CN110357443B - Preparation method of thinned glass panel, thinned glass panel and display device - Google Patents
Preparation method of thinned glass panel, thinned glass panel and display device Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C15/00—Surface treatment of glass, not in the form of fibres or filaments, by etching
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
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Abstract
Description
技术领域technical field
本发明涉及显示技术领域,特别是涉及一种减薄玻璃面板的制备方法、减薄玻璃面板及显示装置。The present invention relates to the field of display technology, in particular to a method for preparing a thinned glass panel, a thinned glass panel and a display device.
背景技术Background technique
随着信息技术发展和消费者消费需求的升级,人们对移动终端轻减薄要求日益提高。业界普遍采用缩减显示器件的玻璃面板厚度,以达到同时减少厚度与重量的效果,来应对市场竞争。一般地,在进行玻璃减薄时,将玻璃面板直接放置在蚀刻篮具中进入蚀刻机进行蚀刻,利用化学方法达到减薄基本厚度的目的。采用上述方式进行蚀刻,制成的玻璃面板边缘效果不好,导致减薄后的良品率较低,影响后期制程。With the development of information technology and the upgrading of consumer demand, people's requirements for the lightening and thinning of mobile terminals are increasing day by day. The industry generally adopts the reduction of the thickness of the glass panel of the display device to achieve the effect of reducing the thickness and weight at the same time to cope with market competition. Generally, when the glass is thinned, the glass panel is directly placed in the etching basket and entered into the etching machine for etching, and the purpose of reducing the basic thickness is achieved by chemical methods. When etching is performed in the above manner, the edge effect of the fabricated glass panel is not good, resulting in a low yield rate after thinning, which affects the later process.
发明内容SUMMARY OF THE INVENTION
基于此,有必要提供一种减薄玻璃面板的制备方法,采用该方法能够制备的良品率较高的减薄玻璃面板。Based on this, it is necessary to provide a method for preparing a thinned glass panel, and a thinned glass panel with a high yield rate can be prepared by using the method.
此外,还提供一种减薄玻璃面板及显示装置。In addition, a thinned glass panel and a display device are also provided.
一种减薄玻璃面板的制备方法,包括如下步骤:A preparation method of a thinned glass panel, comprising the following steps:
提供玻璃面板,所述玻璃面板具有待减薄面;providing a glass panel having a face to be thinned;
于所述玻璃面板远离所述待减薄面的一侧设置第一保护膜,并使所述玻璃面板在所述第一保护膜上的正投影落在所述第一保护膜内;Disposing a first protective film on the side of the glass panel away from the surface to be thinned, and making the orthographic projection of the glass panel on the first protective film fall in the first protective film;
于所述第一保护膜远离所述玻璃面板的一侧设置第二保护膜,所述第二保护膜的面积大于所述玻璃面板的面积;A second protective film is arranged on the side of the first protective film away from the glass panel, and the area of the second protective film is larger than that of the glass panel;
将所述玻璃面板固定于隔板上,并使所述第二保护膜位于所述隔板与所述玻璃面板之间,且使所述玻璃面板在所述隔板上的正投影落在所述隔板内,其中,所述第二保护膜的面积小于或等于所述隔板的面积;及The glass panel is fixed on the partition, the second protective film is located between the partition and the glass panel, and the orthographic projection of the glass panel on the partition falls on the In the separator, wherein the area of the second protective film is less than or equal to the area of the separator; and
对固定于所述隔板的所述玻璃面板进行减薄处理,得到减薄玻璃面板。A thinning process is performed on the glass panel fixed to the separator to obtain a thinned glass panel.
上述减薄玻璃面板的制备方法通过在玻璃面板远离减薄面的一侧设置第一保护膜,并使玻璃面板在第一保护膜上的正投影落在第一保护膜内,以对玻璃面板上不需要减薄的位置进行保护,再者,通过在第一保护膜远离玻璃面板的一侧设置第二保护膜,玻璃面板的面积小于第二保护膜的面积,使得能够进一步保护玻璃面板上不需要减薄的位置,将设置有第二保护膜的玻璃面板固定于隔板上,以使第二保护膜位于隔板与玻璃面板之间,且使玻璃面板在隔板上的正投影落在隔板内,第二保护膜的面积小于或等于隔板的面积,使得能够通过第二保护膜将玻璃面板固定于隔板上,且能够避免对玻璃面板的边缘产生摩擦,保证玻璃面板的边缘效果,提高减薄后良品率,进而保证对待减薄面的减薄效果,制备得到良品率较高的减薄玻璃面板。经试验验证,上述减薄玻璃面板的制备方法得到的减薄玻璃面板的厚度为0.06mm~0.5mm,且良品率为99.0%~99.9%。The preparation method of the above-mentioned thinned glass panel is by arranging a first protective film on the side of the glass panel away from the thinned surface, and making the orthographic projection of the glass panel on the first protective film fall in the first protective film, so as to prevent the glass panel on the glass panel. It is not necessary to protect the thinned position. Furthermore, by arranging the second protective film on the side of the first protective film away from the glass panel, the area of the glass panel is smaller than the area of the second protective film, so that the glass panel can be further protected. At the position that needs to be thinned, the glass panel provided with the second protective film is fixed on the partition, so that the second protective film is located between the partition and the glass panel, and the orthographic projection of the glass panel on the partition falls on the partition. In the partition, the area of the second protective film is less than or equal to the area of the partition, so that the glass panel can be fixed on the partition through the second protective film, and the edge of the glass panel can be prevented from being rubbed to ensure the edge of the glass panel. Therefore, the yield rate after thinning is improved, and the thinning effect of the surface to be thinned is ensured, and a thinned glass panel with a high yield rate is prepared. It has been verified by experiments that the thickness of the thinned glass panel obtained by the above-mentioned preparation method of the thinned glass panel is 0.06 mm to 0.5 mm, and the yield rate is 99.0% to 99.9%.
在其中一个实施例中,所述第一保护膜为UV解离膜或抗酸膜,所述第二保护膜为UV解离膜或抗酸膜。In one embodiment, the first protective film is a UV dissociation film or an acid-resistant film, and the second protective film is a UV dissociative film or an acid-resistant film.
在其中一个实施例中,所述隔板为抗酸板。In one embodiment, the separator is an acid-resistant plate.
在其中一个实施例中,所述于所述第一保护膜远离所述玻璃面板的一侧设置第二保护膜的步骤包括:于所述第一保护膜远离所述玻璃面板的一侧设置第二保护膜,并使所述玻璃面板在所述第二保护膜上的正投影落在所述第二保护膜内,所述玻璃面板在所述第二保护膜上的正投影的边缘与所述第二保护膜的边缘的距离为4mm~15mm。In one embodiment, the step of arranging a second protective film on a side of the first protective film away from the glass panel includes: arranging a second protective film on a side of the first protective film away from the glass panel two protective films, so that the orthographic projection of the glass panel on the second protective film falls in the second protective film, and the edge of the orthographic projection of the glass panel on the second protective film The distance between the edges of the second protective film is 4 mm˜15 mm.
在其中一个实施例中,所述将所述玻璃面板固定于隔板上的步骤中,所述第二保护膜在所述隔板上的正投影落在所述隔板上。In one embodiment, in the step of fixing the glass panel on the separator, the orthographic projection of the second protective film on the separator falls on the separator.
在其中一个实施例中,所述于所述玻璃面板远离所述待减薄面的一侧设置第一保护膜,以使所述玻璃面板在所述第一保护膜上的正投影落在所述第一保护膜内的步骤之后,所述于所述第一保护膜远离所述玻璃面板的一侧设置第二保护膜的步骤之前,还包括如下步骤:对所述玻璃面板进行封边和固化处理。In one embodiment, a first protective film is disposed on the side of the glass panel away from the surface to be thinned, so that the orthographic projection of the glass panel on the first protective film falls on the After the step in the first protective film, before the step of arranging the second protective film on the side of the first protective film away from the glass panel, the method further includes the following steps: sealing and curing the glass panel deal with.
在其中一个实施例中,所述对所述玻璃面板进行封边和固化处理的步骤包括:采用UV胶对所述玻璃面板的边缘进行封边处理,对封边处理后的所述玻璃面板进行紫外光固化处理。In one embodiment, the step of performing edge sealing and curing on the glass panel includes: using UV glue to perform edge sealing on the edge of the glass panel, and performing edge sealing on the glass panel after the edge sealing. UV curing treatment.
在其中一个实施例中,所述对固定于所述隔板的所述玻璃面板进行减薄处理,得到减薄玻璃面板的步骤包括:In one embodiment, the step of performing a thinning process on the glass panel fixed to the separator to obtain the thinned glass panel includes:
采用第一蚀刻液对固定于所述隔板的所述玻璃面板进行预蚀刻,所述第一蚀刻液包括1.40g/L~1.60g/L的H2SO4和1.12g/L~1.14g/L的HF;及The glass panel fixed on the separator is pre-etched with a first etching solution, the first etching solution includes 1.40g/L~1.60g/L H 2 SO 4 and 1.12g/L~1.14g /L of HF; and
采用第二蚀刻液对预蚀刻后的所述玻璃面板进行蚀刻处理,得到所述减薄玻璃面板,所述第二蚀刻液包括1.05g/L~1.06g/L的HF。The pre-etched glass panel is etched with a second etching solution to obtain the thinned glass panel, and the second etching solution includes 1.05 g/L to 1.06 g/L of HF.
