the electric drum to supply electric energy.
优选的,上述双排链轮链条机构3的尾端排链轮安装有链条张紧机构,链条张紧机构包括张紧板301、张紧导轨302和张紧螺钉303,张紧板301上固定连接有链轮轴304的方形轴承座305,张紧板301上下侧获得置于水平的张紧导轨302内,张紧导轨302固定连接在支撑框架的外侧板305内侧,外侧板305上设置有搁置轴承座305的水平条形孔306,张紧板301外侧面固定连接有张紧座307,张紧座307从外侧板305上水平条形口309伸出,张紧螺钉303一端可旋转地连接到张紧座307,张紧螺钉303螺旋连接在张紧固定座308上,张紧固定座308固定连接在外侧板305上,张紧板301靠近分拣机导轨处设置辅助导轨311,外侧板305固定连接在两端框架立柱314上,两端框架立柱314上端安装有两端上层导轨313,靠近下端安装有两端下层导轨,旋转张紧螺杆,推动张紧板往张紧方向移动,能够快速实现链条的张紧,调节方便快捷,采用上下侧张紧轨道,张紧导向性好,调节精度高,张紧板与辅助导轨同时移动,分拣小车在转弯前承载轮有一半在分拣导轨,另一半在辅助导轨,保证在张紧位置处小车处处都有承载,防止小车晃动,增加设备的稳定性。Preferably, a chain tensioning mechanism is installed on the tail end row sprockets of the above-mentioned double-row sprocket chain mechanism 3, and the chain tensioning mechanism includes a tensioning plate 301, a tensioning guide rail 302 and a tensioning screw 303, and the tensioning plate 301 is fixed The square bearing seat 305 connected with the sprocket shaft 304, the upper and lower sides of the tension plate 301 are placed in the horizontal tension guide rail 302, the tension guide rail 302 is fixedly connected to the inner side of the outer plate 305 of the support frame, and the outer plate 305 is provided with a shelf The horizontal strip hole 306 of the bearing seat 305, the tension seat 307 is fixedly connected to the outer surface of the tension plate 301, the tension seat 307 protrudes from the horizontal strip opening 309 on the outer plate 305, and one end of the tension screw 303 is rotatably connected To the tension seat 307, the tension screw 303 is screwed to the tension fixed seat 308, and the tension fixed seat 308 is fixedly connected to the outer plate 305. The tension plate 301 is provided with an auxiliary guide rail 311 near the guide rail of the sorter, and the outer plate 305 is fixedly connected to the frame columns 314 at both ends, and the upper ends of the frame columns 314 at both ends are equipped with two upper layer guide rails 313, and two ends of the lower layer guide rails are installed near the lower ends, and the tensioning screw is rotated to push the tension plate to move in the tensioning direction. Quickly realize the tensioning of the chain, convenient and fast adjustment, adopt the upper and lower side tensioning rails, the tensioning guide is good, the adjustment accuracy is high, the tensioning plate and the auxiliary guide rail move at the same time, and half of the loading wheels of the sorting trolley are sorting before turning The guide rail, the other half is on the auxiliary guide rail, which ensures that the trolley is loaded everywhere at the tensioned position, prevents the trolley from shaking, and increases the stability of the equipment.
优选的,上述外侧板305上设置有水平的螺栓固定条形通孔310,采用螺栓穿过螺栓固定条形通孔310后将外侧板和张紧板301固定连接,连接方便快捷,连接稳定可靠。Preferably, the above-mentioned outer plate 305 is provided with a horizontal bolt-fixed strip-shaped through hole 310, and the outer plate and the tension plate 301 are fixedly connected after the bolt is passed through the bolt-fixed strip-shaped through-hole 310. The connection is convenient and fast, and the connection is stable and reliable. .
