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CN110385750B - A cutting method and cutting machine for PVC gusset plate - Google Patents

A cutting method and cutting machine for PVC gusset plate Download PDF

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Publication number
CN110385750B
CN110385750B CN201910728228.5A CN201910728228A CN110385750B CN 110385750 B CN110385750 B CN 110385750B CN 201910728228 A CN201910728228 A CN 201910728228A CN 110385750 B CN110385750 B CN 110385750B
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cutting
gusset plate
plate
cutting knife
pvc
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CN201910728228.5A
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CN110385750A (en
Inventor
刘德存
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/157Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
    • B26D1/18Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable carriage
    • B26D1/185Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable carriage for thin material, e.g. for sheets, strips or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • B26D5/086Electric, magnetic, piezoelectric, electro-magnetic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2614Means for mounting the cutting member
    • B26D7/2621Means for mounting the cutting member for circular cutters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/002Precutting and tensioning or breaking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

本发明公开了一种PVC扣板的截断方法,该方法包括夹紧步骤、切割步骤、折断步骤和复位步骤,用夹具将切割刀架与扣板固定,切割刀在与扣板沿挤出方向同步移动的同时,从扣板上、下两面对行进中的扣板进行横向切割,形成不贯通的上横向切口和下横向切口,再使扣板沿上横向切口和下横向切口正、反向折曲,将扣板沿上横向切口和下横向切口折断,采用该方法对扣板挤出机连续输出的扣板进行定尺截断时,可以缩短截断所需要的时间、提高扣板生产线的产能,所截断的扣板端边平整度好,截断过程中不会产生切割碎屑。本发明还公开了一种采用上述方法的PVC扣板截断机,该扣板截断机切割口浅、切割速度快,为提高PVC扣板挤出速度创造了条件。

The present invention discloses a method for cutting PVC gusset plates, which includes a clamping step, a cutting step, a breaking step and a resetting step. A clamp is used to fix the cutting tool holder and the gusset plate. The cutting tool moves synchronously with the gusset plate along the extrusion direction, and cuts the advancing gusset plate transversely from the upper and lower sides of the gusset plate to form a non-through upper transverse incision and a lower transverse incision. The gusset plate is then bent forward and backward along the upper transverse incision and the lower transverse incision, and the gusset plate is broken along the upper transverse incision and the lower transverse incision. When the gusset plates continuously output by the gusset plate extruder are cut to a fixed length by this method, the time required for cutting can be shortened, the production capacity of the gusset plate production line can be improved, the gusset plate end edges cut have good flatness, and no cutting debris is generated during the cutting process. The present invention also discloses a PVC gusset plate cutting machine using the above method. The gusset plate cutting machine has a shallow cutting mouth and a fast cutting speed, which creates conditions for improving the extrusion speed of the PVC gusset plates.

Description

Cutting method and cutting machine for PVC buckle plate
Technical Field
The invention relates to a cutting method and a cutting machine for a PVC pinch plate, in particular to a method for cutting the PVC pinch plate to length in a PVC pinch plate continuous extrusion production line and a PVC pinch plate cutting machine for implementing the method.
Background
The PVC gusset plate is a common building decoration material, which is made up by using polyvinyl chloride resin and auxiliary agents of ageing agent and modifying agent through the processes of mixing and extrusion. In the production process, a pinch plate cut-off machine is arranged at the output end of the PVC pinch plate extruder, pinch plates continuously output by the extruder are cut off to a fixed size, and then printing, packaging and selling are carried out. The pinch plate cutting machine mostly adopts the flying saw cutting principle, namely, the cutting knife transversely cuts the pinch plate in the process of synchronously moving with the pinch plate output by the extruder, so that the continuously output pinch plate is cut into equal-length standard products with right-angle end edges. The PVC buckle cutter in the prior art adopts a disc-shaped cutting knife, when the cutter is fed, the cutting knife is pressed from the upper surface to the lower surface of the buckle to carry out through cutting, when the through cutting method is adopted, the depth of the cutting knife which is required to cut into the buckle cannot be smaller than the thickness of the buckle, the depth of the cutting knife which is required to cut into the buckle generally reaches 7-12mm according to different specifications of the buckle, and because the depth of the cutting knife which is required to cut into the buckle is large, the cutting speed is slower when the cutting operation is carried out, and the buckle is required to be completely cut and cut by about 7 seconds, so that the extrusion speed of the buckle is limited to a certain extent, and the productivity of a production line is restricted. And, because the depth of cut is great, the disc cutter can form extrusion and friction to the buckle of both sides in the incision department in-process of cutting knife marcing, leads to incision edge subsidence deformation and produces a large amount of piece, not only influences the regularity of buckle terminal limit, and the piece of producing can also hinder subsequent stamp technology moreover, influences the stamp quality.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a cutting method of a PVC pinch plate, when the method is used for cutting the pinch plate continuously output by a pinch plate extruder to a fixed size, the cutting time can be shortened, the productivity of a pinch plate production line can be improved, the flatness of the cut pinch plate end edge is good, and cutting scraps can not be generated in the cutting process.
