CN110385768A - A kind of conveying type automatic mortar injection forming machine - Google Patents
A kind of conveying type automatic mortar injection forming machine Download PDFInfo
- Publication number
- CN110385768A CN110385768A CN201910674426.8A CN201910674426A CN110385768A CN 110385768 A CN110385768 A CN 110385768A CN 201910674426 A CN201910674426 A CN 201910674426A CN 110385768 A CN110385768 A CN 110385768A
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- CN
- China
- Prior art keywords
- slurry
- mold
- propulsion device
- transfer station
- forming machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/267—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor in moulds or on moulding surfaces supported by, or formed in or by, conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The present invention discloses a kind of conveying type automatic mortar injection forming machine, including transport mechanism, multiple shaping mechanisms, slip casting mechanism, plasma discharge mechanism and control panel, the transport mechanism includes transfer station, first driving device, the transfer station surface is equipped with conveyer belt, each shaping mechanism includes the second driving device, fixed device and the mold rack for being placed with several molds, the mold rack bottom surface is equipped with point slurry pipe that can be distributed slurry to each mold, described point of slurry pipe is equipped with stock inlet and thick liquid discharge mouth, the plasma discharge mechanism is set to below transfer station, for extra slurry to be discharged, the control panel is arranged in transfer station；Slip casting mechanism and plasma discharge mechanism automatic grouting and plasma discharge when corresponding sensing device detects corresponding position are controlled by the controller in control panel, largely improve production efficiency, production cost is reduced, while having saved the occupied space of production equipment.
Description
Technical field
The present invention relates to casting machine field more particularly to a kind of conveying type automatic mortar injection forming machines.
Background technique
Currently, production cross section is that circular ceramic product generallys use extrusion forming process processing on the market, for cross
Section is that non-circular ceramic product is then typically only capable to process using slip-casting shaping process, is done using slip-casting shaping process is conventional
Method is then the water in slurry to be discharged in the mold of slurry injection ceramic product, and then obtain the green body for depending on mold,
But this current moulding process is processed still mainly or by manually, since production process is more, needs largely manually, to cause
Production cost is higher, while production efficiency is lower, and the defective products manually produced is more.
In view of the above-mentioned problems, us is promoted to invent and improve.
Summary of the invention
The purpose of the present invention is to overcome the above shortcomings and to provide a kind of conveying type automatic mortar injection forming machines.
To achieve the above object, the technical solution of the invention is as follows: a kind of conveying type automatic mortar injection forming machine, including passes
Mechanism, multiple shaping mechanisms, slip casting mechanism, plasma discharge mechanism and control panel are sent, the transport mechanism includes transfer station, the first drive
Dynamic device, the transfer station surface are equipped with conveyer belt, and the first driving device is set to transfer station side, and can drive transmission
Band movement, multiple shaping mechanisms are uniformly fixedly installed on transmission belt surface, and each shaping mechanism includes the second driving
Device, fixed device and the mold rack for being placed with several molds, second driving device are set to mold rack one end, and can
The rotation of driven mold frame, the fixed device is set to above mold rack, for the mold in mold rack to be fixed, the mold
Frame bottom surface is equipped with point slurry pipe that can be distributed slurry to each mold, and described point of slurry pipe is equipped with stock inlet and thick liquid discharge mouth, institute
The side that slip casting mechanism is set to transfer station close to stock inlet is stated, for slurry injection point slurry to be managed, the plasma discharge mechanism setting
Below transfer station, for extra slurry to be discharged, the control panel is arranged in transfer station.
Preferably, the fixed device includes fixed frame, the first propulsion device, connecting plate and multiple pressing plates, the fixation
Frame both ends are fixedly connected with mold rack, and first propulsion device is set to fixed frame surface, and the output of the first propulsion device
Axis runs through fixed frame, and the connecting plate is set to the lower end of the output shaft of the first propulsion device, and multiple pressing plates are all set in
Connecting plate bottom surface, first propulsion device can be mobile with dynamic pressure plate.
