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CN110366342A - A hyperspectral load electric control box system suitable for space environment - Google Patents

A hyperspectral load electric control box system suitable for space environment Download PDF

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Publication number
CN110366342A
CN110366342A CN201910631131.2A CN201910631131A CN110366342A CN 110366342 A CN110366342 A CN 110366342A CN 201910631131 A CN201910631131 A CN 201910631131A CN 110366342 A CN110366342 A CN 110366342A
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China
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circuit board
fixed frame
functional module
system suitable
space environment
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Inventor
张兆会
李立英
柯善良
贾昕胤
王春来
李思远
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XiAn Institute of Optics and Precision Mechanics of CAS
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XiAn Institute of Optics and Precision Mechanics of CAS
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/0247Electrical details of casings, e.g. terminals, passages for cables or wiring
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/14Mounting supporting structure in casing or on frame or rack
    • H05K7/1401Mounting supporting structure in casing or on frame or rack comprising clamping or extracting means
    • H05K7/1402Mounting supporting structure in casing or on frame or rack comprising clamping or extracting means for securing or extracting printed circuit boards

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Casings For Electric Apparatus (AREA)

Abstract

本发明提供一种适用于空间环境的高光谱载荷电控箱系统,解决现有空间电控箱体积大、质量较重、电磁屏蔽性能差,及电控箱腔体内更换电路板元器件或板框结构时工艺复杂的问题。该系统包括箱体、控制总线母板及多个抽屉式电路单元;箱体一端自上而下开设多个插入口,另一端箱体内设有控制总线母板,控制总线母板上与每个插入口相对的位置设有接插件;抽屉式电路单元设置在插入口与接插件之间;抽屉式电路单元包括固定框架、安装在固定框架上的电路板功能模块、安装在电路板功能模块上的电接头及电接插件;电路板功能模块通过电接头与接插件连接,电路板功能模块通过电接插件与外部设备连接;固定框架与箱体两侧板内壁之间通过滑动组件连接。

The invention provides a hyperspectral load electric control box system suitable for space environment, which solves the problem of large volume, heavy weight, poor electromagnetic shielding performance of the existing space electric control box, and replacement of circuit board components or boards in the cavity of the electric control box. The problem of complex process when frame structure. The system includes a box body, a control bus motherboard and a plurality of drawer-type circuit units; one end of the box body is provided with multiple insertion ports from top to bottom, and the other end of the box is equipped with a control bus motherboard, which is connected with each A connector is provided at a position opposite to the two insertion ports; the drawer type circuit unit is arranged between the insertion port and the connector; the drawer type circuit unit includes a fixed frame, a circuit board functional module installed on the fixed frame, and a circuit board functional module The electrical connectors and electrical connectors on the board; the circuit board functional modules are connected to the connectors through electrical connectors, and the circuit board functional modules are connected to external devices through electrical connectors; the fixed frame is connected to the inner walls of the two sides of the box through sliding components.

Description

一种适用于空间环境的高光谱载荷电控箱系统A hyperspectral load electric control box system suitable for space environment

技术领域technical field

本发明属于一种电控箱,具体涉及一种适用于空间环境的高光谱载荷电控箱系统。The invention belongs to an electric control box, in particular to a hyperspectral load electric control box system suitable for a space environment.

背景技术Background technique

近年来,随着航天技术的发展,空间光学载荷越来越受到重视。在光学载荷系统中,通过电控箱安装相应的电路板来实现相关光电功能,根据设计状态的不同,存在多种样式及种类的电控箱。In recent years, with the development of aerospace technology, more and more attention has been paid to space optical payloads. In the optical load system, the relevant photoelectric functions are realized by installing corresponding circuit boards in the electric control box. According to the different design status, there are various styles and types of electric control boxes.

传统空间载荷的电控箱多采用方箱式结构或层叠串联式结构形式,这种结构形式的电控箱体积大、质量较重。常规电控箱采用的都是单腔密闭结构,腔内电路板通过在腔壁上开孔,安装对外连接器与外界连接,对外连接器与腔壁开孔是小间隙配合,对外连接器本身也存在漏磁现象,使得封闭腔并不封闭,电磁屏蔽性能差。对外连接器与电路板之间一般是采用软线焊接的方式连接,电路板更换元器件或板框结构需要局部更改拆卸电路板时需要将软线解焊,工艺复杂。The electric control box of the traditional space load mostly adopts a square box structure or a stacked series structure. The electric control box of this structure is large in size and heavy in weight. The conventional electric control box adopts a single-cavity closed structure. The circuit board in the cavity is connected to the outside world by installing an external connector through openings on the cavity wall. The external connector and the cavity wall opening are fitted with a small gap. There is also a phenomenon of magnetic flux leakage, so that the closed cavity is not closed, and the electromagnetic shielding performance is poor. The external connector and the circuit board are generally connected by flexible wire welding. When the circuit board is replaced with components or the frame structure needs to be partially changed, the flexible wire needs to be desoldered when the circuit board is disassembled, which is a complicated process.

由于,空间电控箱要经历发射时恶劣的力学环境,需要在火箭发射过程中经受较大量级的振动、冲击、过载等力学环境,因此,空间电控箱的设计不仅要考虑结构强度、轻量化、可靠性、热环境适应性、电磁兼容性等要求,而且还要充分考虑力学环境的影响,能够满足振动环境试验的考核。Because the space electric control box has to experience the harsh mechanical environment during launch, and needs to withstand a large number of mechanical environments such as vibration, shock, and overload during the rocket launch process, therefore, the design of the space electric control box should not only consider structural strength, light weight, etc. Quantification, reliability, thermal environment adaptability, electromagnetic compatibility and other requirements, and the influence of the mechanical environment must also be fully considered to meet the assessment of the vibration environment test.

