CN110389271A - Transformer testing system and method - Google Patents
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Abstract
本发明涉及一种变压器测试系统,包括测量装置与控制装置,控制装置与测量装置连接。测量装置包括:变频电源,所述变频电源通过电源进线保护开关以及接触器接市电;中间变压器,所述中间变压器输入侧通过接触器与所述变频电源输出端连接,输出侧连接一组并串联设置的接触器后接入待测变压器;工频耐压测量仪、直流电阻测量仪、绝缘电阻测量仪、变比组别测量仪以及空负载测量仪,各测量仪信号输入端分别串接接触器后并联于待测变压器输入输出端。本发明的变压器测试系统能够一次接线同时实现在高低压下对变压器进行绝缘电阻、工频耐压、直阻、变比、空负载等多种测试,系统可实现全自动测试,测量精度高,效率高快,自动判定试品的合格性。
The invention relates to a transformer test system, which includes a measuring device and a control device, and the control device is connected with the measuring device. The measuring device includes: a variable frequency power supply, the variable frequency power supply is connected to the mains through a power supply line protection switch and a contactor; an intermediate transformer, the input side of the intermediate transformer is connected to the output terminal of the variable frequency power supply through a contactor, and a set of The contactors set in series are connected to the transformer to be tested; power frequency withstand voltage measuring instrument, DC resistance measuring instrument, insulation resistance measuring instrument, transformation ratio group measuring instrument and no-load measuring instrument, the signal input terminals of each measuring instrument are respectively connected in series After connecting the contactor, connect it in parallel with the input and output terminals of the transformer to be tested. The transformer testing system of the present invention can perform multiple tests on transformers under high and low voltage conditions such as insulation resistance, power frequency withstand voltage, direct resistance, transformation ratio, and no-load at the same time with one connection. The system can realize fully automatic testing with high measurement accuracy. The efficiency is high and fast, and the qualification of the test product is automatically judged.
Description
技术领域technical field
本发明属于变压器测试技术领域,尤其涉及一种变压器测试系统及方法。The invention belongs to the technical field of transformer testing, in particular to a transformer testing system and method.
背景技术Background technique
变压器测试一般包括绝缘电阻试验、直流电阻试验、空负载试验、工倍频耐压以及变比测试等,变压器在出厂前需要进行相关实验并在实验数据符合国家规范范围后方可使用,否则易存在严重的事故隐患。Transformer testing generally includes insulation resistance test, DC resistance test, no-load test, power multiplier withstand voltage and transformation ratio test, etc. Before leaving the factory, the transformer needs to carry out relevant experiments and use it only after the experimental data meet the national standard range, otherwise it is easy to exist. Serious accident hazard.
就目前的变压器测试而言,大多都是单一的对变压器进行某一项参数的测量并记录,例如仅能对变压器进行绝缘电阻试验、直流电阻试验、绝缘油介电强度耐压试验、空负载试验、工倍频耐压以及变比等测试中的其中一种测试,测试时需频繁更换测试仪器与测试电路,不能同时实现对多项性能参数进行测试。同时,现有的变压器测试系统在对变压器进行高低压测试时,需分别进行高压或低压下的测试,不能同时进行高电压下测试。As far as the current transformer testing is concerned, most of them only measure and record a certain parameter of the transformer. For example, only the insulation resistance test, DC resistance test, insulating oil dielectric strength withstand voltage test, and no-load test can only be performed on the transformer. One of the tests in the test, power frequency multiplication withstand voltage and transformation ratio tests, the test instruments and test circuits need to be replaced frequently during the test, and multiple performance parameters cannot be tested at the same time. At the same time, when the existing transformer test system performs high-voltage and low-voltage tests on the transformer, it needs to perform tests under high-voltage or low-voltage conditions separately, and cannot perform tests under high-voltage conditions at the same time.
因此,有必要结合上述现有变压器测试系统的设计进行改进,提供一种能够同时满足变压器高低压下的多种性能测试的变压器测试系统并提高效率。Therefore, it is necessary to improve the design of the above-mentioned existing transformer testing system, provide a transformer testing system that can simultaneously meet various performance tests of transformers under high and low voltage conditions, and improve efficiency.
发明内容Contents of the invention
本发明针对现有变压器测试系统存在的不足,提供了一种变压器测试系统,系统能够同时实现在高低压下对变压器进行绝缘电阻试验、直流电阻试验、空负载试验、工倍频耐压以及变比测试等多种测试,系统可实现全自动测试,测量精度高,效率高。Aiming at the deficiencies of the existing transformer testing system, the present invention provides a transformer testing system. The system can simultaneously realize the insulation resistance test, DC resistance test, no-load test, power frequency multiplication withstand voltage and variable voltage test of transformers under high and low voltage conditions. Various tests such as ratio testing, the system can realize fully automatic testing, with high measurement accuracy and high efficiency.
