CN110396234A - Preparation method of touch pen point - Google Patents
Preparation method of touch pen point Download PDFInfo
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- CN110396234A CN110396234A CN201910621392.6A CN201910621392A CN110396234A CN 110396234 A CN110396234 A CN 110396234A CN 201910621392 A CN201910621392 A CN 201910621392A CN 110396234 A CN110396234 A CN 110396234A
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- 238000002360 preparation method Methods 0.000 title claims description 5
- 239000002994 raw material Substances 0.000 claims abstract description 67
- 238000005245 sintering Methods 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 27
- 238000001035 drying Methods 0.000 claims abstract description 26
- 241001422033 Thestylus Species 0.000 claims abstract description 17
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 15
- 229920001684 low density polyethylene Polymers 0.000 claims abstract description 12
- 239000004702 low-density polyethylene Substances 0.000 claims abstract description 12
- 229920001903 high density polyethylene Polymers 0.000 claims abstract description 10
- 239000004700 high-density polyethylene Substances 0.000 claims abstract description 10
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 8
- 239000006229 carbon black Substances 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 239000000314 lubricant Substances 0.000 claims abstract description 6
- 238000001291 vacuum drying Methods 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims description 40
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 14
- 238000003756 stirring Methods 0.000 claims description 14
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 8
- 239000004917 carbon fiber Substances 0.000 claims description 8
- 229910052742 iron Inorganic materials 0.000 claims description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims description 8
- 239000010935 stainless steel Substances 0.000 claims description 8
- 238000007373 indentation Methods 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 3
- 238000005530 etching Methods 0.000 claims description 2
- 239000011162 core material Substances 0.000 description 27
- 230000008859 change Effects 0.000 description 4
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- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 229940125773 compound 10 Drugs 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- ZLVXBBHTMQJRSX-VMGNSXQWSA-N jdtic Chemical compound C1([C@]2(C)CCN(C[C@@H]2C)C[C@H](C(C)C)NC(=O)[C@@H]2NCC3=CC(O)=CC=C3C2)=CC=CC(O)=C1 ZLVXBBHTMQJRSX-VMGNSXQWSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
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- 229920000573 polyethylene Polymers 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/062—HDPE
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/066—LDPE (radical process)
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- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Polymers & Plastics (AREA)
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Abstract
本发明涉及触控笔领域,公开了一种触控笔尖的制备方法,该方法包括以下步骤:先将多种原料分别放入真空干燥箱中进行干燥处理,所述多种原料包括粉状高密度聚乙烯、粉状低密度聚乙烯、润滑剂、炭黑、轻质碳酸钙;经干燥的多种原料按一定重量百分比加入混料机中混合搅拌,多种原料经多次重复混合搅拌形成待烧结的混合料;在模腔的中心插入结构芯杆,再将混合好的混合料装填至模腔内,并包覆在结构芯杆的外表面上;然后通过压头对装填至模腔内的混合料进行初步加压,随后将其置入烧结炉中烧结;烧结完成后自然冷却至室温,最后脱模取出。用该方法制备的触控笔尖的触控精度高、拓展功能丰富、书写体验优异、结构强度大、便于生产加工且便于更换。
The invention relates to the field of stylus, and discloses a method for preparing a stylus tip. The method includes the following steps: firstly put various raw materials into a vacuum drying box for drying treatment, and the various raw materials include powdery high Density polyethylene, powdered low-density polyethylene, lubricant, carbon black, light calcium carbonate; various raw materials that have been dried are added to the mixer according to a certain weight percentage and mixed, and various raw materials are repeatedly mixed and stirred to form The mixture to be sintered; insert the structural core rod in the center of the mold cavity, then fill the mixed material into the mold cavity, and coat the outer surface of the structural core rod; then fill it into the mold cavity through the pressure head pair The mixture inside is initially pressurized, and then placed in a sintering furnace for sintering; after sintering is completed, it is naturally cooled to room temperature, and finally removed from the mold. The stylus tip prepared by the method has high touch accuracy, rich expansion functions, excellent writing experience, high structural strength, and is convenient for production, processing and replacement.
Description
技术领域technical field
本发明涉及触控笔领域,尤其涉及一种触控笔尖的制备方法。The invention relates to the field of touch pens, in particular to a method for preparing a touch pen tip.