一种减薄玻璃面板,由上述减薄玻璃面板的制备方法制备得到。A thinned glass panel is prepared by the above-mentioned preparation method of the thinned glass panel.
一种显示装置,包括上述减薄玻璃面板。A display device includes the above-mentioned thinned glass panel.
附图说明Description of drawings
图1为一实施方式的减薄玻璃面板的制备方法中于玻璃面板上设置第一保护膜后的结构示意图;FIG. 1 is a schematic structural diagram of a method for manufacturing a thinned glass panel according to an embodiment after disposing a first protective film on the glass panel;
图2为图1所示的实施方式的减薄玻璃面板的制备方法中将设置有第二保护膜的玻璃面板固定于隔板上后的截面示意图;2 is a schematic cross-sectional view of the method for preparing a thinned glass panel according to the embodiment shown in FIG. 1 after the glass panel provided with the second protective film is fixed on the separator;
图3为图1所示的实施方式的减薄玻璃面板的制备方法中将设置有第二保护膜的玻璃面板固定于隔板上后的结构示意图。FIG. 3 is a schematic view of the structure after fixing the glass panel provided with the second protective film on the separator in the manufacturing method of the thinned glass panel according to the embodiment shown in FIG. 1 .
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳的实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the related drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.
如图1~2所示,一实施方式的减薄玻璃面板的制备方法能够制备边缘效果好、良品率较高的减薄玻璃面板,以应用于显示装置。具体地,该减薄玻璃面板的制备方法包括如下步骤S110~S150:As shown in FIGS. 1 to 2 , the method for manufacturing a thinned glass panel according to an embodiment can prepare a thinned glass panel with good edge effect and high yield, which can be applied to a display device. Specifically, the preparation method of the thinned glass panel includes the following steps S110-S150:
S110、提供玻璃面板110,玻璃面板110具有待减薄面112。S110 , providing a
在其中一个实施例中,玻璃面板110为TFT-LCD(thin film transistor-liquidcrystal display,薄膜晶体管液晶显示器)玻璃面板。需要说明的是,玻璃面板110不限于上述指出的玻璃面板,还可以为其他玻璃面板,例如可以为OLED(Organic Light-EmittingDiode,有机发光二极管)玻璃面板。In one embodiment, the
在其中一个实施例中,在S110之前,还包括对玻璃面板110进行质检。通过对玻璃面板110进行质检,以检查玻璃面板110是否平整、完好、凹凸点等。In one of the embodiments, before S110, quality inspection of the
S120、于玻璃面板110远离待减薄面112的一侧设置第一保护膜120,并使玻璃面板110在第一保护膜120上的正投影落在第一保护膜120上。S120 , disposing the first
通过在玻璃面板110远离待减薄面112的一侧设置第一保护膜120,并使玻璃面板110在第一保护膜120上的正投影落在第一保护膜120上,以对玻璃面板110上不需要减薄的位置进行保护。By arranging the first
在其中一个实施例中,第一保护膜120为UV解离膜或抗酸膜。其中,UV解离膜具有粘性,能够贴附于物体上,通过UV固化机紫外光照射而从物体上解离下。In one embodiment, the first
在其中一个实施例中,于玻璃面板110远离待减薄面112的一侧设置第一保护膜120的步骤包括:于玻璃面板110远离待减薄面112的一侧粘贴或者真空吸附第一保护膜120。进一步地,在玻璃面板110上与待减薄面112相对的表面上粘贴第一保护膜120。In one embodiment, the step of disposing the first
在其中一个实施例中,第一保护膜120为UV解离膜,于玻璃面板110远离待减薄面112的一侧设置第一保护膜120的步骤包括:于玻璃面板110远离待减薄面112的一侧贴附第一保护膜120。In one embodiment, the first
在其中一个实施例中,第一保护膜120为抗酸膜,于玻璃面板110远离待减薄面112的一侧设置第一保护膜120的步骤包括:于玻璃面板110远离待减薄面112的一侧贴附第一保护膜120,并进行封边和固化处理。进一步地,进行封边和固化处理的步骤包括:采用UV胶对玻璃面板110的边缘进行封边处理,对封边处理后的玻璃面板110进行紫外光固化处理。通过UV胶封边处理并通过紫外光照射使UV胶固化,能够保护玻璃面板110的边缘,以避免玻璃面板110受到摩擦而损坏。In one embodiment, the first
更一步地,进行封边处理的方式为点胶。通过点胶能够防止玻璃面板110的边缘和第一保护膜120之间有缝隙。更进一步地,进行封边处理的方式为卧式点胶。对玻璃面板110的四边进行卧式点胶处理,保证胶水与第一保护膜120、玻璃面板110密封。具体地,胶水的高度等于或低于玻璃的高度。点胶压力为0.2MPa~0.6MPa。紫外光波长为340nm~400nm。固化时间为80s~120s。可选地,点胶压力为0.5MPa~0.6MPa。固化时间为100s。Further, the method of performing the edge sealing treatment is dispensing. The gap between the edge of the
在其中一个实施例中,玻璃面板110的面积小于第一保护膜120的面积。In one embodiment, the area of the
在其中一个实施例中,在一块玻璃面板110远离待减薄面112的一侧设置一块第一保护膜120。进一步地,定义玻璃面板110在第一保护膜120的边缘与第一保护膜120的边缘的距离为D1。D1为1mm~10mm。此种设置,以利于保护玻璃面板110上不需要减薄的位置。In one embodiment, a first
在其中一个实施例中,将多块玻璃面板110上设置同一块第一保护膜120。多块玻璃面板110间隔设置于第一保护膜120上。定义相邻玻璃面板110的间距为D2,D2大于20mm。靠近第一保护膜120边缘的玻璃面板110在第一保护膜120上的正投影的边缘与第一保护膜120的边缘的距离(即D1)为1mm~10mm。此种设置,以利于保护玻璃面板110上不需要减薄的位置。进一步地,一块第一保护膜120上同时设置于6块~9块玻璃面板110上。需要说明的是,块第一保护膜120上同时设置的玻璃面板110的数目不限于上述指出范围,也可以小于6块,还可以大于9块,可以根据需要进行设置。In one embodiment, the same first
S130、于第一保护膜120远离玻璃面板110的一侧设置第二保护膜130,玻璃面板110的面积小于第二保护膜130的面积。S130 , disposing a second
通过第二保护膜130进一步保护玻璃面板110上不需要减薄的位置,且使得能够通过第二保护膜130将玻璃面板110固定于其他物件上。The positions on the
在其中一个实施例中,第二保护膜130为UV解离膜或抗酸膜。In one embodiment, the second
在其中一个实施例中,于第一保护膜120远离玻璃面板110的一侧设置第二保护膜130的步骤包括:于第一保护膜120远离玻璃面板110的一侧设置第二保护膜130,并使玻璃面板110在第二保护膜120上的正投影落在第二保护膜130内。此种设置能够进一步保护玻璃面板110上不需要减薄的位置。In one embodiment, the step of disposing the second
进一步地,通过粘贴或者真空吸附将第二保护膜130设置于第一保护膜120远离玻璃面板110的一侧。更进一步地,于第一保护膜120远离玻璃面板110的一侧上粘贴第二保护膜130。Further, the second
在其中一个实施例中,第二保护膜130为UV解离膜,于第一保护膜120远离玻璃面板110的一侧设置第二保护膜130的步骤包括:于第一保护膜120远离玻璃面板110的一侧贴附第二保护膜130,并使玻璃面板110在第二保护膜120上的正投影落在第二保护膜130内。In one embodiment, the second