因为空间环境的复杂性,各种高能粒子及空间射线都易对光学载荷的电控箱腔体内的电路板,尤其是电路板中的电子元器件产生不良影响,从而造成各种不正常现象的发生。同时,电控箱与其它电控设备之间也容易互相造成电磁干扰,造成电控功能的破坏。Because of the complexity of the space environment, various high-energy particles and space rays are likely to have adverse effects on the circuit boards in the cavity of the electric control box with optical loads, especially the electronic components in the circuit boards, resulting in various abnormal phenomena. occur. At the same time, the electric control box and other electric control equipment are also likely to cause electromagnetic interference with each other, resulting in damage to the electric control function.

发明内容Contents of the invention

为了解决现有空间电控箱体积大、质量较重、电磁屏蔽性能差,及电控箱腔体内更换电路板元器件或板框结构时工艺复杂的技术问题,本发明提供了一种适用于空间环境的高光谱载荷电控箱系统。In order to solve the technical problems of large volume, heavy weight, poor electromagnetic shielding performance of the electric control box in the existing space, and the complicated process of replacing circuit board components or board frame structures in the cavity of the electric control box, the present invention provides a Hyperspectral load electric control box system for space environment.

为实现上述目的,本发明提供的技术方案是:To achieve the above object, the technical solution provided by the invention is:

一种适用于空间环境的高光谱载荷电控箱系统,其特殊之处在于:包括箱体、控制总线母板及多个抽屉式电路单元;所述箱体一端自上而下开设多个插入口,另一端箱体内设有所述控制总线母板,所述控制总线母板上与每个插入口相对的位置设有接插件;所述抽屉式电路单元的数量与所述插入口的数量相适配,且一一对应,抽屉式电路单元设置在插入口与接插件之间;抽屉式电路单元包括固定框架、电路板功能模块、电接头及电接插件;所述电路板功能模块安装在固定框架上,电路板功能模块上安装所述电接头和电接插件;所述电路板功能模块通过电接头与所述接插件连接,电路板功能模块通过电接插件与外部设备连接;固定框架与箱体两侧板内壁之间通过滑动组件连接。A hyperspectral load electric control box system suitable for space environments, which is special in that it includes a box body, a control bus motherboard, and multiple drawer-type circuit units; one end of the box body is provided with multiple plug-in mouth, the other end of the box is provided with the control bus motherboard, the control bus motherboard is provided with a connector at a position opposite to each insertion port; The number is matched, and one-to-one correspondence, the drawer-type circuit unit is arranged between the insertion port and the connector; the drawer-type circuit unit includes a fixed frame, a circuit board function module, an electrical connector and an electrical connector; the circuit board function module Installed on the fixed frame, the electrical connector and the electrical connector are installed on the functional module of the circuit board; the functional module of the circuit board is connected with the connector through the electrical connector, and the functional module of the circuit board is connected with the external equipment through the electrical connector; The fixed frame is connected with the inner walls of the two side plates of the box body through a sliding assembly.

进一步,每个电路板功能模块上设有L形散热板,散热板材料为T2铜合金。Further, each functional module of the circuit board is provided with an L-shaped cooling plate, and the material of the cooling plate is T2 copper alloy.

进一步,所述固定框架的材料为6061硬铝合金,其包括左侧板、右侧板、前侧板、后侧板;所述左侧板和右侧板上均开设有螺纹孔,螺钉依次穿过电路板功能模块、螺纹孔后,将电路板功能模块固定在固定框架上;所述前侧板上设有用于安装电接插件的安装孔。Further, the material of the fixed frame is 6061 hard aluminum alloy, which includes a left side plate, a right side plate, a front side plate, and a rear side plate; the left side plate and the right side plate are provided with threaded holes, and the screws are sequentially After passing through the functional module of the circuit board and the threaded holes, the functional module of the circuit board is fixed on the fixed frame; the front side plate is provided with mounting holes for installing electrical connectors.

进一步,所述箱体两侧板均为板翅式换热结构。Further, both sides of the box are plate-fin heat exchange structures.

进一步,所述左侧板和右侧板之间、前侧板和后侧板之间均设有加强筋。Further, reinforcing ribs are provided between the left side panel and the right side panel, and between the front side panel and the rear side panel.

进一步,所述电路板功能模块为模拟量采集板组件或下位机控制板组件或定标电源控制板组件或运动驱动控制板组件或成像电路加断电控制板组件。Further, the functional module of the circuit board is an analog acquisition board assembly or a lower computer control board assembly or a calibration power supply control board assembly or a motion drive control board assembly or an imaging circuit plus a power-off control board assembly.

进一步,所述滑动连接组件包括分别设置左侧板和右侧板外壁的直线导轨、设置在箱体两侧板内壁上与直线导轨配合的导向槽。Further, the sliding connection assembly includes linear guide rails respectively provided on the outer walls of the left side plate and the right side plate, and guide grooves provided on the inner walls of the two side plates of the box to cooperate with the linear guide rails.

进一步,所述直线导轨的材料为6061硬铝合金。Further, the material of the linear guide rail is 6061 hard aluminum alloy.

进一步,所述箱体上设有接地桩,其材料为T2铜合金;所述接地桩进行表面镀金处理。Further, the box body is provided with grounding stakes, the material of which is T2 copper alloy; the surface of the grounding stakes is gold-plated.

与现有技术相比,本发明的优点是:Compared with prior art, the advantage of the present invention is:

1、本发明电控箱系统将多个抽屉式电路单元进行层叠抽屉式组装在箱体内,通过抽屉式电路单元的移入和移出箱体,实现电路板功能模块与控制总线母板进行接插连接,进而实现信号的交换和通信,每个电路板功能模块单独设计为一个独立的结构单元,一个箱体内可实现多个电路板功能模块的通信;满足高光谱成像仪电控系统的安装布局、小型化、轻量化设计;多个电路板功能模块均安装在一个箱体内,其电磁屏蔽性能好;1. In the electric control box system of the present invention, a plurality of drawer-type circuit units are laminated and assembled in the box body, and the circuit board function modules are plugged and connected to the control bus motherboard by moving the drawer-type circuit units into and out of the box body. , and then realize the exchange and communication of signals. Each functional module of the circuit board is designed as an independent structural unit, and the communication of multiple functional modules of the circuit board can be realized in one box; it meets the installation layout of the electronic control system of the hyperspectral imager, Miniaturized and lightweight design; multiple circuit board functional modules are installed in one box, and its electromagnetic shielding performance is good;

