CN110346405B - A gas stove anti-dry detection method, detection device and gas stove - Google Patents
A gas stove anti-dry detection method, detection device and gas stove Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于燃气灶技术领域,具体地说,是涉及一种燃气灶防干烧检测方法、检测装置及燃气灶。The invention belongs to the technical field of gas stoves, and in particular relates to a gas stove anti-dry detection method, a detection device and a gas stove.
背景技术Background technique
燃气灶是家庭必备的生活用品,在日常生活中具有非常重要的地位。The gas stove is a necessary daily necessities for the family and plays a very important role in daily life.
燃气灶具应用范围广,烹饪易忘记监控,造成干锅后继续干烧,损坏锅具或者造成火灾。防干烧系统可有效检测出干烧状态,及时向用户报警或关闭气阀。Gas stoves have a wide range of applications, and it is easy to forget to monitor the cooking, causing the pot to continue to dry, damaging the pot or causing a fire. The dry-boil prevention system can effectively detect the dry-boil state, alarm the user or close the gas valve in time.
目前的防干烧方案具有以下缺点:The current anti-dry solution has the following disadvantages:
一、现有燃气灶中防干烧应用所使用的测温装置使用热电偶或者热敏电阻等接触式温度传感器,测温装置直接接触锅底或者通过金属外壳接触锅底测温,测温装置必须与锅底接触。热量由锅底通过热传导传递给测温装置,接触不良会产生较大误差。为避免高温火焰直接加热测温装置,引起较大误差,燃烧器需要进行特殊设计,设计受限。见CN101382303B,这种结构存在一定缺陷,火焰易对测温探头直接加热,产生干扰;测温探头与锅底接触不良也容易带来测量误差。1. The temperature measuring device used in the anti-dry burning application in the existing gas stove uses a contact temperature sensor such as a thermocouple or a thermistor. The temperature measuring device directly contacts the bottom of the pot or contacts the bottom of the pot through a metal shell to measure the temperature. Must be in contact with the bottom of the pan. The heat is transferred from the bottom of the pot to the temperature measuring device through heat conduction, and poor contact will cause large errors. In order to avoid direct heating of the temperature measuring device by the high-temperature flame, causing large errors, the burner needs to be specially designed, and the design is limited. See CN101382303B, there are certain defects in this structure, and the flame is easy to directly heat the temperature measuring probe, causing interference; the poor contact between the temperature measuring probe and the bottom of the pot is also likely to cause measurement errors.
二、已有方案使用红外测温技术检测锅底温度,并应用于燃气灶中,但是燃气灶存在火焰,火焰会产生一定的干扰。虽然火焰密度很低,但是所发出的红外辐射仍然会对测温结果产生影响。为解决这一问题,现有用于燃气灶的红外测温方案,如CN 102374529A、CN102374530A,使用了金属隔离环隔开火焰,金属隔离环紧贴锅底,测温装置仍然需要与锅底接触。这种设计没有完全改善热电偶式传统燃气灶测温方式的弊端,接触不良仍然容易带来误差,火焰直接对金属隔离环加热也容易带来误差,为减少火焰带来的热量,燃烧器结构需要特殊优化。2. The existing scheme uses infrared temperature measurement technology to detect the temperature of the bottom of the pot and is applied to the gas stove. However, there is a flame in the gas stove, and the flame will cause certain interference. Although the flame density is very low, the infrared radiation emitted will still affect the temperature measurement results. In order to solve this problem, existing infrared temperature measurement schemes for gas stoves, such as CN 102374529A and CN102374530A, use a metal isolation ring to separate the flame, and the metal isolation ring is close to the bottom of the pot, and the temperature measurement device still needs to be in contact with the bottom of the pot. This design does not completely improve the disadvantages of the thermocouple-type traditional gas stove temperature measurement method. Poor contact is still easy to cause errors, and the flame directly heats the metal isolation ring. It is also easy to cause errors. In order to reduce the heat brought by the flame, the burner structure Special optimization is required.
