CN110360378A - High pressure gas cylinder bottle-jack valve with heat-storing device and gas cylinder inflation/deflation temprature control method - Google Patents
High pressure gas cylinder bottle-jack valve with heat-storing device and gas cylinder inflation/deflation temprature control method Download PDFInfo
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- CN110360378A CN110360378A CN201910663470.9A CN201910663470A CN110360378A CN 110360378 A CN110360378 A CN 110360378A CN 201910663470 A CN201910663470 A CN 201910663470A CN 110360378 A CN110360378 A CN 110360378A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/14—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with ball-shaped valve member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/0245—Construction of housing; Use of materials therefor of lift valves with ball-shaped valve members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/08—Guiding yokes for spindles; Means for closing housings; Dust caps, e.g. for tyre valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/50—Mechanical actuating means with screw-spindle or internally threaded actuating means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K41/00—Spindle sealings
- F16K41/02—Spindle sealings with stuffing-box ; Sealing rings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K49/00—Means in or on valves for heating or cooling
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
本发明公开了一种带储热装置的高压气瓶瓶口阀及气瓶充放气温度控制方法。该瓶口阀中阀体设置有用于气体流通的竖直放气口和水平充气口,阀体还包括控制口和控制通道,放气口和充气口经控制通道连接构成气体通路;阀杆经控制口穿过控制通道,阀杆顶部与操作手柄连接,控制口处阀杆与阀体之间采用密封填料进行密封,填料压盖用于压紧密封填料;阀杆中部周围与阀体构成螺纹连接;阀杆末端与放气口处的阀芯进行连接;储热装置装配于充气口入口处,储热装置中填充两种相变介质,分别实现蓄热和放热功能。本发明将相变储热装置引入气瓶瓶口阀中,可有效防止气瓶充、放气时气体温度的过高或过低,在保证气瓶使用安全的同时,可有效减少气瓶充气时的耗能。
The invention discloses a bottle mouth valve of a high-pressure gas cylinder with a heat storage device and a method for controlling the filling and discharging temperature of the gas cylinder. The valve body of the bottle mouth valve is provided with a vertical air discharge port and a horizontal air charge port for gas circulation. The valve body also includes a control port and a control channel. Through the control channel, the top of the valve stem is connected with the operating handle, the valve stem and the valve body at the control port are sealed with sealing packing, and the packing gland is used to compress the sealing packing; the middle part of the valve stem is threaded with the valve body; The end of the valve stem is connected to the valve core at the air discharge port; the heat storage device is assembled at the inlet of the air charging port, and the heat storage device is filled with two phase change media to realize heat storage and heat release functions respectively. The invention introduces the phase change heat storage device into the bottle mouth valve of the gas cylinder, which can effectively prevent the gas temperature from being too high or too low when the gas cylinder is filled and deflated, and can effectively reduce the gas cylinder filling while ensuring the safety of the gas cylinder. time consumption.
Description
技术领域technical field
本发明涉及气瓶阀门技术领域,尤其涉及一种带储热装置的高压气瓶瓶口阀及气瓶充放气温度控制方法。The invention relates to the technical field of gas cylinder valves, in particular to a high-pressure gas cylinder mouth valve with a heat storage device and a method for controlling the filling and deflation temperature of the gas cylinder.