Preferably, the slip casting mechanism includes slurry box, stamping pump, Grouting Pipe, connecting tube and the second propulsion device, described
Stamping pump is set to slurry box surface, and described Grouting Pipe one end is connect with connecting tube, and the other end is connect with stamping pump, the connection
Pipe one end is connect with the second propulsion device, and second propulsion device is fixedly installed in transfer station, and can push connecting tube, is made
Connecting tube nozzle is obtained to connect or disconnect with stock inlet.
Preferably, the plasma discharge mechanism includes mandril, discharge pipe, third propulsion device and Material collecting box for harvesting, the mandril and row
Slurry pipe is fixedly connected, and ejector rod bottom end is connect through discharge pipe and with third propulsion device, and the third propulsion device is located at row
It starches below pipe, mandril can be pushed to contact with the thick liquid discharge mouth for point starching pipe by third propulsion device, so that extra slurry is from plasma discharge
Pipe is discharged into Material collecting box for harvesting.
Preferably, the stock inlet and thick liquid discharge mouth, which go out, is equipped with check-valves.
Preferably, the mold rack is equipped with the mobile stop collar of multiple limitation molds.
Preferably, any one in first propulsion device, the second propulsion device and third propulsion device is air pressure
Push or hydraulic drive etc. it is therein any one.
Preferably, any one of the first driving device and the second driving device be motor driven, hydraulic-driven or
Air pressure driving etc. it is therein any one.
By using above-mentioned technical solution, the beneficial effects of the present invention are: individually being driven by each first driving device
Mold rotation in each mold rack enables the slurry in mold uniformly to form, and mold is rotated and moved simultaneously in transfer station
It is dynamic, efficient processing and forming is realized, slip casting mechanism and plasma discharge mechanism are controlled corresponding by the controller in control panel
Sensing device automatic grouting and plasma discharge when detecting corresponding position, largely improve production efficiency, reduce production
Cost, while having saved the occupied space of production equipment.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of casting machine of the present invention；
Fig. 2 is the structural schematic diagram of shaping mechanism of the present invention；
Main appended drawing reference explanation: 1 transfer station, 2 first driving devices, 3 conveyer belts, 4 shaping mechanisms, 41 second driving dresses
It sets, 42 fixed devices, 421 fixed frames, 422 first propulsion devices, 423 connecting plates, 424 pressing plates, 43 mold racks, 5 slip casting mechanisms,
51 slurry box, 52 stamping pumps, 53 Grouting Pipes, 54 connecting tubes, 55 second propulsion devices, 6 plasma discharge mechanisms, 61 mandrils, 62 discharge pipes,
63 third propulsion devices, 64 Material collecting box for harvesting, 7 control panels, 8 points of slurry pipes, 9 stock inlets, 10 thick liquid discharge mouths, 11 check-valves, 12 stop collars,
13 molds.
Specific embodiment
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
As Figure 1-Figure 2, a kind of conveying type automatic mortar injection forming machine, including transport mechanism, multiple shaping mechanisms 4, note
Pulp grinder structure 5, plasma discharge mechanism 6 and control panel, the transport mechanism include transfer station 1, first driving device 2, the transfer station 1
Surface is equipped with conveyer belt 3, and the first driving device 2 is set to 1 side of transfer station, and conveyer belt 3 can be driven to move, Duo Gesuo
It states shaping mechanism 4 and is uniformly fixedly installed on 3 surface of conveyer belt, each shaping mechanism 4 includes the second driving device 41, fixes
Device 42 and the mold rack 43 for being placed with several molds 13, second driving device 41 are set to 43 one end of mold rack, and
Can driven mold frame 43 rotate, the fixed device 42 is set to the top of mold rack 43, for by the mold 13 in mold rack 43
Fixed, 43 bottom surface of mold rack is equipped with point slurry pipe 8 that can be distributed slurry to each mold 13, sets on described point of slurry pipe 8
There are stock inlet 9 and thick liquid discharge mouth 10, the slip casting mechanism 5 is set to transfer station 1 close to the side of stock inlet 9, for infusing slurry
Enter a point slurry pipe 8, the plasma discharge mechanism 10 is set to 1 lower section of transfer station, for extra slurry to be discharged, the control panel 7
It is arranged in transfer station 1.
