CN110376097A - Multifunctional oral cavity Material Testing Machine - Google Patents
Multifunctional oral cavity Material Testing Machine Download PDFInfo
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- CN110376097A CN110376097A CN201910743563.2A CN201910743563A CN110376097A CN 110376097 A CN110376097 A CN 110376097A CN 201910743563 A CN201910743563 A CN 201910743563A CN 110376097 A CN110376097 A CN 110376097A
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- 238000004154 testing of material Methods 0.000 title claims abstract description 15
- 210000000214 mouth Anatomy 0.000 title claims abstract 10
- 239000011797 cavity material Substances 0.000 title claims abstract 9
- 238000006073 displacement reaction Methods 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 210000003128 head Anatomy 0.000 claims 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 3
- 238000005553 drilling Methods 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 230000005662 electromechanics Effects 0.000 claims 1
- 238000012360 testing method Methods 0.000 abstract description 18
- 239000000463 material Substances 0.000 abstract description 9
- 238000011156 evaluation Methods 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 3
- 238000005259 measurement Methods 0.000 abstract description 2
- 239000002131 composite material Substances 0.000 abstract 1
- 239000004568 cement Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 8
- 239000000805 composite resin Substances 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 229910001316 Ag alloy Inorganic materials 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000012795 verification Methods 0.000 description 2
- 229910000497 Amalgam Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N11/00—Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N19/00—Investigating materials by mechanical methods
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- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种口腔材料试验机,特别是涉及一种多功能口腔材料试验机。The invention relates to an oral material testing machine, in particular to a multifunctional oral material testing machine.
背景技术Background technique
在我国以及世界上大多数其他国家,口腔材料都作为医疗器械进行管理,为保证人民群众的用械安全,根据国家食品药品监督管理局的规定,医疗器械生产厂家要对所生产的医疗器械进行注册检测和日常检测。由于口腔材料多种多样,性能要求也各不相同,因此,需要各式各样的装置来完成检测工作。In my country and most other countries in the world, oral materials are managed as medical devices. In order to ensure the safety of the people, according to the regulations of the State Food and Drug Administration, medical device manufacturers must Registration testing and daily testing. Due to the variety of oral materials and different performance requirements, a variety of devices are required to complete the inspection work.
目前使用的检测装置,虽然能满足基本的检测工作需要,但仍然存在不少问题:Although the detection device currently used can meet the basic detection needs, there are still many problems:
其一,功能单一:每一种装置只能测试单一材料的单一性能。以水基水门汀为例,该材料需要评价的性能包括流动性和固化时间等,每一种性能都需要单独的装置来监测评价,而且此类装置没有统一的鉴定规范,设计和使用繁琐,且容易造成经济和空间上的浪费;First, single function: each device can only test a single performance of a single material. Taking water-based cement as an example, the properties of the material to be evaluated include fluidity and curing time, etc. Each property requires a separate device to monitor and evaluate, and there is no unified identification specification for such devices, which is cumbersome to design and use. It is easy to cause economic and space waste;
其二,溯源困难:医疗器械性能评价最基本的要求是所得测量值的准确性,因此,要求所使用的装置能够溯源,即其所测值应能与国际上的标准值进行比对。由于现在使用的装置多为临时设计的,没有相应的设计规范,更没有检定或校准规范,因此,利用此类装置测量所得的结果很难溯源;Second, the difficulty of traceability: the most basic requirement for the performance evaluation of medical devices is the accuracy of the obtained measured values. Therefore, the devices used are required to be traceable, that is, the measured values should be able to be compared with international standard values. Since most of the devices currently in use are temporarily designed without corresponding design specifications, let alone verification or calibration specifications, it is difficult to trace the results obtained by using such devices;
其三,难以避免主观影响:客观、公正,应该是医疗器械性能评价应该遵守的准则,然而,现有测试装置多为简易装置,需要手动操作,有时需要配合位移测量设备、计时设备等一起使用,人为主观因素的影响难以避免,很难真正做到客观、公正。Third, it is difficult to avoid subjective influences: objective and fair should be the criteria that should be followed in the performance evaluation of medical devices. However, most of the existing test devices are simple devices that require manual operation, and sometimes need to be used together with displacement measurement equipment, timing equipment, etc. , the influence of human subjective factors is unavoidable, and it is difficult to be truly objective and fair.
发明内容SUMMARY OF THE INVENTION
本发明针对现有口腔材料试验机功能单一、溯源困难以及难以避免主观影响的技术问题,提供一种多功能、可溯源及客观的多功能口腔材料试验机。The present invention provides a multifunctional, traceable and objective multifunctional oral material testing machine in view of the technical problems of single function, difficulty in traceability and unavoidable subjective influence of the existing oral material testing machine.
