CN110356834B - Production line - Google Patents
Production line Download PDFInfo
- Publication number
- CN110356834B CN110356834B CN201910604111.6A CN201910604111A CN110356834B CN 110356834 B CN110356834 B CN 110356834B CN 201910604111 A CN201910604111 A CN 201910604111A CN 110356834 B CN110356834 B CN 110356834B
- Authority
- CN
- China
- Prior art keywords
- rail
- separating
- separation
- piece
- working end
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 42
- 238000003475 lamination Methods 0.000 claims abstract description 39
- 238000005520 cutting process Methods 0.000 claims abstract description 23
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 6
- 238000000926 separation method Methods 0.000 claims description 55
- 238000003825 pressing Methods 0.000 claims description 29
- 238000001514 detection method Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
- Secondary Cells (AREA)
Abstract
The invention relates to an assembly line processing technology and discloses a production line, which comprises a separating device and a lamination plate, wherein the separating device is positioned at the upstream of the lamination plate, after the separating device cuts materials, the materials are stacked together through the lamination plate, and through the device, the cutting and stacking automation is realized, and the manpower and material resources are saved.
Description
Technical Field
The invention relates to a production line processing technology, in particular to a production line.
Background
Part of the product needs to be cut into a preset size from a strip shape in the processing process, and cut parts are stacked, and most manufacturers need to adopt a manual mode for processing in the process, so that labor cost is increased.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a production line, which can complete cutting and transferring of materials through the production line.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides a production line, including separator and lamination board, separator is located the upper reaches of lamination board, and separator is used for cutting the material, and lamination board is used for piling up the part after cutting.
As an improvement to the technical scheme, the device further comprises a first rail and a second rail, wherein the first rail is positioned at the upstream of the separating device, one end of the second rail is adjacent to the separating device, and the other end of the second rail is connected with the lamination plate.
As a further improvement to the technical scheme, the joint of the first rail and the separating device is provided with a first avoiding position, and the joint of the separating device and the second rail is provided with a second avoiding position.
As a further improvement to the above technical solution, the device further comprises a first roller, the first roller is connected to the second rail, and the distance between the first roller and the second rail is smaller than the thickness of the material.
As a further improvement of the above technical solution, the second rail further comprises an image detection device and/or a weight detection device.
As a further improvement to the technical scheme, the separating device comprises a rotating frame, a separating module and a compressing device, wherein the separating module is fixedly connected to the rotating frame and rotates along with the rotating frame, the compressing device is used for compressing materials on the first track, the separating module can enable the materials to be clamped, and the materials attached to the separating module are separated from the materials located on the first track after rotating along with the rotating frame, so that separation is completed.
As a further improvement to the technical scheme, the separation module comprises a first separation piece and a second separation piece, the first separation piece and the second separation piece are rotatably connected at the joint, and the working end of the first separation piece and/or the working end of the second separation piece can move towards opposite directions.
As a further improvement to the above technical solution, a cutting device is arranged on the side of the working end of the first separating member facing the second separating member, and a protrusion is arranged on the side of the working end of the first separating member adjacent to the second separating member and/or on the side of the working end of the second separating member adjacent to the first separating member;
or the working end of the second separating piece faces to one side of the first separating piece, a cutting device is arranged on one side of the working end of the first separating piece, which is close to the second separating piece, and/or a bulge is arranged on one side of the working end of the second separating piece, which is close to the first separating piece.
As a further improvement to the above technical solution, the lamination device further comprises a third rail, the third rail is located at the downstream of the lamination plate, the second rail and the third rail have a height difference, and the lamination plate is height-adjustable between the second rail and the third rail.
As a further improvement to the technical scheme, the laminated plate is provided with a push plate and a fourth driving device, the output end of the fourth driving device is connected with the push plate, and the working end of the push plate moves towards or away from the third track under the driving of the fourth driving device.