背景技术Background technique
在使用高压充气装置对高压气瓶进行增压充气的过程中,会产生大量的热量,这些热量既包括增压充气装置工作时产生的热量,也包括压缩气体通过管路节流产生的热量,这些热量引起充装介质温度的升高,既不利于高压气瓶的安全使用,也要需要一定的冷却时间才能投入使用,同时由于气体温度升高,压缩充装气瓶需要耗费更多的能量,因此需要控制高压气瓶充气时的温升;同时气瓶在工作状态下快速放气时,也会引起气体温度的降低,过低的温度也不利于气瓶工作介质的直接使用。In the process of using a high-pressure inflation device to pressurize and inflate a high-pressure gas cylinder, a large amount of heat will be generated, which includes both the heat generated when the supercharger inflation device is working, and the heat generated by the compressed gas passing through the pipeline throttling. These heats cause the temperature of the filling medium to rise, which is not conducive to the safe use of high-pressure gas cylinders, and requires a certain cooling time before they can be put into use. At the same time, due to the increase in gas temperature, more energy is required to compress and fill gas cylinders , so it is necessary to control the temperature rise when the high-pressure gas cylinder is inflated; at the same time, when the gas cylinder is quickly deflated under working conditions, it will also cause a decrease in the gas temperature, and too low temperature is not conducive to the direct use of the working medium of the gas cylinder.
以高压气瓶充气为例,氢的转化温度远低于环境温度,常温下氢的等焓膨胀焦汤系数为负,节流后温度发生显著上升,因此其充放气过程会引起明显的温度变化,快速充气时,温度可达100℃以上,而快速放气时,温度可降至0℃以下。过高的温度不利于高压氢气瓶的安全使用,同时充气温升使气体密度减小,放气温降使气体密度增大现象,也会使气瓶的实际充氢量减少,降低气瓶的工作效率。Taking the filling of high-pressure gas cylinders as an example, the conversion temperature of hydrogen is much lower than the ambient temperature. At room temperature, the isenthalpy expansion coke soup coefficient of hydrogen is negative, and the temperature rises significantly after throttling, so the process of filling and deflation will cause obvious temperature Changes, when inflated quickly, the temperature can reach above 100°C, and when deflated quickly, the temperature can drop below 0°C. Excessively high temperature is not conducive to the safe use of high-pressure hydrogen cylinders. At the same time, the increase in the filling temperature will reduce the gas density, and the temperature drop will increase the gas density, which will also reduce the actual hydrogen filling capacity of the gas cylinder and reduce the work of the gas cylinder. efficiency.
针对气瓶充气过程中温升现象,在公布号为CN 109307151A的中国专利申请文件中,公开了一种高压气瓶充装气体冷却装置,采用壳体以及翅片螺旋管组成的换热装置,可对经增压充气装置后的高温气体进行降温处理,使得充装后的气瓶能够立即投入使用;在公布号为CN 106895253A的中国专利申请文件中,公开了一种带有超导散热装置的纤维增强复合材料高压气瓶,通过伸入高压气瓶的超导热管将气体介质中热量导出到气瓶外。总体上,以上两种方案都需要比较复杂结构装置或者需要对气瓶进行结构上的改造,同时对于热量的处理都是简单排放,并不节能高效。因此需要提出更加操作简单、切实可行和节能高效的方案,来解决上述问题。Aiming at the phenomenon of temperature rise during gas cylinder filling, in the Chinese patent application document with publication number CN 109307151A, a high-pressure gas cylinder filling gas cooling device is disclosed, which adopts a heat exchange device composed of a shell and a finned spiral tube. It can cool down the high-temperature gas after being pressurized and inflated, so that the filled gas cylinder can be put into use immediately; in the Chinese patent application document with the publication number CN 106895253A, a superconducting cooling device is disclosed. The fiber-reinforced composite material high-pressure gas cylinder, through the superconducting heat pipe extending into the high-pressure gas cylinder, the heat in the gas medium is exported to the outside of the gas cylinder. Generally speaking, both of the above two solutions require relatively complicated structural devices or structural modifications to the gas cylinders. At the same time, the heat treatment is simply discharged, which is not energy-saving and efficient. Therefore, it is necessary to propose a more simple, practical, energy-saving and efficient solution to solve the above problems.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种带蓄热装置的高压气瓶瓶口阀,该瓶口阀在实现气瓶正常充放气功能的同时,可有效防止气瓶充、放气时气体温度的过高或过低,在保证气瓶使用安全的同时,可有效减少气瓶充气时的耗能。Aiming at the deficiencies of the prior art, the present invention provides a bottle mouth valve for a high-pressure gas cylinder with a heat storage device. The bottle mouth valve can effectively prevent the filling and deflation of the gas cylinder while realizing the normal filling and deflation function of the gas cylinder. When the gas temperature is too high or too low, while ensuring the safety of the gas cylinder, it can effectively reduce the energy consumption when the gas cylinder is inflated.
