CN110367977B - Photoelectric integrated stretchable flexible nerve electrode and preparation method thereof - Google Patents
Photoelectric integrated stretchable flexible nerve electrode and preparation method thereof Download PDFInfo
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Abstract
本发明提供了一种光电集成可拉伸柔性神经电极及制备方法,柔性神经电极包括第一层弹性基底、光刺激电极、第二层弹性基底及记录电极;其中,光刺激电极和记录电极均采用蛇形弯曲布线结构;光刺激电极的下表面设置第一二氧化硅层,第一二氧化硅层与第一层弹性基底发生缩合反应产生的强化学键使所述光刺激电极粘合在第一层弹性基底表面;光刺激电极的上表面上设置第二层弹性基底,记录电极的下表面设置第二二氧化硅层,第二二氧化硅层与第二层弹性基底发生缩合反应产生的强化学键使记录电极粘合在第二层弹性基底表面,使记录电极与光刺激电极集成一体结构。本发明的柔性神经电极可以长期植入,具有高度柔性,能够承受脑组织膨胀收缩等变形影响。
The invention provides an optoelectronic integrated stretchable flexible nerve electrode and a preparation method. The flexible nerve electrode comprises a first layer of elastic substrate, a photostimulation electrode, a second layer of elastic substrate and a recording electrode; wherein, the photostimulation electrode and the recording electrode are both A serpentine curved wiring structure is adopted; a first silicon dioxide layer is arranged on the lower surface of the light stimulation electrode, and the strong chemical bond generated by the condensation reaction between the first silicon dioxide layer and the first layer of elastic substrate makes the light stimulation electrode adhere to the first layer of the elastic substrate. A layer of elastic substrate surface; a second layer of elastic substrate is arranged on the upper surface of the light stimulation electrode, and a second silicon dioxide layer is arranged on the lower surface of the recording electrode. The strong chemical bond makes the recording electrode adhere to the surface of the second layer of elastic substrate, so that the recording electrode and the light stimulation electrode are integrated into one structure. The flexible nerve electrode of the present invention can be implanted for a long time, has high flexibility, and can withstand deformation effects such as expansion and contraction of brain tissue.
Description
技术领域technical field
本发明属于生物医学工程技术领域的神经微电极,具体地,涉及一种光电集成可拉伸柔性神经电极及制备方法。The invention belongs to the neural microelectrode in the technical field of biomedical engineering, and in particular relates to an optoelectronic integrated stretchable flexible neural electrode and a preparation method.
背景技术Background technique
随着脑机接口和神经科学的快速进步与发展,深入理解大脑功能和疾病已经成为世界各国争相研究的前沿方向之一。借助柔性电子科学和MEMS微纳加工能力,柔性神经微电极被越来越多地用来精准采集高密度、高信息量的脑电信号,为神经环路功能研究、脑区病灶确诊、神经解码等提供了全新的工具。With the rapid progress and development of brain-computer interface and neuroscience, in-depth understanding of brain functions and diseases has become one of the frontier directions of research in countries around the world. With the help of flexible electronic science and MEMS micro-nano processing capabilities, flexible neural micro-electrodes are increasingly used to accurately collect high-density, high-information EEG signals for neural circuit function research, brain lesion diagnosis, and neural decoding. etc. provide a brand new tool.
自从光遗传学的出现,让人们可以精准地刺激或抑制某类特定的神经元,已经成为神经系统疾病模型和神经环路功能研究必不可少的工具。目前将光源引入到大脑的主要方式通过一根光纤插入脑组织进行照射,但是分辨率极差。近年来,发展了带有开孔的光极探针、光波导、微型LED阵列等光源,分为将光源刺入到大脑深处和通过大脑皮层进行光刺激两种方式。侵入式相对较小的通过大脑皮层表面进行光刺激时,需要考虑大脑自身的膨胀和收缩带来的体积变化。Since the advent of optogenetics, allowing people to precisely stimulate or inhibit certain types of neurons, it has become an indispensable tool for neurological disease models and neural circuit function research. At present, the main way to introduce a light source into the brain is through an optical fiber inserted into the brain tissue for illumination, but the resolution is extremely poor. In recent years, light sources such as optode probes, optical waveguides, and micro-LED arrays with openings have been developed, which are divided into two methods: piercing the light source deep into the brain and light stimulation through the cerebral cortex. The relatively small invasive light stimulation through the surface of the cerebral cortex needs to take into account the volume changes brought about by the expansion and contraction of the brain itself.
经对现有技术的检索发现,目前还未有研究提出集成微型LED芯片阵列和脑皮层电信号采集功能的可拉伸性脑机接口器件。日本丰桥技术科学大学Morikawa Y,YamagiwaS等人在Advanced healthcare materials,2018,7(3):1701100撰文“Ultrastretchablekirigami bioprobes”提出了一种具有剪纸结构的高度可拉伸性、承受最大应变可达840%,杨氏模量仅为3.6kPa的柔性神经微电极。器件采用11微米厚的Parylene-C材料作为柔性基底,共包含10个直接为50微米的铂电极点,电极点之间的间距和位置可通过拉伸调整,减小了器件自身应力对柔软脑组织的潜在损伤。但是提出的器件只有记录大脑皮层ECoG信号的功能,没有结合其他功能;整个结构在拉伸后产生面外变形,电极点难以保持平整可靠贴附在曲面表面;器件机械强度低,容易破损断裂,难以长期埋植使用。After searching the prior art, it is found that no research has proposed a stretchable brain-computer interface device that integrates a micro-LED chip array and a cerebral cortex electrical signal acquisition function. Japan Toyohashi University of Technology Morikawa Y, Yamagiwa S et al. in Advanced healthcare materials, 2018, 7(3): 1701100, in the article "Ultrastretchable kirigami bioprobes", proposed a highly stretchable kirigami structure with a maximum strain of up to 840 %, a flexible neural microelectrode with a Young's modulus of only 3.6 kPa. The device uses 11-micron-thick Parylene-C material as a flexible substrate, and contains a total of 10 platinum electrode points with a diameter of 50 microns. The spacing and position between the electrode points can be adjusted by stretching, which reduces the stress of the device itself and is harmful to the soft brain. Potential damage to tissue. However, the proposed device only has the function of recording the ECoG signal of the cerebral cortex, and does not combine other functions; the entire structure is deformed out of plane after being stretched, and the electrode points are difficult to keep flat and reliably attached to the curved surface; the mechanical strength of the device is low, and it is easy to break and break. Difficult to use for long-term implantation.
有报道基于弹性聚合物材料(如PDMS)的柔性神经微电极,在承受大脑的膨胀或挤压时,可以通过自身拉伸形变,减小电极错位和电极对脑组织潜在的机械损伤等。中国北京大学Zhang J,Liu X等人在Nano letters,2018,18(5):2903-2911撰文“Stretchabletransparent electrode arrays for simultaneous electrical and opticalinterrogation of neural circuits in vivo”,在聚二甲基硅氧烷(PDMS)基底内集成碳纳米管电极,具有一定拉伸性和透明性,碳纳米管电极上限可以拉伸到50%,循环拉伸20%反复10000次仍然可以保持良好的电化学性能,最后结合激光光纤大范围光刺激同步采集ECoG脑皮层电信号。瑞士苏黎世联邦理工大学Tybrandt K,Khodagholy D等人在AdvancedMaterials,2018,30(15):1706520上撰文“High-density stretchable electrode gridsfor chronic neural recording”,同样在PDMS基底内集成镀金二氧化钛纳米线制备高密度电极,长期埋植在大鼠大脑皮层上3个月仍然可以采集到脑皮层电信号。但由于脑组织杨氏模量(~1kPa)相比于PDMS(~1Mpa)低2-3个数量级,因此更加柔软的弹性基底材料更适合脑组织长期植入匹配,另外以上两种电极功能单一,并没有结合精准定位的光刺激,只有没有分辨率的大范围激光照射刺激。It has been reported that flexible neural microelectrodes based on elastic polymer materials (such as PDMS) can stretch and deform by themselves when subjected to brain expansion or extrusion, reducing electrode dislocation and potential mechanical damage to brain tissue. Zhang J, Liu X, et al., Peking University, China, in Nano letters, 2018, 18(5): 2903-2911, "Stretchabletransparent electrode arrays for simultaneous electrical and opticalinterrogation of neural circuits in vivo", in polydimethylsiloxane ( The carbon nanotube electrode is integrated into the PDMS) substrate, which has certain stretchability and transparency. The upper limit of the carbon nanotube electrode can be stretched to 50%, and the cyclic stretching of 20% can still maintain good electrochemical performance for 10,000 times. Finally, combined with Large-scale optical stimulation with laser fiber synchronously collects ECoG cerebral cortex electrical signals. Tybrandt K, Khodagholy D, et al., ETH Zurich, Switzerland, wrote "High-density stretchable electrode grids for chronic neural recording" in Advanced Materials, 2018, 30(15): 1706520, and also integrated gold-coated titanium dioxide nanowires in PDMS substrate to prepare high-density Electrodes, long-term implanted on the rat cerebral cortex for 3 months, can still collect electrical signals in the cerebral cortex. However, since the Young's modulus of brain tissue (~1kPa) is 2-3 orders of magnitude lower than that of PDMS (~1Mpa), a softer elastic base material is more suitable for long-term implantation of brain tissue. In addition, the above two electrodes have a single function , and there is no light stimulation combined with precise positioning, only a large-scale laser irradiation stimulation without resolution.