The beneficial effects of the invention are as follows: firstly, cutting materials through a separating device, then stacking the cut parts through a lamination plate, and mechanically finishing the processing and stacking of the materials.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a schematic flow diagram of one embodiment of the present invention;
FIG. 2 is a schematic view of the separation device of FIG. 1;
fig. 3 is a schematic view of a part of the structure of fig. 1.
Detailed Description
The conception, specific structure, and technical effects produced by the present application will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, aspects, and effects of the present application. It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other.
It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly or indirectly fixed or connected to the other feature. Further, the descriptions of the upper, lower, left, right, front, rear, etc. used in the present invention are merely with respect to the mutual positional relationship of the respective constituent elements of the present invention in the drawings.
Furthermore, unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used in the description presented herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any combination of one or more of the associated listed items.
The device is used for cutting products which are thin and have tangent lines, such as gauze, colloid and the like, the materials comprise a first block, a second block and a third block, the first block and the second block are connected through a first cutting line, the second block and the third block are connected through a second cutting line, and the first cutting line and the second cutting line are tracks with cutting marks on the materials and are easy to separate.
Referring to fig. 1, fig. 1 is a schematic flow chart of an embodiment of the present invention, where the flow chart includes: separation device 100, first avoidance position 200, second avoidance position 300, first rail 400, second rail 500, first roller 700, detection device 800, lamination plate 900, third rail 1000, and packaging device 1010.
In one embodiment of the present invention, the production line includes a first rail 400, a second rail 500, and a third rail 1000, where the first rail 400, the second rail 500, and the third rail 1000 are all used to drive materials to move, the first rail 400 is located upstream of the separating device, the second rail 500 is located downstream of the separating device 100, and a lamination plate 900 is disposed at a joint between the second rail 500 and the third rail 1000.
The invention discloses a separating device 100, referring to fig. 2, fig. 2 is a schematic structural diagram of an embodiment of the separating device 100 in the invention, which includes a separating device 100, a rotating frame 110, a separating module 120, a first separating member 121, a second separating member 122, a hinge 123, a first separating member working end 124, a second separating member working end 125, a first avoiding position 200, a second avoiding position 300, a pressing device 600, a pressing device supporting frame 610 and a pressing member 620.
First embodiment of the separation device:
As shown in fig. 2, the separating apparatus 100 is disposed adjacent to the end of the first rail 400, the separating apparatus 100 includes a rotating frame 110, a plurality of support angles are formed on the rotating frame 110, and a separating module 120 is fixedly connected to each support angle, and the separating module 120 located on each support angle can rotate along with the rotating frame 110 because the rotating frame 110 can rotate around its center.
Each separation module 120 comprises a first separation piece 121 and a second separation piece 122, the first separation piece 121 and the second separation piece 122 are connected through a hinge 123, the second separation piece 122 is fixedly connected with a corresponding branch angle, and the first separation piece 121 is connected with the output end of the second driving device, so that the first separation piece 121 can move close to or far away from the second separation piece 122.
The first rail is provided with a pressing device 600 located upstream of the separating device 100, and the pressing device 600 includes a pressing device supporting frame 610, a first driving device (not shown) and a pressing member 620, wherein the pressing member 620 is connected to the pressing device supporting frame 610, and the pressing device supporting frame 610 is fixedly connected to the first rail 400, and the first driving device drives the pressing member 620 to move towards or away from the first rail 400, so that, as an example, the pressing member 620 may be a pressing roller, a pressing block or the like.
As shown in fig. 2, the separation device 100 includes six corners, each having a separation module 120 thereon.