本发明具体采用的技术方案是:The technical scheme that the present invention specifically adopts is:
一种带储热装置的高压气瓶瓶口阀,其包括阀体、阀芯、放气口、阀杆、控制通道、密封填料、填料压盖、驱动手柄、充气口和储热装置;A bottle-mouth valve for a high-pressure gas cylinder with a heat storage device, which includes a valve body, a valve core, an air release port, a valve stem, a control channel, a sealing packing, a packing gland, a driving handle, an air charging port, and a heat storage device;
所述的阀体竖直方向从上到下依次设有放气口、控制通道和控制口,阀体水平设有充气口,放气口和充气口经控制通道连接构成气体通路;所述阀杆经控制口穿过控制通道后伸入放气口中,阀杆顶部与操作手柄连接,控制口处的阀杆与阀体之间采用密封填料进行密封;填料压盖装配于阀体控制口处,用于压紧密封填料;阀杆中部周围与阀体通过阀杆螺纹进行配合,构成控制阀杆上下移动的螺旋副;阀杆底端固定有阀芯;所述的储热装置装配于充气口入口处,储热装置分为内外两层,两层之间夹持形成一条进气通道,内外两层分别充装不同的相变储热介质,其中外层储热介质熔点高于室温,在室温下呈固态;内层储热介质凝固点低于室温,在室温下呈液态;所述阀芯在驱动手柄带动阀杆旋转时,能够竖向上下移动,对控制通道与放气口间的连通口进行开闭控制。The vertical direction of the valve body is provided with an air release port, a control channel and a control port sequentially from top to bottom, and the valve body is horizontally provided with an air charging port, and the air release port and the air charging port are connected through the control channel to form a gas passage; The control port goes through the control channel and extends into the air release port. The top of the valve stem is connected with the operating handle. The valve stem at the control port and the valve body are sealed with sealing packing; It is used to compress the sealing packing; the middle part of the valve stem cooperates with the valve body through the valve stem thread to form a screw pair that controls the up and down movement of the valve stem; the valve core is fixed at the bottom of the valve stem; the heat storage device is assembled at the inlet of the gas charging port The heat storage device is divided into inner and outer layers, and an air intake channel is formed between the two layers. The inner and outer layers are respectively filled with different phase change heat storage media. The melting point of the outer heat storage medium is higher than room temperature. It is solid at the bottom; the freezing point of the heat storage medium in the inner layer is lower than room temperature, and it is liquid at room temperature; the valve core can move vertically up and down when the driving handle drives the valve stem to rotate, and the communication port between the control channel and the air release port is adjusted. Open and close control.
优选的,所述充气口与放气口呈90°直角分布,所述放气口与控制通道回转中心在同一条直线上。Preferably, the air-inflating port and the air-releasing port are distributed at a right angle of 90°, and the air-releasing port and the center of rotation of the control channel are on the same straight line.
优选的,所述阀体中的控制通道上端设有内螺纹,与阀杆中部的阀杆螺纹形成螺纹配合,所述阀杆中部阀杆螺纹处的阀杆直径略大于阀杆其他位置的直径。Preferably, the upper end of the control channel in the valve body is provided with an internal thread, which forms a threaded fit with the valve stem thread in the middle of the valve stem, and the diameter of the valve stem at the valve stem thread in the middle of the valve stem is slightly larger than the diameter at other positions of the valve stem .