为了实现上述目的,一种变压器测试系统,包括测量装置与控制装置,所述控制装置与所述测量装置连接,用于控制测量装置对待测变压器进行测试;所述测量装置包括:In order to achieve the above object, a transformer testing system includes a measuring device and a control device, the control device is connected to the measuring device, and is used to control the measuring device to test the transformer to be tested; the measuring device includes:
变频电源,所述变频电源通过电源进线保护开关以及接触器接市电;A variable frequency power supply, the variable frequency power supply is connected to the mains through a power supply inlet protection switch and a contactor;
中间变压器,所述中间变压器输入侧通过接触器与所述变频电源输出端连接,输出侧连接一组并串联设置的接触器后接入待测变压器;An intermediate transformer, the input side of the intermediate transformer is connected to the output end of the frequency conversion power supply through a contactor, and the output side is connected to a group of contactors arranged in series and then connected to the transformer to be tested;
工频耐压测量仪、直流电阻测量仪、绝缘电阻测量仪、变比组别测量仪以及空负载测量仪,各测量仪信号输入端分别并于开关阵后并联于待测变压器输入输出端。Power frequency withstand voltage measuring instrument, DC resistance measuring instrument, insulation resistance measuring instrument, ratio group measuring instrument and no-load measuring instrument, the signal input terminals of each measuring instrument are respectively connected in parallel to the input and output terminals of the transformer to be tested behind the switch array.
优选的,所述测量装置还包括功率分析仪、精密电流互感器与精密电压互感器;所述功率分析仪信号输入端通过功率传感器连接至待测变压器输入输出侧;所述精密电流互感器、精密电压互感器用于测量待测变压器与中间变压器之间的回路电流、电压。Preferably, the measurement device also includes a power analyzer, a precision current transformer and a precision voltage transformer; the signal input end of the power analyzer is connected to the input and output side of the transformer to be tested through a power sensor; the precision current transformer, Precision voltage transformers are used to measure the loop current and voltage between the transformer to be tested and the intermediate transformer.
优选的,所述控制装置包括主控模块,所述主控模块包括中央处理器、信息采集单元以及输出控制单元,所述中央处理器与所述信息采集单元以及输出控制单元连接;所述输出控制单元包括与所述工频耐压测量仪、直流电阻测量仪、绝缘电阻测量仪、变比组别测量仪、空负载测量仪以及中间变压器、功率分析仪、精密电流互感器、精密电压互感器连接的多组继电器与接触器;所述中央处理器用于控制各继电器与接触器的导通,控制对待测变压器进行绝缘电阻、工倍频耐压、直阻、空载测试以及负载测试;所述信息采集单元与所述测量装置连接,用于采集各测量仪的检测信息以及各元器件的开关通断信息。Preferably, the control device includes a main control module, the main control module includes a central processing unit, an information collection unit, and an output control unit, and the central processing unit is connected to the information collection unit and the output control unit; the output The control unit includes the power frequency withstand voltage measuring instrument, the DC resistance measuring instrument, the insulation resistance measuring instrument, the transformation ratio group measuring instrument, the no-load measuring instrument and the intermediate transformer, the power analyzer, the precision current transformer, the precision voltage transformer Multiple groups of relays and contactors connected to the relay; the central processing unit is used to control the conduction of each relay and contactor, and control the insulation resistance, power frequency multiplication withstand voltage, direct resistance, no-load test and load test of the transformer to be tested; The information collection unit is connected with the measuring device, and is used to collect detection information of each measuring instrument and switch on-off information of each component.
优选的,所述主控模块还包括电源单元、通讯单元以及过流保护单元,所述电源单元、通讯单元、过流保护单元与所述中央处理器连接;所述电源单元用于提供主控模块所需的控制电源电压;所述通讯单元与远端监控系统连接,用于上传待测变压器的检测信息;所述过流保护单元串连到高低压电源主电电路中,用于进行过流保护。Preferably, the main control module also includes a power supply unit, a communication unit, and an overcurrent protection unit, the power supply unit, communication unit, and overcurrent protection unit are connected to the central processing unit; the power supply unit is used to provide the main control The control power supply voltage required by the module; the communication unit is connected to the remote monitoring system for uploading the detection information of the transformer to be tested; the overcurrent protection unit is connected in series to the main circuit of the high and low voltage power supply for over stream protection.
