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CN110360962B - A method to quickly identify plane flatness - Google Patents

A method to quickly identify plane flatness Download PDF

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CN110360962B
CN110360962B CN201910657320.7A CN201910657320A CN110360962B CN 110360962 B CN110360962 B CN 110360962B CN 201910657320 A CN201910657320 A CN 201910657320A CN 110360962 B CN110360962 B CN 110360962B
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plane
laser
flatness
defect
identification line
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CN110360962A (en
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胡志刚
王长军
唐葆华
李勇会
王保平
赵昆鹏
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Beijing No6 Construction Engineering Quality Test Department Co ltd
China Construction First Group Corp Ltd
Beijing Building Research Institute Corp Ltd of CSCEC
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Beijing No6 Construction Engineering Quality Test Department Co ltd
China Construction First Group Corp Ltd
Beijing Building Research Institute Corp Ltd of CSCEC
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/30Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces

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  • Length Measuring Devices By Optical Means (AREA)
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Abstract

本发明涉及一种快速识别平面平整度的方法,平面包括平整部位、凹陷部位、凸出部位,包括激光发生器,激光发生器发射的激光为激光平面,激光平面以与平面成一定角度照射在平面上,在平整部位、凹陷部位及凸出部位上形成识别线。本发明根据激光斜射投影长度远大于障碍物高度的原理,根据缺陷高度与其逆向投影长度的关系,来准确快速识别其平整度大小,达到判断施工过程中、质量验收时、维保监测时的平面的平整度是否合格的目的,加快测试、验收、监测速度,具有速度快、效率高、性能稳定,高精度、低成本的特点。

Figure 201910657320

The invention relates to a method for quickly identifying the flatness of a plane. The plane includes a flat part, a concave part and a convex part, and includes a laser generator. The laser emitted by the laser generator is a laser plane, and the laser plane is irradiated on the plane at a certain angle with the plane. On the plane, identification lines are formed on the flat part, the concave part and the convex part. According to the principle that the laser oblique projection length is much larger than the height of the obstacle, and the relationship between the defect height and its reverse projection length, the invention can accurately and quickly identify the flatness of the defect, so as to achieve the flatness of the construction process, quality acceptance and maintenance monitoring. The purpose of whether the flatness is qualified, speed up the test, acceptance and monitoring speed, with the characteristics of fast speed, high efficiency, stable performance, high precision and low cost.