As shown in Fig. 2, the fixed device 42 includes fixed frame 421, the first propulsion device 422, connecting plate 423 and multiple
Pressing plate 424,421 both ends of fixed frame are fixedly connected with mold rack 43, and first propulsion device 422 is set to fixed frame
421 surfaces, and the output shaft of the first propulsion device 422 runs through fixed frame 421, the connecting plate 423 is set to the first propulsion dress
The lower end of 422 output shaft is set, multiple pressing plates 424 are all set in 423 bottom surface of connecting plate, first propulsion device 422
It can be mobile with dynamic pressure plate 424.
As shown in Figure 1, the slip casting mechanism 5 includes slurry box 51, stamping pump 52, Grouting Pipe 53, connecting tube 54 and second
Propulsion device 55, the stamping pump 52 are set to 51 surface of slurry box, and described 532 one end of Grouting Pipe is connect with connecting tube 54, separately
One end is connect with stamping pump 52, and described 54 one end of connecting tube is connected or disconnected with the 2nd 54 nozzle with stock inlet 9.
As shown in Figure 1, the plasma discharge mechanism 6 includes mandril 61, discharge pipe 62, third propulsion device 63 and Material collecting box for harvesting 64,
The mandril 61 is fixedly connected with discharge pipe 62, and 61 bottom end of mandril is connect through discharge pipe 62 and with third propulsion device 63,
The third propulsion device 63 is located at 62 lower section of discharge pipe, and mandril 61 and point slurry pipe 8 can be pushed by third propulsion device 63
Thick liquid discharge mouth 10 contacts, so that extra slurry is discharged into Material collecting box for harvesting 64 from discharge pipe 62.
As shown in Fig. 2, the stock inlet 9 goes out to be equipped with check-valves 11 with thick liquid discharge mouth 10；Stock inlet 9 and thick liquid discharge mouth 10 can roots
Its position is determined according to actual conditions, is not limited to position shown in attached drawing.
Forming principle: when inductor (inductor mentioned in the present embodiment be the art conventional techniques,
Not this specification attached drawing mark and claims in refer to) sense stock inlet in corresponding position, in control panel 7
Controller controls the second propulsion device 55 and connecting tube 54 is pushed to connect with a point slurry pipe 8, and opening check-valves 11, stamping pump 52 is by slurry
Slurry in case 51 is injected into point slurry pipe 8, and slurry is entered in mold 13 by sub-feed tube 8, when filling mold 13, control plane
Controller control connecting tube 54 in plate 7 returns to original position and stops slip casting, and check-valves 11 is closed, meanwhile, the first propulsion device 422
Connecting plate 423 is pushed to move down with dynamic pressure plate 424, pressing plate 424 is in contact with mold 13, and mold 13 is fixed on mold rack 43
On, first driving device 2 drives conveyer belt 3 to rotate, and 3 driven mold 13 of conveyer belt is mobile, while the second driving device 41 drives
Mold rack 43 rotates, so that driven mold 13 rotates so that the slurry in mold 13, it is more uniform adequately with 13 inner wall of mold
Assembly, when being moved to corresponding position, after the sizing material forming in mold 13, inductor incudes, the control in control panel 7
Device control third propulsion device 63 drives mandril 61 to move up, until mandril 61 is contacted with thick liquid discharge mouth 10, check-valves 11 is beaten
It opens, extra slurry flow to discharge pipe 62 along mandril 61 and finally flows into Material collecting box for harvesting 64 in mold 13, realize the recycling of slurry,
The rear mold 13 that slurry recycled continues to rotate and movement stops operating after waiting the formed product in mold 13 in corresponding position
And movement, product is taken out, is looped back and forth like this；The mold in each mold rack 43 is individually driven by each first driving device 2
13 rotations, enable the slurry in mold 13 uniformly to form, and mold 13 is in transmission 5 and plasma discharge mechanism 6 in corresponding induction dress
Automatic grouting and plasma discharge when detecting corresponding position are set, production efficiency is largely improved, reduces production cost, simultaneously
The occupied space of production equipment is saved.