优选的,所述中央处理器包括绝缘电阻测试单元、耐电压测试单元、直流电阻测试单元、变比测试单元以及空负载测试单元;所述绝缘电阻测试单元用于控制测量变压器的绕组、铁芯、散热器以及测温器件之间的绝缘电阻信息;所述耐电压测试单元用于控制测量工频或倍频时变压器的绕组、铁芯、散热器以及测温器件之间的耐压信息;所述直流电阻测试单元用于控制测量待测变压器的绕组的阻值信息;所述变比测试单元用于控制测量待测变压器原副边侧绕组之间的变比信息;所述空负载测试单元用于测量待测变压器的空载时的试验电压、空载电流以及控制损耗,以及负载时试验电流、短路阻抗以及负载损耗信息。Preferably, the central processing unit includes an insulation resistance test unit, a withstand voltage test unit, a DC resistance test unit, a transformation ratio test unit and an empty load test unit; the insulation resistance test unit is used to control the winding and iron core of the measurement transformer , the insulation resistance information between the radiator and the temperature measuring device; the withstand voltage test unit is used to control and measure the withstand voltage information between the winding, the iron core, the radiator and the temperature measuring device of the transformer when measuring power frequency or frequency multiplication; The DC resistance test unit is used to control and measure the resistance information of the winding of the transformer to be tested; the transformation ratio test unit is used to control and measure the transformation ratio information between the primary and secondary side windings of the transformer to be tested; the no-load test The unit is used to measure the no-load test voltage, no-load current and control loss of the transformer to be tested, as well as the test current, short-circuit impedance and load loss information of the load.
优选的,所述中央处理器还包括高压控制单元与低压控制单元,所述高压控制单元分别与所述绝缘电阻测试单元、耐电压测试单元、直流电阻测试单元、变比测试单元以及空负载测试单元连接,用于控制高压时对待测变压器进行绝缘电阻、倍频耐压、直阻、变比、空负载测试;所述低压控制单元分别与所述绝缘电阻测试单元、耐电压测试单元、直流电阻测试单元、变比测试单元以及空负载测试单元连接,用于控制低压时对待测变压器进行绝缘电阻、工频耐压、直阻、变比、空负载测试。Preferably, the central processing unit also includes a high-voltage control unit and a low-voltage control unit, the high-voltage control unit is connected with the insulation resistance test unit, withstand voltage test unit, DC resistance test unit, transformation ratio test unit and no-load test unit respectively. The unit connection is used to perform insulation resistance, frequency multiplier withstand voltage, direct resistance, transformation ratio, and no-load tests on the transformer to be tested when controlling high voltage; the low-voltage control unit is respectively connected to the insulation resistance test unit, withstand voltage test unit, DC The resistance test unit, the transformation ratio test unit and the no-load test unit are connected to control the insulation resistance, power frequency withstand voltage, direct resistance, transformation ratio and no-load test of the transformer to be tested at low voltage.
优选的,所述中央处理器还包括故障诊断报警单元,所述故障诊断报警单元分别与所述绝缘电阻测试单元、耐电压测试单元、直流电阻测试单元、变比测试单元以及空负载测试单元连接,用于根据高低压时待测变压器的绝缘电阻信息、介电强度信息、绕组的阻值信息、原副边侧变比信息、以及空负载损耗、空载电流、短路阻抗信息,进行故障诊断报警,以监测测量装置及待测变压器的故障信息。Preferably, the central processing unit also includes a fault diagnosis and alarm unit, and the fault diagnosis and alarm unit is respectively connected to the insulation resistance test unit, withstand voltage test unit, DC resistance test unit, transformation ratio test unit and no-load test unit It is used for fault diagnosis based on the insulation resistance information, dielectric strength information, winding resistance information, primary and secondary side transformation ratio information, no-load loss, no-load current, and short-circuit impedance information of the transformer to be tested under high and low voltage conditions Alarm to monitor the fault information of the measuring device and the transformer under test.
优选的,所述主控装置还包括上位机,所述上位机存储有用于控制变压器测量的系统程序,所述上位机与所述主控模块连接,用于控制对待测变压器进行绝缘电阻、工倍频耐压、直阻、变比、空负载测试,并显示各测试参数信息。Preferably, the main control device further includes an upper computer, the upper computer stores a system program for controlling the measurement of the transformer, the upper computer is connected with the main control module, and is used to control the insulation resistance, working Frequency multiplier withstand voltage, direct resistance, transformation ratio, no-load test, and display the information of each test parameter.
一种变压器测试方法,采用所述的变压器测试系统,包括:A transformer testing method, using the transformer testing system, comprising:
将测试系统控制模式设置为自动测试模式与人工控制模式;Set the test system control mode to automatic test mode and manual control mode;
在自动控制模式下对待测变压器分别进行高压或低压下的绝缘电阻、工倍频耐压、直阻、变比、空负载测试,并实时存储测量结果并判定试验结论;In the automatic control mode, the insulation resistance, power multiplier withstand voltage, direct resistance, transformation ratio, and no-load test of the transformer under test under high voltage or low voltage are respectively carried out, and the measurement results are stored in real time and the test conclusion is judged;
在人工控制模式下对待测变压器分别进行高压或低压下的绝缘电阻、工倍频耐压、直阻、变比、空负载测试,并实时存储测量结果并判定试验结论。In the manual control mode, the insulation resistance, power multiplier withstand voltage, direct resistance, transformation ratio, and no-load test of the transformer under test under high voltage or low voltage are respectively carried out, and the measurement results are stored in real time and the test conclusion is judged.