优选的,上述支撑框架2包括两端支撑框架和中间支撑框架,两端支撑框架可拆卸地固定连接在中间支撑框架两端,可拆卸式结构,便于安装和维护,维护成本低,中间支撑框架包括一对上导轨201、一对下导轨202和立柱203,一对上导轨201通过焊接方式固定连接在四根立柱203上端,一对下导轨202通过焊接方式固定连接在四根立柱203上且靠近立柱203下端,一对上导轨201和一对下导轨202间通过上下两排横梁204通过螺栓方式固定连接,能实现前后两导轨间不同宽度的调整,调整方便快捷,上下导轨采用整体结构采用焊接,保证结构的强度及稳定性,上下导轨焊接在同一组立柱上,立柱上缺口保证导轨位置的精度,安装时,只要对准上导轨,下导轨则自动对准,安装方便,且立柱位置在底部支撑,稳定性更好,框架的导轨一体化结构,衬板便于制作和安装,安装对接处平面度更好,有效解决“如图18所示的现有的上下分离导轨支撑框架结构存在的对接时要分开对接,装配工作量大。下导轨是自下而上装配,框架自身较重,安装难度较大,且导轨对接要求较高,如不平整,则对接处噪声较大,对小车的承载轮损伤较大”的技术问题;一对上导轨201采用相对安装方式,每根上导轨包括下侧导轨条205和上侧导轨条206,下侧导轨条205为采用板材三次垂直折弯台阶结构,上侧导轨条206为截面梯形的空腔结构,下端面与下侧导轨条205间形成导轨槽,上下组装的导轨,结构简单调节方便,成本低,支撑稳定性高,制造成本低;一对下导轨202采用相对安装方式,每根上导轨包括凹槽结构的下导轨条207和角钢条208,角钢条208固定连接在下导轨条207的凹槽部处且沿着下导轨条207长度方向,组装的导轨,结构简单调节方便,成本低,支撑稳定性高,制造成本低。Preferably, the support frame 2 includes a support frame at both ends and a middle support frame, the support frames at both ends are detachably fixedly connected to both ends of the middle support frame, the detachable structure is convenient for installation and maintenance, and the maintenance cost is low, and the middle support frame Comprising a pair of upper guide rails 201, a pair of lower guide rails 202 and upright posts 203, a pair of upper guide rails 201 are fixedly connected to the upper ends of four upright posts 203 by welding, a pair of lower guide rails 202 are fixedly connected to four upright posts 203 by welding and Close to the lower end of the column 203, a pair of upper guide rails 201 and a pair of lower guide rails 202 are fixedly connected by bolts through two rows of beams 204, which can realize the adjustment of different widths between the front and rear guide rails, and the adjustment is convenient and quick. The upper and lower guide rails adopt the overall structure Welding to ensure the strength and stability of the structure. The upper and lower guide rails are welded on the same set of columns. The gap on the column ensures the accuracy of the position of the guide rails. When installing, as long as the upper guide rails are aligned, the lower guide rails will automatically align. Supported at the bottom, the stability is better, the guide rail integrated structure of the frame, the liner is easy to manufacture and install, and the flatness of the installation butt joint is better, which effectively solves the problem of "existing upper and lower separated guide rail support frame structure as shown in Figure 18". The butt joints must be docked separately, and the assembly workload is large. The lower guide rail is assembled from the bottom up, the frame itself is heavy, the installation is difficult, and the guide rail docking requirements are relatively high. There is a technical problem that the load wheel of the trolley is damaged more”; a pair of upper guide rails 201 are installed oppositely, and each upper guide rail includes a lower guide rail bar 205 and an upper side guide rail bar 206, and the lower guide rail bar 205 is vertically bent three times by a plate Step structure, the upper guide rail bar 206 is a cavity structure with trapezoidal section, the guide rail groove is formed between the lower end surface and the lower side guide rail bar 205, and the upper and lower assembled guide rails have simple structure, convenient adjustment, low cost, high support stability and low manufacturing cost A pair of lower guide rails 202 adopts a relative installation mode, and each upper guide rail includes a lower guide rail bar 207 and an angle steel bar 208 of a groove structure, and the angle steel bar 208 is fixedly connected to the groove portion of the lower guide rail bar 207 and along the length of the lower guide rail bar 207 Direction, assembled guide rail, simple structure, convenient adjustment, low cost, high support stability, and low manufacturing cost.
优选的,上述下导轨条207下侧设置有与下导轨条207一条结构的条形凹槽209,两条形凹槽209间安装拼接的底部密封板210,能够起到防尘、防鼠的作用。Preferably, the lower side of the above-mentioned lower guide rail bar 207 is provided with a bar-shaped groove 209 with a structure of the lower guide rail bar 207, and the bottom sealing plate 210 spliced is installed between the two shaped grooves 209, which can prevent dust and rodents. effect.
优选的,上述上下两排横梁204采用多对,每条横梁204为侧面开孔的槽钢结构,两端封闭,上下侧面设置条形通孔211,在不降低连接刚性和稳定性的情况下,能够减轻设备重量,也便于捆绑电缆。Preferably, the above-mentioned upper and lower rows of crossbeams 204 adopt multiple pairs, and each crossbeam 204 is a channel steel structure with openings on the side, with both ends closed, and strip-shaped through holes 211 are provided on the upper and lower sides, so as not to reduce the rigidity and stability of the connection. , which can reduce the weight of the equipment and facilitate the bundling of cables.
优选的,上述每根立柱203为角钢结构,上下侧设置有贴合一对上导轨201和一对下导轨202的缺口,背面固定连接有连接条212,连接条212间固定连接有侧边衬板213,侧壁衬板213上设置有检修口,检修口处安装有检修板215,立柱结构简单,与导轨固定连接后提高立柱的支撑稳定性和刚性,重量达到减轻,设置连接条便于安装侧边衬板,也便于提高立柱的支撑刚性。Preferably, each column 203 is an angle steel structure, and the upper and lower sides are provided with gaps for fitting a pair of upper guide rails 201 and a pair of lower guide rails 202, and the back is fixedly connected with connecting strips 212, and the connecting strips 212 are fixedly connected with side linings Plate 213, the side wall lining plate 213 is provided with an inspection port, the inspection port is installed with an inspection plate 215, the column structure is simple, after being fixedly connected with the guide rail, the support stability and rigidity of the column are improved, the weight is reduced, and the connecting strip is provided for easy installation The side liner is also convenient to improve the support rigidity of the column.
优选的,上述每一侧的两根立柱203间设置有辅助立柱214,便于提高导轨支撑稳定性和框架的刚性。Preferably, auxiliary uprights 214 are arranged between the two uprights 203 on each side, so as to improve the support stability of the guide rail and the rigidity of the frame.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内,因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention, therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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