背景技术Background technique
随着触摸屏在人们生活和工作中的普及,触控笔的应用场景也日益增加,通过触控笔进行人机交互已成为一种大众化的交互方式。目前市场上流行的触控笔尖大致有橡胶、塑料及纤维毛毡三类材料;在书写体验方面,橡胶类触控笔尖质地较软,书写时没有太大的噪声,但通常因阻尼较大,书写不够流畅,长时间使用容易疲劳;塑料类材料的硬度较高,书写流畅,却往往会伴随较大的屏幕撞击声,长时间使用甚至会对屏幕造成损伤;纤维毛毡类笔尖材料可以在一定程度上平衡屏幕撞击声和顺滑度,然而有一定概率出现尖锐的异响,用户体验差。With the popularization of touch screens in people's life and work, the application scenarios of stylus are also increasing, and human-computer interaction through stylus has become a popular interaction method. Currently, the popular stylus tips on the market are generally made of three types of materials: rubber, plastic, and fiber felt. In terms of writing experience, rubber stylus tips are relatively soft, and there is not much noise when writing, but usually due to large damping, writing is difficult. It is not smooth enough, and it is easy to get tired after long-term use; the hardness of plastic materials is high, and the writing is smooth, but it is often accompanied by a large screen impact sound, which may even cause damage to the screen after long-term use; fiber felt pen tip materials can be used to a certain extent Balance the impact sound and smoothness of the screen, but there is a certain probability of sharp abnormal noise, and the user experience is poor.
因此,开发出一种触控精度高、拓展功能丰富、书写体验优异、结构强度大、便于生产并且可更换的触控笔尖具有重要的意义。Therefore, it is of great significance to develop a stylus tip with high touch precision, rich expansion functions, excellent writing experience, high structural strength, easy production and replaceable.
发明内容Contents of the invention
本发明的目的在于提供一种触控笔尖的制备方法,用该方法制备的触控笔尖的触控精度高、拓展功能丰富、书写体验优异、结构强度大、便于生产加工且便于更换。The purpose of the present invention is to provide a method for preparing a stylus tip. The stylus tip prepared by this method has high touch accuracy, rich expansion functions, excellent writing experience, high structural strength, and is easy to produce and process and easy to replace.
其技术方案如下:Its technical scheme is as follows:
触控笔尖的制备方法,包括以下步骤:The preparation method of stylus tip, comprises the following steps:
先将多种原料分别放入真空干燥箱中进行干燥处理,所述多种原料包括粉状高密度聚乙烯、粉状低密度聚乙烯、润滑剂、炭黑、轻质碳酸钙;First put various raw materials into a vacuum drying oven for drying treatment, and the various raw materials include powdered high-density polyethylene, powdered low-density polyethylene, lubricant, carbon black, and light calcium carbonate;
经干燥的多种原料按一定重量百分比加入混料机中混合搅拌,多种原料经多次重复混合搅拌形成待烧结的混合料;The dried various raw materials are added to the mixer according to a certain weight percentage for mixing and stirring, and the various raw materials are repeatedly mixed and stirred to form a mixture to be sintered;
在模腔的中心插入结构芯杆,再将混合好的混合料装填至模腔内,并包覆在结构芯杆的外表面上;Insert the structural core rod in the center of the mold cavity, then fill the mixed material into the mold cavity, and coat the outer surface of the structural core rod;
然后通过压头对装填至模腔内的混合料进行初步加压,随后将其置入烧结炉中烧结;Then preliminarily pressurize the mixture filled into the mold cavity through the pressure head, and then put it into the sintering furnace for sintering;
烧结完成后自然冷却至室温,最后脱模取出。After the sintering is completed, it is naturally cooled to room temperature, and finally removed from the mold.
多种所述原料的干燥温度为75℃至85℃。The drying temperature for many of the raw materials is from 75°C to 85°C.
优选的,多种所述原料的干燥温度为80℃。Preferably, the drying temperature of the various raw materials is 80°C.
多种所述原料的干燥时间为1.8小时至2.5小时。The drying time for many of these materials ranged from 1.8 hours to 2.5 hours.
优选的,多种所述原料的干燥时间为2小时。Preferably, the drying time of the various raw materials is 2 hours.
所述混料机为高速混料机,所述高速混料机的转速为2000r/min至8000r/min。The mixer is a high-speed mixer, and the speed of the high-speed mixer is 2000r/min to 8000r/min.