与现有技术相比,本发明的优点和积极效果在于:Compared with prior art, advantage and positive effect of the present invention are:
本发明提供的变压器测试系统将中间变压器、精密电流互感器、精密电压互感器、功率分析仪、工频耐压测量仪、直流电阻测量仪、绝缘电阻测量仪、变比组别测量仪等测试装置同时设置于试验台,控制装置与各测量仪通信,控制各测试装置工作,能够一次接线后同时实现变压器高低压下的绝缘电阻、工倍频耐压、直阻、变比、空负载测试等多种测试。采用分布式设计,各测试部分设置于同一试验台上,各测试试验相互独立并可以自由组合,便于安装调试,可提高测试系统的可靠性。本发明提供测试系统,能够自动对所有高低压数据进行综合性测试,完全解决了高低压及不同测试仪器之间的融合问题,自动换算,自动存储,数据精准。同时系统还配置了人工控制模式,在人工控制与自动控制模式下均能实现高低压下的变压器性能测试。The transformer test system provided by the present invention tests intermediate transformers, precision current transformers, precision voltage transformers, power analyzers, power frequency withstand voltage measuring instruments, DC resistance measuring instruments, insulation resistance measuring instruments, and transformation ratio group measuring instruments. The device is installed on the test bench at the same time, the control device communicates with each measuring instrument, controls the work of each test device, and can simultaneously realize the insulation resistance, power frequency multiplier withstand voltage, direct resistance, transformation ratio, and no-load test of the transformer under high and low voltage after one connection and other tests. Distributed design is adopted, and all test parts are set on the same test bench. Each test test is independent of each other and can be combined freely, which is convenient for installation and debugging, and can improve the reliability of the test system. The invention provides a test system, which can automatically conduct comprehensive tests on all high and low voltage data, completely solves the fusion problem between high and low voltage and different test instruments, and can automatically convert and store data accurately. At the same time, the system is also equipped with a manual control mode, which can realize the transformer performance test under high and low voltage under both manual control and automatic control modes.
附图说明Description of drawings
图1为本发明的变压器测试系统结构示意图;Fig. 1 is the structural representation of transformer testing system of the present invention;
图2为测量装置的结构示意图;Fig. 2 is the structural representation of measuring device;
图3为主控模块的结构示意图;Fig. 3 is a schematic structural diagram of the main control module;
图4为对某变压器监测的测量结果。Figure 4 shows the measurement results of a transformer monitoring.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本申请部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those skilled in the art to better understand the solution of the application, the technical solution in the embodiment of the application will be clearly described below in conjunction with the drawings in the embodiment of the application. Obviously, the described embodiment is the Some examples, but not all examples. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
本申请的说明书和权利要求书及上述附图中的术语“包括”以及它们任何变形,意图在于覆盖不排他的包含。例如包含一系列步骤或单元的过程、方法或系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。此外,术语“第一”、“第二”和“第三”等是用于区别不同对象,而非用于描述特定顺序。The terms "comprising" and any variations thereof in the specification and claims of the present application and the above drawings are intended to cover non-exclusive inclusion. For example, a process, method or system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units not listed, or optionally further includes Other steps or units inherent in these processes, methods, products or apparatus. In addition, the terms "first", "second", and "third", etc. are used to distinguish different objects, not to describe a specific order.
由于现有的变压器测试系统仅能单一的对变压器进行绝缘电阻、工倍频耐压、直阻、变比、空负载测试等测试中的其中一种测试,不能同时对多项性能参数进行测试。而且,现有的变压器测试系统在对变压器进行高低压测试时,需分别进行高压或低压下的测试,不能同时进行高电压下测试。变压器出厂测试时,需要频繁更换测试系统,导致测试效率低下,测试精度较差。针对上述问题,本发明从设计综合性变压器测试系统的角度出发,考虑将绝绝缘电阻、工倍频耐压、直阻、变比、空负载测试等测试中等多项测试整合,设计了一种变压器测试系统,能够实现自动对变压器进行各种性能测试。具体为:Since the existing transformer test system can only perform one of the tests of insulation resistance, power frequency multiplier withstand voltage, direct resistance, transformation ratio, no-load test and other tests on the transformer, it cannot test multiple performance parameters at the same time . Moreover, when the existing transformer test system performs high-voltage and low-voltage tests on the transformer, it needs to perform tests under high-voltage or low-voltage conditions separately, and cannot perform tests under high-voltage conditions at the same time. When the transformer is tested at the factory, the test system needs to be replaced frequently, resulting in low test efficiency and poor test accuracy. In view of the above problems, the present invention starts from the perspective of designing a comprehensive transformer test system, considers the integration of multiple tests such as insulation resistance, power frequency multiplier withstand voltage, direct resistance, transformation ratio, no-load test, etc., and designs a The transformer testing system can automatically perform various performance tests on transformers. Specifically:
本实施例提供了一种变压器测试系统,包括测量装置与控制装置,控制装置与测量装置连接,用于控制测量装置对待测变压器进行测试。This embodiment provides a transformer testing system, including a measuring device and a control device, the control device is connected to the measuring device, and is used to control the measuring device to test the transformer to be tested.