The technical proposal adopted for solving the technical problems is that the cutting method of the PVC buckle plate comprises a clamping step, a cutting step, a breaking step and a resetting step,
The clamping step is that a clamp is used for fixing the cutting knife rest and the pinch plate, so that the cutting knife moves synchronously with the pinch plate in the extrusion direction of the pinch plate;
the cutting step is that the cutting knife is transversely fed on the cutting knife rest while synchronously moving with the pinch plate along the extrusion direction, the advancing pinch plate is transversely cut from the upper surface and the lower surface of the pinch plate, an upper transverse notch and a lower transverse notch which are corresponding in position are formed on the upper surface and the lower surface of the pinch plate, and the upper transverse notch and the lower transverse notch are not communicated;
the breaking step is that the buckle plate is folded along the upper transverse incision and the lower transverse incision in the forward and reverse directions, and the buckle plate is broken along the upper transverse incision and the lower transverse incision;
and the resetting step is to release the clamp, release the fixation and synchronous movement of the cutting knife rest and the pinch plate, move the cutting knife rest to the initial position and finish one-time cutting operation.
As an improvement of the invention, the depth of the upper transverse incision and the lower transverse incision is 0.5-2 mm.
As a further development of the invention, the upper and lower transverse cuts are rolled by a disc-shaped cutter.
As a still further improvement of the invention, in the cutting step, the cutting knife on the upper surface and the lower surface of the buckle plate are in opposite feeding directions.
The invention solves the other technical problem of providing the PVC buckle plate cutting machine, which has the advantages that when the cutting machine is adopted to cut the buckle plates continuously output by the buckle plate extruder to a fixed extent, the cut depth is shallow, the cutting speed is high, the end edges of the cut buckle plates cannot deform, the flatness is good, cutting scraps cannot be generated in the cutting process, and the subsequent printing process cannot be influenced.
The technical scheme includes that the PVC pinch plate cutting machine comprises a central controller and a machine frame, wherein a cutter seat guide rail parallel to the pinch plate extrusion direction is arranged on the machine frame, a cutting pedestal capable of synchronously moving with the pinch plate on the cutter seat guide rail is arranged on the cutter seat guide rail, a cutting pedestal resetting device is arranged between the machine frame and the cutting pedestal, a cutting knife assembly capable of forming non-through transverse cuts on the upper surface and the lower surface of the pinch plate is arranged on the cutting pedestal, and a breaking device capable of enabling the pinch plate to flex in the forward direction and the reverse direction along the transverse cuts is further arranged on the cutting pedestal.
Preferably, the breaking device comprises a pair of buckle plate clamping mechanisms symmetrically arranged on two sides of the cutting knife, each buckle plate clamping mechanism is fixed on the cutting pedestal away from the cutting knife through a hinge shaft, and a breaking driving mechanism for enabling the buckle plate clamping mechanisms to swing around the hinge shaft is further arranged on the cutting pedestal.
Preferably, the pinch plate clamping mechanism comprises a fixed bottom plate, an upper cross beam is arranged above the fixed bottom plate, a clamping cylinder is fixed on the upper cross beam, and a movable clamping plate matched with the fixed bottom plate to complete pinch plate clamping and fixing is arranged at the lower end of a piston of the clamping cylinder.