为此,本发明的技术方案是,一种多功能口腔材料试验机,设有底座,底座上安装有电机、控制装置,底座上方设有支座、机架,机架上设有导轨,导轨上安装有可沿导轨做直线运行的载荷感知装置,载荷感知装置下方设有加载装置,控制装置与电机电联接,载荷感知装置与控制装置电联接。Therefore, the technical scheme of the present invention is that a multifunctional oral material testing machine is provided with a base, a motor and a control device are installed on the base, a support and a frame are arranged above the base, and a guide rail is arranged on the frame, and the guide rail is arranged on the base. A load sensing device that can run in a straight line along the guide rail is installed on the upper part, a loading device is arranged below the load sensing device, the control device is electrically connected with the motor, and the load sensing device is electrically connected with the control device.
优选的,导轨与载荷感知装置为可移动连接,载荷感知装置和加载装置固定连接,加载装置与电机电连接。Preferably, the guide rail and the load sensing device are movably connected, the load sensing device and the loading device are fixedly connected, and the loading device is electrically connected to the motor.
优选的,加载装置下方可拆卸连接加载件,加载件设有压头、样品和样品容器,压头安装在加载装置上,样品容器安装在支座上,压头与样品容器位置相对应。Preferably, a loading member is detachably connected below the loading device, the loading member is provided with a pressure head, a sample and a sample container, the pressure head is installed on the loading device, the sample container is installed on the support, and the pressure head corresponds to the position of the sample container.
优选的,加载装置配备小环境控制系统,小环境控制系统设有恒温环境、恒温恒湿环境和水浴环境。Preferably, the loading device is equipped with a small environment control system, and the small environment control system is provided with a constant temperature environment, a constant temperature and humidity environment and a water bath environment.
优选的,控制装置为与电机配套的控制装置,控制装置设有时间控制装置、位移控制装置和载荷控制装置。Preferably, the control device is a control device matched with the motor, and the control device is provided with a time control device, a displacement control device and a load control device.
优选的,电机为直线电机或者步进电机。Preferably, the motor is a linear motor or a stepping motor.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
(1)底座为试验机提供支撑的装置,并为控制装置、电机提供安装空间,电机为试验机提供驱动力,导轨作为电机的配套装置,用以提供载荷感知装置和加载装置的运行轨道,加载装置与加载件可拆卸连接,实现了不同加载件的更换,提高装置通用性,降低试验成本。(1) The base provides a supporting device for the testing machine, and provides installation space for the control device and the motor. The motor provides the driving force for the testing machine. The guide rail is used as a supporting device for the motor to provide the load sensing device and the running track of the loading device. The loading device and the loading part are detachably connected, which realizes the replacement of different loading parts, improves the versatility of the device, and reduces the test cost.
(2)加载装置配备小环境控制系统,以满足不同的实验要求,小环境控制系统包括恒温环境、恒温恒湿环境和水浴环境,用以使被测试样处于测试要求的环境中;(2) The loading device is equipped with a small environment control system to meet different experimental requirements. The small environment control system includes a constant temperature environment, a constant temperature and humidity environment and a water bath environment to make the tested sample in the environment required by the test;
(3)在施加力时,由载荷感知装置将施加的力值反馈给控制装置进行联合控制,实现了加载力的溯源;由控制装置内置的计时装置自动计时,实验结束计时自动停止,消除了人为控制计时器带来的主观误差;(3) When the force is applied, the applied force value is fed back to the control device by the load sensing device for joint control, which realizes the traceability of the loading force; the built-in timing device in the control device automatically timed, and the timing automatically stopped when the experiment ended, eliminating the need for Subjective error caused by artificial control of the timer;
(4)控制装置可根据实验要求的不同提供时间控制、位移控制方式和载荷控制三种不同的控制方式,满足多种材料多种性能的试验。(4) The control device can provide three different control modes of time control, displacement control mode and load control according to different experimental requirements, so as to meet the test of various materials and various properties.