Figure 201910657320

Description

Method for rapidly identifying plane flatness
Technical Field
The invention relates to a method for rapidly identifying plane flatness, which is used for detecting, checking and monitoring the quality of constructional engineering.
Background
The plane is the main expression form of buildings and roads. In current road traffic, the quality of road surface evenness is directly related to the conditions of vehicles in the aspects of driving safety, oil consumption, speed, mechanical wear, comfort and the like, and the building wall surface evenness is more related to the visual perception of each user, so that the attention and the control on the plane evenness are required to be strengthened. At present, the flatness is controlled and measured by a 2m guiding rule.
Meanwhile, the amount of the engineering is huge, the measurement work is heavy, and technicians are in trouble and labor. For years, the measurement of flatness can be said to be 'measuring the ruler to the end', and a reliable rapid test technology does not exist at present.
Disclosure of Invention
The invention aims to solve the technical problem of providing a method for quickly identifying plane flatness, and overcoming the huge defects of the prior art that a guiding rule is adopted for controlling and checking engineering.
The technical scheme for solving the technical problems is as follows: the plane comprises a leveling part, a concave part and a convex part, and comprises a laser generator, wherein laser emitted by the laser generator is a laser plane, the laser plane irradiates on the plane at a certain angle with the plane, and identification lines are formed on the leveling part, the concave part and the convex part.
The invention has the beneficial effects that: adopt the laser of laser generator transmission to be the laser plane, the laser plane is in order to become certain angle with the plane and shine on the plane level position, sunken position and protrusion position are gone up and are formed the identification line, are greater than the principle of barrier height according to laser oblique projection length, according to the relation of defect height rather than reverse projection length, come accurate quick identification its roughness size, reach and judge in the work progress, when quality is examined, whether qualified purpose of planar roughness when dimension guarantor monitors for test, acceptance, monitoring speed, it is fast to have test speed, high efficiency, stable performance, high accuracy, low cost.
On the basis of the technical scheme, the invention can be further improved as follows.
The invention relates to a method for rapidly identifying plane flatness, and further, a laser plane is arranged in a horizontal direction or a vertical direction.
The invention relates to a method for rapidly identifying plane flatness, which further comprises the following steps of calibrating test equipment to draw a standard curve:
step (1), setting an angle between a laser plane and a test position as alpha, projecting the laser plane on the test plane, and presenting an identification line;
setting the central axis of the identification line relative to the concave area defect position and the convex area defect position, and measuring the vertical distance between the concave area defect position and/or the convex area defect position and the central axis by using a ruler to be the laser measurement defect distance L;
step (3), measuring the actual defect distance L' by using a feeler gauge, and repeating the steps (2) and (3);
a full 10 log number is uniformly collected from 0 to 10cm (wherein a pair of quantitative numbers must be present, i.e., at least one set of actual defect distances L 'corresponding to the laser measured defect distances L, such as 2mm for the actual defect distance L' and 2cm for the laser measured defect distance L to be determined, so that accurate determination is facilitated),
and (4) taking the reading L of the ruler as a horizontal coordinate and taking the reading L' of the feeler gauge as a vertical coordinate to draw a standard curve.
The invention relates to a method for rapidly identifying plane flatness, and further, calculating the flatness x at a defect position according to the following formula, wherein the flatness x is kL, and k is tg alpha, L'/L.
The invention relates to a method for rapidly identifying plane flatness, and further relates to a ruler for measuring a laser measurement defect distance L, which is accurate to 0.5 mm.
The invention relates to a method for rapidly identifying plane flatness, which further comprises the step (2) of setting the central axis of an identification line relative to a concave area defect position and a convex area defect position, and aligning the central axis of the identification line by using a running rule.
The invention relates to a method for rapidly identifying plane flatness, which further comprises a field test step (A), wherein a laser generator is started, and an identification line displayed on a plane by a laser plane is stable;
step (B), starting measurement and observing the shape of the identification line; and selecting an abnormal defect position to measure a relative defect distance L, and converting L' according to a standard curve to obtain the flatness x.
The invention relates to a method for rapidly identifying plane flatness, which is characterized in that two laser generators are symmetrically arranged for field test, identification lines are respectively provided, and the central axis of the identification lines is accurately positioned.
The beneficial effect of adopting the further scheme is that: two laser generators are adopted to emit two laser planes to position a positioning identification line, so that the central axis of the identification line with the concave area defect position and the convex area defect position can be accurately positioned.
Drawings
FIG. 1 is a schematic structural diagram of an identification line formed by a laser plane emitted by a laser emitter and a plane to be detected in the method for rapidly identifying plane flatness according to the present invention;
FIG. 2 is a schematic structural diagram of the principle of measurement of the method for rapidly identifying plane flatness of the invention;
FIG. 3 is a schematic diagram of a standard defect produced in the measurement process by the method for rapidly identifying plane flatness according to the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1. the identification line comprises a flat part, 2, a concave part, 3, a convex part, 4, a plane, 11, a laser generator, 12, laser, 13 and an identification line.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1, according to the embodiment of the invention, a plane 4 comprises a flat part 1, a concave part 2 and a convex part 3, and comprises a laser generator 11, the laser generator 11 emits laser 12, the laser 12 is irradiated on the plane at a certain angle with the plane, and an identification line 13 is formed on the flat part 1, the concave part 2 and the convex part 3. Specifically, the laser plane may be disposed in a horizontal direction or a vertical direction.
As shown in fig. 2 and 3, the method for rapidly identifying plane flatness according to the present invention includes calibrating a testing device to draw a standard curve: step (1), setting a laser plane to form an angle alpha with the plane; alpha is greater than 0 degree and less than 90 degrees; preferably 15-60 degrees.
Setting the central axis of the identification line relative to the concave area defect position and the convex area defect position, and measuring the vertical distance between the concave area defect position and/or the convex area defect position and the central axis by using a ruler to be the laser measurement defect distance L; the ruler is required to be accurate to 0.5 mm;
the central axis of the identification line relative to the concave area defect position and the convex area defect position is set in the step, the central axis of the identification line can be aligned by using a guiding ruler, and then the perpendicular distance between the concave area defect position and the central axis is measured by a ruler to be the laser measurement defect distance L.
Step (3), measuring the actual defect distance L' by using a feeler gauge, and repeating the steps (2) and (3);
and (4) taking the reading L of the ruler as a horizontal coordinate and taking the reading L' of the feeler gauge as a vertical coordinate to draw a standard curve. The flatness x of a specific test plane can be calculated by the following formula, where k tg α L '/L, L is the perpendicular distance between the position of the laser projection and the central axis of the identification line, and L' is the actual flatness.
The method for rapidly identifying the plane flatness carries out field test, step (A), a laser generator is started, and an identification line displayed on a plane to be detected by a laser plane is stable;
step (B), starting measurement and observing the shape of the identification line; and selecting an abnormal defect position to measure a relative defect distance L, and converting L' according to a standard curve to obtain the flatness x.
Specifically, when the device is used for field test, two laser generators can be symmetrically arranged to respectively provide identification lines and accurately position the central axis of the identification lines. Therefore, the two laser generators are adopted to emit two laser planes to position the positioning identification line, and the central axis of the positioning identification line can be accurately determined.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (4)