When one separation module 120 rotates to the first avoiding position 200, the first separation member 121 first passes through the first avoiding position 200, at this time, the first separation member 121 does not perform any action until the second separation member 122 moves to the first avoiding position 200, at this time, the pressing member 620 presses the material on the first rail 400 onto the first rail 400, the pressing member 620 presses the position on the second block of the material, the second separation member 122 lifts the first block of the material located at the first avoiding position 200, along with the movement of the rotating frame 110, so that the first block is located on the side of the second separation member 122 adjacent to the first separation member 121, when the first block located at the second separation member 122 reaches the preset length (set manually), the second driving device drives the first separation member 121 to move towards the second separation member 122 and abut against the second separation member 122, so that the material between the first separating member 121 and the second separating member 122 is clamped by the first separating member 121 and the second separating member 122, and as the separating module 120 rotates along with the rotating frame 110, and the second piece of the material on the first track 100 is pressed on the track by the pressing member, so that the first piece on the material is separated from the material, the cutting is completed once, the state of the first separating member 121 and the second separating member 122 is unchanged when the cutting is completed, so that the separating member is positioned in the gap between the first separating member 121 and the second separating member 122, as the rotating frame 110 rotates until the second avoiding position 300 is reached, the second driving device drives the first separating member 121 to move away from the second separating member 122, so that the first piece is no longer supported by the first separating member 121 and the second separating member 122, the separating member is separated from the separating module 120, eventually falling on the second track 500.
Second embodiment:
In the first embodiment, the second separating member 122 is fixedly connected to the supporting corner, and the clamping of the first block by the material is completed by the movement of the first separating member 121.
The second embodiment differs from the first embodiment in that in the second embodiment, the first separating member 121 is fixedly connected to the branch angle, the second separating member 122 is connected to the first separating member 121 through a hinge 123, and the clamping of the first block is completed through the movement of the second separating member 122.
Third embodiment:
in the third embodiment, the first separating member 121 and the second separating member 122 are connected to the supporting angle by different hinges 123, and the first separating member 121 and the second separating member 122 can each perform a movement close to or away from each other, and the movement of the first separating member and the second separating member is used to complete the clamping of the first block.
Fourth embodiment:
the fourth embodiment is different from the first embodiment in that in the first embodiment, the rotating frame 110 has six support angles, each support angle is provided with a separation module 120, and the separation module 120 after separation returns to the first avoiding position 200 along with the rotation of the first support frame in one direction for 360 degrees, so as to perform the next movement on the material.
In the fourth embodiment, the support includes only one supporting angle, and only one separating module 120 is connected to the supporting angle, as shown in fig. 1, after the separating module 120 finishes separating the materials at the first avoiding position 200, the separating module directly moves to the second avoiding position 300 by rotating anticlockwise, the separated parts are placed at the second rail 500, after the slitting is finished once, the rotating frame 110 starts to rotate clockwise, moves to the first avoiding position 200, and starts to separate next time.
Fifth embodiment:
in the first, second and fourth embodiments, the second separating member 122 is connected to the first separating member 121 by a hinge 123, and as shown in fig. 1, the connection position is located adjacent to the connection position of the separating module 120 to the branch angle.
The fifth embodiment proposes an alternative scheme based on the above three embodiments, in which the hinge 123 connecting the first separating member 121 and the second separating member 122 is located at any position on the first separating member 121 and/or the second separating member 122 (the lengths of the first separating member 121 and the second separating member 122 can be properly adjusted at this time), for example, one end of the first separating member 121 is connected to the middle position of the second separating member 122 through the hinge 123, at this time, the end of the first separating member 121 far from the hinge 123 is the first separating member working end 124, the end of the second separating member 122 far from the rotating frame 110 is the second separating member working end 125, and the first separating member working end 124 and the second separating member working end 125 can complete the clamping of the material through the second driving device.
Sixth embodiment:
In the above five embodiments, the side of the first separating member 121 facing the second separating member 122 and/or the side of the second separating member 122 facing the first separating member 121 has protrusions, so that when the cutting of the material is completed by the first separating member 121 and the second separating member 122, the protrusions can make the cut parts better fixed in the separating module 120.
As an example, in the above-described embodiment, the cutting device is provided on the side of the first separating member 121 adjacent to the second separating member 122 or the side of the second separating member 122 adjacent to the first separating member 121, so that the cutting of the material can be more easily accomplished.
The cutting device is positioned on the end of the first separating member 121 or the second separating member 122 away from the rotating frame 110, and does not collide with the protrusions on the first separating member 121 and/or the second separating member 122.