优选的,所述高速混料机的转速为4500r/min。Preferably, the speed of the high-speed mixer is 4500r/min.
多种所述原料每次混合搅拌的时间为15秒至30秒。The mixing and stirring time of various raw materials is 15 seconds to 30 seconds each time.
优选的,多种所述原料每次混合搅拌的时间为25秒。Preferably, the time for each mixing and stirring of the various raw materials is 25 seconds.
多种所述原料多次重复混合的搅拌次数为3次至6次。The number of stirring times for repeated mixing of multiple raw materials is 3 to 6 times.
优选的,多种所述原料多次重复混合的搅拌次数为4次。Preferably, the number of times of repeated mixing of multiple raw materials is 4 times.
所述烧结炉的升温速率为1℃/min至5℃/min。The heating rate of the sintering furnace is 1°C/min to 5°C/min.
优选的,所述烧结炉的升温速率为3℃/min。Preferably, the heating rate of the sintering furnace is 3° C./min.
所述烧结炉升温至120℃至200℃时保温60分钟至100分钟。When the temperature of the sintering furnace is raised to 120° C. to 200° C., the temperature is kept for 60 minutes to 100 minutes.
优选的,所述烧结炉升温至180℃时保温80分钟。Preferably, when the temperature of the sintering furnace is raised to 180° C., it is kept for 80 minutes.
所述结构芯杆采用金属材料或碳纤维材料制成。The structural core rod is made of metal material or carbon fiber material.
优选的,所述金属采用铁或不锈钢。Preferably, the metal is iron or stainless steel.
所述结构芯杆的形状呈圆柱体、长方体或棱形柱。The shape of the structural core rod is a cylinder, a cuboid or a prismatic column.
所述结构芯杆包括主体段、咬合段,所述主体段与所述咬合段一体成型连接,所述咬合段的外表面上设有咬花、压痕或蚀刻凹槽;所述混合料包覆在所述结构芯杆的外表面上,并与其绕结一体成型。The structural core rod includes a main body section and an articulation section, the main body section and the articulation section are integrally formed and connected, and the outer surface of the articulation section is provided with seams, indentations or etching grooves; the mixture package It is covered on the outer surface of the structural core rod and integrally formed by winding it.
所述混合料包覆在所述咬合段的外表面上,并与其绕结一体成型。The compound is coated on the outer surface of the occlusal segment and integrally formed by winding it.
下面对本发明的优点或原理进行说明:Advantages or principles of the present invention are described below:
1、制备触控笔尖的多种原料包括粉状高密度聚乙烯、粉状低密度聚乙烯、润滑剂、炭黑、轻质碳酸钙,粉状高密度聚乙烯作为笔尖的主体材料,粉状高密度聚乙烯是一种综合性能优异的热塑性工程塑料,其密度较小,具有很好的耐磨性、自润滑性、抗冲击性、耐腐蚀性等;1. A variety of raw materials for preparing the stylus tip include powdered high-density polyethylene, powdered low-density polyethylene, lubricant, carbon black, light calcium carbonate, powdered high-density polyethylene as the main material of the pen tip, powdered High-density polyethylene is a thermoplastic engineering plastic with excellent comprehensive properties. Its density is small, and it has good wear resistance, self-lubrication, impact resistance, corrosion resistance, etc.;
加入一定比例的粉状低密度聚乙烯,可调控笔尖整体的硬度以及笔尖内部孔隙结构,同时粉状低密度聚乙烯也可在一定程度上降低笔尖重量,从而减弱书写时的屏幕撞击声响,改善书写体验;选用低熔融指数的粉状低密度聚乙烯,其粘度高,可增加与结构芯杆的结合力;Adding a certain proportion of powdered low-density polyethylene can adjust the overall hardness of the nib and the internal pore structure of the nib. At the same time, the powdered low-density polyethylene can also reduce the weight of the nib to a certain extent, thereby reducing the impact of the screen when writing. Writing experience; powdered low-density polyethylene with low melt index is selected, which has high viscosity and can increase the bonding force with the structural core rod;
炭黑有两个作用,其一是作为颜料,性能稳定、耐热、耐化学品、耐光、成本低、强着色力;其二是起到增强导电性的作用,当笔尖被用作多功能的电容笔时,笔尖材料的导电性能需要满足一定的要求;Carbon black has two functions, one is as a pigment, stable performance, heat resistance, chemical resistance, light resistance, low cost, strong tinting strength; the other is to enhance the conductivity, when the pen tip is used as a multi-functional When using a capacitive pen, the conductivity of the tip material needs to meet certain requirements;