三、现有用于燃气灶的红外测温方案,其测温准确性受锅底发射率的影响很大。现有用于燃气灶的红外测温方案使用常用的全谱段红外探测器(常用的一般为5.5~14um),当锅的检测发射率差异较大时,会带来很大的检测误差。比如,相同温度的黑铁锅与不锈钢亮底锅,由于两者的红外发射率相差较大,如果使用相同的全谱段红外探测器探测,信号强度有较大差异,所得出的温度值误差可达几十度。少数方案,如CN 102374530A,使用耐高温金属片接触锅底,红外测温实际检测的是耐高温金属片的红外辐射强度,不受锅底发射率的影响。但是测温装置为接触式,没有发挥红外测温的非接触优点,失去了红外测温的意义,并且无法避免接触不良与火焰加热金属隔离环干扰的影响。3. In the existing infrared temperature measurement scheme for gas stoves, the accuracy of temperature measurement is greatly affected by the emissivity of the bottom of the pot. Existing infrared temperature measurement schemes for gas stoves use commonly used full-spectrum infrared detectors (commonly used are generally 5.5-14um). When the detection emissivity of the pot varies greatly, it will cause a large detection error. For example, a black iron pot and a stainless steel bright bottom pot at the same temperature have a large difference in infrared emissivity. If the same full-spectrum infrared detector is used to detect, the signal strength will be greatly different, and the resulting temperature value will be wrong. Up to tens of degrees. A few schemes, such as CN 102374530A, use a high-temperature-resistant metal sheet to contact the bottom of the pot. What the infrared temperature measurement actually detects is the infrared radiation intensity of the high-temperature-resistant metal sheet, which is not affected by the emissivity of the bottom of the pot. However, the temperature measuring device is a contact type, which does not give full play to the non-contact advantages of infrared temperature measurement, loses the meaning of infrared temperature measurement, and cannot avoid the influence of poor contact and flame heating metal isolation ring interference.
发明内容Contents of the invention
本发明提供了一种燃气灶防干烧检测方法,提高了检测到的锅底温度的准确性,提高了防干烧控制的准确性。The invention provides a dry-burning prevention detection method of a gas stove, which improves the accuracy of detected pan bottom temperature and improves the accuracy of dry-burning prevention control.
为了解决上述技术问题,本发明采用以下技术方案予以实现:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions to achieve:
一种燃气灶防干烧检测方法,所述方法包括:A gas stove anti-dry detection method, the method comprising:
获得锅底的发射率α以及锅底本身发出的红外辐射能量E1;Obtain the emissivity α of the bottom of the pot and the infrared radiation energy E1 emitted by the bottom of the pot itself;
根据公式E1=αδT4,计算锅底温度T;其中δ为斯特藩-玻尔兹曼常数;Calculate the pot bottom temperature T according to the formula E1=αδT 4 ; where δ is the Stefan-Boltzmann constant;
根据锅底温度T判断燃气灶是否处于干烧状态;Judging whether the gas stove is in a dry state according to the temperature T of the bottom of the pot;
若是,则关闭燃气阀或报警。If so, close the gas valve or alarm.
进一步的,所述获得锅底的发射率α以及锅底本身发出的红外辐射能量E1;具体包括:Further, the obtaining of the emissivity α of the bottom of the pot and the infrared radiation energy E1 emitted by the bottom of the pot itself; specifically includes:
通过校正光源向锅底发出红外辐射脉冲;Sending pulses of infrared radiation to the bottom of the pan through a calibrated light source;
通过测温红外探测器接收锅底的红外辐射能量并转换为电信号V;所述电信号V为直流信号V1和脉冲信号V2的叠加;The infrared radiation energy at the bottom of the pot is received by the temperature measuring infrared detector and converted into an electrical signal V; the electrical signal V is a superposition of a DC signal V1 and a pulse signal V2;
根据直流信号V1获得锅底本身发出的红外辐射能量E1;Obtain the infrared radiation energy E1 emitted by the bottom of the pot itself according to the DC signal V1;
计算锅底的反射率β=V2*m,其中,m为常数;Calculate the reflectivity β=V2*m of the bottom of the pan, where m is a constant;
计算锅底的红外发射率α=1-β。Calculate the infrared emissivity of the pan bottom α=1-β.