Need it is to be noted that: in the present embodiment the second driving device 41 driving mold rack 43 rotate when, can be by individually driving
Dynamic device drives single mold rack 43 to rotate, and can also drive 43 turns of multiple mold racks by chain drive by single driving device
It is dynamic.
As shown in Fig. 2, the mold rack 43 is equipped with the mobile stop collar 12 of multiple limitation molds；Further limit mold
13 shift.
Any one in first propulsion device 422, the second propulsion device 55 and third propulsion device 63 is air pressure
Push or hydraulic drive etc. it is therein any one.
Any one of the first driving device 2 and the second driving device 41 are motor driven, hydraulic-driven or air pressure
Driving etc. it is therein any one.
Above-described, only presently preferred embodiments of the present invention cannot limit the scope of the invention, all Yi Benfa
Equivalent change made by bright claim and decoration, should still belong in the range of the present invention covers.
Claims (8)
1. a kind of conveying type automatic mortar injection forming machine, which is characterized in that including transport mechanism, multiple shaping mechanisms, slip casting mechanism,
Plasma discharge mechanism and control panel, the transport mechanism include transfer station, first driving device, and the transfer station surface is equipped with transmission
Band, the first driving device is set to transfer station side, and conveyer belt can be driven to move, and multiple shaping mechanisms are uniformly solid
Surely it is set to transmission belt surface, each shaping mechanism includes the second driving device, fixed device and is placed with several moulds
The mold rack of tool, second driving device are set to mold rack one end, and can the rotation of driven mold frame, the fixed device sets
It is placed in above mold rack, for fixing the mold in mold rack, the mold rack bottom surface is equipped with and can distribute slurry to each
Point slurry pipe in mold, described point of slurry pipe are equipped with stock inlet and thick liquid discharge mouth, the slip casting mechanism be set to transfer station it is close into
The side for starching mouth, for by slurry injection point slurry pipe, the plasma discharge mechanism to be set to below transfer station, for by extra slurry
Discharge, the control panel are arranged in transfer station.
2. a kind of conveying type automatic mortar injection forming machine according to claim 1, which is characterized in that the fixed device includes
Fixed frame, the first propulsion device, connecting plate and multiple pressing plates, the fixed frame both ends are fixedly connected with mold rack, and described first
Propulsion device is set to fixed frame surface, and the output shaft of the first propulsion device runs through fixed frame, and the connecting plate is set to the
The lower end of the output shaft of one propulsion device, multiple pressing plates are all set in connecting plate bottom surface, and first propulsion device can band
Dynamic pressure plate is mobile.
3. a kind of conveying type automatic mortar injection forming machine according to claim 1, which is characterized in that the slip casting mechanism includes
Slurry box, stamping pump, Grouting Pipe, connecting tube and the second propulsion device, the stamping pump are set to slurry box surface, the slip casting
Pipe one end is connect with connecting tube, and the other end is connect with stamping pump, and described connecting tube one end is connect with the second propulsion device, and described
Two propulsion devices are fixedly installed in transfer station, and can push connecting tube, so that connecting tube nozzle is connected or disconnected with stock inlet.
4. a kind of conveying type automatic mortar injection forming machine according to claim 1, which is characterized in that the plasma discharge mechanism includes
Mandril, discharge pipe, third propulsion device and Material collecting box for harvesting, the mandril are fixedly connected with discharge pipe, and ejector rod bottom end runs through plasma discharge
The connection of Guan Bingyu third propulsion device, the third propulsion device are located at below discharge pipe, can be pushed by third propulsion device
Mandril is contacted with a point thick liquid discharge mouth for slurry pipe, so that extra slurry is discharged into Material collecting box for harvesting from discharge pipe.