加入少量的轻质碳酸钙可以进一步降低笔尖重量,提升笔尖耐磨性能;Adding a small amount of light calcium carbonate can further reduce the weight of the nib and improve the wear resistance of the nib;
该触控笔尖通过烧结成型的方式加工,其工艺控制较为简单,成品质量稳定,同时由烧结成型制得的触控笔尖,表面形貌凹凸不平,具有一定的粗糙度,且粗糙度可以通过调整烧结温度和压力调整;合适的表面摩擦系数可以使笔尖在书写时阻尼不至于过大,同时又能获得真实书写时的摩擦感;The stylus tip is processed by sintering molding, the process control is relatively simple, and the quality of the finished product is stable. At the same time, the stylus tip made by sintering has uneven surface appearance and a certain roughness, and the roughness can be adjusted by Sintering temperature and pressure adjustment; appropriate surface friction coefficient can make the nib not too damp when writing, and at the same time can get the friction feeling of real writing;
结构芯杆的加入可极大增加触控笔尖结构强度,在发生跌落等情况时,可在一定程度上保证笔尖结构及电子功能的稳定性,减小变形量,保证高精度和高灵敏度;通过加入结构芯杆,增加触控笔尖的一体性,且便于触控笔尖的更换,避免了细长型笔尖在更换时易断裂的问题;加入结构芯材便于烧结完成后脱模,对于细长型的触控笔尖,在脱模时由于笔尖与模腔的摩擦力较大,需要工人手工脱模,增大了加工周期和人工成本。加入结构芯材后,在脱模时通过压力机上的冲头顶出即可,便于生产加工。The addition of the structural core rod can greatly increase the structural strength of the stylus pen tip. In the event of a drop, it can ensure the stability of the pen tip structure and electronic functions to a certain extent, reduce the amount of deformation, and ensure high precision and high sensitivity; through The structural core rod is added to increase the integrity of the stylus tip, and it is easy to replace the stylus tip, avoiding the problem that the slender pen tip is easy to break during replacement; the structural core material is added to facilitate demoulding after sintering. Due to the high friction between the nib and the mold cavity during demoulding, workers need to manually demould, which increases the processing cycle and labor costs. After adding the structural core material, it can be ejected through the punch on the press when demoulding, which is convenient for production and processing.
2、各原料的干燥温度为75℃至85℃,优选的,各原料的干燥温度为80℃,既保证了原料干燥环境,又不影响多种原料的性能。2. The drying temperature of each raw material is 75°C to 85°C, preferably, the drying temperature of each raw material is 80°C, which not only ensures the drying environment of the raw materials, but also does not affect the performance of various raw materials.
3、各原料的干燥时间为1.8小时至2.5小时,优选的,各原料的干燥时间为2小时,使各原料充分干燥。3. The drying time of each raw material is 1.8 hours to 2.5 hours, preferably, the drying time of each raw material is 2 hours, so that each raw material is fully dried.
4、混料机为高速混料机,高速混料机的转速为2000r/min至8000r/min,优选的,高速混料机的转速为4500r/min,节省搅拌时间,搅拌更均匀。4. The mixing machine is a high-speed mixing machine, and the rotating speed of the high-speed mixing machine is 2000r/min to 8000r/min. Preferably, the rotating speed of the high-speed mixing machine is 4500r/min, which saves mixing time and makes the mixing more uniform.
5、多种原料每次混合搅拌的时间为15秒至30秒,优选的,多种原料每次混合搅拌的时间为25秒,使多种原料混合充分。5. The mixing and stirring time of various raw materials is 15 seconds to 30 seconds each time, preferably, the mixing and stirring time of various raw materials is 25 seconds each time, so that the various raw materials are fully mixed.
6、多种原料多次重复混合的搅拌次数为3次至6次,优选的,多种原料多次重复混合的搅拌次数为4次,保证多种原料混合更充分。6. The number of times of repeated mixing of various raw materials is 3 to 6 times, preferably, the number of times of repeated mixing of various raw materials is 4 times, so as to ensure more complete mixing of various raw materials.