除此之外,中国电子科技大学Yan Z,Pan T等人在Advanced Science,2017,4(11):1700251撰文“Thermal release transfer printing for stretchable conformalbioelectronics”通过热剥离胶带将三明治结构的聚酰亚胺-金属层-聚酰亚胺蛇形线结构电极,转印到PDMS基底上,可实现10.4%的拉伸,并在大鼠大脑皮层通过急性动物实验采集了ECoG脑皮层电信号。但是由于聚酰亚胺和PDMS本身粘附力较弱,难以保证器件在使用中不发生分层脱离,同样也只有单一的脑电记录功能,没有和光刺激相结合。In addition, Yan Z, Pan T, et al., University of Electronic Science and Technology of China, in Advanced Science, 2017, 4(11): 1700251, wrote the article "Thermal release transfer printing for stretchable conformalbioelectronics" by thermally peeling tape the sandwich-structured polyimide -Metal layer-polyimide serpentine wire structure electrode, transferred to PDMS substrate, can achieve 10.4% stretch, and ECoG cerebral cortical electrical signals were collected in rat cerebral cortex through acute animal experiments. However, due to the weak adhesion between polyimide and PDMS itself, it is difficult to ensure that the device does not delaminate during use, and also only has a single EEG recording function, which is not combined with optical stimulation.
综上所述,目前并没有报道集成精准光刺激和脑皮层电信号采集功能的可拉伸性脑机接口柔性电极,原因包括加工工艺复杂,器件集成度要求较高等,因此亟需研发一款可以长期植入,高度柔性,可承受膨胀收缩等变形影响,集成精准光刺激功能的柔性神经电极,以应对各类脑科学和神经科学研究上的工具需求。To sum up, there is no report on the stretchable brain-computer interface flexible electrode that integrates precise optical stimulation and cerebral cortex electrical signal acquisition functions. The reasons include complex processing technology and high requirements for device integration. Therefore, it is urgent to develop a flexible electrode. It can be implanted for a long time, is highly flexible, can withstand deformation such as expansion and contraction, and integrates flexible neural electrodes with precise light stimulation functions to meet the needs of various brain science and neuroscience research tools.
发明内容SUMMARY OF THE INVENTION
针对现有技术中的缺陷,本发明的目的是提供一种光电集成可拉伸柔性神经电极及制备方法。In view of the defects in the prior art, the purpose of the present invention is to provide an optoelectronic integrated stretchable flexible nerve electrode and a preparation method.
根据本发明第一个方面,提供一种光电集成可拉伸柔性神经电极,所述柔性神经电极包括第一层弹性基底、光刺激电极、第二层弹性基底及记录电极;According to a first aspect of the present invention, an optoelectronic integrated stretchable flexible nerve electrode is provided, the flexible nerve electrode includes a first layer of elastic substrate, a photostimulation electrode, a second layer of elastic substrate and a recording electrode;
其中,所述光刺激电极和所述记录电极均采用蛇形弯曲布线结构,保证金属导线在拉伸过程中不会达到屈服应变临界值;Wherein, both the optical stimulation electrode and the recording electrode adopt a serpentine bending wiring structure to ensure that the metal wire will not reach the critical value of yield strain during the stretching process;
所述光刺激电极的下表面设置第一二氧化硅层,第一二氧化硅层与所述第一层弹性基底发生缩合反应产生的强化学键使所述光刺激电极粘合在所述第一层弹性基底表面;The lower surface of the light stimulation electrode is provided with a first silicon dioxide layer, and the strong chemical bond generated by the condensation reaction between the first silicon dioxide layer and the first layer of elastic substrate makes the light stimulation electrode adhere to the first layer of the elastic substrate. layer elastic substrate surface;
所述光刺激电极的上表面上设置所述第二层弹性基底,所述记录电极的下表面设置第二二氧化硅层,所述第二二氧化硅层与所述第二层弹性基底发生缩合反应产生的强化学键使所述记录电极粘合在所述第二层弹性基底表面,使所述记录电极与所述光刺激电极集成一体结构。The second layer of elastic substrate is arranged on the upper surface of the light stimulation electrode, and the second layer of silicon dioxide is arranged on the lower surface of the recording electrode, and the second layer of silicon dioxide is formed with the second layer of the elastic substrate. The strong chemical bond produced by the condensation reaction makes the recording electrode adhere to the surface of the second layer of elastic substrate, so that the recording electrode and the photo-stimulation electrode are integrated into an integrated structure.
优选地,所述第一层弹性基底、所述第二层弹性基底采用铂催化硅橡胶Dragonskin或Ecoflex。Preferably, the first layer of elastic substrate and the second layer of elastic substrate are made of platinum-catalyzed silicone rubber Dragonskin or Ecoflex.
进一步,所述光刺激电极包括第一聚酰亚胺衬底层、金属导线层、第一聚酰亚胺封装层和微型LED芯片,其中,所述第一聚酰亚胺衬底层位于所述光刺激电极的最底层,所述第一聚酰亚胺衬底层上表面设置所述金属导线层,所述金属导线层上方设置第一聚酰亚胺封装层,所述第一聚酰亚胺封装层上设置所述微型LED芯片;所述光刺激电极的下表面指所述第一聚酰亚胺衬底层的下表面;所述第二层弹性基底位于所述第一聚酰亚胺封装层的上表面。Further, the light stimulation electrode includes a first polyimide substrate layer, a metal wire layer, a first polyimide encapsulation layer and a micro LED chip, wherein the first polyimide substrate layer is located in the light The bottommost layer of the stimulation electrode, the metal wire layer is arranged on the upper surface of the first polyimide substrate layer, the first polyimide encapsulation layer is arranged above the metal wire layer, and the first polyimide encapsulation layer is arranged on the upper surface of the first polyimide substrate layer. The micro LED chip is arranged on the layer; the lower surface of the light stimulation electrode refers to the lower surface of the first polyimide substrate layer; the second layer of elastic substrate is located on the first polyimide encapsulation layer the upper surface.
优选地,所述第一聚酰亚胺衬底层的厚度为2~10μm;和/或,所述第一聚酰亚胺封装层的厚度为2~10μm。Preferably, the thickness of the first polyimide substrate layer is 2-10 μm; and/or the thickness of the first polyimide encapsulation layer is 2-10 μm.
进一步,所述记录电极包括第二聚酰亚胺衬底层、金属屏蔽层、聚酰亚胺绝缘层、金属记录层和第二聚酰亚胺封装层,其中,所述第二聚酰亚胺衬底层位于所述记录电极的最底层,所述第二聚酰亚胺衬底层上方设置所述金属屏蔽层,所述金属屏蔽层上方设置聚酰亚胺绝缘层,所述聚酰亚胺绝缘层上方设置所述金属记录层,所述金属记录层上方设置所述第二聚酰亚胺封装层;所述记录电极的下表面指所述第二聚酰亚胺衬底层的下表面。Further, the recording electrode includes a second polyimide substrate layer, a metal shielding layer, a polyimide insulating layer, a metal recording layer and a second polyimide encapsulation layer, wherein the second polyimide The substrate layer is located at the bottommost layer of the recording electrode, the metal shielding layer is arranged above the second polyimide substrate layer, the polyimide insulating layer is arranged above the metal shielding layer, and the polyimide insulating layer is arranged above the second polyimide substrate layer. The metal recording layer is arranged above the layer, and the second polyimide encapsulation layer is arranged above the metal recording layer; the lower surface of the recording electrode refers to the lower surface of the second polyimide substrate layer.
优选地,所述第二聚酰亚胺衬底层的厚度为2~10μm。Preferably, the thickness of the second polyimide substrate layer is 2-10 μm.
优选地,所述聚酰亚胺绝缘层的厚度为2~10μm。Preferably, the thickness of the polyimide insulating layer is 2-10 μm.
优选地,所述第二聚酰亚胺封装层的厚度为2~10μm。Preferably, the thickness of the second polyimide encapsulation layer is 2-10 μm.