本申请电控箱系统为模块化设计,控制总线母板单独安装在箱体内,通过故障现象以及对控制总线母板信号的测试,较为容易对故障进行定位,确定具体为某层电路板功能模块出现故障,将该层故障电路板功能模块移出进行维护更换操作,该更换过程不会涉及其他层电路板功能模块,维护和更换工艺简单,操作方便。The electric control box system of this application is a modular design, and the control bus motherboard is installed separately in the box. Through the fault phenomenon and the test of the signal of the control bus motherboard, it is relatively easy to locate the fault and determine that it is a specific layer of circuit board function module. If a fault occurs, the functional module of the faulty circuit board of this layer is removed for maintenance and replacement. The replacement process does not involve the functional modules of other layers of circuit boards. The maintenance and replacement process is simple and the operation is convenient.

2、本发明可在电路板功能模块上可设有L形散热板,具有较高的热传导性能,能快速将电路板功能模块上元器件热量传导至固定框架上。2. The present invention can be provided with an L-shaped heat dissipation plate on the functional module of the circuit board, which has high heat conduction performance and can quickly conduct heat from the components on the functional module of the circuit board to the fixed frame.

3、本发明固定框架的材料可为6061硬铝合金,增加刚性;采用框架式结构,不仅可以起到固定电路板功能模块、防止震动损坏的作用,还可以作为电路板功能模块的散热路径。3. The material of the fixing frame of the present invention can be 6061 hard aluminum alloy to increase rigidity; adopting the frame structure can not only fix the functional modules of the circuit board and prevent vibration damage, but also can be used as a heat dissipation path for the functional modules of the circuit board.

4、本发明箱体的两侧板采用板翅式换热结构,与外部制冷源连接形成循环回路,提高散热效率。4. The two side plates of the box body of the present invention adopt a plate-fin heat exchange structure, which is connected with an external cooling source to form a circulation loop to improve heat dissipation efficiency.

5、由于电路板功能模块上元器件布局密集,为了提高抽屉式电路单元结构强度,在固定框架上设有加强筋。5. Due to the dense layout of components on the functional modules of the circuit board, in order to improve the structural strength of the drawer-type circuit unit, reinforcing ribs are provided on the fixed frame.

6、本发明可通过固定框架两侧板外表面的直线导轨与箱体两侧板内壁上导向槽的配合,实现每层抽屉式电路单元相对箱体的移入和移出,保证连接位置的密封性、电磁屏蔽,同时也增加结构力学稳定性。6. The present invention can realize the moving in and out of each layer of drawer-type circuit units relative to the box through the cooperation of the linear guide rails on the outer surface of the two sides of the fixed frame and the guide grooves on the inner walls of the two sides of the box to ensure the sealing of the connection position , Electromagnetic shielding, but also increase the mechanical stability of the structure.

7、为了提高电控箱系统的安全性和可靠性,在箱体上设有接地桩。7. In order to improve the safety and reliability of the electric control box system, a ground stake is provided on the box body.

附图说明Description of drawings

图1为本发明适用于空间环境的高光谱载荷电控箱系统的结构示意图;Fig. 1 is the structural representation of the hyperspectral load electric control box system applicable to the space environment of the present invention;

图2为图1的A-A向剖视图;Fig. 2 is the A-A direction sectional view of Fig. 1;

图3为本发明适用于空间环境的高光谱载荷电控箱系统中固定框架的结构示意图一;Fig. 3 is a structural schematic diagram 1 of the fixed frame in the hyperspectral load electric control box system applicable to the space environment of the present invention;

图4为本发明适用于空间环境的高光谱载荷电控箱系统中固定框架的结构示意图二。Fig. 4 is a second structural schematic diagram of the fixed frame in the hyperspectral load electric control box system applicable to the space environment according to the present invention.

其中,附图标记如下:Wherein, the reference signs are as follows:

1-箱体,11-插入口,12-快接插头,13-制冷流管,14-后板,15-上板,16-前板,17-底板,2-控制总线母板,21-接插件,3-抽屉式电路单元,30-固定框架,31-左侧板,32-右侧板,34-前侧板,35-后侧板;311-螺纹孔,312-直线槽,313-直线导轨,314-侧向连接固定孔,321-安装孔,33-加强筋,4-电路板功能模块,41-电接头,42-电接插件,5-L形散热板,6-模拟量采集板组件,7-下位机控制板组件,8-定标电源控制板组件,9-运动驱动控制板组件,10-成像电路加断电控制板组件,22-接地桩。1-box body, 11-insert port, 12-quick connector, 13-cooling flow tube, 14-rear plate, 15-upper plate, 16-front plate, 17-bottom plate, 2-control bus motherboard, 21- Connector, 3-drawer circuit unit, 30-fixed frame, 31-left side panel, 32-right side panel, 34-front side panel, 35-rear side panel; 311-threaded hole, 312-linear groove, 313 -Linear guide rail, 314-lateral connection fixing hole, 321-installation hole, 33-reinforcing rib, 4-circuit board function module, 41-electrical connector, 42-electrical connector, 5-L-shaped cooling plate, 6-analog Quantity acquisition board assembly, 7-lower computer control board assembly, 8-calibration power supply control board assembly, 9-motion drive control board assembly, 10-imaging circuit plus power-off control board assembly, 22-grounding pile.

具体实施方式Detailed ways

以下结合附图和具体实施例对本发明的内容作进一步详细描述。The content of the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

空间环境辐射对电控系统会造成不良影响,防止造成破坏的有效方法是空间分离。因此,如何在结构上对空间光学载荷的电子学控制系统进行合理的支撑和防护,成为仪器在空间环境下能否正常工作的关键。Space environmental radiation will cause adverse effects on electronic control systems, and the effective way to prevent damage is space separation. Therefore, how to reasonably support and protect the electronic control system of the space optical load structurally becomes the key to whether the instrument can work normally in the space environment.