参考图1、图2所示,测量装置包括变频电源、中间变压器、精密电流互感器、精密电压互感器、功率分析仪、工频耐压测量仪、直流电阻测量仪、绝缘电阻测量仪、变比组别测量仪以及空负载测量仪等。其中,变频电源通过电源进线保护开关以及接触器接市电,输出端串联接触器后接入中间变压器输入侧,中间变压器输出侧串联一组并联的接触器后,串联交流接触器后接入待测变压器输入侧。试验台通过调节变频电源与中间变压器来控制待测变压器的输出电压,以供待测变压器试验。精密电流互感器、精密电压互感器用于测量待测变压器与中间变压器之间的回路电流、电压;功率分析仪信号输入端通过功率传感器连接至待测变压器输入输出端,能够有效分析空负载时变压器功耗。工频耐压测量仪、直流电阻测量仪、绝缘电阻测量仪、变比组别测量仪以及空负载测量仪等各测量仪信号输入端分别并于开关阵后并联于待测变压器输入输出侧,分别测量变压器绝缘电阻试验、直流电阻试验、工倍频耐压试验、变比试验以及空负载试验时的各项性能参数。Referring to Figure 1 and Figure 2, the measuring device includes frequency conversion power supply, intermediate transformer, precision current transformer, precision voltage transformer, power analyzer, power frequency withstand voltage measuring instrument, DC resistance measuring instrument, insulation resistance measuring instrument, transformer Ratio group measuring instrument and empty load measuring instrument, etc. Among them, the frequency conversion power supply is connected to the mains through the power inlet protection switch and the contactor. The output end is connected to the input side of the intermediate transformer after being connected in series with the contactor. The input side of the transformer under test. The test bench controls the output voltage of the transformer to be tested by adjusting the variable frequency power supply and the intermediate transformer for the test of the transformer to be tested. Precision current transformers and precision voltage transformers are used to measure the loop current and voltage between the transformer to be tested and the intermediate transformer; the signal input terminal of the power analyzer is connected to the input and output terminals of the transformer to be tested through a power sensor, which can effectively analyze the transformer under no-load conditions. power consumption. The signal input terminals of each measuring instrument such as power frequency withstand voltage measuring instrument, DC resistance measuring instrument, insulation resistance measuring instrument, transformation ratio group measuring instrument and no-load measuring instrument are respectively connected in parallel to the input and output sides of the transformer to be tested after the switch array. Measure the performance parameters of transformer insulation resistance test, DC resistance test, power multiplier withstand voltage test, transformation ratio test and no-load test respectively.
本实施例的测试系统将中间变压器、精密电流互感器、精密电压互感器、功率分析仪、工频耐压测量仪、直流电阻测量仪、绝缘电阻测量仪、变比组别测量仪以及空负载测量仪等装置同时设置于试验台,控制装置与各测量仪通信,控制各测试装置工作,能够一次接线后同时实现变压器高低压下的绝缘电阻试验、直流电阻试验、工倍频耐压试验、变比试验以及空负载试验等多种测试。采用分布式设计,各测量装置同一试验台上,各测试试验相互独立并可以自由组合,便于安装调试,可提高测试系统的可靠性。The test system of this embodiment includes an intermediate transformer, a precision current transformer, a precision voltage transformer, a power analyzer, a power frequency withstand voltage measuring instrument, a DC resistance measuring instrument, an insulation resistance measuring instrument, a transformation ratio group measuring instrument, and an empty load Measuring instruments and other devices are installed on the test bench at the same time, and the control device communicates with each measuring instrument to control the work of each test device. It can simultaneously realize the insulation resistance test, DC resistance test, power frequency multiplication withstand voltage test, Ratio test and no-load test and other tests. Distributed design is adopted, each measuring device is on the same test bench, and each test test is independent of each other and can be combined freely, which is convenient for installation and debugging, and can improve the reliability of the test system.