根据本发明第二个方面,提供一种光电集成可拉伸柔性神经电极的制备方法,包括:According to a second aspect of the present invention, there is provided a method for preparing an optoelectronic integrated stretchable flexible neural electrode, comprising:
分别制备光刺激电极和记录电极,所述刺激电极和所述记录电极均采用圆弧蛇形弯曲布线结构,保证金属导线在拉伸过程中不会达到屈服应变临界值;Prepare optical stimulation electrodes and recording electrodes respectively, and both the stimulation electrodes and the recording electrodes adopt a circular arc serpentine bending wiring structure to ensure that the metal wires will not reach the critical value of yield strain during the stretching process;
在所述光刺激电极的下表面沉积第一二氧化硅层,将所述光刺激电极的下表面的所述第一二氧化硅层转印到第一层弹性基底上,所述第一二氧化硅层与所述第一层弹性基底发生缩合反应产生强化学键,使所述光刺激电极粘合在所述第一层弹性基底表面上;A first silicon dioxide layer is deposited on the lower surface of the photostimulation electrode, and the first silicon dioxide layer on the lower surface of the photostimulation electrode is transferred onto a first layer of elastic substrate. A condensation reaction occurs between the silicon oxide layer and the first layer of elastic substrate to generate strong chemical bonds, so that the photostimulation electrode is adhered to the surface of the first layer of elastic substrate;
在所述光刺激电极的上表面上制备一层第二层弹性基底,在记录电极的下表面沉积第二二氧化硅层,将所述记录电极的下表面所述第二二氧化硅层转印到所述第二层弹性基底上,所述第二二氧化硅层与所述第二层弹性基底发生缩合反应产生强化学键,使所述记录电极粘合在所述第二层弹性基底表面;获得集成所述光刺激电极和所述记录电极一体化器件。A second layer of elastic substrate is prepared on the upper surface of the light stimulation electrode, a second silicon dioxide layer is deposited on the lower surface of the recording electrode, and the second silicon dioxide layer on the lower surface of the recording electrode is transferred to printed on the second layer of elastic substrate, the second silicon dioxide layer and the second layer of elastic substrate undergo condensation reaction to generate strong chemical bonds, so that the recording electrode is adhered to the surface of the second layer of elastic substrate ; Obtain an integrated device integrating the photostimulation electrode and the recording electrode.
进一步,按以下步骤执行:Further, follow the steps below:
第1步:用第一硅片作为光刺激电极的支撑基片;用第二硅片作为记录电极的支撑基片;清洗所述第一硅片和所述第二硅片,清洗完成后对所述第一硅片和所述第二硅片进行烘烤;Step 1: use the first silicon wafer as the supporting substrate for the light stimulation electrode; use the second silicon wafer as the supporting substrate for the recording electrode; clean the first silicon wafer and the second silicon wafer. the first silicon wafer and the second silicon wafer are baked;
第2步:在所述第一硅片和所述第二硅片上分别热蒸发或溅射一层金属,作为上层结构最后的金属释放层;Step 2: thermally evaporate or sputter a layer of metal on the first silicon wafer and the second silicon wafer respectively, as the last metal release layer of the superstructure;
第3步:在所述第一硅片上即在所述金属释放层的上方旋涂并光刻图形化聚酰亚胺胶,形成所述光刺激电极的第一聚酰亚胺衬底层;在所述第二硅片上即在所述金属释放层的上方旋涂并光刻图形化聚酰亚胺胶,形成所述记录电极的第二聚酰亚胺衬底层;Step 3: Spin-coat and pattern polyimide glue on the first silicon wafer, that is, above the metal release layer, to form a first polyimide substrate layer of the light stimulation electrode; On the second silicon wafer, the polyimide adhesive is spin-coated and photolithographically patterned on the metal release layer to form the second polyimide substrate layer of the recording electrode;
第4步:在所述第一硅片上即在所述第一聚酰亚胺衬底层上方先溅射一层铬作为种子层,再在铬层上溅射一层金作为金属层,在所述金属层上旋涂并光刻图形化正性光刻胶,通过离子束刻蚀完成所述光刺激电极的金属导线层图形化;在所述第二硅片上即所述第二聚酰亚胺衬底层上方先溅射一层铬作为种子层,再在铬层上溅射一层金作为金属层,通过离子束刻蚀完成所述记录电极的金属屏蔽层图形化;Step 4: On the first silicon wafer, that is, above the first polyimide substrate layer, sputter a layer of chromium as a seed layer, and then sputter a layer of gold on the chromium layer as a metal layer. The metal layer is spin-coated and photolithographically patterned with positive photoresist, and the metal wire layer patterning of the photostimulation electrode is completed by ion beam etching; on the second silicon wafer, the second polyimide Above the amine substrate layer, first sputter a layer of chromium as a seed layer, then sputter a layer of gold on the chromium layer as a metal layer, and complete the patterning of the metal shielding layer of the recording electrode by ion beam etching;
第5步:在所述第一硅片上即在所述金属导线层的上方旋涂并光刻图形化聚酰亚胺胶,形成所述光刺激电极的第一聚酰亚胺封装层,在所述第一硅片上完成光刺激电极的制备;在所述第二硅片上即在所述金属屏蔽层的上方旋涂并光刻图形化聚酰亚胺胶,形成所述记录电极的聚酰亚胺绝缘层;Step 5: Spin-coat and pattern polyimide glue on the first silicon wafer, that is, above the metal wire layer, to form the first polyimide encapsulation layer of the photostimulation electrode. On the first silicon wafer, the preparation of the photo-stimulation electrode is completed; on the second silicon wafer, the polyimide glue is spin-coated and photolithographically patterned on the top of the metal shielding layer to form the polyimide of the recording electrode. Amine insulating layer;
第6步:在所述第二硅片上即所述聚酰亚胺绝缘层的上方先溅射一层铬,再在铬层上溅射一层金形成金属记录层,在所述金属记录层上旋涂并光刻图形化正性光刻胶,最后通过离子束刻蚀完成所述记录电极的金属记录层图形化;Step 6: Sputter a layer of chromium on the second silicon wafer, that is, above the polyimide insulating layer, and then sputter a layer of gold on the chromium layer to form a metal recording layer. Spin coating on the layer and pattern positive photoresist by photolithography, and finally complete the patterning of the metal recording layer of the recording electrode by ion beam etching;
第7步:在所述第二硅片上即所述金属记录层上方旋涂并光刻图形化聚酰亚胺胶,形成所述记录电极的第二聚酰亚胺封装层,在所述第二硅片上完成记录电极的制备;Step 7: Spin-coat and pattern polyimide glue on the second silicon wafer, that is, above the metal recording layer, to form a second polyimide encapsulation layer for the recording electrode. The preparation of the recording electrode is completed on the silicon wafer;
第8步:用无尘纸或无尘布分别覆盖于所述第一硅片和所述第二硅片的上方,再用分别与所述第一硅片和所述第二硅片相同直径大小的玻璃片完全覆盖,之后将叠加在一起的所述第一硅片和玻璃片、所述第二硅片和玻璃片浸泡在盐酸溶液中,牺牲所述第一硅片和所述第二硅片上的金属释放层;Step 8: Cover the top of the first silicon wafer and the second silicon wafer with clean paper or a clean cloth respectively, and then use the same diameter as the first silicon wafer and the second silicon wafer respectively. The size of the glass sheet is completely covered, and then the superimposed first silicon wafer and glass sheet, the second silicon wafer and glass sheet are immersed in hydrochloric acid solution, sacrificing the first silicon wafer and the second Metal release layer on silicon wafer;
第9步:之后,再将叠加在一起的所述第一硅片和玻璃片、所述第二硅片和玻璃片放入去离子水浸泡、冲洗并烘干,完成所述光刺激电极和所述记录电极的释放;Step 9: After that, put the superimposed first silicon wafer and glass wafer, and the second silicon wafer and glass wafer into deionized water to soak, rinse and dry to complete the photostimulation electrode and the the release of the recording electrode;
第10步:采用水溶性胶带从所述第一硅片上粘起所述光刺激电极,使所述第一硅片与所述光刺激电极分离,将所述光刺激电极的下表面朝上固定在基片上,然后在所述光刺激电极的下表面先溅射一层钛,再在钛层上溅射第一二氧化硅层;Step 10: Adhere the photostimulation electrode from the first silicon wafer with water-soluble tape, separate the first silicon wafer from the photostimulation electrode, and turn the lower surface of the photostimulation electrode upward It is fixed on the substrate, and then a layer of titanium is first sputtered on the lower surface of the light stimulation electrode, and then a first silicon dioxide layer is sputtered on the titanium layer;
采用水溶性胶带从所述第二硅片上粘起所述记录电极,使所述第二硅片与所述记录电极分离;将所述记录电极的下表面朝上固定在基片上,然后在所述记录电极的下表面先溅射一层钛,再在钛层上溅射第二二氧化硅层;Adhere the recording electrode from the second silicon wafer with a water-soluble tape to separate the second silicon wafer from the recording electrode; fix the recording electrode on the substrate with the lower surface facing up, and then place the recording electrode on the substrate. A layer of titanium is first sputtered on the lower surface of the recording electrode, and then a second silicon dioxide layer is sputtered on the titanium layer;