优选的,所述填料压盖中心开有圆孔,圆孔直径略大于阀杆直径,阀杆穿过填料压盖中心的圆孔后与驱动手柄固定。Preferably, a circular hole is opened in the center of the packing gland, the diameter of the circular hole is slightly larger than the diameter of the valve stem, and the valve stem is fixed to the driving handle after passing through the circular hole in the center of the packing gland.
优选的,所述填料压盖与阀体上端通过紧固螺母和螺栓固定安装。Preferably, the packing gland and the upper end of the valve body are fixedly installed by fastening nuts and bolts.
优选的,所述控制通道与放气口之间的通道直径略大于阀杆直径。Preferably, the diameter of the passage between the control passage and the air release port is slightly larger than the diameter of the valve stem.
优选的,所述阀芯呈半球形,控制通道与放气口间的连通口底部呈锥形,阀门关闭时,阀芯顶部的球面与连通口的锥形斜面接触密合。Preferably, the valve core is hemispherical, the bottom of the communication port between the control channel and the air release port is conical, and when the valve is closed, the spherical surface at the top of the valve core is in close contact with the conical inclined surface of the communication port.
优选的,所述储热装置中,内层为圆柱体,外层为同轴嵌套于内层外部的中空圆柱体,两者之间留有环形的进气通道。Preferably, in the heat storage device, the inner layer is a cylinder, and the outer layer is a hollow cylinder coaxially nested outside the inner layer, with an annular air intake channel left between them.
优选的,所述的充气口、放气口处的阀体外部分别设有充气口螺纹、放气口螺纹,分别用于与管路、气瓶的连接。Preferably, the valve body at the inflation port and the gas discharge port are respectively provided with a gas inflation port thread and a gas discharge port thread on the outside of the valve body, which are respectively used for connection with pipelines and gas cylinders.
本发明的另一目的在于提供一种利用上述任一方案所述的瓶口阀的气瓶充放气温度控制方法,其具体为:将所述高压气瓶瓶口阀安装于待控制的气瓶瓶口上;气瓶充气时,阀门充气口温度升高,温度高于外层储热介质的熔点温度时,外层储热介质融化吸热,对阀门进口气体进行降温;气瓶放气时,阀门充气口温度降低,温度低于内层储热介质的凝固点温度时,内层储热介质凝固放热,提高气体温度,防止出口气体温度过低。Another object of the present invention is to provide a method for controlling the filling and deflation temperature of a gas cylinder using the bottle mouth valve described in any of the above schemes, which specifically includes: installing the bottle mouth valve of the high-pressure gas cylinder on the gas cylinder to be controlled. On the mouth of the bottle; when the gas cylinder is inflated, the temperature of the gas filling port of the valve rises, and when the temperature is higher than the melting point of the outer heat storage medium, the outer heat storage medium melts and absorbs heat, and cools down the gas at the inlet of the valve; when the gas cylinder is deflated , the temperature of the gas filling port of the valve decreases, and when the temperature is lower than the freezing point temperature of the inner heat storage medium, the inner heat storage medium solidifies and releases heat, which increases the gas temperature and prevents the outlet gas temperature from being too low.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明将相变储热装置引入气瓶瓶口阀中,在实现气瓶正常充放气功能的同时,可有效防止气瓶充、放气时气体温度的过高或过低,在保证气瓶使用安全的同时,可有效减少气瓶充气时的耗能;本发明结构简单紧凑、采用反向密封式设计,可有效减少气体的泄漏。The invention introduces the phase-change heat storage device into the bottle mouth valve of the gas cylinder. While realizing the normal filling and deflation function of the gas cylinder, it can effectively prevent the gas temperature from being too high or too low during filling and deflation of the gas cylinder. While the bottle is safe to use, it can effectively reduce the energy consumption when the gas bottle is inflated; the invention has a simple and compact structure, adopts a reverse sealing design, and can effectively reduce gas leakage.