现有箱腔体内更换电路板元器件或板框结构时工艺复杂,某一电路板或某一个元器件出现问题,更换时,需要将内部结构均进行拆卸,操作维护工艺复杂。基于传统电控箱的缺点,本申请提出了模块化的拼接推拉框架式双层隔离结构电控箱设计,该结构在保证电控箱力学稳定性的同时,极大地增强了电控箱的电磁屏蔽能力,增强了电控箱的可靠性。同时简化了电控箱的拆装工艺。The process of replacing circuit board components or board and frame structures in the existing box cavity is complicated. If a certain circuit board or a certain component has a problem, the internal structure needs to be disassembled when replacing it, and the operation and maintenance process is complicated. Based on the shortcomings of the traditional electric control box, this application proposes a modular splicing push-pull frame type double-layer isolation structure electric control box design. This structure not only ensures the mechanical stability of the electric control box, but also greatly enhances the electromagnetic of the electric control box. Shielding capability enhances the reliability of the electric control box. Simultaneously, the assembly and disassembly process of the electric control box is simplified.

如图1和图2所示,一种适用于空间环境的高光谱载荷电控箱系统,包括箱体1、控制总线母板2及多个抽屉式电路单元3;所述箱体1一端自上而下开设多个插入口11,另一端箱体1内设有所述控制总线母板2,所述控制总线母板2上与每个插入口11相对的位置设有接插件21;所述抽屉式电路单元3的数量与所述插入口11的数量相适配,且一一对应,抽屉式电路单元3设置在插入口11与接插件21之间。As shown in Figures 1 and 2, a hyperspectral load electric control box system suitable for space environments includes a box body 1, a control bus motherboard 2 and a plurality of drawer-type circuit units 3; one end of the box body 1 is automatically A plurality of insertion ports 11 are provided from top to bottom, and the control bus motherboard 2 is provided in the box body 1 at the other end, and a connector 21 is provided on the control bus motherboard 2 at a position opposite to each insertion port 11; The number of the drawer-type circuit units 3 is adapted to the number of the insertion openings 11 , and there is a one-to-one correspondence, and the drawer-type circuit units 3 are arranged between the insertion openings 11 and the connectors 21 .

每个抽屉式电路单元3包括固定框架30、电路板功能模块4、电接头41及电接插件42;所述电路板功能模块4安装在固定框架30上,电路板功能模块4上安装所述电接头41和电接插件42;所述电路板功能模块4通过电接头41与所述接插件21连接,电路板功能模块4通过电接插件42与外部设备连接;固定框架30与箱体1两侧板内壁之间通过滑动组件连接。Each drawer circuit unit 3 includes a fixed frame 30, a circuit board functional module 4, an electrical connector 41 and an electrical connector 42; the circuit board functional module 4 is installed on the fixed frame 30, and the circuit board functional module 4 is installed on the Electrical connector 41 and electrical connector 42; the circuit board function module 4 is connected to the connector 21 through the electrical connector 41, and the circuit board function module 4 is connected to external equipment through the electrical connector 42; the fixed frame 30 is connected to the box body 1 The inner walls of the two side panels are connected by sliding components.

本申请为模块化设计,控制总线母板2单独安装在箱体1的后板14位置,通过对控制总线母板2信号的测试,较为容易对故障进行定位,确定具体为哪层电路板功能模块4出现故障,可简单将该层抽屉式电路单元拔出进行维护更换操作即可,该更换过程不会涉及其他正常电路板功能模块4,维护工艺简单,操作方便。本发明的电控箱系统通过抽屉式电路单元的移入和移出箱体1,实现每层电路板功能模块4与控制总线母板2进行接插连接,进行信号的交换和通信,每个电路板功能模块4单独设计为一个独立的结构单元,一个箱体1内可实现多个电路板功能模块4的通信,控制总线母板2中实现每层功能模块之间的通信;满足高光谱成像仪电控系统的安装布局、小型化、轻量化设计;多个电路板功能模块4均安装在一个箱体1内,其电磁屏蔽性能好。This application is a modular design. The control bus motherboard 2 is installed separately on the rear panel 14 of the box body 1. By testing the signal of the control bus motherboard 2, it is relatively easy to locate the fault and determine which layer of the circuit board is the function. If the module 4 fails, you can simply pull out the drawer-type circuit unit of this layer for maintenance and replacement. The replacement process will not involve other normal circuit board function modules 4, and the maintenance process is simple and easy to operate. The electric control box system of the present invention realizes the plug-in connection between the functional modules 4 of each circuit board and the control bus motherboard 2 by moving the drawer-type circuit unit into and out of the box body 1, and performs signal exchange and communication. The functional module 4 is separately designed as an independent structural unit, and the communication of multiple circuit board functional modules 4 can be realized in one box 1, and the communication between the functional modules of each layer can be realized in the control bus motherboard 2; it meets the requirements of the hyperspectral imager The installation layout, miniaturization and lightweight design of the electric control system; multiple circuit board function modules 4 are all installed in one box 1, which has good electromagnetic shielding performance.