Preferably, the breaking driving mechanism is a breaking driving cylinder arranged between one of the pinch plate clamping mechanisms and the cutting pedestal, the fixed bottom plate of each pinch plate clamping mechanism is provided with a sector gear which is meshed with each other near the cutting knife, and the breaking driving cylinder is a multi-position cylinder.
Preferably, the cutter assembly comprises a cutter rest, an upper cutter guide rail and a lower cutter guide rail which are perpendicular to the cutter rest guide rail are arranged on the cutter rest, an upper cutter slider is arranged on the upper cutter guide rail, a lower cutter slider is arranged on the lower cutter guide rail, a disc-shaped cutter is respectively arranged on the upper cutter slider and the lower cutter slider, and a cutter driving mechanism which enables the upper cutter slider and the lower cutter slider to move along the upper cutter guide rail and the lower cutter guide rail and form cuts on the front surface and the back surface of the buckle plate is further arranged on the cutter rest.
Preferably, the cutter driving mechanism comprises a driving motor, a speed reducer, an annular chain and a chain wheel, and a connecting plate for connecting the cutter slider with the annular chain and enabling the cutter slider to synchronously move with the annular chain is arranged on the cutter slider.
The cutting method of the PVC gusset plate has the advantages that the cutting knife moves transversely on the cutting knife rest while synchronously moving with the gusset plate along the extrusion direction, the upper transverse notch and the lower transverse notch which are corresponding to the positions are formed on the upper surface and the lower surface of the gusset plate, the upper transverse notch and the lower transverse notch are not communicated, the gusset plate is broken along the upper transverse notch and the lower transverse notch by adopting the method of bending the gusset plate in the forward direction and the reverse direction, the defects that the edge flatness of the end of the cut-off gusset plate is good, the cut-off edge is good due to the fact that the cut-off edge is broken along the upper transverse notch and the lower transverse notch by adopting one-time feeding through cutting can cause extrusion deformation of the gusset plates on the two sides of the cut-off edge, the cutting knife rubs with the depth of the gusset plate to generate fragments, the cutting speed is low, and the like are overcome. The depths of the upper transverse incision and the lower transverse incision are reasonably limited, so that the incision depth is further reduced while the cutting quality is ensured, the feed speed is improved, and the cutting time is shortened. Due to the technical characteristics that the upper transverse notch and the lower transverse notch are formed by rolling the disc-shaped cutters, friction between the cutters and the buckle plates is further reduced, the service life of the cutters is prolonged, and chipless cutting of the buckle plates is realized. Due to the adoption of the technical characteristics that the advancing directions of the cutting knives on the upper surface and the lower surface of the pinch plate are opposite in the cutting step, the pinch plate can be effectively prevented from being transversely deviated in the cutting operation process, and the cutting quality is further ensured.
The PVC pinch plate cutter comprises a frame, a cutter seat guide rail parallel to the pinch plate extrusion direction is arranged on the frame, a cutting pedestal capable of synchronously moving with the pinch plate on the cutter seat guide rail is arranged on the cutter seat guide rail, a cutter seat resetting device is arranged between the frame and the cutter seat, a cutter assembly for forming non-through transverse cuts on the upper surface and the lower surface of the pinch plate is arranged on the cutter seat, a technical scheme of a breaking device for bending the pinch plate in the forward direction and the reverse direction along the transverse cuts is also arranged on the cutter seat, and a double-sided cutting technology and the breaking device are creatively used in the pinch plate cutter, so that the problem that the pinch plate in the prior art adopts a cutting knife through type cutting breaking device is broken, and the cutting speed is improved, the incision uniformity is improved, and meanwhile, the generation of scraps in the cutting process can be prevented. Because adopted the rupture device includes a pair of buckle board clamping mechanism of symmetry setting in the cutting knife both sides, and every buckle board clamping mechanism keeps away from the cutting knife side and fixes on the cutting pedestal through the articulated shaft, still is equipped with the technical characteristics who makes buckle board clamping mechanism around articulated shaft wobbling rupture actuating mechanism on the cutting pedestal, makes the cooperation effect of rupture device and cutting pedestal and cutting knife better, and the structure of product is compacter, reasonable. Because adopted buckle fixture includes PMKD, is equipped with the entablature above PMKD, is fixed with the centre gripping cylinder