附图说明Description of drawings
图1为本发明所涉及的瓶口阀的半剖视图;Fig. 1 is the semi-sectional view of the bottleneck valve involved in the present invention;
图中:1、放气口;2、阀芯;3、控制通道;4、阀杆;5、密封填料;6、填料压盖;7、螺母;8、手柄;9、紧固螺栓;10、阀体;11、阀杆螺纹;12、充气口螺纹;13、充气口;14、储热装置;15、放气口螺纹。In the figure: 1. Air release port; 2. Valve core; 3. Control channel; 4. Valve stem; 5. Seal packing; 6. Packing gland; 7. Nut; 8. Handle; 9. Fastening bolt; 10. Valve body; 11, valve stem thread; 12, air charging port thread; 13, air charging port; 14, heat storage device; 15, air discharge port thread.
图2为本发明所涉及的储热装置的半剖视图;Fig. 2 is a half-sectional view of the heat storage device involved in the present invention;
图中:16、外层储热介质;17、支架;18、内层储热介质。In the figure: 16, outer layer heat storage medium; 17, support; 18, inner layer heat storage medium.
具体实施方式Detailed ways
以下结合附图和具体实例对本发明作进一步详细描述。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如附图1所示,在本实施例中,一种带储热装置的高压气瓶瓶口阀包括阀体10、阀芯2、放气口1、阀杆4、控制通道3、密封填料5、填料压盖6、驱动手柄8、充气口13和储热装置14;As shown in Figure 1, in this embodiment, a high-pressure gas cylinder bottle mouth valve with a heat storage device includes a valve body 10, a valve core 2, an air release port 1, a valve stem 4, a control channel 3, and a sealing packing 5 , packing gland 6, driving handle 8, air charging port 13 and heat storage device 14;
其中,阀体10采用一体式设计。阀体10竖直方向从上到下依次设有放气口1、控制通道3和控制口,控制口敞口设置于阀体10的顶部,用于安装阀杆以及相应的密封组件;阀体水平设有充气口13,充气口13与放气口1呈90°直角分布,而放气口1的中心线与控制通道3回转中心在同一条直线上,放气口1和充气口13经控制通道3连接构成气体通路。Wherein, the valve body 10 adopts an integral design. The valve body 10 is provided with an air release port 1, a control channel 3 and a control port in sequence from top to bottom in the vertical direction, and the control port is opened on the top of the valve body 10 for installing the valve stem and corresponding sealing components; There is an inflation port 13, the inflation port 13 and the air discharge port 1 are distributed at a 90° right angle, and the center line of the air discharge port 1 and the center of rotation of the control channel 3 are on the same straight line, and the air discharge port 1 and the inflation port 13 are connected through the control channel 3 Form the gas passage.
阀杆4经控制口穿过控制通道3后伸入放气口1中,阀杆4顶部与圆盘形的操作手柄8连接。控制口处的阀杆4与阀体10之间采用密封填料5进行密封,以防止气体从控制口处逸出,填料压盖6用于压紧密封填料5,其装配于阀体控制口处,底部压于密封填料5顶面;填料压盖6中心开有圆孔,圆孔直径略大于阀杆4直径,阀杆4从控制口穿过填料压盖6中心的圆孔后与操作手柄8底部固定,填料压盖6与阀体10上端通过紧固螺母7和螺栓9可拆卸式固定安装。The valve stem 4 passes through the control passage 3 through the control port and then extends into the air release port 1 , and the top of the valve stem 4 is connected with a disc-shaped operating handle 8 . The valve stem 4 at the control port and the valve body 10 are sealed with sealing packing 5 to prevent gas from escaping from the control port. The packing gland 6 is used to compress the sealing packing 5, which is assembled at the control port of the valve body , the bottom is pressed on the top surface of the sealing packing 5; there is a round hole in the center of the packing gland 6, and the diameter of the round hole is slightly larger than the diameter of the valve stem 4, and the valve stem 4 passes through the round hole in the center of the packing gland 6 from the control port and connects with the operating handle 8 is fixed at the bottom, and the packing gland 6 and the upper end of the valve body 10 are detachably fixed and installed through fastening nuts 7 and bolts 9 .