7、烧结炉的升温速率为1℃/min至5℃/min,优选的,烧结炉的升温速率为3℃/min,烧结炉每分钟的升温温度为3度,缓慢升温,避免升温过快,保持材料内部温度均一和材料性能的稳定变化。7. The heating rate of the sintering furnace is 1°C/min to 5°C/min. Preferably, the heating rate of the sintering furnace is 3°C/min, and the heating temperature of the sintering furnace is 3 degrees per minute. Slowly raise the temperature to avoid excessive heating , to maintain a uniform temperature inside the material and a stable change in material properties.
8、烧结炉缓慢升温至120℃至200℃时保温60分钟至100分钟,选择在120℃至200℃的温度范围内进行烧结60分钟至100分钟,可以保证混合料处于熔融状态,能够使聚乙烯的分子结构和分子聚集形态发生变化,避免氧化和降解,从而使烧结后的材料具有更优异的物理性能,并能够更好地控制材料内部微孔结构,经过实验测定,烧结炉缓慢升温至180℃时烧结80分钟,烧结后的材料物理性能更为优异。8. Slowly raise the temperature of the sintering furnace to 120°C to 200°C and keep it warm for 60 minutes to 100 minutes, choose to sinter in the temperature range of 120°C to 200°C for 60 minutes to 100 minutes, which can ensure that the mixture is in a molten state and can make the polymer The molecular structure and molecular aggregation form of ethylene change to avoid oxidation and degradation, so that the sintered material has better physical properties and can better control the internal microporous structure of the material. According to the experimental measurement, the sintering furnace is slowly heated up to Sintering at 180°C for 80 minutes, the physical properties of the sintered material are more excellent.
9、结构芯杆采用金属材料或碳纤维材料制成,优选的,金属采用铁或不锈钢,但不限于铁、不锈钢或碳纤维材料,只需保证具有一定强度不易弯折的材料即可。9. The structural core rod is made of metal material or carbon fiber material. Preferably, the metal is iron or stainless steel, but not limited to iron, stainless steel or carbon fiber material, as long as it has a certain strength and is not easy to bend.
10、结构芯杆的形状呈圆柱体、长方体或棱形柱,但不限于圆柱体、长方体或棱形柱。10. The shape of the structural core rod is a cylinder, a cuboid or a prism, but not limited to a cylinder, a cuboid or a prism.
11、结构芯杆包括主体段、咬合段,咬合段的外表面上设有咬花、压痕或凹槽,增加结构芯杆与混合料的结合力。11. The structural mandrel includes a main body section and an occlusal section. The outer surface of the occlusal section is provided with seams, indentations or grooves to increase the binding force between the structural mandrel and the mixture.
附图说明Description of drawings
图1是本发明第一实施例触控笔尖的剖视图一。FIG. 1 is a cross-sectional view of a stylus tip according to a first embodiment of the present invention.
图2是本发明第二实施例触控笔尖的剖视图二。FIG. 2 is a second cross-sectional view of the stylus tip according to the second embodiment of the present invention.
附图标记说明:Explanation of reference signs:
10、混合料,20、结构芯杆,21、主体段,22、咬合段。10. Mixed material, 20. Structural core rod, 21. Main body section, 22. Occlusion section.
具体实施方式Detailed ways
下面对本发明的实施例进行详细说明。Embodiments of the present invention will be described in detail below.
如图1触控笔尖的制备方法,包括以下步骤:The preparation method of the stylus tip as shown in Fig. 1 comprises the following steps:
先将多种原料分别放入真空干燥箱中进行干燥处理,多种原料包括粉状高密度聚乙烯、粉状低密度聚乙烯、润滑剂、炭黑、轻质碳酸钙;First put various raw materials into the vacuum drying oven for drying treatment, and various raw materials include powdered high-density polyethylene, powdered low-density polyethylene, lubricant, carbon black, and light calcium carbonate;
经干燥的多种原料按一定重量百分比加入混料机中混合搅拌,多种原料经多次重复混合搅拌形成待烧结的混合料10;The dried various raw materials are added to the mixer according to a certain weight percentage for mixing and stirring, and the various raw materials are repeatedly mixed and stirred to form a mixture 10 to be sintered;
在模腔的中心插入结构芯杆20,再将混合好的混合料10装填至模腔内,并包覆在结构芯杆20的外表面上;Insert a structural core rod 20 in the center of the mold cavity, then fill the mixed material 10 into the mold cavity, and coat the outer surface of the structural core rod 20;
然后通过压头对装填至模腔内的混合料10进行初步加压,随后将其置入烧结炉中烧结;Then, the mixture 10 loaded into the mold cavity is preliminarily pressurized by the pressure head, and then put into the sintering furnace for sintering;
烧结完成后自然冷却至室温,最后脱模取出。After the sintering is completed, it is naturally cooled to room temperature, and finally removed from the mold.