On the first rail 400, a detection device 800 is provided downstream of the separation device 120, and the detection device 800 includes an image detection device and a weight detection device.
The image detection device can determine whether the color, size and shape of the cut product meet the preset requirements (manual setting), if so, the processed part continues to move towards the lamination plate 900, and if not, the product is removed from the first rail 400 by the mechanical arm.
The weight detection device is used for detecting the weight of each machined part and recording weight data.
The joint of the second rail 500 and the third rail 1000 has a lamination plate 900, a third driving device is connected to the lamination plate 900, a height difference is formed between the second rail 500 and the third rail 1000, and the lamination plate 900 can be adjusted in height between the second rail 500 and the third rail 1000 by driving of the third driving device.
As an embodiment, when there is no cut product on the lamination plate 900, the surface of the lamination plate 900 is kept horizontal with the second rail 500, and the two are connected, the machined part passing through the second rail 500 may pass through the lamination plate 900, and then the third driving device drives the lamination plate 900 to move towards the third rail 1000, where the moving height is the height of the machined part, so that the upper surface of the machined part already located on the lamination plate 900 is on the same horizontal plane with the second rail 500, and the two are connected, so that the machined part can be smoothly placed on the lamination plate 900 whenever there is a machined part to enter the lamination plate 900, so that several machined parts are stacked on the lamination plate 900.
In the above manner, the height difference between the second rail 500 and the third rail 1000 may be manually set.
In the above-described embodiment, the height difference between the second rail 500 and the third rail 1000 may be adjusted by the number and thickness of products to be stacked.
In addition to the above embodiment, the second rail 500 is provided with a first roller 700 at the connection with the lamination plate 900, the first roller 700 is disposed along the direction perpendicular to the movement of the second rail 500, and the distance between the first roller 700 and the second rail 5000 is smaller than the thickness of the processed part, so that the processed part from the second rail 500 is pressed and compressed into the lamination plate 900.
In addition to the above embodiment, the image detection device is electrically connected to the third driving device, and when the image detection device detects that the machined part meets the predetermined requirement, a signal is transmitted to the third driving device, and the third driving device automatically lowers the height of the thickness of the machined part after the preset time (for the machined part to completely enter the lamination plate 900) passes.
The laminated plate 900 is connected with a pushing plate and a fourth driving device, an output end of the fourth driving device is connected with the pushing plate, the pushing plate is driven to move towards or away from the third rail 1000, and when the surface of the laminated plate 900 is flush with the third rail 1000, the fourth driving device drives the pushing plate to push all processed parts stacked on the laminated plate 900 onto the third rail 1000.
The third rail 1000 includes a packaging device 1010, packages the processed parts stacked together after entering the third rail 1000, and if different requirements are met for packaging different products, the third rail 1000 can be connected with a plurality of packaging devices 1010, and if manual packaging is needed, a manual processing station can be arranged on the third rail 1000.
The using method of the production line comprises the following steps:
First, when one separating apparatus 100 moves to the first track 400, at this time, there is no material at the first avoidance position (the material is not moved to the first avoidance position), the first separating apparatus 100 passes through the first track 400 by the first avoidance position, when the second separating apparatus 122 moves to the avoidance position, at this time, due to the driving of the first track 400, one end of the material is already located at the first avoidance position, the pressing member 620 presses the first piece on the material onto the first track 400, at this time, the rotation of the second separating apparatus 122 makes the one end of the first piece on the material located on the surface of the second separating apparatus adjacent to the first separating apparatus 121, then the material is clamped by the movement of the first separating apparatus 121 and/or the second separating apparatus 122, and the first cutting line at the junction of the first piece and the second piece breaks along with the rotation of the rotating frame 110 and the pressing of the pressing member 620, at this time, the first piece after cutting moves to the second avoidance position along with the rotation of the first separating module 120, and the second piece of the separated material falls into the first track 400 again along with the rotation of the second piece, and the first piece 122 falls out of the first separating apparatus 122 and the first piece 122 falls into the first separation position through the movement of the first separating apparatus 122 and the second separating apparatus through the movement of the first separating apparatus 122.