在其中一个实施例中,第二保护膜130为抗酸膜,于第一保护膜120远离玻璃面板110的一侧设置第二保护膜130的步骤包括:于第一保护膜120远离玻璃面板110的一侧贴附第二保护膜130,使玻璃面板110在第二保护膜120上的正投影落在第二保护膜130内,并进行封边和固化处理。进一步地,进行封边和固化处理的步骤包括:采用UV胶对设置有第二保护膜130的玻璃面板110的边缘进行封边处理,再进行紫外光固化处理。通过UV胶封边处理并通过紫外光照射使UV胶固化,能够保护玻璃面板110的边缘,以避免玻璃面板110受到摩擦而损坏。In one embodiment, the second
进一步地,进行封边处理的方式为点胶。通过点胶能够防止玻璃面板110的边缘和第二保护膜130之间有缝隙。更进一步地,进行封边处理的方式为卧式点胶。对玻璃面板110的四边进行卧式点胶处理,保证胶水与第二保护膜130、玻璃面板110密封。具体地,胶水的高度等于或低于玻璃的高度。点胶压力为0.2MPa~0.6MPa。紫外光波长为340nm~400nm。固化时间为80s~120s。可选地,点胶压力为0.5MPa~0.6MPa。固化时间为100s。Further, the method of performing the edge sealing treatment is dispensing. The gap between the edge of the
在其中一个实施例中,定义玻璃面板110在第二保护膜130的正投影的边缘与第二保护膜130的边缘的距离为D3。D3为4mm~15mm。此种设置,有利于避免玻璃面板110受到摩擦,还有利于通过第二保护膜130将玻璃面板110固定于其他物件上。In one embodiment, the distance between the edge of the orthographic projection of the
在其中一个实施例中,在S130之前,还包括对玻璃面板110进行常规全检的步骤。In one of the embodiments, before S130, the step of performing a general full inspection on the
请一并参阅图3,S140、将设置有第二保护膜130的玻璃面板110固定于隔板140上,以使第二保护膜130位于隔板140与玻璃面板110之间,且使玻璃面板110在隔板140上的正投影落在隔板140内,其中,第二保护膜130的面积小于或等于隔板140的面积。Please also refer to FIG. 3 . In S140 , the
通过第二保护膜130将玻璃面板110固定于隔板140上,进一步避免对玻璃面板110的边缘产生摩擦,保证对待减薄面112的减薄处理的效果。The
在其中一个实施例中,隔板140为抗酸板。进一步地,隔板140为PCV(Polyvinylchloride,聚氯乙烯)板。In one embodiment, the
在其中一个实施例中,将玻璃面板110固定于隔板140的步骤中,第二保护膜130在隔板140上的正投影落在隔板上。进一步地,将玻璃面板110固定于隔板140上的方式为粘贴。在图示实施例中,采用高温胶布150将第二保护膜130上未与第一保护膜110接触的位置与隔板140上未与第二保护膜130接触的位置粘贴。此种设置,既能够保证玻璃面板的减薄面积,又能够将玻璃面板牢固的固定于隔板上,以保证后续的减薄效果。In one embodiment, in the step of fixing the
需要说明的是,可以将一块设置有第二保护膜130的玻璃面板110固定于隔板140上,也可以将多块设置有第二保护膜130的玻璃面板110固定于一块隔板140上,还可以在同一块隔板140的两侧设置玻璃面板110。当将多块设置有第二保护膜130的玻璃面板110固定于一块隔板140上时,多块玻璃面板110间隔设置。It should be noted that, one
S150、对固定于隔板140的玻璃面板110进行减薄处理,得到减薄玻璃面板。S150 , performing a thinning process on the
具体地,将固定有玻璃面板110的隔板140放入蚀刻篮中,以对待减薄面112进行减薄处理,得到减薄玻璃面板。Specifically, the
通过设置第一保护膜120、第二保护膜130和隔板140,能够避免直接将玻璃面板110直接放置于蚀刻篮中进行蚀刻,以避免对玻璃面板110边缘的损伤,保证减薄玻璃面板的减薄效果,提高减薄玻璃面板的良品率。By arranging the first
在其中一个实施例中,S150包括如下步骤S151~S152:In one embodiment, S150 includes the following steps S151-S152:
S151、采用第一蚀刻液对固定于隔板140的玻璃面板110进行预蚀刻,第一蚀刻液包括1.40g/L~1.60g/L的H2SO4和1.12g/L~1.14g/L的HF。S151. Pre-etch the
在其中一个实施例中,第一蚀刻液还包括活性剂。活性剂选自质量百分含量为5%~15%的磷酸盐、质量百分含量为5%~10%的聚二乙醇、质量百分含量为5%~15%的磷酸、质量百分含量为0.2%~0.4%的十二烷基硫酸钠、质量百分含量为0.2%~0.4%的OP12(聚氧乙烯醚-12)、质量百分含量为0.8%~1.2%的PAM(聚丙烯酰胺)及质量百分含量为0.8%~1.2%的EDTA中的至少一种。其中,磷酸盐为磷酸钠。需要说明的是,磷酸盐不限于为磷酸钠,也可以为其他磷酸盐,例如可以为磷酸钾。In one of the embodiments, the first etching solution further includes an active agent. The active agent is selected from phosphate with a mass percentage of 5% to 15%, polydiethanol with a mass percentage of 5% to 10%, phosphoric acid with a mass percentage of 5% to 15%, and a mass percentage of 5% to 15%. It is 0.2% to 0.4% of sodium lauryl sulfate, 0.2% to 0.4% by mass of OP12 (polyoxyethylene ether-12), and 0.8% to 1.2% by mass of PAM (polypropylene). amide) and at least one of EDTA with a mass percentage content of 0.8% to 1.2%. Among them, the phosphate is sodium phosphate. It should be noted that the phosphate is not limited to sodium phosphate, and may be other phosphates, for example, potassium phosphate.
在其中一个实施例中,将固定有玻璃面板110的隔板140放入蚀刻篮中,采用第一蚀刻液浸泡玻璃面板110。需要说明的是,可以将一片固定有玻璃面板110的隔板140放入蚀刻篮中进行预蚀刻,也可以将多片固定有玻璃面板110的隔板140放入蚀刻篮中同时进行预蚀刻。In one embodiment, the
在其中一个实施例中,预蚀刻的时间为20min~60min。预蚀刻的温度为24℃~32℃。In one embodiment, the pre-etching time is 20 min to 60 min. The pre-etching temperature is 24°C to 32°C.
S152、采用第二蚀刻液对预蚀刻后的玻璃面板110进行蚀刻处理,得到减薄玻璃面板,第二蚀刻液包括1.05g/L~1.06g/L的HF。S152 , etching the
具体地,将预蚀刻后的隔板140放入蚀刻篮中,采用第二蚀刻液浸泡玻璃面板110,以对预蚀刻后的玻璃面板110进行蚀刻处理。需要说明的是,可以将一片固定有玻璃面板110的隔板140放入蚀刻篮中进行蚀刻,也可以将多片固定有玻璃面板110的隔板140放入蚀刻篮中同时进行蚀刻。Specifically, the
在其中一个实施例中,第二蚀刻液还包括质量百分含量为2%~4%的缓蚀剂、体积百分含量为14%~16%的H2SO4及质量百分含量为0.8%~1.2%的EDTA中的至少一种。其中,缓蚀剂为咪唑啉缓蚀剂。In one embodiment, the second etching solution further includes a corrosion inhibitor with a mass percentage of 2% to 4%, H 2 SO 4 with a volume percentage of 14% to 16%, and a mass percentage of 0.8% % to 1.2% of at least one of EDTA. Wherein, the corrosion inhibitor is an imidazoline corrosion inhibitor.
在其中一个实施例中,蚀刻的时间为100min~200min。蚀刻的温度为30℃~40℃。In one embodiment, the etching time is 100min˜200min. The etching temperature is 30°C to 40°C.
在其中一个实施例中,减薄玻璃面板的厚度为0.06毫米~0.5毫米。In one embodiment, the thickness of the thinned glass panel ranges from 0.06 mm to 0.5 mm.