附图说明Description of drawings
图1是多功能口腔材料试验机的主视图;Fig. 1 is the front view of the multifunctional oral material testing machine;
图2是多功能口腔材料试验机的侧视图;Figure 2 is a side view of the multifunctional oral material testing machine;
图3是部分复合树脂挠曲强度实验装置的加载部件结构示意图;Fig. 3 is a schematic diagram of the loading part structure of a part of the composite resin flexural strength experimental device;
图4是部分复合树脂挠曲强度实验装置的结构示意图;4 is a schematic structural diagram of a partial composite resin flexural strength experimental device;
图5是粘接树脂/水门汀固化时间实验装置的加载部件结构示意图;Fig. 5 is the schematic diagram of the loading part structure of the bonding resin/cement curing time experimental device;
图6是粘接树脂/水门汀固化时间实验装置的结构示意图;Fig. 6 is the structural representation of bonding resin/cement curing time experimental device;
图7是水门汀薄膜厚度/银合金粉蠕变实验装置的加载部件结构示意图;Fig. 7 is the structural schematic diagram of the loading part of the cement film thickness/silver alloy powder creep test device;
图8是水门汀薄膜厚度/银合金粉蠕变实验装置的结构示意图。FIG. 8 is a schematic diagram of the structure of the cement film thickness/silver alloy powder creep experiment device.
图中符号说明Description of symbols in the figure
1.底座;2.电机;3.控制装置;4.支座;5.加载装置;6.载荷感知装置;7.导轨;8.机架;9.样品;10.压头;11.水门汀容器;12.复合树脂压头;13.复合树脂容器;14.水门汀流动性压头。1. Base; 2. Motor; 3. Control device; 4. Support; 5. Loading device; 6. Load sensing device; 7. Guide rail; 8. Frame; 9. Sample; 10. Indenter; 11. Cement Container; 12. Composite resin pressure head; 13. Composite resin container; 14. Cement fluidity pressure head.
具体实施方式Detailed ways
下面结合实施例对本发明做进一步描述。The present invention will be further described below in conjunction with the embodiments.
如图1、2所示,本发明设有底座1,底座1上安装有电机2、控制装置3,底座1上方设有支座4、机架8,机架8上设有导轨7,导轨7上可移动安装有载荷感知装置6,载荷感知装置6下方设有加载装置5,载荷感知装置6和加载装置5固定连接,加载装置5与电机2电连接。As shown in Figures 1 and 2, the present invention is provided with a base 1, a motor 2 and a control device 3 are installed on the base 1, a support 4 and a frame 8 are arranged above the base 1, and a guide rail 7 is arranged on the frame 8. The guide rails A load sensing device 6 is movably installed on the 7 , a loading device 5 is arranged below the load sensing device 6 , the load sensing device 6 and the loading device 5 are fixedly connected, and the loading device 5 is electrically connected to the motor 2 .
在电机2的驱动下,加载装置5带动载荷感知装置6一起沿导轨7做直线运动。Driven by the motor 2 , the loading device 5 drives the load sensing device 6 to move in a straight line along the guide rail 7 .
底座1为支撑装置,并为控制装置3、电机2提供安装空间。电机2为直线电机或者步进电机,用以提供驱动力。导轨7为电机2的配套装置,用以提供载荷感知装置6和加载装置5的运行轨道。加载装置5设有连接装置,通过螺纹或销钉与加载件连接,以实现不同加载件的更换,并配备小环境控制系统,以满足不同的实验要求。小环境控制系统包括但不限于恒温环境、恒温恒湿环境和水浴环境,用以使被测试样处于测试要求的环境中。载荷感知装置6用以感知施加在样品上的载荷,载荷感知装置6为标准载荷传感器,可以根据JJG860-2015《压力传感器(静态)检定规程》或其他相关规程对该装置进行检定或者校准,可实现装置的溯源,解决了现有装置难以溯源的问题。控制装置3为与电机2配套的控制装置,内置时间控制装置和位移控制装置,其系统中还固化有口腔材料常用的实验方法,可根据实验要求的不同提供时间控制、位移控制方式和载荷控制三种不同的控制方式。The base 1 is a supporting device and provides installation space for the control device 3 and the motor 2 . The motor 2 is a linear motor or a stepping motor for providing driving force. The guide rail 7 is a matching device of the motor 2 to provide the running track of the load sensing device 6 and the loading device 5 . The loading device 5 is provided with a connecting device, which is connected with the loading member through threads or pins to realize the replacement of different loading members, and is equipped with a small environment control system to meet different experimental requirements. The small environment control system includes but is not limited to a constant temperature environment, a constant temperature and constant humidity environment and a water bath environment, so as to keep the tested sample in the environment required by the test. The load sensing device 6 is used to sense the load applied to the sample. The load sensing device 6 is a standard load sensor. The traceability of the device is realized, and the problem of difficulty in traceability of the existing device is solved. The control device 3 is a control device matched with the motor 2. It has a built-in time control device and a displacement control device. The system also contains the commonly used experimental methods for oral materials, and can provide time control, displacement control methods and load control according to different experimental requirements. Three different control methods.