参考图1、图3所示,对于控制装置,本实施例中控制装置包括主控模块以及上位机。其中,主控模块为测试系统的核心控制部分,包括中央处理器、信息采集单元、输出控制单元、电源单元、过流保护单元以及通讯单元,中央处理器与信息采集单元、输出控制单元、电源单元、过流保护单元以及通讯单元连接。信息采集单元与测量装置连接,用于采集各测量仪的检测信息以及各元器件的开关通断信息。输出控制单元包括与工频耐压测量仪、直流电阻测量仪、绝缘电阻测量仪、变比组别测量仪、空负载测量仪以及中间变压器、功率分析仪、精密电流互感器、精密电压互感器连接的多组继电器与接触器。中央处理器用于控制各继电器与接触器的导通,控制对待测变压器进行绝缘电阻、工倍频耐压、直阻、空载测试以及负载测试。电源单元用于提供主控模块所需的控制电源电压。过流保护单元串连到高低压电源主电电路中,用于进行过流保护。通讯模块可与远端监控系统连接,用于上传待测变压器的检测信息。上位机与主控模块连接,存储有用于控制变压器测量的系统程序,控制对待测变压器进行高低压下的绝缘电阻试验、直流电阻试验、工倍频耐压试验、变比试验以及空负载试验等多种测试,并显示各测试参数信息。Referring to FIG. 1 and FIG. 3 , for the control device, the control device in this embodiment includes a main control module and a host computer. Among them, the main control module is the core control part of the test system, including the central processing unit, information collection unit, output control unit, power supply unit, overcurrent protection unit and communication unit, central processing unit and information collection unit, output control unit, power supply unit, overcurrent protection unit and communication unit connection. The information collection unit is connected with the measuring device, and is used to collect the detection information of each measuring instrument and the on-off information of each component. The output control unit includes a power frequency withstand voltage measuring instrument, a DC resistance measuring instrument, an insulation resistance measuring instrument, a transformation ratio group measuring instrument, an empty load measuring instrument, an intermediate transformer, a power analyzer, a precision current transformer, and a precision voltage transformer. Connected groups of relays and contactors. The central processing unit is used to control the conduction of each relay and contactor, and control the insulation resistance, power multiplier withstand voltage, direct resistance, no-load test and load test of the transformer to be tested. The power supply unit is used to provide the control power supply voltage required by the main control module. The overcurrent protection unit is connected in series to the main circuit of the high and low voltage power supply for overcurrent protection. The communication module can be connected with the remote monitoring system for uploading the detection information of the transformer to be tested. The upper computer is connected with the main control module, and stores the system program for controlling the measurement of the transformer, and controls the insulation resistance test, DC resistance test, power frequency multiplication withstand voltage test, transformation ratio test and no-load test of the transformer to be tested under high and low voltage conditions. A variety of tests, and display the information of each test parameter.
为详细描述系统对变压器绝缘电阻、工倍频耐压、直阻、变比、空负载等测试,参考图3、图4所示,图4显示了对某变压器进行测量的测量结果。本实施例将中央处理器具体设计为绝缘电阻测试单元、耐电压测试单元、直流电阻测试单元、变比测试单元、空负载测试单元、以及高压控制单元与低压控制单元、故障诊断报警单元等。其中,绝缘电阻测试单元控制继电器、接触器与绝缘电阻测量仪信号输出端连接,用于测量变压器的绕组、铁芯、散热器以及测温器件之间的绝缘电阻信息;耐电压测试单元控制继电器与工频耐压测量仪信号输出端连接,用于测量工频或倍频时变压器的绕组、铁芯、屏蔽层以及穿心螺栓之间的漏电流信息。以三相变压器的测试为例,绝缘电阻测试单元与耐电压测试单元控制绝缘电阻测量仪与工频耐压测量仪测量绕组与铁芯、绕组与绕组、绕组与屏蔽层以及铁芯与穿铁芯螺栓之间的阻值与电流信息。In order to describe in detail the system's tests on transformer insulation resistance, power multiplier withstand voltage, direct resistance, transformation ratio, no-load, etc., refer to Figure 3 and Figure 4. Figure 4 shows the measurement results of a transformer. In this embodiment, the central processor is specifically designed as an insulation resistance test unit, a withstand voltage test unit, a DC resistance test unit, a transformation ratio test unit, an empty load test unit, a high voltage control unit, a low voltage control unit, and a fault diagnosis and alarm unit. Among them, the insulation resistance test unit controls the relay, the contactor is connected to the signal output terminal of the insulation resistance measuring instrument, and is used to measure the insulation resistance information between the winding, iron core, radiator and temperature measuring device of the transformer; the withstand voltage test unit controls the relay It is connected to the signal output terminal of the power frequency withstand voltage measuring instrument, and is used to measure the leakage current information between the winding, iron core, shielding layer and through-hole bolts of the transformer at power frequency or frequency multiplication. Taking the test of a three-phase transformer as an example, the insulation resistance test unit and the withstand voltage test unit control the insulation resistance tester and the power frequency withstand voltage tester to measure windings and iron cores, windings and windings, windings and shielding layers, and iron cores and piercing iron Resistance and current information between core bolts.