在其中一个实施例中,采用第二蚀刻液将预蚀刻后的玻璃面板110进行多次蚀刻处理。需要说明的是,可以进行多次蚀刻以达到所需减薄厚度。可选地,蚀刻次数为三次。In one embodiment, the
在其中一个实施例中,在采用第二蚀刻液对预蚀刻后的玻璃面板110进行蚀刻处理的步骤之后,还包括去除隔板140、第一保护膜120和第二保护膜130的步骤。具体地,将隔板140取出,将高温胶布150、第一保护膜120和第二保护膜130撕除,再用白卡辅助将减薄玻璃面板取出。更具体地,使用加热吸附平台在70℃撕除第二保护膜130和第一保护膜120。需要说明的是,若撕除保护膜的时候未将高温胶布150条一起撕除,则撕膜后再将胶条去除,确保无胶条残留。In one embodiment, after the step of etching the
在其中一个实施例中,在S140之后,在S150之前,还包括对固定于隔板140的玻璃面板110进行清洁。具体地,采用酒精擦拭玻璃面板110的待减薄面112。In one embodiment, after S140 and before S150, cleaning the
上述减薄玻璃面板的制备方法通过在玻璃面板110远离待减薄面112的一侧设置第一保护膜120,并使玻璃面板110在第一保护膜120上的正投影落在第一保护膜110内,以对玻璃面板110上不需要减薄的位置进行保护,再者,通过在第一保护膜120远离玻璃面板110的一侧设置第二保护膜130,玻璃面板110的面积小于第二保护膜130的面积,使得能够通过第二保护膜130进一步保护减薄玻璃面板上不需要减薄的位置,将设置有第二保护膜130的玻璃面板110固定于隔板140上,以使第二保护膜130位于隔板140与玻璃面板110之间,且使玻璃面板110在隔板140上的正投影落在隔板140内,第二保护膜130的面积小于或等于隔板110的面积,使得能够通过第二保护膜130将玻璃面板110固定于隔板140上,进一步避免对玻璃面板110的边缘产生摩擦,保证玻璃面板110的边缘效果,提高减薄后良品率,进而保证对待减薄面112的减薄效果,制备得到良品率较高的减薄玻璃面板。经试验验证,上述减薄玻璃面板的制备方法得到的减薄玻璃面板的厚度为0.06mm~0.5mm,且良品率为99.0%~99.9%。The above-mentioned preparation method of the thinned glass panel is by disposing the first
由于对终端需求的厚度越薄,要求能够玻璃面板的厚度也越薄,而对减薄工艺的难度越大。当减薄玻璃面板减薄到极致时,良率低,容易破片。而上述减薄玻璃面板的制备方法得到的减薄玻璃面板具有较好的边缘效果,避免了常规方法容易出现边缘锯齿、缺口、凸起、漏液、漏酸的问题,不易碎片,良品率高,有利于保证后续制程的顺利进行,且隔板140可回收以节约生产成本。Since the thickness required for the terminal is thinner, the thickness of the glass panel is required to be thinner, and the difficulty of the thinning process is greater. When the thinned glass panel is thinned to the extreme, the yield rate is low and it is easy to be broken. The thinned glass panel obtained by the above-mentioned preparation method of the thinned glass panel has a good edge effect, avoids the problems of edge jaggedness, gaps, bulges, liquid leakage, and acid leakage that are prone to occur in the conventional method, is not easy to be broken, and has a high yield. , which is beneficial to ensure the smooth progress of subsequent processes, and the
一般地,在进行玻璃减薄时,将玻璃面板110直接放置在蚀刻篮具中进入蚀刻机进行蚀刻,由于玻璃面板110直接与篮具中的齿条接触,玻璃面板110的边缘容易产生摩擦而脱落,不利于玻璃面板110与蚀刻液的反应,并且一次只能减薄24片玻璃面板110。而上述减薄玻璃面板的制备方法,通过将玻璃面板110固定于隔板140上,既能够避免对玻璃面板110的边缘产生摩擦,保证玻璃面板110的减薄效果,还能够通过多块玻璃面板110附在隔板140的一面或者两面,实现一篮对288片甚至更多片玻璃面板110同时进行减薄,减薄产能高。Generally, when the glass is thinned, the
一实施方式的显示装置包括上述实施方式的减薄玻璃面板的制备方法得到的减薄玻璃面板。The display device of one embodiment includes the thinned glass panel obtained by the method for producing a thinned glass panel of the above-mentioned embodiment.
在其中一个实施例中,显示装置为液晶显示器。需要说明的是,显示装置不限于为液晶显示器,还可以为其他显示装置,例如可以为3D玻璃。In one of the embodiments, the display device is a liquid crystal display. It should be noted that the display device is not limited to a liquid crystal display, but can also be other display devices, such as 3D glass.
上述显示装置具有上述实施方式的减薄玻璃面板的制备方法得到的减薄玻璃面板,由于上述减薄玻璃面板的减薄效果较好,良品率高,能够降低显示装置的厚度,保证显示装置具有较优的显示性能。The above-mentioned display device has the thinned glass panel obtained by the preparation method of the thinned glass panel in the above-mentioned embodiment. Since the above-mentioned thinned glass panel has a good thinning effect and a high yield, the thickness of the display device can be reduced, and the display device has Better display performance.
以下为具体实施例:The following are specific examples:
如未特别说明,以下实施例中,隔板为PVC板。抗酸膜为硕成公司的抗酸膜。UV解离膜为南亚公司的UV解离膜。Unless otherwise specified, in the following embodiments, the separator is a PVC board. The acid-resistant film is the acid-resistant film of Shuocheng Company. The UV dissociation membrane is the UV dissociation membrane of Nanya Company.
实施例1Example 1
本实施例的减薄玻璃面板的制备过程如下:The preparation process of the thinned glass panel of this embodiment is as follows:
(1)取10片玻璃面板,具有一减薄面。玻璃面板为康宁玻璃面板,玻璃面板的厚度为0.5毫米。(1) Take 10 glass panels with a thinned surface. The glass panel is a Corning glass panel, and the thickness of the glass panel is 0.5 mm.
(2)在玻璃面板远离减薄面的一侧粘贴第一保护膜,并使玻璃面板在第一保护膜上的正投影落在第一保护膜内。第一保护膜为抗酸膜。(2) Paste the first protective film on the side of the glass panel away from the thinned surface, and make the orthographic projection of the glass panel on the first protective film fall in the first protective film. The first protective film is an acid-resistant film.
(3)采用UV胶对粘贴有第一保护膜的玻璃面板的边缘进行点胶处理,点胶压力为0.6MPa,胶水的高度0.6mm。对点胶处理的玻璃面板进行紫外光固化处理。紫外光波长为340nm。固化时间为80s。(3) Using UV glue to dispense glue to the edge of the glass panel pasted with the first protective film, the dispensing pressure is 0.6MPa, and the height of the glue is 0.6mm. UV-curing treatment of glued glass panels. The wavelength of ultraviolet light is 340nm. The curing time is 80s.
(4)在第一保护膜远离玻璃面板的一侧粘贴第二保护膜,并使玻璃面板在第二保护膜上的正投影落在第二保护膜内。玻璃面板在第二保护膜上的正投影的边缘与第二保护膜的边缘的距离为4mm。第二保护膜为抗酸膜。采用UV胶对粘贴有第二保护膜的玻璃面板的边缘进行点胶处理,点胶压力为0.6MPa,胶水的高度0.6mm。对点胶处理的玻璃面板进行紫外光固化处理。紫外光波长为340nm。固化时间为80s。(4) Paste the second protective film on the side of the first protective film away from the glass panel, and make the orthographic projection of the glass panel on the second protective film fall in the second protective film. The distance between the edge of the orthographic projection of the glass panel on the second protective film and the edge of the second protective film is 4 mm. The second protective film is an acid-resistant film. The edge of the glass panel pasted with the second protective film is dispensed with UV glue, the dispensing pressure is 0.6MPa, and the height of the glue is 0.6mm. UV-curing treatment of glued glass panels. The wavelength of ultraviolet light is 340nm. The curing time is 80s.
(5)对步骤(4)处理的玻璃面板进行常规全检。采用高温胶布将第二保护膜上未与第一保护膜接触的位置与隔板上未与第二保护膜接触的位置粘贴,以使设置有第二保护膜的玻璃面板固定于隔板上,并使第二保护膜位于隔板与玻璃面板之间,且使玻璃面板在隔板上的正投影落在隔板内,第二保护膜的面积小于或等于隔板的面积。将4片设置有第二保护膜的玻璃面板均固定于一块隔板上。相邻玻璃面板的间距为20mm。(5) Carry out routine full inspection on the glass panel processed in step (4). Use high temperature adhesive tape to stick the position on the second protective film that is not in contact with the first protective film and the position on the partition that is not in contact with the second protective film, so that the glass panel provided with the second protective film is fixed on the partition, The second protective film is located between the separator and the glass panel, and the orthographic projection of the glass panel on the separator falls in the separator, and the area of the second protective film is less than or equal to that of the separator. All four glass panels provided with the second protective film are fixed on one partition. The spacing between adjacent glass panels is 20mm.
(6)采用酒精擦拭固定于隔板上的玻璃面板的减薄面。将固定有玻璃面板的隔板放入蚀刻篮中,采用第一蚀刻液浸泡玻璃面板。第一蚀刻液包括1.40g/L的H2SO4和1.12g/L的HF。浸泡的时间为40min。浸泡的温度为32℃。(6) Use alcohol to wipe the thinned surface of the glass panel fixed on the partition. Put the partition with the glass panel fixed into the etching basket, and soak the glass panel with the first etching solution. The first etching solution included 1.40 g/L of H 2 SO 4 and 1.12 g/L of HF. The soaking time is 40min. The soaking temperature was 32°C.
(7)将预蚀刻后的隔板放入蚀刻篮中,采用第二蚀刻液浸泡玻璃面板。第二蚀刻液为1.06g/L的HF的水溶液。浸泡的时间为200min。浸泡的温度为30℃。(7) Put the pre-etched separator into the etching basket, and use the second etching solution to soak the glass panel. The second etching solution was an aqueous solution of 1.06 g/L of HF. The soaking time is 200min. The soaking temperature was 30°C.
(8)去除隔板、高温胶布、第一保护膜和第二保护膜,得到减薄玻璃面板。(8) removing the separator, the high temperature adhesive tape, the first protective film and the second protective film to obtain a thinned glass panel.
实施例2Example 2
本实施例的减薄玻璃面板的制备过程如下:The preparation process of the thinned glass panel of this embodiment is as follows:
(1)取10片玻璃面板,具有一减薄面。玻璃面板为康宁玻璃面板,玻璃面板的厚度为0.5毫米。(1) Take 10 glass panels with a thinned surface. The glass panel is a Corning glass panel, and the thickness of the glass panel is 0.5 mm.
(2)在玻璃面板远离减薄面的一侧粘贴第一保护膜,并使玻璃面板在第一保护膜上的正投影落在第一保护膜内。第一保护膜为UV解离膜。(2) Paste the first protective film on the side of the glass panel away from the thinned surface, and make the orthographic projection of the glass panel on the first protective film fall in the first protective film. The first protective film is a UV dissociation film.