其中,多种原料的干燥温度为75℃至85℃;优选的,多种原料的干燥温度为80℃;Wherein, the drying temperature of various raw materials is 75°C to 85°C; preferably, the drying temperature of various raw materials is 80°C;
多种原料的干燥时间为1.8小时至2.5小时;优选的,多种原料的干燥时间为2小时;The drying time of various raw materials is 1.8 hours to 2.5 hours; preferably, the drying time of various raw materials is 2 hours;
混料机为高速混料机,高速混料机的转速为2000r/min至8000r/min;优选的,高速混料机的转速为4500r/min。The mixer is a high-speed mixer, and the speed of the high-speed mixer is 2000r/min to 8000r/min; preferably, the speed of the high-speed mixer is 4500r/min.
多种原料每次混合搅拌的时间为15秒至30秒;优选的,多种原料每次混合搅拌的时间为25秒;The mixing and stirring time of multiple raw materials is 15 seconds to 30 seconds; preferably, the mixing and stirring time of multiple raw materials is 25 seconds;
多种原料多次重复混合的搅拌次数为3次至6次;优选的,多种原料多次重复混合的搅拌次数为4次;The number of times of repeated mixing of multiple raw materials is 3 to 6 times; preferably, the number of times of repeated mixing of multiple raw materials is 4 times;
烧结炉的升温速率为1℃/min至5℃/min;优选的,烧结炉的升温速率为3℃/min;The heating rate of the sintering furnace is 1°C/min to 5°C/min; preferably, the heating rate of the sintering furnace is 3°C/min;
烧结炉升温至120℃至200℃时保温60分钟至100分钟;优选的,烧结炉升温至180℃时保温80分钟;When the temperature of the sintering furnace is raised to 120°C to 200°C, it is kept for 60 minutes to 100 minutes; preferably, when the temperature of the sintering furnace is raised to 180°C, it is kept for 80 minutes;
结构芯杆20采用金属材料或碳纤维材料制成;优选的,金属采用铁或不锈钢;但不限于铁、不锈钢或碳纤维材料;结构芯杆20的形状呈圆柱体、长方体或棱形柱;但不限于圆柱体、长方体或棱形柱。The structural core rod 20 is made of metal material or carbon fiber material; preferably, the metal is iron or stainless steel; but not limited to iron, stainless steel or carbon fiber material; the shape of the structural core rod 20 is a cylinder, a cuboid or a prismatic column; but not Limited to cylinders, cuboids, or prisms.
第一实施方式,如图1所示,结构芯杆20包括主体段21、咬合段22,主体段21与咬合段22一体成型连接,咬合段22的外表面上设有咬花、压痕或蚀刻凹槽;混合料10包覆在结构芯杆20的外表面上,并与其绕结一体成型。In the first embodiment, as shown in Figure 1, the structural core rod 20 includes a main body section 21 and an engaging section 22, the main body section 21 and the engaging section 22 are integrally formed and connected, and the outer surface of the engaging section 22 is provided with seams, indentations or Grooves are etched; the compound material 10 is coated on the outer surface of the structural core rod 20 and wound together with it.
第二实施方式,如图2所示,混合料10包覆在咬合段22的外表面上,并与其绕结一体成型。In the second embodiment, as shown in FIG. 2 , the compound 10 is coated on the outer surface of the occlusal section 22 and integrally formed with it.