本实施例的电控箱系统包括5个抽屉式电路单元3,相应地,箱体1一端开设自上而下平行设置的5个插入口11,5个抽屉式电路单元3安装在5个插入口11内,5个抽屉式电路单元3上安装的电路板功能模块4自上而下依次为模拟量采集板组件6、下位机控制板组件7、定标电源控制板组件8、运动驱动控制板组件9及成像电路加断电控制板组件10,固定框架30通过滑动连接组件实现与箱体1两侧板内壁的相对插入或者插出,进而5个电路板功能模块4通过和控制总线母板2进行插接连接,进行信号的交换和通信,5个电路板功能模块4在结构上进行模块化设计,每层功能电路板模块单独设计为一个独立的结构单元,每块电路板功能模块4均设计有单独的固定框架进行固定安装,5层功能电路板模块为叠层结构设计。根据每层电路板功能模块4的连接关系进行层叠抽屉式组装,每层与箱体四周侧板进行紧固安装,最终达到接口数据单的各项技术要求,满足空间环境使用条件。The electric control box system of this embodiment includes 5 drawer-type circuit units 3. Correspondingly, one end of the box body 1 is provided with 5 insertion ports 11 arranged in parallel from top to bottom, and 5 drawer-type circuit units 3 are installed in 5 insertion ports. Inside port 11, circuit board function modules 4 installed on five drawer-type circuit units 3 are analog quantity acquisition board assembly 6, lower computer control board assembly 7, calibration power supply control board assembly 8, and motion drive control board assembly from top to bottom. The board assembly 9 and the imaging circuit plus the power-off control board assembly 10, the fixed frame 30 realizes the relative insertion or insertion with the inner wall of the two sides of the box body 1 through the sliding connection assembly, and then the five circuit board function modules 4 pass through and control the bus bus The board 2 is plugged and connected for signal exchange and communication. The five circuit board function modules 4 are structurally modularized. Each layer of functional circuit board modules is designed as an independent structural unit. Each circuit board function module 4 are designed with a separate fixed frame for fixed installation, and the 5-layer functional circuit board module is designed as a laminated structure. According to the connection relationship of the functional modules 4 of each layer of circuit boards, the stacked drawer assembly is carried out, and each layer is fastened to the side panels around the box body to finally meet the technical requirements of the interface data sheet and meet the conditions of use in the space environment.

在结构设计中,电路板功能模块4包括设置在固定框架30上的电路板、设置在电路板上功能模块,功能模块包括元器件;通过在电路板功能模块4上合理布局元器件,将质量较大的元器件、需要做结构散热的元器件尽可能布局在靠近电路板振动变形较小的边缘区。In the structural design, the circuit board function module 4 includes a circuit board arranged on the fixed frame 30, a function module arranged on the circuit board, and the function module includes components; by rationally laying out the components on the circuit board function module 4, the quality Larger components and components that require structural heat dissipation should be placed as close as possible to the edge area where the vibration deformation of the circuit board is small.

固定框架30的材料为6061硬铝合金,包括左侧板31、右侧板32、前侧板34、后侧板35;所述左侧板31、右侧板32、前侧板34、后侧板35上均开设有螺纹孔311,螺钉依次穿过电路板、螺纹孔311后,将电路板固定在固定框架30上;所述前侧板34上设有接插件21的安装孔321,用以对接插件21进行连接固定。The material of fixed frame 30 is 6061 duralumin alloy, comprises left side plate 31, right side plate 32, front side plate 34, rear side plate 35; Described left side plate 31, right side plate 32, front side plate 34, rear The side plates 35 are provided with threaded holes 311, and after the screws pass through the circuit board and the threaded holes 311 in turn, the circuit board is fixed on the fixed frame 30; the front side plate 34 is provided with a mounting hole 321 for the connector 21, Used to connect and fix the connector 21 .

优选在左侧板31、右侧板32上表面开设直线槽,电路板两端位于两个直线槽312上,两个直线槽312形成电路板的安装面,同时左侧板和右侧板对电路板具有限位作用;通过15个M3螺钉与硬铝合金材料制作的固定框架30、电路板连接成一体,以增加刚性。考虑电路板面积较大,元器件布局密集。固定框架结构上设计有加强筋33,呈十字形分布,以进一步保证结构刚度。每个电路板插入固定框架的两个侧板直线槽312中,在固定框架前端面通过4个M3螺钉以及在侧板位置通过6个M3螺钉将电路板和矩形框架体进行连接。Preferably, linear grooves are set on the left side plate 31 and the upper surface of the right side plate 32. The two ends of the circuit board are positioned on two linear grooves 312, and the two linear grooves 312 form the mounting surface of the circuit board. The circuit board has a position-limiting effect; the fixing frame 30 and the circuit board made of hard aluminum alloy material are connected into one body by 15 M3 screws to increase rigidity. Consider the large area of the circuit board and the dense layout of components. The fixed frame structure is designed with reinforcing ribs 33 distributed in a cross shape to further ensure structural rigidity. Each circuit board is inserted into two side plate linear grooves 312 of the fixed frame, and the circuit board and the rectangular frame body are connected by 4 M3 screws on the front face of the fixed frame and 6 M3 screws at the side plate positions.

电控箱系统内部5层电路板功能模块4,共可设计有14个对外电接插件42,每个电接插件42是通过插针直接焊接安装在电路板上,并通过组件尺寸链精确控制。电控箱系统的箱体1尺寸为:290mm×200mm×150mm。The 5-layer circuit board function module 4 inside the electric control box system can be designed with a total of 14 external electrical connectors 42. Each electrical connector 42 is directly soldered and installed on the circuit board through pins, and is precisely controlled through the component size chain . The size of the box body 1 of the electric control box system is: 290mm×200mm×150mm.

通过合理设计固定框架、固定框架四周侧板以及电接插件的安装面板,保证每层抽屉式电路单元的支撑刚度以及配合精度、安装便捷。由于电控箱系统为电路支撑和保护的结构系统,需要避免电路系统元器件与固定框架的干涉,并根据电路系统的设计留有安全的位移余量。结构设计中,层与层之间是独立的设计,但是每层固定框架30与箱体1四周侧板为抽屉式固定,每层固定框架30结构为薄壁框架结构,需确保固定框架和箱体1侧壁配合的精度和配合长度,保证每层抽屉式电路单元3抽拉和推进的方便、顺当。避免五层抽屉式电路单元3安装后的累计误差的影响,各层抽屉式电路单元3与四周的侧板采用组合加工的设计方法,每层抽屉式电路单元3加工完成后进行组装,完成组合后的配加工,消除累计误差对安装的影响。由于产品为航天环境使用,需对结构系统进行环境适应性的分析,并采取合理有效的固定方式,保证控制箱具有良好的力学环境适应能力。By rationally designing the fixed frame, the side panels around the fixed frame, and the installation panel of the electrical connector, the support rigidity and matching accuracy of each layer of drawer-type circuit units are guaranteed, and the installation is convenient. Since the electric control box system is a structural system for circuit support and protection, it is necessary to avoid interference between the components of the circuit system and the fixed frame, and leave a safe displacement margin according to the design of the circuit system. In the structural design, layers are independently designed, but the fixed frame 30 of each layer and the side panels around the box body 1 are fixed in a drawer type, and the fixed frame 30 of each layer is a thin-walled frame structure. It is necessary to ensure that the fixed frame and box The matching accuracy and matching length of the side walls of the body 1 ensure the convenience and smoothness of drawing and pushing of the drawer-type circuit units 3 on each layer. To avoid the influence of cumulative errors after the installation of the five-layer drawer-type circuit unit 3, the design method of combined processing is adopted for the drawer-type circuit unit 3 of each layer and the surrounding side panels, and the drawer-type circuit unit 3 of each layer is assembled after processing to complete the combination The final matching processing can eliminate the influence of accumulated errors on installation. Since the product is used in the aerospace environment, it is necessary to analyze the environmental adaptability of the structural system and adopt reasonable and effective fixing methods to ensure that the control box has good adaptability to the mechanical environment.