(3)在第一保护膜远离玻璃面板的一侧粘贴第二保护膜,并使玻璃面板在第二保护膜上的正投影落在第二保护膜内。玻璃面板在第二保护膜上的正投影的边缘与第二保护膜的边缘的距离为15mm。第二保护膜为UV解离膜。(3) Paste the second protective film on the side of the first protective film away from the glass panel, and make the orthographic projection of the glass panel on the second protective film fall in the second protective film. The distance between the edge of the orthographic projection of the glass panel on the second protective film and the edge of the second protective film is 15 mm. The second protective film is a UV dissociation film.
(4)对步骤(3)处理的玻璃面板进行常规全检。采用高温胶布将第二保护膜上未与第一保护膜接触的位置与隔板上未与第二保护膜接触的位置粘贴,以使设置有第二保护膜的玻璃面板固定于隔板上,并使第二保护膜位于隔板与玻璃面板之间,且使玻璃面板在隔板上的正投影落在隔板内,第二保护膜的面积小于或等于隔板的面积。将4片设置有第二保护膜的玻璃面板均固定于一块隔板上。相邻玻璃面板的间距为20mm。(4) Routine full inspection is performed on the glass panel processed in step (3). Use high-temperature adhesive tape to stick the position on the second protective film that is not in contact with the first protective film and the position on the partition that is not in contact with the second protective film, so that the glass panel provided with the second protective film is fixed on the partition. The second protective film is located between the separator and the glass panel, and the orthographic projection of the glass panel on the separator falls in the separator, and the area of the second protective film is less than or equal to that of the separator. All four glass panels provided with the second protective film are fixed on one partition. The spacing between adjacent glass panels is 20mm.
(5)采用酒精擦拭固定于隔板上的玻璃面板的减薄面。将固定有玻璃面板的隔板放入蚀刻篮中,采用第一蚀刻液浸泡玻璃面板。第一蚀刻液包括1.60g/L的H2SO4和1.14g/L的HF。浸泡的时间为60min。浸泡的温度为24℃。(5) Use alcohol to wipe the thinned surface of the glass panel fixed on the partition. Put the partition with the glass panel fixed into the etching basket, and soak the glass panel with the first etching solution. The first etching solution included 1.60 g/L of H 2 SO 4 and 1.14 g/L of HF. The soaking time is 60min. The soaking temperature was 24°C.
(6)将预蚀刻后的隔板放入蚀刻篮中,采用第二蚀刻液浸泡玻璃面板。第二蚀刻液为1.05g/L的HF的水溶液。浸泡的时间为100min。浸泡的温度为40℃。(6) Put the pre-etched separator into the etching basket, and use the second etching solution to soak the glass panel. The second etching solution was an aqueous solution of 1.05 g/L of HF. The soaking time is 100min. The soaking temperature was 40°C.
(7)去除隔板、高温胶布、第一保护膜和第二保护膜,得到减薄玻璃面板。(7) removing the separator, the high temperature adhesive tape, the first protective film and the second protective film to obtain a thinned glass panel.
实施例3Example 3
本实施例的减薄玻璃面板的制备过程如下:The preparation process of the thinned glass panel of this embodiment is as follows:
(1)取10片玻璃面板,具有一减薄面。玻璃面板为康宁玻璃面板,玻璃面板的厚度为0.5毫米。(1) Take 10 glass panels with a thinned surface. The glass panel is a Corning glass panel, and the thickness of the glass panel is 0.5 mm.
(2)在玻璃面板远离减薄面的一侧粘贴第一保护膜,并使玻璃面板在第一保护膜上的正投影落在第一保护膜内。第一保护膜为抗酸膜。(2) Paste the first protective film on the side of the glass panel away from the thinned surface, and make the orthographic projection of the glass panel on the first protective film fall in the first protective film. The first protective film is an acid-resistant film.
(3)采用UV胶对粘贴有第一保护膜的玻璃面板的边缘进行点胶处理,点胶压力为0.4MPa,胶水的高度0.5mm。对点胶处理的玻璃面板进行紫外光固化处理。紫外光波长为368nm。固化时间为100s。(3) UV glue is used to dispense glue on the edge of the glass panel pasted with the first protective film, the dispensing pressure is 0.4MPa, and the height of the glue is 0.5mm. UV-curing treatment of glued glass panels. The wavelength of ultraviolet light is 368nm. The curing time is 100s.
(4)在第一保护膜远离玻璃面板的一侧粘贴第二保护膜,并使玻璃面板在第二保护膜上的正投影落在第二保护膜内。玻璃面板在第二保护膜上的正投影的边缘与第二保护膜的边缘的距离为10mm。第二保护膜为抗酸膜。采用UV胶对粘贴有第二保护膜的玻璃面板的边缘进行点胶处理,点胶压力为0.4MPa,胶水的高度0.5mm。对点胶处理的玻璃面板进行紫外光固化处理。紫外光波长为368nm。固化时间为100s。(4) Paste the second protective film on the side of the first protective film away from the glass panel, and make the orthographic projection of the glass panel on the second protective film fall in the second protective film. The distance between the edge of the orthographic projection of the glass panel on the second protective film and the edge of the second protective film is 10 mm. The second protective film is an acid-resistant film. The edge of the glass panel pasted with the second protective film is dispensed with UV glue, the dispensing pressure is 0.4MPa, and the height of the glue is 0.5mm. UV-curing treatment of glued glass panels. The wavelength of ultraviolet light is 368nm. The curing time is 100s.
(5)对步骤(4)处理的玻璃面板进行常规全检。采用高温胶布将第二保护膜上未与第一保护膜接触的位置与隔板上未与第二保护膜接触的位置粘贴,以使设置有第二保护膜的玻璃面板固定于隔板上,并使第二保护膜位于隔板与玻璃面板之间,且使玻璃面板在隔板上的正投影落在隔板内,第二保护膜的面积小于或等于隔板的面积。将4片设置有第二保护膜的玻璃面板均固定于一块隔板上。相邻玻璃面板的间距为20mm。(5) Carry out routine full inspection on the glass panel processed in step (4). Use high-temperature adhesive tape to stick the position on the second protective film that is not in contact with the first protective film and the position on the partition that is not in contact with the second protective film, so that the glass panel provided with the second protective film is fixed on the partition. The second protective film is located between the separator and the glass panel, and the orthographic projection of the glass panel on the separator falls in the separator, and the area of the second protective film is less than or equal to that of the separator. All four glass panels provided with the second protective film are fixed on one partition. The spacing between adjacent glass panels is 20mm.
(6)采用酒精擦拭固定于隔板上的玻璃面板的减薄面。将固定有玻璃面板的隔板放入蚀刻篮中,采用第一蚀刻液浸泡玻璃面板。第一蚀刻液包括1.50g/L的H2SO4和1.13g/L的HF。浸泡的时间为40min。浸泡的温度为28℃。(6) Use alcohol to wipe the thinned surface of the glass panel fixed on the partition. Put the partition with the glass panel fixed into the etching basket, and soak the glass panel with the first etching solution. The first etching solution included 1.50 g/L of H 2 SO 4 and 1.13 g/L of HF. The soaking time is 40min. The soaking temperature was 28°C.
(7)将预蚀刻后的隔板放入蚀刻篮中,采用第二蚀刻液浸泡玻璃面板。第二蚀刻液为1.05g/L的HF的水溶液。浸泡的时间为130min。浸泡的温度为35℃。(7) Put the pre-etched separator into the etching basket, and use the second etching solution to soak the glass panel. The second etching solution was an aqueous solution of 1.05 g/L of HF. The soaking time was 130 min. The soaking temperature was 35°C.
(8)去除隔板、高温胶布、第一保护膜和第二保护膜,得到减薄玻璃面板。(8) removing the separator, the high temperature adhesive tape, the first protective film and the second protective film to obtain a thinned glass panel.
实施例4Example 4
本实施例的减薄玻璃面板的制备过程与实施例1大致相同,不同之处在于:第一蚀刻液还包括质量百分含量为5%的磷酸钠、质量百分含量为5%的聚二乙醇、质量百分含量为5%~的磷酸、质量百分含量为0.2%的十二烷基硫酸钠、质量百分含量为0.2%的OP12、质量百分含量为0.8%的PAM及质量百分含量为0.8%的EDTA。其中,磷酸盐为磷酸钠。第二蚀刻液还包括质量百分含量为2%的缓蚀剂、体积百分含量14%的H2SO4及质量百分含量为0.8%的EDTA。其中,缓蚀剂为咪唑啉缓蚀剂。The preparation process of the thinned glass panel in this embodiment is roughly the same as that in
实施例5Example 5
本实施例的减薄玻璃面板的制备过程与实施例2大致相同,不同之处在于:第一蚀刻液还包括质量百分含量为15%的磷酸盐、质量百分含量为10%的聚二乙醇、质量百分含量为15%的磷酸、质量百分含量为0.4%的十二烷基硫酸钠、质量百分含量为0.4%的OP12、质量百分含量为1.2%的PAM及质量百分含量为1.2%的EDTA。其中,磷酸盐为磷酸钾。第二蚀刻液还包括质量百分含量为4%的缓蚀剂、体积百分含量16%的H2SO4及质量百分含量为1.2%的EDTA。其中,缓蚀剂为咪唑啉缓蚀剂。The preparation process of the thinned glass panel in this embodiment is roughly the same as that in Embodiment 2, the difference is that the first etching solution further includes 15% by mass phosphate and 10% by mass polydicarbonate Ethanol, 15% by mass phosphoric acid, 0.4% by mass sodium lauryl sulfate, 0.4% by mass OP12, 1.2% by mass PAM and 1.2% EDTA. Among them, the phosphate is potassium phosphate. The second etching solution further includes a corrosion inhibitor with a content of 4% by mass, H 2 SO 4 with a content of 16% by volume and EDTA with a content of 1.2% by mass. Wherein, the corrosion inhibitor is an imidazoline corrosion inhibitor.