本实施例具有如下优点:This embodiment has the following advantages:
1、制备触控笔尖的多种原料包括粉状高密度聚乙烯、粉状低密度聚乙烯、润滑剂、炭黑、轻质碳酸钙,粉状高密度聚乙烯作为笔尖的主体材料,粉状高密度聚乙烯是一种综合性能优异的热塑性工程塑料,其密度较小,具有很好的耐磨性、自润滑性、抗冲击性、耐腐蚀性等;1. A variety of raw materials for preparing the stylus tip include powdered high-density polyethylene, powdered low-density polyethylene, lubricant, carbon black, light calcium carbonate, powdered high-density polyethylene as the main material of the pen tip, powdered High-density polyethylene is a thermoplastic engineering plastic with excellent comprehensive properties. Its density is small, and it has good wear resistance, self-lubrication, impact resistance, corrosion resistance, etc.;
加入一定比例的粉状低密度聚乙烯,可调控笔尖整体的硬度以及笔尖内部孔隙结构,同时粉状低密度聚乙烯也可在一定程度上降低笔尖重量,从而减弱书写时的屏幕撞击声响,改善书写体验;选用低熔融指数的粉状低密度聚乙烯,其粘度高,可增加与结构芯杆20的结合力;Adding a certain proportion of powdered low-density polyethylene can adjust the overall hardness of the nib and the internal pore structure of the nib. At the same time, the powdered low-density polyethylene can also reduce the weight of the nib to a certain extent, thereby reducing the impact of the screen when writing. Writing experience; use powdery low-density polyethylene with a low melt index, which has a high viscosity and can increase the bonding force with the structural core rod 20;
炭黑有两个作用,其一是作为颜料,性能稳定、耐热、耐化学品、耐光、成本低、强着色力;其二是起到增强导电性的作用,当笔尖被用作多功能的电容笔时,笔尖材料的导电性能需要满足一定的要求;Carbon black has two functions, one is as a pigment, stable performance, heat resistance, chemical resistance, light resistance, low cost, strong tinting strength; the other is to enhance the conductivity, when the pen tip is used as a multi-functional When using a capacitive pen, the conductivity of the tip material needs to meet certain requirements;
加入少量的轻质碳酸钙可以进一步降低笔尖重量,提升笔尖耐磨性能;Adding a small amount of light calcium carbonate can further reduce the weight of the nib and improve the wear resistance of the nib;
该触控笔尖通过烧结成型的方式加工,其工艺控制较为简单,成品质量稳定,同时由烧结成型制得的触控笔尖,表面形貌凹凸不平,具有一定的粗糙度,且粗糙度可以通过调整烧结温度和压力调整;合适的表面摩擦系数可以使笔尖在书写时阻尼不至于过大,同时又能获得真实书写时的摩擦感;The stylus tip is processed by sintering molding, the process control is relatively simple, and the quality of the finished product is stable. At the same time, the stylus tip made by sintering has uneven surface appearance and a certain roughness, and the roughness can be adjusted by Sintering temperature and pressure adjustment; appropriate surface friction coefficient can make the nib not too damp when writing, and at the same time can get the friction feeling of real writing;
结构芯杆20的加入可极大增加触控笔尖结构强度,在发生跌落等情况时,可在一定程度上保证笔尖结构及电子功能的稳定性,减小变形量,保证高精度和高灵敏度;通过加入结构芯杆20,增加触控笔尖的一体性,且便于触控笔尖的更换,避免了细长型笔尖在更换时易断裂的问题;加入结构芯材便于烧结完成后脱模,对于细长型的触控笔尖,在脱模时由于笔尖与模腔的摩擦力较大,需要工人手工脱模,增大了加工周期和人工成本。加入结构芯材后,在脱模时通过压力机上的冲头顶出即可,便于生产加工。The addition of the structural core rod 20 can greatly increase the structural strength of the stylus pen tip, and in the event of a drop, etc., it can ensure the stability of the pen tip structure and electronic functions to a certain extent, reduce the amount of deformation, and ensure high precision and high sensitivity; By adding the structural core rod 20, the integrity of the stylus tip is increased, and the replacement of the stylus tip is facilitated, avoiding the problem that the slender pen tip is easy to break during replacement; the addition of the structural core material facilitates demoulding after sintering is completed. The long stylus tip requires workers to manually remove the mold due to the high friction between the tip and the mold cavity during demoulding, which increases the processing cycle and labor costs. After adding the structural core material, it can be ejected through the punch on the press when demoulding, which is convenient for production and processing.
2、各原料的干燥温度为75℃至85℃,优选的,各原料的干燥温度为80℃,既保证了原料干燥环境,又不影响多种原料的性能。2. The drying temperature of each raw material is 75°C to 85°C, preferably, the drying temperature of each raw material is 80°C, which not only ensures the drying environment of the raw materials, but also does not affect the performance of various raw materials.
3、各原料的干燥时间为1.8小时至2.5小时,优选的,各原料的干燥时间为2小时,使各原料充分干燥。3. The drying time of each raw material is 1.8 hours to 2.5 hours, preferably, the drying time of each raw material is 2 hours, so that each raw material is fully dried.