阀杆4中部位置周向外攻阀杆螺纹11,阀体10中的控制通道3上端设有内螺纹,与阀杆4中部的阀杆螺纹11形成配合,构成控制阀杆4上下移动的螺旋副。阀杆4中部阀杆螺纹11处的阀杆直径略大于阀杆4其他位置的直径;控制通道3与放气口1之间的通道直径略大于阀杆4的直径。阀杆4底部位于放气口1中的末端固定有阀芯2,阀芯2呈半球形,控制通道3与放气口1间的连通口底部呈锥形;,阀芯2在驱动手柄8带动阀杆4的驱动下,能够沿竖直方向上下移动,对控制通道3与放气口1间的连通口进行开闭控制。当阀门关闭时,需要使阀芯2顶部的球面与连通口的锥形斜面接触密合,使连通口关闭,气体无法从放气口排出;而当阀门打开时,需要使阀芯2顶部的球面与连通口的锥形斜面脱离,由此打开连通口。The middle part of the valve stem 4 taps the valve stem thread 11 outward circumferentially, and the upper end of the control passage 3 in the valve body 10 is provided with an internal thread, which cooperates with the valve stem thread 11 in the middle of the valve stem 4 to form a spiral for controlling the up and down movement of the valve stem 4. vice. The diameter of the valve stem at the valve stem thread 11 in the middle of the valve stem 4 is slightly larger than the diameters at other positions of the valve stem 4; The end of the valve stem 4 located in the air release port 1 is fixed with a valve core 2, the valve core 2 is hemispherical, and the bottom of the communication port between the control channel 3 and the air release port 1 is conical; Driven by the rod 4, it can move up and down in the vertical direction to control the opening and closing of the communication port between the control channel 3 and the air release port 1. When the valve is closed, the spherical surface at the top of the valve core 2 needs to be in contact with the conical inclined surface of the connecting port, so that the connecting port is closed and the gas cannot be discharged from the vent; when the valve is opened, the spherical surface at the top of the valve core 2 needs to be made Disengages from the conical slope of the communication port, thereby opening the communication port.
阀门充气口13、放气口1处的阀体10上设有充气口螺纹12和放气口螺纹15用于与管路、气瓶的连接。The valve body 10 at the valve inflation port 13 and the gas discharge port 1 are provided with an inflation port thread 12 and a gas discharge port thread 15 for connection with pipelines and gas cylinders.
储热装置14装配于充气口13入口处,储热装置14分为内外两层,本实施例中,储热装置14中,内层为圆柱体,外层为同轴嵌套于内层外部的中空圆柱体,两者之间夹持形成环形的进气通道,充气口13入口进入的气体通过该进气通道后,经由控制通道3从放气口1排出。为了对进气和出气的温度进行控制,内外两层分别充装不同的相变储热介质,其中外层储热介质16熔点高于室温,在室温下呈固态;内层储热介质18凝固点低于室温,在室温下呈液态。内层储热介质18腔体通过固定在外层储热介质16腔体内壁的支架17支撑于外层储热介质16腔体的中央。两种介质具体材料不限,可以采用任何能够实现相应功能的材料,例如外层储热介质16可以采用芒硝、石蜡P-116、硫酸钠水合盐、氯化钙六水盐、磷酸二氢钠十二水盐等,内层储热介质18可以采用石蜡RT5、油酸、亚油酸、亚麻酸等。The heat storage device 14 is assembled at the entrance of the gas charging port 13, and the heat storage device 14 is divided into two layers, an inner layer and an inner layer. In this embodiment, in the heat storage device 14, the inner layer is a cylinder, and the outer layer is coaxially nested outside the inner layer. The hollow cylinder is sandwiched between the two to form a ring-shaped air intake channel. After the gas entering the inlet of the inflation port 13 passes through the air intake channel, it is discharged from the air discharge port 1 through the control channel 3 . In order to control the temperature of the intake and outlet air, the inner and outer layers are filled with different phase-change heat storage media, in which the melting point of the outer heat storage medium 16 is higher than room temperature and is solid at room temperature; the inner heat storage medium 18 has a freezing point Below room temperature, it is liquid at room temperature. The cavity of the inner layer heat storage medium 18 is supported in the center of the cavity of the outer layer heat storage medium 16 through the bracket 17 fixed on the inner wall of the cavity of the outer layer heat storage medium 16 . The specific materials of the two media are not limited, and any material that can achieve the corresponding function can be used. For example, the outer heat storage medium 16 can use Glauber's salt, paraffin wax P-116, sodium sulfate hydrate, calcium chloride hexahydrate, sodium dihydrogen phosphate Salt dodecahydrate, etc., and the inner heat storage medium 18 can use paraffin wax RT5, oleic acid, linoleic acid, linolenic acid, etc.