实施例6Example 6
本实施例的减薄玻璃面板的制备过程与实施例3大致相同,不同之处在于:第一蚀刻液还包括质量百分含量为10%的磷酸盐、质量百分含量为7.5%的聚二乙醇、质量百分含量为10%的磷酸、质量百分含量为0.3%的十二烷基硫酸钠、质量百分含量为0.3%的OP12、质量百分含量为1%的PAM及质量百分含量为1%的EDTA。其中,磷酸盐为磷酸钾。第二蚀刻液还包括质量百分含量为3%的缓蚀剂、体积百分含量15%的H2SO4及质量百分含量为1%的EDTA。其中,缓蚀剂为咪唑啉缓蚀剂。The preparation process of the thinned glass panel in this embodiment is roughly the same as that in Embodiment 3, the difference is that the first etching solution further includes phosphate with a mass percentage of 10%, and polydimethacrylate with a mass percentage of 7.5%. Ethanol, 10% by mass phosphoric acid, 0.3% by mass sodium lauryl sulfate, 0.3% by mass OP12, 1% by mass PAM and 1% EDTA. Among them, the phosphate is potassium phosphate. The second etching solution further includes a corrosion inhibitor with a content of 3% by mass, H 2 SO 4 with a content of 15% by volume and EDTA with a content of 1% by mass. Wherein, the corrosion inhibitor is an imidazoline corrosion inhibitor.
实施例7Example 7
本实施例的减薄玻璃面板的制备过程如下:The preparation process of the thinned glass panel of this embodiment is as follows:
(1)取10片玻璃面板,具有一减薄面。玻璃面板为康宁玻璃面板,玻璃面板的厚度为0.5毫米。(1) Take 10 glass panels with a thinned surface. The glass panel is a Corning glass panel, and the thickness of the glass panel is 0.5 mm.
(2)在玻璃面板远离减薄面的一侧粘贴第一保护膜,并使玻璃面板在第一保护膜上的正投影落在第一保护膜内。第一保护膜为抗酸膜。(2) Paste the first protective film on the side of the glass panel away from the thinned surface, and make the orthographic projection of the glass panel on the first protective film fall in the first protective film. The first protective film is an acid-resistant film.
(3)采用UV胶对粘贴有第一保护膜的玻璃面板的边缘进行点胶处理,点胶压力为0.4MPa,胶水的高度0.5mm。对点胶处理的玻璃面板进行紫外光固化处理。紫外光波长为368nm。固化时间为100s。(3) UV glue is used to dispense glue on the edge of the glass panel pasted with the first protective film, the dispensing pressure is 0.4MPa, and the height of the glue is 0.5mm. UV-curing treatment of glued glass panels. The wavelength of ultraviolet light is 368nm. The curing time is 100s.
(4)对步骤(3)处理的玻璃面板进行常规全检。采用高温胶布将第一保护膜粘贴于隔板上,以使设置有第一保护膜的玻璃面板固定于隔板上,并使第一保护膜位于隔板与玻璃面板之间,且使第一保护膜在隔板上的正投影落在隔板内,第一保护膜的面积小于或等于隔板的面积。将4片设置有第一保护膜的玻璃面板均固定于一块隔板上。相邻玻璃面板的间距为20mm。(4) Routine full inspection is performed on the glass panel processed in step (3). Use high temperature adhesive tape to stick the first protective film on the separator, so that the glass panel provided with the first protective film is fixed on the separator, the first protective film is located between the separator and the glass panel, and the first protective film is The orthographic projection of the protective film on the separator falls in the separator, and the area of the first protective film is smaller than or equal to the area of the separator. All four glass panels provided with the first protective film are fixed on one partition. The spacing between adjacent glass panels is 20mm.
(5)采用酒精擦拭固定于隔板上的玻璃面板的减薄面。将固定有玻璃面板的隔板放入蚀刻篮中,采用第一蚀刻液浸泡玻璃面板。第一蚀刻液包括1.50g/L的H2SO4和1.13g/L的HF。浸泡的时间为40min。浸泡的温度为28℃。(5) Use alcohol to wipe the thinned surface of the glass panel fixed on the partition. Put the partition with the glass panel fixed into the etching basket, and soak the glass panel with the first etching solution. The first etching solution included 1.50 g/L of H 2 SO 4 and 1.13 g/L of HF. The soaking time is 40min. The soaking temperature was 28°C.
(6)将预蚀刻后的隔板放入蚀刻篮中,采用第二蚀刻液浸泡玻璃面板。第二蚀刻液为1.05g/L的HF的水溶液。浸泡的时间为130min。浸泡的温度为35℃。(6) Put the pre-etched separator into the etching basket, and use the second etching solution to soak the glass panel. The second etching solution was an aqueous solution of 1.05 g/L of HF. The soaking time was 130 min. The soaking temperature was 35°C.
(7)去除隔板、高温胶布、第一保护膜,得到减薄玻璃面板。(7) The separator, the high-temperature adhesive tape, and the first protective film are removed to obtain a thinned glass panel.
实施例8Example 8
本实施例的减薄玻璃面板的制备过程如下:The preparation process of the thinned glass panel of this embodiment is as follows:
(1)取10片玻璃面板,具有一减薄面。玻璃面板为康宁玻璃面板,玻璃面板的厚度为0.5毫米。(1) Take 10 glass panels with a thinned surface. The glass panel is a Corning glass panel, and the thickness of the glass panel is 0.5 mm.
(2)在玻璃面板远离减薄面的一侧粘贴第一保护膜,并使玻璃面板在第一保护膜上的正投影落在第一保护膜内。第一保护膜为抗酸膜。(2) Paste the first protective film on the side of the glass panel away from the thinned surface, and make the orthographic projection of the glass panel on the first protective film fall in the first protective film. The first protective film is an acid-resistant film.
(3)在第一保护膜远离玻璃面板的一侧粘贴第二保护膜,并使玻璃面板在第二保护膜上的正投影落在第二保护膜内。玻璃面板在第二保护膜上的正投影的边缘与第二保护膜的边缘的距离为10mm。第二保护膜为抗酸膜。(3) Paste the second protective film on the side of the first protective film away from the glass panel, and make the orthographic projection of the glass panel on the second protective film fall in the second protective film. The distance between the edge of the orthographic projection of the glass panel on the second protective film and the edge of the second protective film is 10 mm. The second protective film is an acid-resistant film.
(4)对步骤(3)处理的玻璃面板进行常规全检。采用高温胶布将第二保护膜的边缘与隔板的边缘粘贴,以使设置有第二保护膜的玻璃面板固定于隔板上,并使第二保护膜位于隔板与玻璃面板之间,且使玻璃面板在隔板上的正投影落在隔板内,第二保护膜的面积小于或等于隔板的面积。将4片设置有第二保护膜的玻璃面板均固定于一块隔板上。相邻玻璃面板的间距为20mm。(4) Routine full inspection is performed on the glass panel processed in step (3). The edge of the second protective film and the edge of the partition are pasted with high temperature adhesive tape, so that the glass panel provided with the second protective film is fixed on the partition, and the second protective film is located between the partition and the glass panel, and The orthographic projection of the glass panel on the separator falls within the separator, and the area of the second protective film is less than or equal to that of the separator. All four glass panels provided with the second protective film are fixed on one partition. The spacing between adjacent glass panels is 20mm.
(5)采用酒精擦拭固定于隔板上的玻璃面板的减薄面。将固定有玻璃面板的隔板放入蚀刻篮中,采用第一蚀刻液浸泡玻璃面板。第一蚀刻液包括1.50g/L的H2SO4和1.13g/L的HF。浸泡的时间为40min。浸泡的温度为28℃。(5) Use alcohol to wipe the thinned surface of the glass panel fixed on the partition. Put the partition with the glass panel fixed into the etching basket, and soak the glass panel with the first etching solution. The first etching solution included 1.50 g/L of H 2 SO 4 and 1.13 g/L of HF. The soaking time is 40min. The soaking temperature was 28°C.
(6)将预蚀刻后的隔板放入蚀刻篮中,采用第二蚀刻液浸泡玻璃面板。第二蚀刻液为1.05g/L的HF的水溶液。浸泡的时间为100min。浸泡的温度为35℃。(6) Put the pre-etched separator into the etching basket, and use the second etching solution to soak the glass panel. The second etching solution was an aqueous solution of 1.05 g/L of HF. The soaking time is 100min. The soaking temperature was 35°C.