on the entablature, is equipped with the technical characteristics who cooperates the movable clamp plate of accomplishing buckle centre gripping fixed with PMKD in the piston lower extreme of centre gripping cylinder, accomplishes the centre gripping of buckle through the action of cylinder for the centre gripping or the speed of releasing the centre gripping is faster, and the synchronism of cutting pedestal and buckle is better. Because the breaking driving mechanism is a breaking driving cylinder arranged between one of the pinch plate clamping mechanisms and the cutting pedestal, the technical characteristics that the side of the fixed bottom plate of each pinch plate clamping mechanism, which is close to the cutting knife, is provided with the sector gear meshed with each other are adopted, so that the synchronous symmetrical swing of the two pinch plate clamping mechanisms is realized, the stress on the two sides of the pinch plate is more uniform, and the flatness of the end edge formed after breaking is better. Because adopted the cutter subassembly includes the knife rest, be equipped with on the knife rest with the perpendicular last cutter guide rail of blade holder guide rail and lower cutter guide rail, be equipped with the cutter slider on last cutter guide rail, be equipped with lower cutter slider on lower cutter guide rail, respectively be equipped with a disc cutting knife on last cutter slider and lower cutter slider, still be equipped with on the knife rest and make last cutter slider, lower cutter slider along last cutter guide rail, lower cutter guide rail remove, form notched cutter actuating mechanism's technical characteristics in buckle front and reverse side, make on the buckle, the transverse incision position of lower surface formation is more accurate, the projected overlap ratio of transverse incision of upper and lower surface is better, the end limit that forms after cutting is more even. Because the cutter driving mechanism comprises a driving motor, a speed reducer, an annular chain and a chain wheel, the cutter sliding block is provided with the technical characteristics of a connecting plate for connecting the cutter sliding block with the annular chain and enabling the cutter sliding block to synchronously move with the annular chain, two cutters are driven by one motor, the cutter feeding speeds of the two cutters are the same and opposite, and the cutter is prevented from pushing a buckle plate to one side in the cutting process to cause the inclination of a cut angle. The PVC pinch plate cutter disclosed by the invention has the technical characteristics that the pinch plate cutter also comprises a central controller for controlling the start and stop of the driving motor, the steering and the actions of each cylinder, so that the actions of each cylinder and the rapid automatic control of the driving motor are realized, the cutting speed is further improved, the cutting operation of the pinch plate of 600mm by adopting the PVC pinch plate cutter disclosed by the invention only needs 3.5 seconds, the time is shortened by half compared with the pinch plate cutter in the prior art, the restriction of the PVC pinch plate cutter on the extrusion speed of the pinch plate in the prior art is overcome, and an advantageous condition is created for improving the productivity of a pinch plate production line.
Drawings
FIG. 1 is a schematic view of the structure of the PVC gusset plate cutter of the present invention;
Fig. 2 is a schematic structural view of a cutter assembly in the PVC buckle cutter of the present invention.
Detailed Description
A cutting method of PVC buckle plate comprises a clamping step, a cutting step, a breaking step and a resetting step,
The clamping step is that a clamp is used for fixing the cutting knife rest and the pinch plate, so that the cutting knife moves synchronously with the pinch plate in the extrusion direction of the pinch plate;
The cutting step is that the cutting knife moves transversely on the cutting knife rest while synchronously moving along the extrusion direction with the pinch plate, the advancing pinch plate is transversely cut from the upper surface and the lower surface of the pinch plate, an upper transverse notch and a lower transverse notch which are corresponding to each other in position are formed on the upper surface and the lower surface of the pinch plate, the upper transverse notch and the lower transverse notch are not communicated, the upper transverse notch and the lower transverse notch are formed by rolling a disc-shaped cutter, the cutting knife on the upper surface and the lower surface of the pinch plate is in opposite feeding directions, and the depth of the upper transverse notch and the lower transverse notch is preferably 0.5-2 mm;
the breaking step is that the buckle plate is folded along the upper transverse incision and the lower transverse incision in the forward and reverse directions, and the buckle plate is broken along the upper transverse incision and the lower transverse incision;
and the resetting step is to release the clamp, release the fixation and synchronous movement of the cutting knife rest and the pinch plate, move the cutting knife rest to the initial position and finish one-time cutting operation.