1.一种快速识别平面平整度的方法,所述平面包括平整部位、凹陷部位、凸出部位,其特征在于,包括激光发生器,所述激光发生器发射的激光为激光平面,所述激光平面以与平面成一定角度照射在平面上,在所述平整部位、凹陷部位及凸出部位上形成识别线;1. a method for quickly identifying the flatness of a plane, the plane comprises a flat part, a concave part, a protruding part, it is characterized in that, comprises a laser generator, and the laser light emitted by the laser generator is a laser plane, and the laser The plane is irradiated on the plane at a certain angle with the plane, and identification lines are formed on the flat part, the concave part and the convex part; 包括标定测试设备绘制标准曲线:Including calibration test equipment to draw standard curve: 步骤(1),设置激光平面以与测试位置的角度为α,激光平面投射在测试平面上,呈现识别线;Step (1), set the laser plane to be α at the angle with the test position, and the laser plane is projected on the test plane to present the identification line; 步骤(2),设置所述识别线相对凹区缺陷位和凸区缺陷位的中心轴线,使用直尺测量凹区缺陷位或/和凸区缺陷位距离中心轴线的垂直距离为激光测量缺陷距离L;Step (2), set the center axis of the identification line relative to the defect position in the concave area and the defect position in the convex area, use a ruler to measure the defect position in the concave area or/and the vertical distance from the defect position in the convex area from the central axis is the laser measurement defect distance. L; 步骤(3),使用塞尺测量实际缺陷距离L’,重复步骤(2)和(3);Step (3), use a feeler gauge to measure the actual defect distance L', repeat steps (2) and (3); 步骤(4),直尺读数L为横坐标,以塞尺读数L’为纵坐标,绘制标准曲线;Step (4), the ruler reading L is the abscissa, and the feeler gauge reading L' is the ordinate, and a standard curve is drawn; 通过下式计算缺陷处的平整度x,平整度x=k·L,其中k=tgα=L’/L;Calculate the flatness x at the defect by the following formula, flatness x=k·L, where k=tgα=L’/L; 步骤(2)设置所述识别线相对凹区缺陷位和凸区缺陷位的中心轴线,并使用靠尺对准识别线的中心轴线,进一步使用塞尺测量L’;Step (2) setting the center axis of the identification line relative to the defect position in the concave area and the defect position in the convex area, and using a ruler to align the center axis of the identification line, and further using a feeler gauge to measure L'; 包括现场测试,步骤(A),启动激光发生器,待待激光平面在平面上显示的识别线稳定;Including field test, step (A), starting the laser generator, waiting for the identification line displayed by the laser plane on the plane to be stable; 步骤(B),开始测量,观察识别线形状;选取异常缺陷处测量相对缺陷距离L,并根据标准曲线换算L’,获得平整度x。Step (B), start the measurement, observe the shape of the identification line; select the abnormal defect place to measure the relative defect distance L, and convert L' according to the standard curve to obtain the flatness x. 2.根据权利要求1所述一种快速识别平面平整度的方法,其特征在于,所述激光平面为水平方向或者竖直方向设置。2 . The method for quickly identifying the flatness of a plane according to claim 1 , wherein the laser plane is arranged in a horizontal direction or a vertical direction. 3 . 3.根据权利要求1所述一种快速识别平面平整度的方法,其特征在于,所述测量激光测量缺陷距离L的直尺,精确至0.5mm。3 . The method for quickly identifying the flatness of a plane according to claim 1 , wherein the measuring ruler for measuring the defect distance L by the laser is accurate to 0.5 mm. 4 . 4.根据权利要求1所述一种快速识别平面平整度的方法,其特征在于,现场测试使用两台激光发生器对称布置,分别提供识别线,准确定位识别线的中心轴线。4 . The method for quickly identifying the flatness of a plane according to claim 1 , wherein two laser generators are arranged symmetrically in the field test, respectively providing identification lines and accurately positioning the central axis of the identification lines. 5 .
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CN111044003A (en) * 2019-12-04 2020-04-21 常州三立精图光电有限公司 Method for improving flatness of screen printing plate
CN116379975A (en) * 2023-04-12 2023-07-04 莱赛激光科技股份有限公司 A laser flatness measuring instrument and its working method

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CN101576376A (en) * 2008-12-24 2009-11-11 北京神网创新科技有限公司 Method and system for laser detection of shape of charge level

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CN1040265A (en) * 1988-08-10 1990-03-07 北京科技大学 The method and the measuring instrument of roughness surveyed in laser scanning
CN101576376A (en) * 2008-12-24 2009-11-11 北京神网创新科技有限公司 Method and system for laser detection of shape of charge level

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