第11步,选取玻璃片,在玻璃片上方覆盖一层PI胶带,之后将表面沉积有一层聚对二甲苯的载玻片用所述PI胶带固定在所述玻璃片上,并在载玻片上即在聚对二甲苯上喷涂一层脱模剂,之后在所述脱模剂上旋涂一层超弹性硅橡胶作为第一层弹性基底;Step 11: Select a glass sheet, cover the top of the glass sheet with a layer of PI tape, and then fix the glass slide with a layer of parylene on the surface on the glass sheet with the PI tape. A layer of release agent is sprayed on the parylene, and then a layer of superelastic silicone rubber is spin-coated on the release agent as the first layer of elastic substrate;
第12步:采用UV紫外光照射所述第一层弹性基底,之后再将粘有所述光刺激电极的水溶性胶带转印到所述第一层弹性基底表面,使所述光刺激电极溅射有第一二氧化硅层的一面与所述第一层弹性基底表面接触,并在一定压力作用下,放置烘箱中,之后热水溶解所述水溶性胶带;Step 12: irradiate the first layer of elastic substrate with UV light, and then transfer the water-soluble tape with the photostimulation electrodes to the surface of the first layer of elastic substrate, so that the photostimulation electrodes splash The surface on which the first silicon dioxide layer is sprayed is in contact with the surface of the first layer of elastic substrate, and is placed in an oven under a certain pressure, and then the water-soluble adhesive tape is dissolved in hot water;
第13步:将掩膜对准贴附在所述光刺激电极上,即所述第一聚酰亚胺封装层的上表面,通过所述掩膜暴露的金属焊盘用来刷涂导电银浆,所述光刺激电极上完成焊料图形化;Step 13: Align and attach a mask on the photostimulation electrode, that is, the upper surface of the first polyimide encapsulation layer, and the metal pads exposed through the mask are used for brushing conductive silver paste, and solder patterning is completed on the photo-stimulation electrode;
第14步:利用图形化模具,倒模得到凹模印章,将微型LED芯片固定在印章的凹坑内,完成多个微型LED芯片的转印,形成微型LED芯片阵列,放入烘箱,使所述光刺激电极上的所述导电银浆完全固化并导电;Step 14: Using a patterned mold, reverse the mold to obtain a concave mold stamp, fix the micro LED chips in the pits of the stamp, and complete the transfer of multiple micro LED chips to form a micro LED chip array, put it into an oven, and make the The conductive silver paste on the photostimulation electrode is completely cured and conducts electricity;
第15步:在所述光刺激电极的尾端利用掩膜刷涂导电银浆形成光刺激电极接口,选取PI软排线,将所述PI软排线在盖玻片的压覆下对准所述光刺激电极接口,使所述光刺激电极接口与所述PI软排线的前端连接成一体器件,保持上方压力作用下,放入烘箱;Step 15: Use a mask to brush conductive silver paste on the tail end of the photostimulation electrode to form a photostimulation electrode interface, select a PI flexible cable, and align the PI flexible cable under the cover glass. The optical stimulation electrode interface is connected with the front end of the PI flexible cable to form an integrated device, and is placed in an oven under the action of the upper pressure;
第16步:在所述光刺激电极接口和所述PI软排线连接区域涂覆密封胶,对整个所述器件表面进行氧等离子体预处理,并将聚对苯二甲酸乙二醇酯薄膜覆盖于所述PI软排线的后端,在整个第一硅片上旋涂一层超弹性硅橡胶作为第二层弹性基底,并在旋涂后立即揭开聚对苯二甲酸乙二醇酯薄膜,使所述PI软排线的后端暴露;Step 16: Apply sealant to the connection area of the optical stimulation electrode interface and the PI flexible cable, perform oxygen plasma pretreatment on the entire surface of the device, and apply polyethylene terephthalate film Cover the back end of the PI flexible cable, spin-coat a layer of super-elastic silicone rubber on the entire first silicon wafer as the second layer of elastic substrate, and uncover the polyethylene terephthalate immediately after spin-coating Ester film to expose the rear end of the PI flexible cable;
第17步:采用UV紫外光照射所述第二层弹性基底,将第10步中制备的粘有所述记录电极的水溶性胶带对准位置,将所述记录电极溅射有第二二氧化硅层的一面转印到所述第二层弹性基底表面,并在一定压力作用下,放置烘箱中,随后放入热水中溶解水溶性胶带;Step 17: irradiate the second layer of elastic substrate with UV light, align the water-soluble tape with the recording electrode prepared in
第18步:在所述记录电极后端的局部区域利用掩膜刷涂导电银浆,形成记录电极接口,再选取PI软排线,在盖玻片的压覆下将所述PI软排线对准到所述记录电极接口,保持上方压力作用下,放入烘箱;Step 18: Use a mask to brush conductive silver paste on the local area of the rear end of the recording electrode to form a recording electrode interface, then select a PI flexible cable, and connect the PI flexible cable to the PI flexible cable under the cover glass. Align to the recording electrode interface, keep the pressure above, and put it into the oven;
第19步:在所述记录电极接口和所述PI软排线连接区域涂覆硅酮密封胶,通过激光切割所述第一层弹性基底和所述第二层弹性基底获得集成器件的轮廓;Step 19: apply silicone sealant on the recording electrode interface and the connection area of the PI flexible cable, and obtain the outline of the integrated device by laser cutting the first layer of elastic substrate and the second layer of elastic substrate;
第20步:从载玻片上释放整个集成器件,并对所述集成器件的电极点进行电化学改性。Step 20: Release the entire integrated device from the glass slide and electrochemically modify the electrode sites of the integrated device.
优选地,第2步中,所述第一硅片和/或所述第二硅片的释放层的金属采用铝或铜,所述第一硅片和/或所述第二硅片的所述金属释放层的厚度为200~1000nm。Preferably, in
优选地,-第4步中,所述第一硅片、所述第二硅片的所述种子层的厚度为10~50nm;所述第一硅片、所述第二硅片的所述金属层的厚度为100~500nm;Preferably, - in
-第6步中,在所述第二硅片上即聚酰亚胺绝缘层的上方先溅射一层铬,再在铬层上溅射一层金形成金属记录层,其中,所述铬的厚度为10~50nm;所述金的厚度为100~500nm。- In
-第10步中,在所述光刺激电极的下表面先溅射一层钛,再在钛层上溅射一层二氧化硅,其中,钛的厚度为3~10nm;二氧化硅的厚度为30~100nm;- In
在所述记录电极的下表面先溅射一层钛,再在钛层上溅射一层二氧化硅,钛的厚度为3~10nm;二氧化硅的厚度为30~100nm。A layer of titanium is first sputtered on the lower surface of the recording electrode, and then a layer of silicon dioxide is sputtered on the titanium layer. The thickness of the titanium is 3-10 nm; the thickness of the silicon dioxide is 30-100 nm.
与现有技术相比,本发明具有如下至少一种的有益效果:Compared with the prior art, the present invention has at least one of the following beneficial effects:
1、本发明上述结构中首次将精准光刺激功能结合到可拉伸柔性神经电极中,即使在变形条件下,光刺激位点和记录电极点的相对位置不会发生变化,保证了刺激和记录位置的可靠性;此种柔性神经电极填补了国内外可拉伸光电集成脑机接口器件的空白,有潜力为神经科学和脑科学研究提供有力的支撑工具。且上述结构中光刺激电极和记录电极采用蛇形布线结构,具有一定拉伸性,可跟随超弹性硅橡胶基底变形,可以长期植入,高度柔性,能够承受脑组织膨胀收缩等变形影响;1. For the first time in the above structure of the present invention, the precise optical stimulation function is integrated into the stretchable flexible nerve electrode. Even under deformation conditions, the relative position of the optical stimulation site and the recording electrode point will not change, ensuring stimulation and recording. Position reliability; this flexible neural electrode fills the gap of stretchable optoelectronic integrated brain-computer interface devices at home and abroad, and has the potential to provide a powerful support tool for neuroscience and brain research. In the above structure, the light stimulation electrode and the recording electrode adopt a serpentine wiring structure, which has a certain stretchability, can follow the deformation of the superelastic silicone rubber substrate, can be implanted for a long time, is highly flexible, and can withstand deformation effects such as brain tissue expansion and contraction;
2、进一步,本发明上述结构中采用杨氏模量低于最常用的PDMS的超弹性铂催化硅橡胶Dragonskin或Ecoflex系列作为电极基底,有助于提升电极的拉伸性,与大脑皮层之间更容易形成保形贴附状态。2. Further, in the above structure of the present invention, the superelastic platinum-catalyzed silicone rubber Dragonskin or Ecoflex series with a Young's modulus lower than the most commonly used PDMS is used as the electrode substrate, which helps to improve the stretchability of the electrode and the connection between the electrode and the cerebral cortex. It is easier to form a conformal attachment state.
3、本发明上述制备方法中,通过转印方法将集成有微型LED芯片的光刺激电极和记录电极集成为一体,本发明中柔性神经电极集成度高,MEMS加工工艺难度低,高度柔性可以随着脑组织的膨胀收缩发生形变,更加适合长期植入小鼠体内,进行基于光遗传学的长期神经环路和神经系统疾病模型的研究。3. In the above preparation method of the present invention, the photostimulation electrode and the recording electrode integrated with the micro LED chip are integrated by the transfer printing method. Due to the expansion and contraction of brain tissue, it is more suitable for long-term implantation in mice for the study of long-term neural circuits and neurological disease models based on optogenetics.