5. a kind of conveying type automatic mortar injection forming machine according to claim 1, which is characterized in that the stock inlet and plasma discharge
Mouth, which goes out, is equipped with check-valves.
6. a kind of conveying type automatic mortar injection forming machine according to claim 1, which is characterized in that the mold rack is equipped with
The mobile stop collar of multiple limitation molds.
7. a kind of conveying type automatic mortar injection forming machine according to claim 2-4, which is characterized in that described first promotes dress
It sets, any one in the second propulsion device and third propulsion device is that air pressure promotion or hydraulic drive etc. are therein any one
Kind.
8. a kind of conveying type automatic mortar injection forming machine according to claim 1, which is characterized in that the first driving device
Be motor driven with any one of the second driving device, hydraulic-driven or air pressure driving etc. it is therein any one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910674426.8A CN110385768A (en) | 2019-07-25 | 2019-07-25 | A kind of conveying type automatic mortar injection forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910674426.8A CN110385768A (en) | 2019-07-25 | 2019-07-25 | A kind of conveying type automatic mortar injection forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110385768A true CN110385768A (en) | 2019-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910674426.8A Pending CN110385768A (en) | 2019-07-25 | 2019-07-25 | A kind of conveying type automatic mortar injection forming machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112720802A (en) * | 2021-01-06 | 2021-04-30 | 宋兴动 | Extrusion molding device is used in production of environmental protection brick |
| CN115107141A (en) * | 2022-07-22 | 2022-09-27 | 开平金牌洁具有限公司 | Rapid grouting equipment and grouting process for sanitary ceramics |
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| CN202895413U (en) * | 2012-11-28 | 2013-04-24 | 刘壮壮 | Turning grouting molding machine |
| CN103963141A (en) * | 2014-03-31 | 2014-08-06 | 德化县宏顺陶瓷有限公司 | Forming machine for making hollow special-shaped biscuit |
| CN105014784A (en) * | 2015-08-04 | 2015-11-04 | 广东恒洁卫浴有限公司 | Ceramic bathroom accessory grouting molding system and molding process performed through ceramic bathroom accessory grouting molding system |
| CN206589090U (en) * | 2017-01-18 | 2017-10-27 | 象山杰尔德智能科技有限公司 | A kind of slurry drainage apparatus for ceramic production |
| CN206623205U (en) * | 2017-02-21 | 2017-11-10 | 骊住美标卫生洁具制造（上海）有限公司 | Ceramic body mortar injection forming equipment |
| CN211306691U (en) * | 2019-07-25 | 2020-08-21 | 福建省德化县豪鹏机械有限公司 | Automatic slip casting make-up machine of conveying type |
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2019
- 2019-07-25 CN CN201910674426.8A patent/CN110385768A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202895413U (en) * | 2012-11-28 | 2013-04-24 | 刘壮壮 | Turning grouting molding machine |
| CN103963141A (en) * | 2014-03-31 | 2014-08-06 | 德化县宏顺陶瓷有限公司 | Forming machine for making hollow special-shaped biscuit |
| CN105014784A (en) * | 2015-08-04 | 2015-11-04 | 广东恒洁卫浴有限公司 | Ceramic bathroom accessory grouting molding system and molding process performed through ceramic bathroom accessory grouting molding system |
| CN206589090U (en) * | 2017-01-18 | 2017-10-27 | 象山杰尔德智能科技有限公司 | A kind of slurry drainage apparatus for ceramic production |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112720802A (en) * | 2021-01-06 | 2021-04-30 | 宋兴动 | Extrusion molding device is used in production of environmental protection brick |
| CN115107141A (en) * | 2022-07-22 | 2022-09-27 | 开平金牌洁具有限公司 | Rapid grouting equipment and grouting process for sanitary ceramics |
| CN115107141B (en) * | 2022-07-22 | 2023-08-22 | 开平金牌洁具有限公司 | Rapid grouting equipment and grouting process for sanitary ceramic |
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