热性能设计thermal performance design

电控箱系统热设计主要包括自然冷却设计、强迫空气冷却设计、液体冷却设计、蒸发冷却、冷板设计、热电制冷器设计和热管传热设计等。原则是控制产品内部所有电子元器件的温度,使其在所处的工作条件下低于稳定运行要求的最高温度,以保证产品正常运行的安全性,长期运行的可靠性。The thermal design of the electric control box system mainly includes natural cooling design, forced air cooling design, liquid cooling design, evaporative cooling, cold plate design, thermoelectric cooler design and heat pipe heat transfer design, etc. The principle is to control the temperature of all electronic components inside the product so that it is lower than the maximum temperature required for stable operation under the working conditions, so as to ensure the safety of normal operation of the product and the reliability of long-term operation.

根据电控箱系统设计结果,电路板高功率器件热功耗为85W。为了保证电控箱在轨正常工作,电路板大功率器件尽量放在靠近固定框架的架体位置上,以缩短导热路径,通过导热板快速导到箱体1上,进而由卫星仓板散热。固定框架30不仅可以起到固定电路板,防止震动损坏的作用,还可以作为电路板的散热路径。固定框架30与电路板通过螺钉固定,在固定框架30和电路板高功率器件之间设计有L形散热板5,材料为T2铜合金,具有较高的热传导性能,能够快速将元器件热量传导至固定框架体上。一方面散热板通过导热硅脂与元器件接触,并与电路板螺钉固定,另一方面散热板通过侧板的结构件进行良好的安装固定,将元器件产生的热量传导至箱体1侧板,向外部散热,保证箱体1内部的热环境能够满足器件的正常工作需要。散热板作为电路板上高功率芯片的安装区域延展件,高功率芯片产生的热量可以沿着器件→电路板→L形散热板→固定框架30→箱体1侧板的导热路径散去,防止温度上升影响电路板上的敏感芯片。According to the design results of the electric control box system, the thermal power consumption of the high-power components on the circuit board is 85W. In order to ensure the normal operation of the electric control box in orbit, the high-power components of the circuit board are placed as close as possible to the frame body of the fixed frame to shorten the heat conduction path, which is quickly guided to the box body 1 through the heat conduction plate, and then dissipated by the satellite compartment plate. The fixing frame 30 can not only fix the circuit board and prevent vibration damage, but also serve as a heat dissipation path for the circuit board. The fixed frame 30 and the circuit board are fixed by screws, and an L-shaped cooling plate 5 is designed between the fixed frame 30 and the high-power components on the circuit board. The material is T2 copper alloy, which has high thermal conductivity and can quickly conduct heat to the components. onto the fixed frame. On the one hand, the heat dissipation plate is in contact with the components through thermal conductive silicone grease, and is fixed with screws on the circuit board; on the other hand, the heat dissipation plate is well installed and fixed through the structural parts of the side plate, and conducts the heat generated by the components to the side plate of the box body 1 , to dissipate heat to the outside to ensure that the thermal environment inside the box 1 can meet the normal working requirements of the device. The heat dissipation plate is used as an extension of the installation area of the high-power chip on the circuit board. The heat generated by the high-power chip can be dissipated along the heat conduction path of the device→circuit board→L-shaped heat sink→fixed frame 30→the side plate of the box body 1 to prevent Rising temperatures affect sensitive chips on circuit boards.