4、在基于本发明上述结构及制备方法,可以根据需要更换不同的弹性基底和电极衬底材料,而不需要改变电极的集成工艺流程。4. Based on the above structure and preparation method of the present invention, different elastic substrates and electrode substrate materials can be replaced as required, without changing the integrated process flow of the electrodes.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1a为本发明一优选实施例的光电集成可拉伸柔性神经电极的结构示意图;FIG. 1a is a schematic structural diagram of an optoelectronic integrated stretchable flexible neural electrode according to a preferred embodiment of the present invention;
图1b为图1a中光刺激电极的局部放大结构示意图;Fig. 1b is a schematic diagram of a partially enlarged structure of the photostimulation electrode in Fig. 1a;
图1c为图1a中记录电极的局部放大结构示意图;Fig. 1c is a partial enlarged structural schematic diagram of the recording electrode in Fig. 1a;
图2为本发明实施例中的光电集成可拉伸柔性神经电极的集成工艺流程图;FIG. 2 is a flow chart of an integration process of an optoelectronic integrated stretchable flexible neural electrode in an embodiment of the present invention;
图3为本发明实施例中的记录电极点和微型LED芯片的相对位置和尺寸示意图;3 is a schematic diagram of the relative position and size of the recording electrode point and the micro LED chip in the embodiment of the present invention;
图4为本发明实施例中的光电集成可拉伸柔性神经电极的截面结构和尺寸示意图;4 is a schematic diagram of the cross-sectional structure and size of the optoelectronic integrated stretchable flexible neural electrode in an embodiment of the present invention;
图5a为本发明实施例中的光电集成可拉伸柔性神经电极的蛇形线结构设计图;5a is a schematic diagram of a serpentine structure design of an optoelectronic integrated stretchable flexible neural electrode according to an embodiment of the present invention;
图5b为图5a中单向拉伸蛇形线结构的变形前后示意图;Figure 5b is a schematic diagram before and after deformation of the uniaxially stretched serpentine wire structure in Figure 5a;
图5c为图5a中蛇形线结构参数示意图;Fig. 5c is a schematic diagram of the structure parameters of the serpentine line in Fig. 5a;
图6为本发明实施例中的光电集成可拉伸柔性神经电极器件照片;FIG. 6 is a photo of an optoelectronic integrated stretchable flexible neural electrode device in an embodiment of the present invention;
图7为本发明实施例中的光电集成可拉伸柔性神经电极在小鼠大脑皮层进行同步光刺激和电记录工作示意图;7 is a schematic diagram of the photoelectric integrated stretchable flexible neural electrode in the embodiment of the present invention for synchronous optical stimulation and electrical recording in the mouse cerebral cortex;
图中标记分别表示为:第一层弹性基底1、第一二氧化硅层2、第一聚酰亚胺衬底层3、金属导线层4、第一聚酰亚胺封装层5,微型LED芯片6、第二层弹性基底7、第二二氧化硅层8、第二聚酰亚胺衬底层9、金属屏蔽层10、聚酰亚胺绝缘层11、金属记录层12、第二聚酰亚胺封装层13、记录电极点14、参比电极点15、蛇形弯曲布线结构16、470nm蓝光17、脑电信号采集位点18、LED供电排线19、脑电信号采集排线20。The symbols in the figure are respectively: the first layer of
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。本发明以下实施例中没有详细说明的部分,均可以采用现有技术实现。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention. The parts that are not described in detail in the following embodiments of the present invention can all be implemented by using the prior art.
参照图1a、1b、1c所示,为一种光电集成可拉伸柔性神经电极的优选实施例的结构示意图,柔性神经电极包括第一层弹性基底1、光刺激电极、第二层弹性基底7及记录电极;光刺激电极和记录电极均采用圆弧蛇形弯曲布线结构16;光刺激电极的下表面设置第一二氧化硅层2,第一二氧化硅层2与第一层弹性基底1发生缩合反应产生的强化学键使光刺激电极粘合在第一层弹性基底1表面;光刺激电极的另一面(上表面)上设置第二层弹性基底7,记录电极的下表面设置第二二氧化硅层8,第二二氧化硅层8与第二层弹性基底7发生缩合反应产生的强化学键使记录电极粘合在第二层弹性基底7表面,使记录电极与光刺激电极集成一体结构。Referring to Figures 1a, 1b, and 1c, it is a schematic structural diagram of a preferred embodiment of an optoelectronic integrated stretchable flexible nerve electrode. The flexible nerve electrode includes a first layer of
在其他优选实施例中,第一层弹性基底1和第二层弹性基底7均选用采用杨氏模量低于最常用的PDMS的超弹性铂催化硅橡胶Dragonskin或Ecoflex系列。具体可以选用美国Smooth-on公司生产的铂催化硅橡胶Dragonskin。铂催化硅橡胶Dragonskin杨氏模量为166kPa,Ecoflex杨氏模量为60kPa,在现有技术中通常采用聚二甲基硅氧烷(PDMS)做弹性基底,PDMS的杨氏模量范围在0.5~1.8MPa,超弹性铂催化硅橡胶Dragonskin或Ecoflex系列杨氏模量低于最常用的PDMS。采用超弹性材料作为基底,可以提高电极柔性。In other preferred embodiments, the first layer of
在其他优选实施例中,光刺激电极包括第一聚酰亚胺衬底层3、金属导线层4、第一聚酰亚胺封装层5和微型LED芯片6,其中,第一聚酰亚胺衬底层3位于光刺激电极的最底层,第一聚酰亚胺衬底层3上表面设置金属导线层4,金属导线层4上方设置第一聚酰亚胺封装层5,第一聚酰亚胺封装层5上设置微型LED芯片6;光刺激电极的下表面指第一聚酰亚胺衬底层3的下表面;第二层弹性基底位于第一聚酰亚胺封装层5的上表面。In other preferred embodiments, the light stimulation electrode includes a first
在部分具体实施例中,微型LED芯片6可以选用美国Cree公司型号为TR2227或TR1823的氮化镓LED裸芯片,厚度为50μm。对应的SU-8负性光刻胶模具高度为20~30μm,长度和宽度尺寸比微型LED芯片6尺寸大5~10μm,以便于微型LED芯片6定位和分离。In some specific embodiments, the
在其他实施例中,第一聚酰亚胺衬底层3的厚度为2~10μm;第一聚酰亚胺封装层5的厚度为2~10μm。In other embodiments, the thickness of the first
在其他实施例中,记录电极包括第二聚酰亚胺衬底层9、金属屏蔽层10、聚酰亚胺绝缘层11、金属记录层12和第二聚酰亚胺封装层13,其中,第二聚酰亚胺衬底层9位于记录电极的最底层,第二聚酰亚胺衬底层9上方设置金属屏蔽层10,金属屏蔽层10上方设置聚酰亚胺绝缘层11,聚酰亚胺绝缘层11上方设置金属记录层12,金属记录层12上方设置第二聚酰亚胺封装层13;记录电极的下表面指第二聚酰亚胺衬底层9的下表面。In other embodiments, the recording electrode includes a second
在其他实施例中,第二聚酰亚胺衬底层9的厚度为2~10μm;聚酰亚胺绝缘层11的厚度为2~10μm;第二聚酰亚胺封装层13的厚度为2~10μm。In other embodiments, the thickness of the second
在一具体实施例中,柔性神经电极包括9个记录电极点14,1个参比电极点15和4个微型LED芯片6,可以根据目标动物组织,调整记录电极点14大小、记录电极点14和微型LED芯片6数量以及分布位置等。In a specific embodiment, the flexible neural electrode includes 9 recording electrode points 14, 1
基于上述实施例的柔性神经电极的结构特征,提供一种光电集成可拉伸柔性神经电极的制备方法的实施例,制备方法包括:Based on the structural features of the flexible nerve electrodes in the above embodiments, an embodiment of a method for preparing a stretchable flexible nerve electrode with optoelectronic integration is provided, and the preparation method includes:
分别制备光刺激电极和记录电极,刺激电极和记录电极均采用圆弧蛇形弯曲布线结构16,保证金属导线在拉伸过程中不会达到屈服应变临界值。Optical stimulation electrodes and recording electrodes are prepared respectively, and both the stimulation electrodes and the recording electrodes adopt a circular arc serpentine bending
在光刺激电极的下表面沉积第一二氧化硅层2,将记光刺激电极下表面的第一二氧化硅层2转印到第一层弹性基底1上,第一二氧化硅层2与第一层弹性基底1反生缩合反应产生强化学键,使光刺激电极粘合在第一层弹性基底1表面上;在光刺激电极的另一面(上表面)上制备一层第二层弹性基底7,在记录电极下表面沉积第二二氧化硅层8,将记录电极下表面的第二二氧化硅层8转印到第二层弹性基底上,第二二氧化硅层8与第二层弹性基底7反生缩合反应产生强化学键,使记录电极粘合在第二层弹性基底7表面,获得集成光刺激电极和记录电极一体化器件。A first
在一优选实施例中,一种光电集成可拉伸柔性神经电极的制备方法,按以下步骤执行:In a preferred embodiment, a method for preparing an optoelectronic integrated stretchable flexible neural electrode is performed according to the following steps:
第1步:用第一硅片作为光刺激电极的支撑基片;用第二硅片作为记录电极的支撑基片;清洗第一硅片和第二硅片,清洗完成后对第一硅片和第二硅片进行烘烤。Step 1: Use the first silicon wafer as the support substrate for the light stimulation electrode; use the second silicon wafer as the support substrate for the recording electrode; clean the first silicon wafer and the second silicon wafer, and clean the first silicon wafer after cleaning. Bake with the second silicon wafer.