直流电阻测试单元控制继电器、接触器与直流电阻测量仪信号输出端连接,用于测量待测变压器的绕组的直流电阻值。以三相变压器的测量为例,直流电阻测试单元控制直流电阻测量仪测量绕组P1的电阻、绕组S1的电阻以及绕组S2的电阻。The DC resistance testing unit controls the relay and the contactor to be connected to the signal output end of the DC resistance measuring instrument, and is used for measuring the DC resistance value of the winding of the transformer to be tested. Taking the measurement of a three-phase transformer as an example, the DC resistance test unit controls the DC resistance measuring instrument to measure the resistance of the winding P1, the resistance of the winding S1 and the resistance of the winding S2.
变比测试单元控制继电器、接触器与变比组别测量仪信号输出端连接,用于测量待测变压器的原副边侧绕组的电流、电压或匝数的比值信息。以三相变压器的测量为例,变比测试单元控制变比组别测量仪测量绕组P1与S1、P1与S2之间的变比信息。The transformation ratio test unit controls the relay, the contactor and the signal output terminal of the transformation ratio group measuring instrument to measure the ratio information of the current, voltage or turns of the primary and secondary side windings of the transformer to be tested. Taking the measurement of a three-phase transformer as an example, the transformation ratio test unit controls the transformation ratio group measuring instrument to measure the transformation ratio information between the windings P1 and S1, and between P1 and S2.
空负载测量单元控制继电器、接触器与空负载测量仪信号输出端连接,用于测量待测变压器的空载时的空载电流、空载损耗以及试验电压信息,或负载时的试验电流、短路阻抗以及负载损耗等信息。以三相变压器的测量为例,空负载测量单元控制空负载测量仪与功率分析仪测量空载时变压器A-B相电压、B-C相电压、C-A相电压、A相电流、B相电流、C相电流、空载电流等信息;测量负载时变压器的负载损耗、A1-A2阻抗、B1-B2阻抗以及C1-C2阻抗等信息。The no-load measurement unit controls the relay, the contactor and the signal output terminal of the no-load measuring instrument to measure the no-load current, no-load loss and test voltage information of the transformer under test, or the test current and short circuit when the transformer is under load. Impedance and load loss and other information. Taking the measurement of a three-phase transformer as an example, the no-load measurement unit controls the no-load measuring instrument and the power analyzer to measure the transformer A-B phase voltage, B-C phase voltage, C-A phase voltage, A-phase current, B-phase current, and C-phase current at no-load. , no-load current and other information; when measuring the load, the transformer's load loss, A1-A2 impedance, B1-B2 impedance and C1-C2 impedance and other information.
高压控制单元分别与绝缘电阻测试单元、耐电压测试单元、直流电阻测试单元、变比测试单元、空负载测试单元连接,用于控制高压时对待测变压器进行绝缘电阻、倍频耐压、直阻、变比、空负载等测试。低压控制单元分别与绝缘电阻测试单元、耐电压测试单元、直流电阻测试单元、变比测试单元、空负载测试单元连接,用于控制低压时对待测变压器进行绝缘电阻、工频耐压、直阻、变比、空负载等测试。系统上电后,若需要对变压器进行高压性能测试,系统控制中间变压器接通将电压调节至所需高压范围,如1500V,各测试单元分别控制与相应的测量仪通信,实现高压时对待测变压器进行绝缘电阻、倍频耐压、直阻、变比、空负载等测试;若需要对变压器进行低压性能测试,系统控制中间变压器将电压调节至所需低压范围,如45V,实现低压时对待测变压器进行绝缘电阻、工频耐压、直阻、变比、空负载等测试。The high-voltage control unit is respectively connected with the insulation resistance test unit, withstand voltage test unit, DC resistance test unit, transformation ratio test unit, and no-load test unit, and is used to control the insulation resistance, frequency multiplier withstand voltage, and direct resistance of the transformer to be tested at high voltage. , Ratio, no-load and other tests. The low-voltage control unit is respectively connected with the insulation resistance test unit, withstand voltage test unit, DC resistance test unit, transformation ratio test unit, and no-load test unit, and is used to control the insulation resistance, power frequency withstand voltage, and DC resistance of the transformer to be tested at low voltage. , Ratio, no-load and other tests. After the system is powered on, if it is necessary to perform a high-voltage performance test on the transformer, the system controls the intermediate transformer to be connected to adjust the voltage to the required high-voltage range, such as 1500V. Conduct insulation resistance, frequency multiplier withstand voltage, direct resistance, transformation ratio, no-load and other tests; if it is necessary to perform low-voltage performance tests on the transformer, the system controls the intermediate transformer to adjust the voltage to the required low-voltage range, such as 45V, to be tested when low voltage is achieved Transformers are tested for insulation resistance, power frequency withstand voltage, direct resistance, transformation ratio, and no-load.