Fig. 1 shows the buckle plate cutter body structure implementing the aforementioned method, and only the cutter position is shown in fig. 1, but the specific structure of the cutter assembly is not shown, for clarity of the machine body structure. As shown in fig. 1, the buckle plate cutting machine comprises a frame 1, a cutter seat guide rail 2 parallel to the extrusion direction of the buckle plate is arranged on the frame, a cutting pedestal 3 capable of synchronously moving with the buckle plate on the cutter seat guide rail is arranged on the cutter seat guide rail, a cutting pedestal resetting device is arranged between the frame and the cutting pedestal, a cutting knife assembly which forms a non-through transverse notch on the upper surface and the lower surface of the buckle plate is arranged on the cutting pedestal, and a breaking device which enables the buckle plate to flex forward and backward along the transverse notch on the cutting pedestal is also arranged on the cutting pedestal.
The breaking device comprises a pair of buckle plate clamping mechanisms symmetrically arranged on two sides of the cutting knife, each buckle plate clamping mechanism is fixed on the cutting pedestal far away from the side of the cutting knife through a hinge shaft 4, the hinge shaft is perpendicular to the knife seat guide rail, and a breaking driving mechanism enabling the buckle plate clamping mechanisms to swing around the hinge shaft is further arranged on the cutting pedestal. The pinch plate clamping mechanism comprises a fixed bottom plate 5, an upper cross beam 7 is arranged above the fixed bottom plate, a clamping cylinder 8 is fixed on the upper cross beam, and a movable clamping plate 6 which is matched with the fixed bottom plate to clamp and fix the pinch plate is arranged at the lower end of a piston of the clamping cylinder. The breaking driving mechanism is a breaking driving air cylinder 13 arranged between one of the pinch plate clamping mechanisms and the cutting pedestal, the breaking driving air cylinder is a multi-position air cylinder, one end of the breaking driving air cylinder is hinged below the fixed bottom plate, and the other end of the breaking driving air cylinder is hinged at the lower part of the cutting pedestal. The fixed bottom plate of each pinch plate clamping mechanism is provided with a sector gear 10 which is meshed with each other on the side close to the cutting knife, so that when one pinch plate clamping mechanism swings around the hinge shaft, the other pinch plate clamping mechanism also swings synchronously around the hinge shaft.
The cutting table-base resetting means is a resetting cylinder 12 mounted between the frame and the cutting table-base.
As shown in fig. 2, the cutter assembly includes a cutter rest 22, on which an upper cutter guide 17 and a lower cutter guide 20 perpendicular to the cutter rest guide are provided, on which an upper cutter slider 14 is provided, on which a lower cutter slider 21 is provided, on which a disc-shaped upper cutter 9 is provided, on which a disc-shaped lower cutter 11 is provided, and on which a cutter driving mechanism is further provided for moving the upper and lower cutter sliders along the upper and lower cutter guide and forming a cut on the front and rear sides of the buckle. The cutter driving mechanism comprises a driving motor 19, a speed reducer 23, an annular chain 16 and a chain wheel 18, and a connecting plate 15 for connecting the cutter slider with the annular chain and enabling the cutter slider to synchronously move with the annular chain is arranged on the cutter slider.
The central controller is a programmable central processor for controlling the start and stop, steering and actions of each cylinder of the driving motor. The cutting knife assembly is arranged at a position between the two pinch plate clamping mechanisms, the upper cutting knife guide rail and the lower cutting knife guide rail are perpendicular to the extrusion direction of the PVC pinch plate, and the upper cutting knife and the lower cutting knife are respectively positioned above the pinch plate and below the pinch plate.
When the PVC pinch plate cutting machine works, the central controller sends out a clamping and fixing instruction, the clamping cylinder acts to enable the two pinch plate clamping mechanisms to be fixed with the pinch plate, at the moment, the cutting pedestal is driven by the pinch plate to synchronously move along the cutter seat guide rail and the pinch plate, the cutting knife assembly on the cutting pedestal and the pinch plate synchronously move along the pinch plate extrusion direction, the central controller sends out a cutting instruction, the cutting knife motor is started, the annular chain drives the disc-shaped cutting knife to feed along the cutting knife guide rail, transverse cuts perpendicular to the pinch plate extrusion direction are formed on the upper surface and the lower surface of the pinch plate, the central controller sends out a breaking instruction, the breaking driving cylinder acts to enable the two pinch plate clamping mechanisms to swing forwards and backwards around respective hinge shafts, the clamped pinch plate is enabled to be bent once and then bent reversely, the pinch plate is broken along the transverse cuts, the central controller sends out a resetting instruction, and the resetting cylinder acts to move the cutting pedestal to an initial position, and the pinch plate cutting operation is completed.