The first block continues to move on the second rail 500, successively through the image detection device and the weight detection device.
Then, the processed part enters the lamination plate 900 by extrusion of the first roller 700;
By continuously adjusting the height of the lamination plate 900, a plurality of processed parts are stored on the lamination plate 900.
When the surface of the lamination plate 900 is flush with the third rail 1000, all the processed parts on the lamination plate 900 are pushed onto the third rail 1000 by the push plate, and then packaged by the packaging device 1010 on the third rail 1000, so as to complete all the procedures.
While the application has been described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes and substitutions may be made therein without departing from the spirit of the application and that these changes and substitutions are intended in the scope of the application as defined by the appended claims.
Claims (6)
1. The production line is characterized by comprising a separating device and a lamination plate, wherein the separating device is positioned at the upstream of the lamination plate and is used for slitting materials, and the lamination plate is used for stacking the slit materials; the production line further comprises a first rail and a second rail, the first rail is positioned at the upstream of the separating device, one end of the second rail is arranged close to the separating device, and the other end of the second rail is connected with the lamination plate; the joint of the first track and the separation device is provided with a first avoiding position, and the joint of the separation device and the second track is provided with a second avoiding position;
The separation device comprises a rotating frame, a separation module and a pressing device, wherein the separation module is fixedly connected to the rotating frame and rotates along with the rotating frame, the pressing device is used for pressing materials on the first track, the pressing device comprises a pressing device supporting frame, a first driving device and a pressing roller, the pressing roller is connected with the first track through the pressing device supporting frame, and the first driving device drives the pressing roller to move towards or away from the first track; the separation module comprises a first separation piece and a second separation piece, the first separation piece and the second separation piece are rotatably connected at the joint, the working end of the first separation piece and/or the working end of the second separation piece can move towards the opposite direction, the separation module can enable the materials to be clamped through the first separation piece and the second separation piece, and the materials attached to the separation module are separated from the materials located on the first track after rotating along with the rotating frame, so that separation is completed.
2. The process line of claim 1, further comprising a first roller coupled to the second rail, a distance between the first roller and the second rail being less than a thickness of the material.
3. The production line of claim 1, further comprising an image detection device and/or a weight detection device on the second rail.
4. The production line according to claim 1, characterized in that the working end of the first separating element is provided with cutting means towards the side of the second separating element, and that the working end of the first separating element is provided with protrusions on the side adjacent to the second separating element and/or on the side adjacent to the first separating element;
Or the working end of the second separating piece faces to one side of the first separating piece, a cutting device is arranged on one side of the working end of the first separating piece, which is close to the second separating piece, and/or a bulge is arranged on one side of the working end of the second separating piece, which is close to the first separating piece.
5. The process line of claim 1, further comprising a third rail downstream of the lamination plate, the second rail and the third rail having a height differential, the lamination plate being height adjustable between the second rail and the third rail.
6. The production line of claim 5, wherein the laminated plate is provided with a push plate and a fourth driving device, an output end of the fourth driving device is connected with the push plate, and a working end of the push plate moves towards or away from the third rail under the driving of the driving device.
Priority Applications (1)
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CN201910604111.6A CN110356834B (en) | 2019-07-05 | 2019-07-05 | Production line |
Applications Claiming Priority (1)
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CN201910604111.6A CN110356834B (en) | 2019-07-05 | 2019-07-05 | Production line |
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CN110356834A CN110356834A (en) | 2019-10-22 |
CN110356834B true CN110356834B (en) | 2024-08-13 |
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EP0601583A1 (en) * | 1992-12-09 | 1994-06-15 | Fabriques De Tabac Reunies S.A. | Method and device for making a package with a helically disposed tear strip |
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CN210557834U (en) * | 2019-07-05 | 2020-05-19 | 深圳市格灵人工智能与机器人研究院有限公司 | Production line |
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