基于上述高压气瓶瓶口阀的气瓶充放气温度控制方法,其具体如下:高压气瓶瓶口阀安装于待控制的气瓶瓶口上;The gas cylinder charging and discharging temperature control method based on the above-mentioned high-pressure gas cylinder bottleneck valve is as follows: the high-pressure gas cylinder bottleneck valve is installed on the gas cylinder bottleneck to be controlled;
当充气设备连接充气口13对气瓶进行充气时,阀门充气口13温度升高,温度高于储热装置14的外层储热介质16熔点温度时,外层储热介质16融化吸热,对阀门进口气体进行降温;When the inflator is connected to the inflatable port 13 to inflate the cylinder, the temperature of the valve inflatable port 13 rises, and when the temperature is higher than the melting point temperature of the outer heat storage medium 16 of the heat storage device 14, the outer heat storage medium 16 melts and absorbs heat. Cool down the gas inlet to the valve;
当所述瓶口阀打开,气瓶放气时,压缩气体通过瓶口阀后,膨胀吸热降温,阀门充气口13温度降低,当温度低于储热装置14的内层储热介质18的凝固点温度时,内层储热介质18凝固放热,提高气体温度,防止出口气体温度过低。When the bottle mouth valve is opened and the gas cylinder is deflated, the compressed gas will expand, absorb heat and cool down after passing through the bottle mouth valve, and the temperature of the valve charging port 13 will decrease. When the temperature of the freezing point is reached, the heat storage medium 18 in the inner layer solidifies and releases heat, which increases the gas temperature and prevents the outlet gas temperature from being too low.
另外,可根据气瓶气量调整储热装置的轴向长度,以实现较好的温控效果。In addition, the axial length of the heat storage device can be adjusted according to the gas volume of the gas cylinder to achieve a better temperature control effect.
因此,本发明将相变储热装置引入气瓶瓶口阀中,在实现气瓶正常充放气功能的同时,可有效防止气瓶充、放气时气体温度的过高或过低,在保证气瓶使用安全的同时,可有效减少气瓶充气时的耗能。Therefore, the present invention introduces the phase change heat storage device into the bottle mouth valve of the gas cylinder, which can effectively prevent the gas temperature from being too high or too low when the gas cylinder is filled or deflated while realizing the normal filling and deflation function of the gas cylinder. While ensuring the safety of the gas cylinder, it can effectively reduce the energy consumption when the gas cylinder is inflated.
以上所述的实施例只是本发明的一种较佳的方案,然其并非用以限制本发明。有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型。因此凡采取等同替换或等效变换的方式所获得的技术方案,均落在本发明的保护范围内。The above-mentioned embodiment is only a preferred solution of the present invention, but it is not intended to limit the present invention. Various changes and modifications can be made by those skilled in the relevant technical fields without departing from the spirit and scope of the present invention. Therefore, all technical solutions obtained by means of equivalent replacement or equivalent transformation fall within the protection scope of the present invention.
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