Claims (6)

1.一种PVC扣板的截断方法,其特征是:所述截断方法包括夹紧步骤、切割步骤、折断步骤和复位步骤,1. A method for cutting a PVC gusset plate, characterized in that: the cutting method comprises a clamping step, a cutting step, a breaking step and a resetting step, 所述夹紧步骤:用夹具将切割刀架与扣板固定,使切割刀在扣板挤出方向上与扣板同步移动;The clamping step includes fixing the cutting blade holder and the gusset plate with a clamp so that the cutting blade moves synchronously with the gusset plate in the extrusion direction of the gusset plate; 所述切割步骤:使切割刀在与扣板沿挤出方向同步移动的同时,在切割刀架上横向走刀,从扣板上、下两面对行进中的扣板进行横向切割,在扣板上表面和下表面形成位置对应的上横向切口和下横向切口,且上横向切口和下横向切口不贯通;The cutting step comprises: making the cutting knife move horizontally on the cutting knife holder while synchronously moving with the gusset plate along the extrusion direction, and performing horizontal cutting on the advancing gusset plate from the upper and lower sides of the gusset plate, forming upper and lower horizontal cuts corresponding to the positions on the upper and lower surfaces of the gusset plate, and the upper and lower horizontal cuts are not through; 所述折断步骤:使扣板沿上横向切口和下横向切口正、反向折曲,将扣板沿上横向切口和下横向切口折断;The breaking step comprises: bending the gusset plate in forward and reverse directions along the upper transverse cutout and the lower transverse cutout, and breaking the gusset plate along the upper transverse cutout and the lower transverse cutout; 所述复位步骤:释放夹具,解除切割刀架与扣板的固定和同步移动,将切割刀架移动至初始位置,完成一次截断作业,The resetting step includes releasing the clamp, releasing the fixing and synchronous movement of the cutting tool holder and the pinch plate, moving the cutting tool holder to the initial position, and completing a cutting operation. 实施PVC扣板的截断方法的PVC扣板截断机包括机架,在机架上设有与扣板挤出方向平行的刀座导轨,在刀座导轨上设有可以在刀座导轨上与扣板同步移动的切割台座,在机架与切割台座之间设有切割台座复位装置,在切割台座上设有在扣板的上、下表面形成非贯通的横向切口的切割刀组件,在切割台座上还设有使扣板在切割台座上沿横向切口正、反向折曲的折断装置,所述折断装置包括对称设置在切割刀两侧的一对扣板夹持机构,每个扣板夹持机构远离切割刀侧通过铰接轴固定在切割台座上,铰接轴与刀座导轨相垂直,在切割台座上还设有使扣板夹持机构绕铰接轴摆动的折断驱动机构,所述扣板夹持机构包括固定底板,在固定底板上方设有上横梁,在上横梁上固定有夹持气缸,在夹持气缸的活塞下端设有与固定底板相配合完成扣板夹持固定的动夹板,所述折断驱动机构为设置在其中一个扣板夹持机构与切割台座之间的折断驱动气缸,所述折断驱动气缸为多位气缸,折断驱动气缸一端铰接在固定底板下面,另一端铰接在切割台座下部,在每个扣板夹持机构的固定底板靠近切割刀侧设有互相啮合的扇形齿轮,从而当其中一个扣板夹持机构绕铰接轴摆动时,另一扣板夹持机构也会绕铰接轴同步摆动。A PVC gusset plate cutting machine for implementing the PVC gusset plate cutting method includes a frame, a knife seat guide rail parallel to the gusset plate extrusion direction is provided on the frame, a cutting table which can move synchronously with the gusset plate on the knife seat guide rail is provided on the knife seat guide rail, a cutting table reset device is provided between the frame and the cutting table, a cutting knife assembly for forming a non-through transverse incision on the upper and lower surfaces of the gusset plate is provided on the cutting table, a breaking device for bending the gusset plate on the cutting table along the transverse incision in the forward and reverse directions is also provided on the cutting table, the breaking device includes a pair of gusset plate clamping mechanisms symmetrically arranged on both sides of the cutting knife, each gusset plate clamping mechanism is fixed to the cutting table through a hinge shaft away from the cutting knife side, the hinge shaft is perpendicular to the knife seat guide rail, and a gusset plate is also provided on the cutting table. The clamping mechanism is a breaking drive mechanism that swings around a hinge axis. The clip plate clamping mechanism