(7)去除隔板、高温胶布、第一保护膜和第二保护膜,得到减薄玻璃面板。(7) removing the separator, the high temperature adhesive tape, the first protective film and the second protective film to obtain a thinned glass panel.
实施例9Example 9
本实施例的减薄玻璃面板的制备过程如下:The preparation process of the thinned glass panel of this embodiment is as follows:
(1)取10片玻璃面板,具有一减薄面。玻璃面板为康宁玻璃面板,玻璃面板的厚度为0.5毫米。(1) Take 10 glass panels with a thinned surface. The glass panel is a Corning glass panel, and the thickness of the glass panel is 0.5 mm.
(2)在玻璃面板远离减薄面的一侧粘贴第一保护膜,并使玻璃面板在第一保护膜上的正投影落在第一保护膜内。第一保护膜为抗酸膜。(2) Paste the first protective film on the side of the glass panel away from the thinned surface, and make the orthographic projection of the glass panel on the first protective film fall in the first protective film. The first protective film is an acid-resistant film.
(3)采用UV胶对粘贴有第一保护膜的玻璃面板的边缘进行点胶处理,点胶压力为0.4MPa,胶水的高度0.5mm。对点胶处理的玻璃面板进行紫外光固化处理。紫外光波长为368nm。固化时间为100s。(3) UV glue is used to dispense glue on the edge of the glass panel pasted with the first protective film, the dispensing pressure is 0.4MPa, and the height of the glue is 0.5mm. UV-curing treatment of glued glass panels. The wavelength of ultraviolet light is 368nm. The curing time is 100s.
(4)在第一保护膜远离玻璃面板的一侧粘贴第二保护膜,并使玻璃面板在第二保护膜上的正投影落在第二保护膜内。玻璃面板在第二保护膜上的正投影的边缘与第二保护膜的边缘的距离为10mm。第二保护膜为抗酸膜。采用UV胶对粘贴有第二保护膜的玻璃面板的边缘进行点胶处理,点胶压力为0.4MPa,胶水的高度0.5mm。对点胶处理的玻璃面板进行紫外光固化处理。紫外光波长为368nm。固化时间为100s。(4) Paste the second protective film on the side of the first protective film away from the glass panel, and make the orthographic projection of the glass panel on the second protective film fall in the second protective film. The distance between the edge of the orthographic projection of the glass panel on the second protective film and the edge of the second protective film is 10 mm. The second protective film is an acid-resistant film. The edge of the glass panel pasted with the second protective film is dispensed with UV glue, the dispensing pressure is 0.4MPa, and the height of the glue is 0.5mm. UV-curing treatment of glued glass panels. The wavelength of ultraviolet light is 368nm. The curing time is 100s.
(5)对步骤(4)处理的玻璃面板进行常规全检采用高温胶布将第二保护膜上未与第一保护膜接触的位置与隔板上未与第二保护膜接触的位置粘贴,以使设置有第二保护膜的玻璃面板固定于隔板上,并使第二保护膜位于隔板与玻璃面板之间,且使玻璃面板在隔板上的正投影落在隔板内,第二保护膜的面积小于或等于隔板的面积。将4片设置有第二保护膜的玻璃面板均固定于一块隔板上。相邻玻璃面板的间距为20mm。(5) Carry out routine full inspection on the glass panel processed in step (4), and use high-temperature adhesive tape to stick the position on the second protective film that is not in contact with the first protective film and the position on the partition that is not in contact with the second protective film, so that The glass panel provided with the second protective film is fixed on the clapboard, the second protective film is located between the clapboard and the glass panel, and the orthographic projection of the glass panel on the clapboard falls in the clapboard, the second The area of the protective film is less than or equal to that of the separator. All four glass panels provided with the second protective film are fixed on one partition. The spacing between adjacent glass panels is 20mm.
(6)采用酒精擦拭固定于隔板上的玻璃面板的减薄面。将固定有玻璃面板的隔板放入蚀刻篮中,采用第一蚀刻液浸泡玻璃面板。第一蚀刻液包括1.13g/L的HF。浸泡的时间为40min。浸泡的温度为28℃。(6) Use alcohol to wipe the thinned surface of the glass panel fixed on the partition. Put the partition with the glass panel fixed into the etching basket, and soak the glass panel with the first etching solution. The first etching solution included 1.13 g/L of HF. The soaking time is 40min. The soaking temperature was 28°C.
(7)将预蚀刻后的隔板放入蚀刻篮中,采用第二蚀刻液浸泡玻璃面板。第二蚀刻液为1.05g/L的HF的水溶液。浸泡的时间为130min。浸泡的温度为35℃。(7) Put the pre-etched separator into the etching basket, and use the second etching solution to soak the glass panel. The second etching solution was an aqueous solution of 1.05 g/L of HF. The soaking time was 130 min. The soaking temperature was 35°C.
(8)去除隔板、高温胶布、第一保护膜和第二保护膜,得到减薄玻璃面板。(8) removing the separator, the high temperature adhesive tape, the first protective film and the second protective film to obtain a thinned glass panel.
实施例10Example 10
本实施例的减薄玻璃面板的制备过程如下:The preparation process of the thinned glass panel of this embodiment is as follows:
(1)取10片玻璃面板,具有一减薄面。玻璃面板为康宁玻璃面板,玻璃面板的厚度为0.5毫米。(1) Take 10 glass panels with a thinned surface. The glass panel is a Corning glass panel, and the thickness of the glass panel is 0.5 mm.
(2)在玻璃面板远离减薄面的一侧粘贴第一保护膜,并使玻璃面板在第一保护膜上的正投影落在第一保护膜内。第一保护膜为抗酸膜。(2) Paste the first protective film on the side of the glass panel away from the thinned surface, and make the orthographic projection of the glass panel on the first protective film fall in the first protective film. The first protective film is an acid-resistant film.
(3)采用UV胶对粘贴有第一保护膜的玻璃面板的边缘进行点胶处理,点胶压力为0.4MPa,胶水的高度0.5mm。对点胶处理的玻璃面板进行紫外光固化处理。紫外光波长为368nm。固化时间为100s。(3) UV glue is used to dispense glue on the edge of the glass panel pasted with the first protective film, the dispensing pressure is 0.4MPa, and the height of the glue is 0.5mm. UV-curing treatment of glued glass panels. The wavelength of ultraviolet light is 368nm. The curing time is 100s.
(4)在第一保护膜远离玻璃面板的一侧粘贴第二保护膜,并使玻璃面板在第二保护膜上的正投影落在第二保护膜内。玻璃面板在第二保护膜上的正投影的边缘与第二保护膜的边缘的距离为10mm。第二保护膜为抗酸膜。采用UV胶对粘贴有第二保护膜的玻璃面板的边缘进行点胶处理,点胶压力为0.4MPa,胶水的高度0.5mm。对点胶处理的玻璃面板进行紫外光固化处理。紫外光波长为368nm。固化时间为100s。(4) Paste the second protective film on the side of the first protective film away from the glass panel, and make the orthographic projection of the glass panel on the second protective film fall in the second protective film. The distance between the edge of the orthographic projection of the glass panel on the second protective film and the edge of the second protective film is 10 mm. The second protective film is an acid-resistant film. The edge of the glass panel pasted with the second protective film is dispensed with UV glue, the dispensing pressure is 0.4MPa, and the height of the glue is 0.5mm. UV-curing treatment of glued glass panels. The wavelength of ultraviolet light is 368nm. The curing time is 100s.
(5)对步骤(4)处理的玻璃面板进行常规全检采用高温胶布将第二保护膜上未与第一保护膜接触的位置与隔板上未与第二保护膜接触的位置粘贴,以使设置有第二保护膜的玻璃面板固定于隔板上,并使第二保护膜位于隔板与玻璃面板之间,且使玻璃面板在隔板上的正投影落在隔板内,第二保护膜的面积小于或等于隔板的面积。将4片设置有第二保护膜的玻璃面板均固定于一块隔板上。相邻玻璃面板的间距为20mm。(5) Carry out routine full inspection on the glass panel processed in step (4), and use high-temperature adhesive tape to paste the position on the second protective film that is not in contact with the first protective film and the position on the partition that is not in contact with the second protective film, so that The glass panel provided with the second protective film is fixed on the partition, the second protective film is located between the partition and the glass panel, and the orthographic projection of the glass panel on the partition falls in the partition, the second The area of the protective film is less than or equal to that of the separator. All four glass panels provided with the second protective film are fixed on one partition. The spacing between adjacent glass panels is 20mm.
(6)采用酒精擦拭固定于隔板上的玻璃面板的减薄面。将固定有玻璃面板的隔板放入蚀刻篮中,采用第一蚀刻液浸泡玻璃面板。第一蚀刻液包括1.50g/L的H2SO4和1.13g/L的HF。浸泡的时间为40min。浸泡的温度为28℃。(6) Use alcohol to wipe the thinned surface of the glass panel fixed on the partition. Put the partition with the glass panel fixed into the etching basket, and soak the glass panel with the first etching solution. The first etching solution included 1.50 g/L of H 2 SO 4 and 1.13 g/L of HF. The soaking time is 40min. The soaking temperature was 28°C.