4、混料机为高速混料机,高速混料机的转速为2000r/min至8000r/min,优选的,高速混料机的转速为4500r/min,节省搅拌时间,搅拌更均匀。4. The mixing machine is a high-speed mixing machine, and the rotating speed of the high-speed mixing machine is 2000r/min to 8000r/min. Preferably, the rotating speed of the high-speed mixing machine is 4500r/min, which saves mixing time and makes the mixing more uniform.
5、多种原料每次混合搅拌的时间为15秒至30秒,优选的,多种原料每次混合搅拌的时间为25秒,使多种原料混合充分。5. The mixing and stirring time of various raw materials is 15 seconds to 30 seconds each time, preferably, the mixing and stirring time of various raw materials is 25 seconds each time, so that the various raw materials are fully mixed.
6、多种原料多次重复混合的搅拌次数为3次至6次,优选的,多种原料多次重复混合的搅拌次数为4次,保证多种原料混合更充分。6. The number of times of repeated mixing of various raw materials is 3 to 6 times, preferably, the number of times of repeated mixing of various raw materials is 4 times, so as to ensure more complete mixing of various raw materials.
7、烧结炉的升温速率为1℃/min至5℃/min,优选的,烧结炉的升温速率为3℃/min,烧结炉每分钟的升温温度为3度,缓慢升温,避免升温过快,保持材料内部温度均一和材料性能的稳定变化。7. The heating rate of the sintering furnace is 1°C/min to 5°C/min. Preferably, the heating rate of the sintering furnace is 3°C/min, and the heating temperature of the sintering furnace is 3 degrees per minute. Slowly raise the temperature to avoid excessive heating , to maintain a uniform temperature inside the material and a stable change in material properties.
8、烧结炉缓慢升温至120℃至200℃时保温60分钟至100分钟,选择在120℃至200℃的温度范围内进行烧结60分钟至100分钟,可以保证混合料10处于熔融状态,能够使聚乙烯的分子结构和分子聚集形态发生变化,避免氧化和降解,从而使烧结后的材料具有更优异的物理性能,并能够更好地控制材料内部微孔结构,经过实验测定,烧结炉缓慢升温至180℃时烧结80分钟,烧结后的材料物理性能更为优异。8. Slowly raise the temperature of the sintering furnace to 120°C to 200°C and keep it warm for 60 minutes to 100 minutes, and choose to sinter in the temperature range of 120°C to 200°C for 60 minutes to 100 minutes, which can ensure that the mixture 10 is in a molten state and can make The molecular structure and molecular aggregation form of polyethylene change to avoid oxidation and degradation, so that the sintered material has better physical properties and can better control the internal microporous structure of the material. According to the experimental results, the temperature of the sintering furnace is slowly raised Sintering at 180°C for 80 minutes, the physical properties of the sintered material are more excellent.
9、结构芯杆20采用金属材料或碳纤维材料制成,优选的,金属采用铁或不锈钢,但不限于铁、不锈钢或碳纤维材料,只需保证具有一定强度不易弯折的材料即可。9. The structural core rod 20 is made of metal material or carbon fiber material. Preferably, the metal is iron or stainless steel, but not limited to iron, stainless steel or carbon fiber material, as long as it has a certain strength and is not easy to bend.
10、结构芯杆20的形状呈圆柱体、长方体或棱形柱,但不限于圆柱体、长方体或棱形柱。10. The shape of the structural core rod 20 is a cylinder, a cuboid or a prism, but not limited to a cylinder, a cuboid or a prism.
11、结构芯杆20包括主体段21、咬合段22,咬合段22的外表面上设有咬花、压痕或凹槽,增加结构芯杆20与混合料10的结合力。11. The structural mandrel 20 includes a main body section 21 and an occlusal section 22 . The outer surface of the occlusal section 22 is provided with seams, indentations or grooves to increase the binding force between the structural mandrel 20 and the mixture 10 .
以上仅为本发明的具体实施例,并不以此限定本发明的保护范围;在不违反本发明构思的基础上所作的任何替换与改进,均属本发明的保护范围。The above are only specific embodiments of the present invention, and do not limit the protection scope of the present invention; any replacement and improvement made on the basis of not violating the concept of the present invention shall fall within the protection scope of the present invention.
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