又进一步的,在所述测温红外探测器上安装有滤光片,所述滤光片为窄带通滤光片,所述滤光片的中心波长处于3.4um~4.4um范围内;校正光源发出的红外辐射的波长与所述滤光片对应。Still further, an optical filter is installed on the temperature measuring infrared detector, the optical filter is a narrow bandpass optical filter, and the central wavelength of the optical filter is in the range of 3.4um to 4.4um; the correction light source The infrared radiation emitted has a wavelength corresponding to the filter.
更进一步的,所述检测方法还包括:Furthermore, the detection method also includes:
在获得锅底的发射率后,关闭校正光源;After obtaining the emissivity of the bottom of the pot, turn off the correction light source;
根据测温红外探测器输出的电信号V判断是否换锅;Judging whether to change the pot according to the electrical signal V output by the temperature measuring infrared detector;
若是,则重新开启校正光源,重新检测锅底的红外反射率。If so, turn on the calibration light source again, and re-detect the infrared reflectivity of the bottom of the pan.
一种燃气灶防干烧检测装置,包括:A gas stove anti-dry burning detection device, comprising:
红外检测模块,用于获得锅底的发射率α以及锅底本身发出的红外辐射能量E1;The infrared detection module is used to obtain the emissivity α of the bottom of the pot and the infrared radiation energy E1 emitted by the bottom of the pot itself;
判断模块,用于根据公式E1=αδT4,计算锅底温度T;其中δ为斯特藩-玻尔兹曼常数;根据锅底温度T判断燃气灶是否处于干烧状态;若是,则关闭燃气阀或报警。The judging module is used to calculate the pot bottom temperature T according to the formula E1=αδT 4 ; where δ is the Stefan-Boltzmann constant; judge whether the gas stove is in a dry state according to the pot bottom temperature T; if so, turn off the gas valve or alarm.
进一步的,所述红外检测模块包括:Further, the infrared detection module includes:
校正光源,用于向锅底发出红外辐射脉冲;Calibrated light source for sending pulses of infrared radiation to the bottom of the pan;
测温红外探测器,用于接收锅底的红外辐射能量并转换为电信号V;所述电信号V为直流信号V1和脉冲信号V2的叠加;A temperature-measuring infrared detector is used to receive the infrared radiation energy at the bottom of the pot and convert it into an electrical signal V; the electrical signal V is a superposition of a DC signal V1 and a pulse signal V2;
查询计算模块,用于根据直流信号V1获得锅底本身发出的红外辐射能量E1;计算锅底的反射率β=V2*m,其中,m为常数;计算锅底的红外发射率α=1-β。Inquiry calculation module, for obtaining the infrared radiation energy E1 that the bottom of the pot itself sends according to DC signal V1; Calculate the reflectivity β=V2*m at the bottom of the pot, wherein, m is a constant; Calculate the infrared emissivity α=1- at the bottom of the pot beta.
又进一步的,在所述测温红外探测器上安装有滤光片,所述滤光片为窄带通滤光片,所述滤光片的中心波长处于3.4um~4.4um范围内;校正光源发出的红外辐射的波长与所述滤光片对应。Still further, an optical filter is installed on the temperature measuring infrared detector, the optical filter is a narrow bandpass optical filter, and the central wavelength of the optical filter is in the range of 3.4um to 4.4um; the correction light source The infrared radiation emitted has a wavelength corresponding to the filter.
更进一步的,所述查询计算模块还用于,根据测温红外探测器输出的电信号V判断是否换锅。Furthermore, the query calculation module is also used to judge whether to change the pot according to the electrical signal V output by the temperature measuring infrared detector.
一种燃气灶,包括燃烧器以及上述的防干烧检测装置。A gas stove includes a burner and the above-mentioned anti-dry burning detection device.
进一步的,所述防干烧检测装置布设在燃烧器的一侧,朝向锅底中央位置;或者,在所述燃烧器的中央位置开设有通光孔,所述检测装置布设在所述通光孔的正下方。Further, the anti-dry detection device is arranged on one side of the burner, facing the center of the bottom of the pot; or, a light hole is opened at the center of the burner, and the detection device is arranged on the light hole. directly below the hole.