如图5、6所示,在进行水门汀的固化时间测试时,尺寸及结构符合YY0271的规定的压头10装在加载装置5上,将装有调和好水门汀的水门汀容器11放置在支座4上,水门汀容器11尺寸及结构符合YY0271的规定。在规定的时间,采用控制装置3的载荷控制方式使电机2驱动加载装置5沿导轨7运动,由驱动加载装置5带动压头10给放置在支座4上的水门汀样品9施加3.9N的力,保持5s,然后加载装置5复位;10s后,加载装置5继续带动压头10给放置在支座4上的水门汀样品9施加3.9N的力,保持5s,然后加载装置5复位,重复以上过程,直至水门汀样品9表面不再产生新的压痕时,实验结束。As shown in Figures 5 and 6, during the curing time test of the cement, the indenter 10 whose size and structure meet the requirements of YY0271 is mounted on the loading device 5, and the cement container 11 containing the well-tuned cement is placed on the support 4. Above, the size and structure of the cement container 11 conform to the regulations of YY0271. At a specified time, the motor 2 drives the loading device 5 to move along the guide rail 7 by the load control method of the control device 3, and the driving loading device 5 drives the indenter 10 to exert a force of 3.9N on the cement sample 9 placed on the support 4. , hold for 5s, and then the loading device 5 is reset; after 10s, the loading device 5 continues to drive the indenter 10 to apply a force of 3.9N to the cement sample 9 placed on the support 4 for 5s, then the loading device 5 is reset, and the above process is repeated , the experiment ends when no new indentations are produced on the surface of cement sample 9.
在施加力时,由载荷感知装置6将施加的力值反馈给控制装置2进行联合控制,实现了加载力的溯源;由控制装置2内置的计时装置自动计时,实验结束计时自动停止,消除了人为控制计时器,且需要与加载装置5协同工作带来的主观误差。When the force is applied, the applied force value is fed back to the control device 2 by the load sensing device 6 for joint control, which realizes the traceability of the loading force; the timing device built in the control device 2 automatically timed, and the timing automatically stopped when the experiment was over, eliminating the need for The timer is controlled manually, and the subjective error caused by the cooperative work with the loading device 5 is required.
复合树脂容器13下方设有凸块,支座4上设有与凸块相匹配的凹槽,复合树脂容器13与支座4也可以通过螺纹连接或者销钉连接。A bump is provided below the composite resin container 13 , and a groove matching the bump is provided on the support 4 . The composite resin container 13 and the support 4 can also be connected by screws or pins.
本发明的载荷感知装置6为标准载荷传感器,可以根据JJG860-2015《压力传感器(静态)检定规程》对该装置进行检定或者校准,可实现装置的溯源。载荷感知装置6与加载装置5、控制装置3配合可实现载荷控制,加载装置5的加载件可更换,实现了一机多能。控制装置3为与电机2配套的控制装置,内置时间控制装置和位移控制装置,其系统中还固化有口腔材料常用的实验方法,可根据实验要求的不同提供时间控制、位移控制方式和载荷控制三种不同的控制方式,有效避免了人为的主观影响。The load sensing device 6 of the present invention is a standard load sensor, which can be verified or calibrated according to JJG860-2015 "Pressure Sensor (Static) Verification Regulations", which can realize the traceability of the device. The load sensing device 6 cooperates with the loading device 5 and the control device 3 to realize load control, and the loading parts of the loading device 5 can be replaced, realizing one machine with multiple functions. The control device 3 is a control device matched with the motor 2. It has a built-in time control device and a displacement control device. The system also contains the commonly used experimental methods for oral materials, which can provide time control, displacement control methods and load control according to different experimental requirements. Three different control methods effectively avoid human subjective influence.
本发明可满足YY0271(水基水门汀)、YY0462(石膏产品)、YY0715(银汞合金胶囊)、YY1042(聚合物基充填、修复和粘固材料)等标准中多个不同性能的评价测试,具备力值、位移和时间三种控制方式,且三种量值均可溯源。The invention can meet the evaluation tests of many different properties in the standards of YY0271 (water-based cement), YY0462 (gypsum products), YY0715 (amalgam capsules), YY1042 (polymer-based filling, repairing and cementing materials), etc. There are three control methods of force value, displacement and time, and all three values can be traced to the source.
惟以上者,仅为本发明的具体实施例而已,当不能以此限定本发明实施的范围,故其等同组件的置换,或依本发明专利保护范围所作的等同变化与修改,皆应仍属本发明权利要求书涵盖之范畴。However, the above are only specific embodiments of the present invention, which should not limit the scope of the present invention. Therefore, the replacement of the equivalent components, or the equivalent changes and modifications made according to the scope of the patent protection of the present invention, should still belong to the scope of the present invention. The scope of the present invention is covered by the claims.
Claims (6)
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