(7)将预蚀刻后的隔板放入蚀刻篮中,采用第二蚀刻液浸泡玻璃面板。第二蚀刻液为1.05g/L的HNO3的水溶液。浸泡的时间为130min。浸泡的温度为35℃。(7) Put the pre-etched separator into the etching basket, and use the second etching solution to soak the glass panel. The second etching solution is an aqueous solution of 1.05 g/L HNO 3 . The soaking time was 130 min. The soaking temperature was 35°C.
(8)去除隔板、高温胶布、第一保护膜和第二保护膜,得到减薄玻璃面板。(8) removing the separator, the high temperature adhesive tape, the first protective film and the second protective film to obtain a thinned glass panel.
实施例11Example 11
本实施例的减薄玻璃面板的制备过程如下:The preparation process of the thinned glass panel of this embodiment is as follows:
(1)取10片玻璃面板,具有一减薄面。玻璃面板为康宁玻璃面板,玻璃面板的厚度为0.5毫米。(1) Take 10 glass panels with a thinned surface. The glass panel is a Corning glass panel, and the thickness of the glass panel is 0.5 mm.
(2)在玻璃面板远离减薄面的一侧粘贴第一保护膜,并使玻璃面板在第一保护膜上的正投影落在第一保护膜内。第一保护膜为抗酸膜。(2) Paste the first protective film on the side of the glass panel away from the thinned surface, and make the orthographic projection of the glass panel on the first protective film fall in the first protective film. The first protective film is an acid-resistant film.
(3)采用UV胶对粘贴有第一保护膜的玻璃面板的边缘进行点胶处理,点胶压力为0.4MPa,胶水的高度0.5mm。对点胶处理的玻璃面板进行紫外光固化处理。紫外光波长为368nm。固化时间为100s。(3) UV glue is used to dispense glue on the edge of the glass panel pasted with the first protective film, the dispensing pressure is 0.4MPa, and the height of the glue is 0.5mm. UV-curing treatment of glued glass panels. The wavelength of ultraviolet light is 368nm. The curing time is 100s.
(4)在第一保护膜远离玻璃面板的一侧粘贴第二保护膜,并使玻璃面板在第二保护膜上的正投影落在第二保护膜内。玻璃面板在第二保护膜上的正投影的边缘与第二保护膜的边缘的距离为10mm。第二保护膜为抗酸膜。采用UV胶对粘贴有第二保护膜的玻璃面板的边缘进行点胶处理,点胶压力为0.4MPa,胶水的高度0.5mm。对点胶处理的玻璃面板进行紫外光固化处理。紫外光波长为368nm。固化时间为100s。(4) Paste the second protective film on the side of the first protective film away from the glass panel, and make the orthographic projection of the glass panel on the second protective film fall in the second protective film. The distance between the edge of the orthographic projection of the glass panel on the second protective film and the edge of the second protective film is 10 mm. The second protective film is an acid-resistant film. The edge of the glass panel pasted with the second protective film is dispensed with UV glue, the dispensing pressure is 0.4MPa, and the height of the glue is 0.5mm. UV-curing treatment of glued glass panels. The wavelength of ultraviolet light is 368nm. The curing time is 100s.
(5)对步骤(4)处理的玻璃面板进行常规全检。采用酒精擦拭步骤(4)处理后的玻璃面板的减薄面。将玻璃面板直接放入蚀刻篮中,采用第一蚀刻液浸泡玻璃面板。第一蚀刻液包括1.50g/L的H2SO4和1.13g/L的HF。浸泡的时间为40min。浸泡的温度为28℃。(5) Carry out routine full inspection on the glass panel processed in step (4). The thinned surface of the glass panel treated in step (4) is wiped with alcohol. Put the glass panel directly into the etching basket, and soak the glass panel with the first etching solution. The first etching solution included 1.50 g/L of H 2 SO 4 and 1.13 g/L of HF. The soaking time is 40min. The soaking temperature was 28°C.
(6)将预蚀刻后的玻璃面板放入蚀刻篮中,采用第二蚀刻液浸泡玻璃面板。第二蚀刻液为1.05g/L的HF的水溶液。浸泡的时间为100min。浸泡的温度为35℃。(6) Put the pre-etched glass panel into the etching basket, and use the second etching solution to soak the glass panel. The second etching solution was an aqueous solution of 1.05 g/L of HF. The soaking time is 100min. The soaking temperature was 35°C.
(7)去除第一保护膜和第二保护膜,得到减薄玻璃面板。(7) The first protective film and the second protective film are removed to obtain a thinned glass panel.
测试:test:
测定实施例1~11的减薄玻璃面板的边缘效果、漏液率、表观良率、厚度、玻璃面板和减薄玻璃面板的厚度差。测定结果详见表1。表1表示的是实施例1~11的减薄玻璃面板的边缘效果、漏液率、表观良率、玻璃面板和减薄玻璃面板的厚度差。The edge effect, the leakage rate, the apparent yield, the thickness, and the thickness difference between the glass panel and the thinned glass panel of the thinned glass panels of Examples 1 to 11 were measured. The measurement results are shown in Table 1. Table 1 shows the edge effect, liquid leakage rate, apparent yield, and thickness difference between the glass panel and the thinned glass panel of the thinned glass panels of Examples 1 to 11.
具体地,采用放大镜并通过肉眼观察减薄玻璃面板的边缘效果;Specifically, using a magnifying glass and observing the edge effect of the thinned glass panel with the naked eye;
采用放大镜并通过肉眼观察减薄玻璃面板是否漏液,并计算漏液率;Use a magnifying glass to observe whether the thinned glass panel leaks with the naked eye, and calculate the leakage rate;
采用放大镜和菲林尺测定减薄玻璃面板的表观良率;Use a magnifying glass and a film ruler to measure the apparent yield of the thinned glass panel;
采用千分尺测定减薄玻璃面板的厚度;Use a micrometer to measure the thickness of the thinned glass panel;
采用千分尺测定减薄玻璃面板的玻璃面板和减薄玻璃面板的厚度差(即厚度差)。A micrometer was used to measure the thickness difference (ie, thickness difference) between the thinned glass panel and the thinned glass panel.
表1Table 1
从表1可以看出,实施例1~6得到的减薄玻璃面板的边缘基本无锯齿、缺口和凸起,不漏液,表观良率为99.11%~99.9%,厚度能够达到0.06mm~0.2mm,并且通过实施例1~6的减薄玻璃面板的制备方法能够使玻璃面板减薄前后的厚度差达到0.3mm~0.44mm,说明上述实施方式的减薄玻璃面板的制备方法的减薄效果较高,能够制备良品率较高、漏液率较高且边缘效果较好的减薄玻璃面板。As can be seen from Table 1, the edges of the thinned glass panels obtained in Examples 1 to 6 are basically free of serrations, notches and protrusions, and no liquid leakage, the apparent yield is 99.11% to 99.9%, and the thickness can reach 0.06mm to 0.06mm 0.2 mm, and the thickness difference before and after the thinning of the glass panel can reach 0.3 mm to 0.44 mm through the preparation method of the thinned glass panel in Examples 1 to 6. The effect is high, and the thinned glass panel with high yield rate, high liquid leakage rate and good edge effect can be prepared.
其中,实施例7的减薄玻璃面板的漏液率为20%,明显高于实施例3,说明上述实施方式的减薄玻璃面板的制备方法中通过两次覆膜有利于保证减薄玻璃面板的质量。实施例8的减薄玻璃面板的边缘严重锯齿,且有缺口,漏液率为50%,厚度为0.2mm,明显比实施例3的减薄玻璃面板的质量差,说明上述实施方式中通过点胶和固化不仅能够提高减薄玻璃面板的边缘效果,保证减薄玻璃面板的品质,还能够提高减薄效果。Among them, the leakage rate of the thinned glass panel of Example 7 is 20%, which is significantly higher than that of Example 3, which shows that in the preparation method of the thinned glass panel of the above embodiment, it is beneficial to ensure the thinning of the glass panel by two times of film coating. the quality of. The edge of the thinned glass panel of Example 8 is severely jagged and has notches, the leakage rate is 50%, and the thickness is 0.2 mm, which is obviously worse than that of the thinned glass panel of Example 3. Gluing and curing can not only improve the edge effect of the thinned glass panel, ensure the quality of the thinned glass panel, but also improve the thinning effect.
综上所述,上述实施方式的减薄玻璃面板的制备方法中,减薄效果较好,能够制备良品率较高、漏液率较高且边缘效果较好的减薄玻璃面板,能够应用于制备性能较好的显示装置。To sum up, in the method for preparing a thinned glass panel in the above-mentioned embodiments, the thinning effect is good, and a thinned glass panel with a high yield rate, a high liquid leakage rate and a good edge effect can be prepared, which can be applied to A display device with better performance is prepared.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are more specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
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