第2步:在第一硅片和第二硅片上分别热蒸发或溅射一层金属,作为上层结构最后的金属释放层。Step 2: A layer of metal is thermally evaporated or sputtered on the first silicon wafer and the second silicon wafer, respectively, as the last metal release layer of the superstructure.
第一硅片和/或第二硅片的释放层的金属采用铝或铜,第一硅片和/或第二硅片的金属释放层的厚度为200~1000nm。The metal of the release layer of the first silicon wafer and/or the second silicon wafer is aluminum or copper, and the thickness of the metal release layer of the first silicon wafer and/or the second silicon wafer is 200-1000 nm.
第3步:在第一硅片上即在金属释放层的上方旋涂并光刻图形化聚酰亚胺胶,形成光刺激电极的第一聚酰亚胺衬底层3;在第二硅片上即在金属释放层的上方旋涂并光刻图形化聚酰亚胺胶,形成记录电极的第二聚酰亚胺衬底层9。Step 3: Spin-coat and pattern polyimide glue on the first silicon wafer, that is, above the metal release layer, to form the first
第4步:在第一硅片上即在第一聚酰亚胺衬底层3上方先溅射一层铬(Cr),再在铬层上溅射一层金(Au)作为金属层,在金属层上旋涂并光刻图形化正性光刻胶,通过离子束刻蚀完成光刺激电极的金属导线层4图形化;在第二硅片上即第二聚酰亚胺衬底层9上方先溅射一层铬(Cr),再在铬层上溅射一层金(Au)作为金属层,通过离子束刻蚀完成所述记录电极的金属屏蔽层10图形化。Step 4: Sputter a layer of chromium (Cr) on the first silicon wafer, that is, above the first
在第一硅片上即在聚酰亚胺衬底层上方溅射铬(Cr)层的厚度为10~50nm;在铬(Cr)层上溅射金(Au)层的厚度为100~500nm。The thickness of sputtering a chromium (Cr) layer on the first silicon wafer, that is, above the polyimide substrate layer, is 10-50 nm; the thickness of sputtering a gold (Au) layer on the chromium (Cr) layer is 100-500 nm.
在第二硅片上即聚酰亚胺衬底层上方溅射铬层的厚度为10~50nm;在铬(Cr)层上溅射的金(Au)层的厚度为100~500nm。The thickness of the chromium layer sputtered on the second silicon wafer, that is, above the polyimide substrate layer, is 10-50 nm; the thickness of the gold (Au) layer sputtered on the chromium (Cr) layer is 100-500 nm.
第5步:在第一硅片上即在金属导线层4的上方旋涂并光刻图形化聚酰亚胺胶,形成光刺激电极的第一聚酰亚胺封装层5,在第一硅片上完成光刺激电极的制备;在第二硅片上即在金属屏蔽层10的上方旋涂并光刻图形化聚酰亚胺胶,形成记录电极的聚酰亚胺绝缘层11。Step 5: Spin-coating and photolithography patterning polyimide glue on the first silicon wafer, that is, above the
第6步:在第二硅片上即聚酰亚胺绝缘层11的上方先溅射一层铬(Cr),再在铬层上溅射一层金(Au),形成金属记录层12,在金属记录层12上旋涂并光刻图形化正性光刻胶,最后通过离子束刻蚀完成记录电极的金属记录层12图形化;其中,铬(Cr)层的厚度为10~50nm;金(Au)层的厚度为100~500nm。Step 6: Sputter a layer of chromium (Cr) on the second silicon wafer, that is, above the
第7步:在第二硅片上即金属记录层12上方旋涂并光刻图形化聚酰亚胺胶,形成记录电极的第二聚酰亚胺封装层13,在第二硅片上完成记录电极的制备。Step 7: Spin-coat and pattern polyimide glue on the second silicon wafer, that is, above the
第8步:用无尘纸或无尘布分别覆盖于第一硅片和第二硅片上方,再用分别与第一硅片和第二硅片相同直径大小的玻璃片完全覆盖,之后将叠加在一起的第一硅片和玻璃片、第二硅片和玻璃片浸泡在盐酸溶液中,牺牲第一硅片和第二硅片上的金属释放层。Step 8: Cover the tops of the first silicon wafer and the second silicon wafer with clean paper or clean cloth, and then cover them completely with glass pieces of the same diameter as the first silicon wafer and the second silicon wafer, and then The superposed first silicon wafer and glass wafer, and the second silicon wafer and glass wafer are soaked in a hydrochloric acid solution, and the metal release layers on the first silicon wafer and the second silicon wafer are sacrificed.
采用无尘纸或者无尘布,主要作用是保证盐酸溶液能够渗透与电极的金属释放层接触;记录电极和光刺激电极由于被叠压在硅片和玻璃片之间,金属释放层和盐酸溶液接触反应缓慢,因此浸泡时间需要适当延长至1-2天,以保证聚酰亚胺下层的金属释放层被完全刻蚀反应干净。Using clean paper or clean cloth, the main function is to ensure that the hydrochloric acid solution can penetrate and contact the metal release layer of the electrode; since the recording electrode and the photostimulation electrode are stacked between the silicon wafer and the glass wafer, the metal release layer is in contact with the hydrochloric acid solution. The reaction is slow, so the soaking time needs to be appropriately extended to 1-2 days to ensure that the metal release layer under the polyimide is completely etched and reacted cleanly.
第9步:之后,再将叠加在一起的第一硅片和玻璃片、第二硅片和玻璃片放入去离子水浸泡、冲洗并烘干,完成光刺激电极和记录电极的释放。Step 9: After that, put the superimposed first silicon wafer and glass wafer, and the second silicon wafer and glass wafer into deionized water to soak, rinse and dry to complete the release of the photostimulation electrode and the recording electrode.
第10步:采用水溶性胶带从第一硅片上粘起光刺激电极,使第一硅片与光刺激电极分离,将光刺激电极的下表面朝上固定在基片上,然后在光刺激电极的下表面先溅射一层钛(Ti),再在钛层上溅射第一二氧化硅(SiO2)层;其中,钛(Ti)层的厚度为3~10nm,钛(Ti)作为粘附层,提高第一二氧化硅层2与第一聚酰亚胺衬底的结合力。第一二氧化硅层2的厚度为30~100nm,第一二氧化硅(SiO2)层将和硅橡胶基底发生化学反应。Step 10: Use water-soluble tape to stick the photostimulation electrode from the first silicon wafer, separate the first silicon wafer from the photostimulation electrode, fix the lower surface of the photostimulation electrode on the substrate, and then place the photostimulation electrode on the substrate. First, sputter a layer of titanium (Ti) on the lower surface of the titanium layer, and then sputter a first silicon dioxide (SiO 2 ) layer on the titanium layer; wherein, the thickness of the titanium (Ti) layer is 3-10 nm, and the titanium (Ti) is used as The adhesion layer improves the bonding force between the first
采用水溶性胶带从第二硅片上粘起记录电极,使第二硅片与记录电极分离;将记录电极的下表面朝上固定在基片上,然后在记录电极的下表面先溅射一层钛(Ti),再在钛层上溅射第二二氧化硅(SiO2)层8,钛(Ti)层的厚度为3~10nm;钛(Ti)层作为粘附层,提高第二二氧化硅层8与第二聚酰亚胺衬底层9的结合力。第二二氧化硅层8的厚度为30~100nm,第二二氧化硅(SiO2)层8将和硅橡胶基底发生化学反应。Use water-soluble tape to stick the recording electrode from the second silicon wafer to separate the second silicon wafer from the recording electrode; fix the lower surface of the recording electrode on the substrate, and then sputter a layer on the lower surface of the recording electrode Titanium (Ti), and then sputtering a second silicon dioxide (SiO 2 )
第11步,选取玻璃片,在玻璃片上方覆盖一层PI胶带,之后将表面沉积有一层聚对二甲苯的载玻片用PI胶带固定在玻璃片上,并在载玻片上即在聚对二甲苯上喷涂一层脱模剂,之后在脱模剂上旋涂一层超弹性硅橡胶作为第一层弹性基底1;旋涂的超弹性硅橡胶选取美国Smooth-on公司生产的铂催化硅橡胶Dragonskin或Ecoflex系列。Step 11: Select a glass slide, cover the top of the glass slide with a layer of PI tape, and then fix the glass slide with a layer of parylene on the surface with PI tape, and place the glass slide on the glass slide. A layer of release agent was sprayed on toluene, and then a layer of superelastic silicone rubber was spin-coated on the release agent as the first layer of
第12步:采用UV紫外光照射第一层弹性基底1,之后再将粘有光刺激电极的水溶性胶带转印到第一层弹性基底1表面,使光刺激电极溅射有第一二氧化硅层2的一面与第一层弹性基底1表面接触,并在一定压力作用下,放置烘箱中,之后热水溶解水溶性胶带。Step 12: Irradiate the first layer of
第13步:将掩膜对准贴附在光刺激电极上,通过掩膜暴露的金属焊盘用来刷涂导电银浆,光刺激电极上完成焊料图形化;在具体实施例中掩膜为PET,PET掩膜厚度为12.5~25μm,通过激光切割,刻蚀出直径为75~80μm的小孔,保证对准时暴露出光刺激电极的金属焊盘,以便于刷涂获取图形化导电银浆,用来连接固定微型LED芯片6。Step 13: Align the mask on the photo-stimulation electrode, brush the conductive silver paste through the metal pads exposed by the mask, and complete the solder patterning on the photo-stimulation electrode; in the specific embodiment, the mask is PET, PET mask thickness is 12.5~25μm, through laser cutting, etch small holes with a diameter of 75~80μm to ensure that the metal pad of the light stimulation electrode is exposed during alignment, so as to facilitate brushing to obtain patterned conductive silver paste, Used to connect and fix the
第14步:利用图形化模具,倒模得到凹模印章,将微型LED芯片6固定在印章的凹坑内,完成多个微型LED芯片6的转印,形成微型LED芯片6阵列,放入烘箱,使光刺激电极上的导电银浆完全固化并导电。Step 14: Using the patterned mold, reverse the mold to obtain the concave mold seal, fix the
第15步:在光刺激电极的尾端利用掩膜刷涂导电银浆形成光刺激电极接口,选取PI软排线,将PI软排线在盖玻片的压覆下对准光刺激电极接口,使光刺激电极接口与PI软排线的前端连接成一体器件,保持上方压力作用下,放入烘箱;在刷涂导电银浆时所使用的掩膜材料选用厚度可以为15~25μm的不锈钢片,通过激光切割出比电极接口长方形焊盘尺寸小的开孔,避免压覆过程中导电银浆扩散到相邻的焊盘区域。Step 15: Use the mask to brush conductive silver paste on the end of the photostimulation electrode to form the photostimulation electrode interface, select the PI flexible cable, and align the PI flexible cable with the cover glass to the photostimulation electrode interface. , so that the optical stimulation electrode interface and the front end of the PI flexible cable are connected into an integrated device, and under the action of the upper pressure, it is placed in the oven; the mask material used when brushing the conductive silver paste is stainless steel with a thickness of 15-25 μm. Through laser cutting the openings smaller than the rectangular pads of the electrode interface, the conductive silver paste can be prevented from diffusing to the adjacent pad area during the pressing process.