故障诊断报警单元分别与绝缘电阻测试单元、耐电压测试单元、直流电阻测试单元、变比测试单元、空负载测试单元连接,用于根据高低压时待测变压器的绝缘电阻信息、介电强度信息、绕组的阻值信息、原副边侧变比信息、以及空负载损耗、空载电流、短路阻抗等信息,进行故障诊断报警,以监测测量装置及待测变压器的故障信息。控制装置内置自动存储装置,可进行大批量记忆存储,试验完成后,检测结果自动完成数据库存档并可以立刻打印出试验报告;同时上位机能够实现显示各故障信息,并能够将检测信息上传至远端监控系统,实现远端智能化管理以及故障预判,智能化程度高。The fault diagnosis and alarm unit is respectively connected with the insulation resistance test unit, withstand voltage test unit, DC resistance test unit, transformation ratio test unit, and no-load test unit, and is used to judge the insulation resistance and dielectric strength information of the transformer to be tested under high and low voltage conditions. , winding resistance information, primary and secondary side transformation ratio information, and no-load loss, no-load current, short-circuit impedance and other information for fault diagnosis and alarm to monitor the fault information of the measuring device and the transformer to be tested. The control device has a built-in automatic storage device, which can be stored in large quantities. After the test is completed, the test results are automatically archived in the database and the test report can be printed out immediately; at the same time, the upper computer can display various fault information and upload the test information to remote The terminal monitoring system realizes remote intelligent management and fault prediction, with a high degree of intelligence.
本发明的变压器测试系统,由全自动测试平台自动对所有高低压数据进行综合性测试,完全解决了高低压及不同测试仪器之间的融合问题,自动换算,自动存储,便于追溯,数据精准,全部由测试系统自动完成。同时,系统还配置有人工测试模块,能够通过手动设置,实现变压器的绝缘电阻、倍频耐压、直阻、变比、空负载等测试。系统融合了人工测试与自动测试模式,在人工控制与自动控制模式下均能实现高低压下的变压器性能测试。The transformer test system of the present invention can automatically conduct comprehensive tests on all high and low voltage data by a fully automatic test platform, which completely solves the fusion problem between high and low voltage and different test instruments, automatic conversion, automatic storage, easy traceability, accurate data, All done automatically by the test system. At the same time, the system is also equipped with a manual test module, which can be manually set to test the insulation resistance, frequency multiplier withstand voltage, direct resistance, transformation ratio, and no-load of the transformer. The system combines manual test and automatic test mode, and can realize transformer performance test under high and low voltage under both manual control and automatic control modes.
针对上述的变压器测试系统,本发明还提供了相应的测试方法,将测试系统控制模式设置为自动测试模式与人工控制模式,可以通过测试系统控制面板上的手动/自动旋钮选择工作模式。然后在自动控制模式下对待测变压器分别进行高压或低压下的绝缘电阻、倍频耐压、直阻、变比、空负载等测试,并实时存储测量结果。通过上位机的手动操作界面,选择自动测试、绝缘电阻测试、耐电压测试、直流电阻测试、变比组别测试、空载测试或负载测试等对待测变压器进行相应测试,自动判定被测试品的试验结论。或者在人工控制模式下对待测变压器分别进行高压或低压下的绝缘电阻、倍频耐压、直阻、变比、空负载等测试,并实时存储测量结果。通过测试系统控制面板上的电源按钮选择对待测变压器进行高压或低压的测试;通过控制面板的手动操作界面,选择绝缘电阻测试、耐电压测试、直流电阻测试、变比组别测试、空载测试以及负载测试等对待测变压器进行测试,自动判定被测试品的试验结论。For the above-mentioned transformer test system, the present invention also provides a corresponding test method. The control mode of the test system is set to automatic test mode and manual control mode, and the working mode can be selected through the manual/automatic knob on the control panel of the test system. Then in the automatic control mode, the transformer to be tested is tested for insulation resistance, frequency multiplier withstand voltage, direct resistance, transformation ratio, no-load, etc. under high voltage or low voltage, and the measurement results are stored in real time. Through the manual operation interface of the upper computer, select automatic test, insulation resistance test, withstand voltage test, DC resistance test, transformation ratio group test, no-load test or load test to perform corresponding tests on the transformer to be tested, and automatically determine the quality of the tested product Test Conclusions. Or in the manual control mode, test the insulation resistance, frequency multiplier withstand voltage, direct resistance, transformation ratio, no-load, etc. of the transformer to be tested under high voltage or low voltage, and store the measurement results in real time. Select the high voltage or low voltage test of the transformer to be tested through the power button on the control panel of the test system; through the manual operation interface of the control panel, select insulation resistance test, withstand voltage test, DC resistance test, transformation ratio group test, no-load test And load test, etc. to test the transformer under test, and automatically determine the test conclusion of the tested product.
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