includes a fixed base plate, an upper cross beam is provided above the fixed base plate, a clamping cylinder is fixed on the upper cross beam, and a movable clamping plate is provided at the lower end of the piston of the clamping cylinder for cooperating with the fixed base plate to complete the clamping and fixing of the clip plate. The breaking drive mechanism is a breaking drive cylinder arranged between one of the clip plate clamping mechanisms and the cutting platform. The breaking drive cylinder is a multi-position cylinder, one end of the breaking drive cylinder is hinged under the fixed base plate, and the other end is hinged to the lower part of the cutting platform. The fixed base plate of each clip plate clamping mechanism is provided with mutually meshing fan gears near the cutting knife side, so that when one of the clip plate clamping mechanisms swings around the hinge axis, the other clip plate clamping mechanism will also swing synchronously around the hinge axis. 2.根据权利要求1所述的PVC扣板的截断方法,其特征是:上横向切口和下横向切口的深度为0.5—2mm。2. The method for cutting the PVC gusset plate according to claim 1 is characterized in that the depth of the upper transverse incision and the lower transverse incision is 0.5-2 mm. 3.根据权利要求2所述的PVC扣板的截断方法,其特征是:上横向切口和下横向切口由圆盘形切刀滚压而成。3. The method for cutting a PVC gusset plate according to claim 2 is characterized in that the upper transverse incision and the lower transverse incision are formed by rolling a disc-shaped cutter. 4.根据权利要求3所述的PVC扣板的截断方法,其特征是:在切割步骤中,扣板上下表面的切割刀走刀方向相反。4. The method for cutting a PVC gusset plate according to claim 3 is characterized in that: in the cutting step, the cutting directions of the cutting knives on the upper and lower surfaces of the gusset plate are opposite. 5.根据权利要求1至4任一项所述的PVC扣板的截断方法,其特征是:所述切割刀组件包括刀架,在刀架上设有与刀座导轨垂直的上切割刀导轨和下切割刀导轨,在上切割刀导轨上设有上切割刀滑块,在下切割刀导轨上设有下切割刀滑块,在上切割刀滑块和下切割刀滑块上各设有一个圆盘形切割刀,在刀架上还设有使上切割刀滑块、下切割刀滑块沿上切割刀导轨、下切割刀导轨移动、在扣板正面和反面形成切口的切割刀驱动机构。5. The method for cutting PVC gusset plates according to any one of claims 1 to 4 is characterized in that: the cutting knife assembly includes a knife holder, on which an upper cutting knife guide rail and a lower cutting knife guide rail perpendicular to the knife seat guide rail are provided, an upper cutting knife slider is provided on the upper cutting knife guide rail, and a lower cutting knife slider is provided on the lower cutting knife guide rail, a disc-shaped cutting knife is provided on the upper cutting knife slider and the lower cutting knife slider respectively, and a cutting knife driving mechanism is also provided on the knife holder, which enables the upper cutting knife slider and the lower cutting knife slider to move along the upper cutting knife guide rail and the lower cutting knife guide rail to form incisions on the front and back sides of the gusset plate. 6.根据权利要求5所述的PVC扣板的截断方法,其特征是:所述切割刀驱动机构包括驱动电机、减速器、环形链条、链轮,在切割刀滑块上设有连接切割刀滑块与环形链条、使割刀滑块与环形链条同步移动的连接板。6. The method for cutting PVC gusset plates according to claim 5 is characterized in that: the cutting knife driving mechanism includes a driving motor, a reducer, an annular chain, and a sprocket, and a connecting plate is provided on the cutting knife slider to connect the cutting knife slider and the annular chain so that the cutting knife slider and the annular chain move synchronously.
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