第16步:在光刺激电极接口和PI软排线连接区域涂覆密封胶,对整个器件表面进行氧等离子体预处理,并将聚对苯二甲酸乙二醇酯薄膜覆盖于PI软排线的后端,在整个玻璃片上旋涂一层超弹性硅橡胶作为第二层弹性基底7,并在旋涂后立即揭开聚对苯二甲酸乙二醇酯薄膜,使PI软排线的后端暴露;具体实施时:氧等离子体预处理时间为30~120秒,主要目的是保证弹性硅橡胶封装层和硅橡胶衬底层之间结合牢靠和密封效果。Step 16: Apply sealant to the connection area of the optical stimulation electrode interface and the PI flexible cable, perform oxygen plasma pretreatment on the entire surface of the device, and cover the polyethylene terephthalate film on the PI flexible cable On the rear end of the glass sheet, spin-coat a layer of superelastic silicone rubber as the second elastic substrate The end is exposed; in the specific implementation: the oxygen plasma pretreatment time is 30 to 120 seconds, the main purpose is to ensure the firm bonding and sealing effect between the elastic silicone rubber encapsulation layer and the silicone rubber substrate layer.
第17步:采用UV紫外光照射第二层弹性基底7,将第10步中制备的粘有记录电极的水溶性胶带对准位置,将记录电极溅射有第二二氧化硅层8的一面转印到第二层弹性基底7表面,并在一定压力作用下,放置烘箱中,随后放入热水中溶解水溶性胶带。Step 17: Irradiate the second layer of
第18步:记录电极接口利用掩膜刷涂导电银浆,在盖玻片的压覆下将PI软排线对准到记录电极接口,保持上方压力作用下,放入烘箱。Step 18: Use the mask to brush the conductive silver paste on the recording electrode interface, align the PI flexible cable to the recording electrode interface under the pressure of the cover glass, keep the pressure above, and put it into the oven.
第19步:在记录电极接口和PI软排线连接区域涂覆硅酮密封胶,通过激光切割硅橡胶弹性基底层和硅橡胶弹性封装层,获得集成器件的轮廓。Step 19: Coat the silicone sealant on the recording electrode interface and the connection area of the PI flexible cable, and obtain the outline of the integrated device by laser cutting the silicone rubber elastic base layer and the silicone rubber elastic encapsulation layer.
第20步:从载玻片上释放整个集成器件,并对集成器件的电极点进行电化学改性。Step 20: Release the entire integrated device from the glass slide and electrochemically modify the electrode points of the integrated device.
在其他优选实施例中,电极修饰材料可以选用氧化铱(IrOx),聚乙撑二氧噻吩(PEDOT:PSS),铂黑(Pt-black)等,用于降低电极点的电化学阻抗、提升信噪比,保证良好的信号拾取能力。In other preferred embodiments, the electrode modification materials can be selected from iridium oxide (IrOx), polyethylenedioxythiophene (PEDOT:PSS), platinum black (Pt-black), etc., to reduce the electrochemical impedance of the electrode point, improve the Signal-to-noise ratio to ensure good signal pickup capability.
在一具体实施例中,参照图2所示,光电集成可拉伸柔性神经电极的制备方法中的集成工艺流程图,包括以下步骤:In a specific embodiment, referring to FIG. 2 , the integrated process flow chart of the method for preparing a stretchable flexible neural electrode with optoelectronic integration includes the following steps:
第一步:在3寸透明玻璃片上覆盖一层聚酰亚胺(PI)胶带,随后将表面沉积有一层聚对二甲苯(Parylene-C)的透明载玻片,用聚酰亚胺(PI)胶带两端固定在玻璃片上,并喷涂脱模剂,随后旋涂一层厚度为100μm的Dragonskin超弹性硅橡胶作为第一层弹性基底1。Step 1: Cover a layer of polyimide (PI) tape on a 3-inch transparent glass slide, and then deposit a layer of parylene-C on the surface of a transparent glass slide with polyimide (PI) tape. ) The two ends of the tape were fixed on the glass sheet, and the release agent was sprayed, and then a layer of Dragonskin superelastic silicone rubber with a thickness of 100 μm was spin-coated as the first layer of
第二步:在三轴移动台上将厚度为12.5μm的聚对苯二甲酸乙二醇酯(PET)掩膜对准贴附在光刺激电极上,圆形开孔直径尺寸为80μm,对准光刺激电极的金属焊盘刷涂导电银浆,揭开PET掩膜,完成导电银浆图形化。The second step: Align and stick a polyethylene terephthalate (PET) mask with a thickness of 12.5 μm on the photo-stimulation electrode on the three-axis moving stage. The diameter of the circular opening is 80 μm. The metal pad of the quasi-photostimulation electrode is brushed with conductive silver paste, and the PET mask is uncovered to complete the patterning of the conductive silver paste.
第三步:UV紫外光照射第一层弹性基底110分钟,将粘有光刺激电极的美国AQUASOL水溶性胶带,转印到第一层弹性基底1表面,并在一定压力作用下,放置80度烘箱中10分钟,随后在50度热水中搅拌,溶解水溶性胶带。Step 3: Irradiate the first layer of elastic substrate with UV light for 110 minutes, transfer the American AQUASOL water-soluble tape with light stimulation electrodes to the surface of the first layer of
第四步:光刻图形化厚度为25μm的SU-8凸模结构,旋涂液态PDMS,固化倒模得到PDMS凹模印章,将微型LED芯片6固定在印章凹坑内,在三轴移动台上完成微型LED芯片6阵列的转印,随后在100度烘箱里放置6小时。The fourth step: lithography patterning a SU-8 punch structure with a thickness of 25 μm, spin coating liquid PDMS, curing the inverted mould to obtain a PDMS concave stamp, and fix the
第五步:光刺激电极接口利用厚度为20μm的不锈钢掩膜刷涂导电银浆,选取长度为35mm的PI软排线,在盖玻片的压覆下对准光刺激电极接口,保持上方压力作用下,放入100度烘箱6小时完成导电银浆充分固化。Step 5: Use a stainless steel mask with a thickness of 20 μm to apply conductive silver paste to the optical stimulation electrode interface, select a PI flexible cable with a length of 35 mm, and align the optical stimulation electrode interface under the cover glass to maintain the pressure above. Under the action, put it into a 100-degree oven for 6 hours to complete the full curing of the conductive silver paste.