另一方面为快速将高功率器件进行散热,设计有主动制冷系统。箱体1两侧板均为板翅式换热结构进行散热,箱体1的两侧板可分别单独形成一个循环液质制冷模式,也可进行将两侧板进行串联,与外部制冷源连接整体形成一个循环液质制冷模式,冷却系统工作原理:外部制冷源从侧板外壁的进口处进入,流经侧板内板翅式后,从出口流出,板翅式换热机构的特点是:传热效率高,结构紧凑,适应性强;翅片是箱体1侧板内的重要元件,传热过程主要是通过翅片的热传导以及翅片与流体之间的对流换热来完成的。所以换热器翅片形式的选择有很多种,常用的有矩形翅片、三角形翅片、锯齿形翅片、百叶窗翅片、波纹形翅片、销钉形翅片、多孔形翅片等。三角形翅片、矩形翅片,因其当量直径小,有利于增强传热。多孔形翅片,翅片打孔使热边界层不断破裂,不但提前向湍流过渡,而且明显强化过渡区、湍流区的传热。波纹形翅片是利用改变通道几何形状诱发边界层分离,形成冷却工质二次流动来增强换热。百叶窗式翅片和锯齿形翅片均属中断型肋片表面,其特点是使壁面间断,因而不会出现厚边界层,在每一中断处为均匀发展型流动(一般是从高层流区至低湍流区),因而其换热能力有较大的提高。在相同的翅片间距的条件下,该翅片的表面传热系数比三角形翅片、矩形翅片要大2~3倍。由于冷板流阻富裕量较大,选用换热效果好的百叶窗式翅片和锯齿形翅片,优选为锯齿形翅片。On the other hand, in order to quickly dissipate heat from high-power devices, an active cooling system is designed. The two side plates of the box body 1 are plate-fin heat exchange structures for heat dissipation. The two side plates of the box body 1 can respectively form a circulating liquid cooling mode, and the two side plates can also be connected in series to connect with an external cooling source. A circulating liquid refrigeration mode is formed as a whole. The working principle of the cooling system: the external cooling source enters from the inlet of the outer wall of the side plate, flows through the inner plate-fin type of the side plate, and then flows out from the outlet. The characteristics of the plate-fin heat exchange mechanism are: High heat transfer efficiency, compact structure, and strong adaptability; fins are important components in the side plate of the box body 1, and the heat transfer process is mainly completed through the heat conduction of the fins and the convective heat exchange between the fins and the fluid. Therefore, there are many options for heat exchanger fins, such as rectangular fins, triangular fins, zigzag fins, louver fins, corrugated fins, pin fins, porous fins, etc. Triangular fins and rectangular fins are beneficial to enhance heat transfer because of their small equivalent diameters. Porous-shaped fins, the fins are perforated to continuously break the thermal boundary layer, which not only transitions to turbulent flow in advance, but also significantly strengthens the heat transfer in the transition zone and turbulent flow zone. Corrugated fins are used to change the geometry of the channel to induce boundary layer separation and form a secondary flow of cooling fluid to enhance heat transfer. Louvered fins and zigzag fins are both interrupted rib surfaces, which are characterized by discontinuing the wall, so that no thick boundary layer occurs, and a uniformly developed flow at each interruption (generally from the high-level flow area to the Low turbulence zone), so its heat transfer capacity is greatly improved. Under the condition of the same fin spacing, the surface heat transfer coefficient of this fin is 2 to 3 times larger than that of triangular fins and rectangular fins. Due to the large margin of flow resistance of the cold plate, louver fins and zigzag fins with good heat transfer effect are selected, preferably zigzag fins.

箱体1两侧板作为支撑侧板,同时做制冷设计,在满足力学稳定性的同时主动制冷,并且在每一个电路板功能模块4内部均设计有L形被动散热板,大大提高了内部热量的散热效率,保证了电子学系统工作时具有良好的热环境。The two side plates of the box body 1 are used as supporting side plates, and are designed for cooling at the same time, while satisfying mechanical stability and active cooling, and each circuit board functional module 4 is designed with an L-shaped passive cooling plate, which greatly improves the internal heat. Excellent heat dissipation efficiency ensures a good thermal environment for the electronic system to work.

箱体两侧支撑板均为板翅式制冷板设计,每层电路板上设计有L型散热板,实现主动散热和被动散热相结合的高效散热。The support plates on both sides of the cabinet are designed with plate-fin cooling plates, and each circuit board is designed with an L-shaped heat dissipation plate to achieve efficient heat dissipation combining active heat dissipation and passive heat dissipation.

电磁兼容设计EMC design

在复杂的空间环境里,除电控系统本身具有好的电磁兼容性外,还要求用于支撑电控系统的电控箱具有良好的电磁密封性。为此,对电控箱内部各构件间采用搭接的方式进行电磁屏蔽,并通过合理设置紧固件之间的间距、用足够的压力将搭接处夹紧等措施,保证在冲击、振动等恶劣的环境条件下,连接表面仍然接触良好,不对电磁屏蔽效果和整个箱体1的结构稳定性产生大的影响。In a complex space environment, in addition to the good electromagnetic compatibility of the electric control system itself, it is also required that the electric control box used to support the electric control system has good electromagnetic sealing. For this reason, electromagnetic shielding is carried out by lap joints among the components inside the electric control box, and measures such as setting the distance between fasteners reasonably and clamping the lap joints with sufficient pressure are taken to ensure that the shock and vibration Even under such harsh environmental conditions, the connection surfaces are still in good contact, and do not have a great impact on the electromagnetic shielding effect and the structural stability of the entire box body 1 .

在电磁屏蔽功能方面,每个电路板功能模块4采用了双层隔离结构。在每层控制板组件中,电路板安装在固定框架内部,固定框架的四周均为铝合金结构件,壁厚为3mm,对于电路板装配完毕后形成第一层封闭的四周屏蔽体。固定框架的左侧板和右侧板上直线导轨313与箱体1两侧板内壁的导向槽配合,实现抽屉式电路单元相对箱体1的插入和插出,直线导轨313上设有侧向连接固定孔314,通过螺钉穿过侧向连接固定孔将直线导轨313固定在固定框架的左侧板和右侧板的外表面,用抽屉式电路单元前端的板间法兰与侧板进行连接,通过前板16、后板14和上板15、下底板17组合连接,形成电路板的第二层封闭的四周屏蔽体,壁厚3mm。第一层内承载了所有的电子元器件,实现与外部设备的空间隔离。第二层由固定框架30与箱体1的底板17、箱体1的两侧板、前板16、后板14、上板15封闭而成。In terms of electromagnetic shielding function, each circuit board functional module 4 adopts a double-layer isolation structure. In each layer of control board assembly, the circuit board is installed inside the fixed frame, and the surrounding of the fixed frame is aluminum alloy structural parts with a wall thickness of 3mm. After the circuit board is assembled, the first layer of closed surrounding shielding body is formed. The linear guide rails 313 on the left and right panels of the fixed frame cooperate with the guide grooves on the inner walls of the two side panels of the box body 1 to realize the insertion and insertion of the drawer type circuit unit relative to the box body 1. The linear guide rails 313 are provided with lateral Connect the fixing hole 314, and fix the linear guide rail 313 on the outer surface of the left side plate and the right side plate of the fixed frame through the screw through the lateral connection fixing hole, and connect the side plate with the inter-board flange at the front end of the drawer type circuit unit , through the combination connection of front plate 16, rear plate 14, upper plate 15, and lower bottom plate 17 to form a second layer of closed surrounding shielding body of the circuit board, with a wall thickness of 3mm. The first layer carries all electronic components to achieve spatial isolation from external devices. The second layer is formed by sealing the bottom plate 17 of the fixed frame 30 and the casing 1, the two side panels of the casing 1, the front plate 16, the rear plate 14, and the upper plate 15.