第六步:光刺激电极接口和PI软排线连接区域涂覆弹性透明硅酮密封胶705完成接口封装,随后对整个器件表面进行氧等离子体预处理60秒,并用PET薄膜覆盖短PI软排线后端。在整个器件表面旋涂一层厚度为100μm的Dragonskin超弹性硅橡胶作为第二层弹性基底7,并在旋涂后立即揭除PET薄膜,保证短PI软排线后端暴露。Step 6: Apply elastic transparent silicone sealant 705 to the connection area between the optical stimulation electrode interface and the PI flexible cable to complete the interface packaging, then perform oxygen plasma pretreatment on the entire surface of the device for 60 seconds, and cover the short PI flexible cable with PET film line back end. A layer of Dragonskin superelastic silicone rubber with a thickness of 100 μm was spin-coated on the entire device surface as the second layer of
第七步:UV紫外光照射第二层弹性基底710分钟,将粘有记录电极的AQUASOL水溶性胶带对准位置,转印到第二层弹性基底7表面,并在一定压力作用下,放置80度烘箱中10分钟,随后在50度热水中搅拌,溶解水溶性胶带。Step 7: Irradiate the second layer of elastic substrate with UV light for 710 minutes, align the AQUASOL water-soluble tape with the recording electrode in place, transfer it to the surface of the second layer of
第八步:记录电极接口利用厚度为20μm的不锈钢掩膜刷涂导电银浆,在盖玻片的压覆下对准PI软排线到记录电极接口,保持上方压力作用下,放入100度烘箱6小时完成导电银浆充分固化。Step 8: The recording electrode interface is brushed with conductive silver paste with a stainless steel mask with a thickness of 20 μm, and the PI flexible cable is aligned to the recording electrode interface under the pressure of the cover glass. The conductive silver paste is fully cured in the oven for 6 hours.
第九步:记录电极接口和PI软排线连接区域涂覆弹性透明硅酮密封胶705完成接口封装,采用功率为400W的激光,切割硅橡胶弹性基底层和硅橡胶弹性封装层,获得精准电极轮廓。Step 9: Apply elastic transparent silicone sealant 705 to the connection area of the recording electrode interface and the PI flexible cable to complete the interface packaging. Use a laser with a power of 400W to cut the silicone rubber elastic base layer and the silicone rubber elastic packaging layer to obtain precise electrodes. contour.
第十步:从载玻片上用镊子轻轻挑起,即可释放整个集成好的器件,并在氯铂酸溶液中超声电镀铂黑完成电极点改性。Step 10: Gently lift from the glass slide with tweezers to release the entire integrated device, and ultrasonically electroplate platinum black in a chloroplatinic acid solution to complete the electrode point modification.
参照图3所示,为记录电极点14和微型LED芯片6的相对位置和尺寸图,3×3记录电极阵列中记录电极点14直径为100μm,中心间距为700μm,参比电极直径为250μm,2×2微型LED芯片6阵列中,每个LED周围分布有4个记录电极点14,微型LED芯片6尺寸为180×230μm,相邻微型LED芯片6的中心间距同样为700μm。Referring to FIG. 3 , which is a diagram of the relative position and size of the
参照图4所示,为光电集成可拉伸柔性神经电极的截面结构和尺寸示意图,可以看到,微型LED芯片6可以透过几乎透明的Dragonskin硅橡胶出射主波长约为470nm蓝光17,并且和记录电极点14在水平方向保持有一定距离;光刺激电极厚度为10μm,记录电极厚度为7.5μm,微型LED厚度为50μm,弹性基底层和弹性封装层厚度均为100μm。Referring to FIG. 4 , which is a schematic diagram of the cross-sectional structure and size of the stretchable flexible neural electrode for optoelectronic integration, it can be seen that the
参照图5a、5b所示,为光电集成可拉伸柔性神经电极的蛇形线结构设计图,可以看出,随着弹性基底的拉伸,电极的蛇形导线可以承受一定程度的变形,设计的可拉伸柔性神经电极面向小鼠大脑皮层模型,蛇形布线相比直线会占用更大的平面空间,因此需要尽可能减小线宽,但同时要兼顾器件的可靠性,金属导线过细在制备和使用过程中更加容易失效,因此,参照图5c所示,蛇形线结构设计采用如下设计参数:圆心角θ=225度,金属导线宽度Wmetal=25μm,导线宽度WPI=50μm,圆弧内角半径R=50μm。Referring to Figures 5a and 5b, which are the design diagrams of the serpentine wire structure of the optoelectronic integrated stretchable flexible neural electrode, it can be seen that with the stretching of the elastic substrate, the serpentine wire of the electrode can withstand a certain degree of deformation. The stretchable flexible neural electrode is oriented towards the mouse cerebral cortex model. The serpentine wiring will take up more plane space than the straight line, so it is necessary to reduce the line width as much as possible, but at the same time, the reliability of the device must be taken into account, and the metal wire is too thin. It is more likely to fail during preparation and use. Therefore, as shown in Figure 5c, the serpentine structure design adopts the following design parameters: the central angle θ=225 degrees, the metal wire width W metal = 25 μm, the wire width W PI = 50 μm, the circle The arc inner corner radius R = 50 μm.
参照图6所示,为光电集成可拉伸柔性神经电极器件照片,通过电极前端局部放大,可以看到集成后的记录电极点14和微型LED芯片6的相对位置,第二层弹性基底7上表面的反光纹路,是转印记录电极过程中,水溶性胶带表面所沉积的SiO2薄膜,属于透明薄膜,不影响LED光线的穿透照射。Referring to FIG. 6 , which is a photo of the optoelectronic integrated stretchable flexible neural electrode device, the relative position of the integrated
参照图7所示,为光电集成可拉伸柔性神经电极在小鼠大脑皮层进行同步光刺激和电记录工作示意图,器件可贴附在小鼠大脑皮层单侧脑区使用,记录电极和光刺激电极同时工作,通过脑电信号采集排线20、LED供电排线19,进行脑电信号采集位点18采集和LED供电。Referring to Figure 7, it is a schematic diagram of the photoelectric integrated stretchable flexible neural electrodes for simultaneous optical stimulation and electrical recording in the mouse cerebral cortex. The device can be attached to the unilateral brain area of the mouse cerebral cortex. Working at the same time, through the EEG
在具体实施时,还可以将杨氏模量为160kPa的Dragonskin硅橡胶,替换为杨氏模量为60kPa的Ecoflex硅橡胶。更加柔软的弹性基底有助于提升电极的拉伸性,以及与大脑皮层之间更容易形成保形贴附状态。同时,可以将记录电极的第一聚酰亚胺衬底层3和光刺激电极的第二聚酰亚胺衬底层9换成透明的Parylene-C,记录电极前端金属层即金属记录层12的前端记录电极点14及附近连线换成透明的导电材料,例如:采用氧化铟锡,石墨烯或银纳米线等,提高透明度以便于进行光学显微观察,同时可以减轻光照在金属记录电极点14上带来的光电伪迹,避免对神经信号造成干扰。柔性神经电极可以根据需要更换不同的弹性基底和电极衬底材料,而不需要改变电极的集成工艺流程。In specific implementation, Dragonskin silicone rubber with a Young's modulus of 160 kPa can also be replaced with Ecoflex silicone rubber with a Young's modulus of 60 kPa. The softer elastic substrate helps to improve the stretchability of the electrode, and it is easier to form a conformal attachment state with the cerebral cortex. At the same time, the first
在另一具体实施例中,光电集成可拉伸柔性神经电极的制备方法,相关的步骤与上述具体实施例相同,变化主要在光电集成可拉伸柔性神经电极的截面结构和尺寸示意图中记录电极和光刺激电极的电极厚度选择上。由于光刺激电极需要刷涂导电银浆和转印微型LED芯片6,需要较硬的衬底,尤其是在更加柔软的弹性基底层上进行挤压转印时,较厚的PI电极衬底可以提供更硬的支撑,因此,光刺激电极的第一聚酰亚胺衬底层3和第一聚酰亚胺封装层5,厚度可增加为10μm,光刺激电极总厚度达到20μm。In another specific embodiment, the preparation method of the optoelectronically integrated stretchable flexible neural electrode, the relevant steps are the same as the above-mentioned specific embodiment, and the changes are mainly in the cross-sectional structure and size schematic diagram of the optoelectronically integrated stretchable flexible neural electrode recording electrode and the electrode thickness selection of the photostimulation electrodes. Since the photo-stimulation electrodes need to be brushed with conductive silver paste and transferred to the
同时,将记录电极贴附在第二层弹性基底7的上表面,相比于封装在两层弹性基底层和弹性封装层内部的光刺激电极,在拉伸过程中金属记录层12承受更大的应变,更容易失效,而通过增加第二聚酰亚胺衬底层9、聚酰亚胺绝缘层11和第二聚酰亚胺封装层13总体的厚度,可以有效减轻第二层弹性基底7拉伸过程对记录电极内金属层的影响,因此,记录电极聚酰亚胺衬底层(即第二聚酰亚胺衬底层9)和记录电极的聚酰亚胺封装层(即第二聚酰亚胺封装层13)厚度可以增加到5μm,记录电极聚酰亚胺绝缘层11厚度保持不变,有利于发挥记录电极金属屏蔽层10的电磁屏蔽能力,记录电极总厚度达到12.5μm。At the same time, the recording electrode is attached to the upper surface of the second layer of
柔性神经电极的集成方法可以扩展集成更多不同类型的柔性生物信号传感器和执行器到柔性神经电极当中,为功能复杂的高集成度脑机接口的发明提供了可能。The integration method of flexible neural electrodes can expand and integrate more different types of flexible biosignal sensors and actuators into flexible neural electrodes, providing the possibility for the invention of highly integrated brain-computer interfaces with complex functions.
以上对本发明的具体实施例进行了描述,需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。The specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various deformations or modifications within the scope of the claims, which does not affect the the essence of the present invention.
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