为保证结构零件的搭接电阻要求,确保良好的电磁屏蔽性能,结构连接件连接位置均进行导电氧化表面处理,并且连接位置设置较多的螺钉连接,保证连接的可靠和接触的良好。另外,为确保产品的接地状态,在箱体1的侧板位置设计有独立的接地桩22组件,接地桩22材料选用T2铜合金,具有良好的导电性能,并且对接地桩零件整体进行表面镀金处理,进一步增强导电性能。外部接地线与接地桩22连接,用2个螺母进行锁紧固定,螺母为定制结构,材料为T2铜合金,并进行表面镀金处理。另外,电控箱安装面平面度设计为:0.1mm/100mm,安装面粗糙度≤3.2μm,表面进行原色导电氧化处理,保证安装面的良好导电性能。In order to ensure the lap resistance requirements of structural parts and ensure good electromagnetic shielding performance, the connection positions of structural connectors are treated with conductive oxidation surface, and more screw connections are set at the connection positions to ensure reliable connection and good contact. In addition, in order to ensure the grounding state of the product, an independent grounding stake 22 assembly is designed on the side plate of the box body 1. The material of the grounding stake 22 is T2 copper alloy, which has good electrical conductivity, and the surface of the grounding stake is gold-plated as a whole. treatment to further enhance the electrical conductivity. The external grounding wire is connected to the grounding pile 22, and is locked and fixed with two nuts, the nuts are of custom-made structure, the material is T2 copper alloy, and the surface is gold-plated. In addition, the flatness of the installation surface of the electric control box is designed to be: 0.1mm/100mm, the roughness of the installation surface is ≤3.2μm, and the surface is treated with primary color conductive oxidation to ensure good electrical conductivity of the installation surface.

以上仅是对本发明的优选实施方式进行了描述,并不将本发明的技术方案限制于此,本领域技术人员在本发明主要技术构思的基础上所作的任何公知变形都属于本发明所要保护的技术范畴。The above is only a description of the preferred implementation of the present invention, and does not limit the technical solution of the present invention to this. Any known deformation made by those skilled in the art on the basis of the main technical concept of the present invention belongs to the protection of the present invention. technology category.

Claims (9)

1. a kind of bloom spectrum loading electric cabinet system suitable for space environment, it is characterised in that: total including cabinet (1), control Line motherboard (2) and multiple drawer type circuit units (3);
Described cabinet (1) one end opens up multiple insert ports (11) from top to bottom, and the control bus is equipped in other end cabinet (1) Motherboard (2), the position opposite with each insert port (11) is equipped with connector (21) on the control bus master (2);
The quantity of the drawer type circuit unit (3) is adapted with the quantity of the insert port (11), and is corresponded, drawer type Circuit unit (3) is arranged between insert port (11) and connector (21);
The drawer type circuit unit (3) includes that fixed frame (30), circuit board functional module (4), electric connection (41) and electricity connect Plug-in unit (42);
The circuit board functional module (4) is mounted on fixed frame (30), installs the electricity in circuit board functional module (4) and connects Head (41) and electrical connector (42);
The circuit board functional module (4) is connect by electric connection (41) with the connector (21), circuit board functional module (4) It is connect by electrical connector (42) with external equipment;
It is connect between the fixed frame (30) and cabinet (1) both side plate inner wall by slide assemblies.
2. a kind of bloom spectrum loading electric cabinet system suitable for space environment according to claim 1, it is characterised in that: Each circuit board functional module (4) is equipped with L shape heat sink (5), and heat sink materials are T2 copper alloy.
3. a kind of bloom spectrum loading electric cabinet system suitable for space environment according to claim 1 or 2, feature exist In: the material of the fixed frame (30) is 6061 duralumin, hard alumin ium alloys comprising left plate (31), right side plate (32), front side board (34), back side panel (35);
It is offered threaded hole (311) on the left plate (31) and right side plate (32), screw passes through circuit board functional module (4), after threaded hole (311), circuit board functional module (4) is fixed on fixed frame (30);
The front side board (34) is equipped with the mounting hole (321) for installing electrical connector (42).
4. a kind of bloom spectrum loading electric cabinet system suitable for space environment according to claim 3, it is characterised in that: Cabinet (1) both side plate is plate fin heat-exchanging structure.
5. a kind of bloom spectrum loading electric cabinet system suitable for space environment according to claim 4, it is characterised in that: Reinforcing rib (33) are equipped between the left plate (31) and right side plate (32), between front side board (34) and back side panel (35).
6. a kind of bloom spectrum loading electric cabinet system suitable for space environment according to claim 5, it is characterised in that: The circuit board functional module (4) is analog acquisition board group part (6) or slave computer control panel component (7) or calibration power supply control Board group part (8) or movement drive control plate component (9) or imaging circuit add power-off control panel component (10).
7. a kind of bloom spectrum loading electric cabinet system suitable for space environment according to claim 6, it is characterised in that: The component that is slidably connected includes the linear guide (11) that left plate (31) and right side plate (32) outer wall is respectively set, is arranged in case The guide groove cooperated on body (1) both side plate inner wall with linear guide (11).
8. a kind of bloom spectrum loading electric cabinet system suitable for space environment according to claim 7, it is characterised in that: Linear guide (11) material is 6061 duralumin, hard alumin ium alloys.
9. a kind of bloom spectrum loading electric cabinet system suitable for space environment according to claim 1, it is characterised in that: The cabinet (1) is equipped with ground stud (22), and material is T2 copper alloy;
The ground stud (22) carries out surface gold-plating processing.
CN201910631131.2A 2019-07-12 2019-07-12 A hyperspectral load electric control box system suitable for space environment Pending CN110366342A (en)

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CN112492830B (en) * 2020-12-10 2024-03-22 珠海格力电器股份有限公司 Main control frame of frequency converter

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