与现有技术相比,本发明的优点和积极效果是:本发明的燃气灶防干烧检测方法、检测装置及燃气灶,通过获得锅底的发射率α以及锅底本身发出的红外辐射能量E1,然后通过公式E1=αδT4计算出锅底温度T,根据锅底温度T判断燃气灶是否处于干烧状态,若处于干烧状态,则关闭燃气阀或报警;因此,本发明通过获得的锅底发射率计算锅底温度,当使用不同锅时,使用对应锅底的发射率计算出锅底温度,得出更准确的温度值,解决了现有技术中因锅体发射率差异较大导致测温不准确的问题,提高了检测到的锅底温度的准确性,提高了防干烧控制的准确性。Compared with the prior art, the advantages and positive effects of the present invention are: the gas stove anti-dry detection method, detection device and gas stove of the present invention, by obtaining the emissivity α of the bottom of the pot and the infrared radiation energy emitted by the bottom of the pot itself E1, then calculate the temperature T of the bottom of the pot by the formula E1= αδT4 , judge whether the gas stove is in a dry burning state according to the temperature T of the bottom of the pot, if it is in a dry burning state, then close the gas valve or give an alarm; therefore, the present invention obtains The emissivity of the bottom of the pot is used to calculate the temperature of the bottom of the pot. When different pots are used, the emissivity of the corresponding pot bottom is used to calculate the temperature of the bottom of the pot, and a more accurate temperature value is obtained, which solves the problem of large differences in the emissivity of pots in the prior art. The problem of inaccurate temperature measurement has been solved, the accuracy of the detected bottom temperature of the pot has been improved, and the accuracy of anti-dry burning control has been improved.
结合附图阅读本发明实施方式的详细描述后,本发明的其他特点和优点将变得更加清楚。Other features and advantages of the present invention will become more apparent after reading the detailed description of the embodiments of the present invention in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本发明所提出的燃气灶的一个实施例的结构示意图;Fig. 1 is a schematic structural view of an embodiment of the gas cooker proposed by the present invention;
图2是本发明所提出的燃气灶的另一个实施例的结构示意图;Fig. 2 is a schematic structural view of another embodiment of the gas stove proposed by the present invention;
图3是本发明所提出的燃气灶防干烧检测装置的一个实施例的主视图;Fig. 3 is the front view of an embodiment of the gas stove anti-dry burning detection device proposed by the present invention;
图4是图3的俯视图;Fig. 4 is the top view of Fig. 3;
图5是本发明所提出的燃气灶防干烧检测装置的另一个实施例的结构图;Fig. 5 is a structural diagram of another embodiment of the gas stove anti-dry burning detection device proposed by the present invention;
图6是校正光源发出的脉冲信号;Fig. 6 is the pulse signal sent by the correction light source;
图7是测温红外探测器接收到的信号;Fig. 7 is the signal that temperature measuring infrared detector receives;
图8是本发明所提出的燃气灶防干烧检测方法的一个实施例的流程图。Fig. 8 is a flow chart of an embodiment of the detection method for preventing dry burning of the gas stove proposed by the present invention.
附图标记:Reference signs:
P、防干烧检测装置;1、锅底;2、燃烧器;2-1、通光孔;3、玻璃挡板;P, anti-dry detection device; 1, pot bottom; 2, burner; 2-1, light hole; 3, glass baffle;
4、底板;5、支架;6、校正光源;7、测温红外探测器;7-1、聚光器;8、滤光片;9、电路板;10、半透半反镜。4. Bottom plate; 5. Bracket; 6. Calibration light source; 7. Temperature measuring infrared detector; 7-1. Condenser; 8. Optical filter; 9. Circuit board; 10. Half-transparent mirror.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步详细地说明。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
锅的材质不同,其反射率不同,黑底锅的发射率一般可以到0.9,不锈钢亮底锅在0.4附近。如果使用不同的锅时使用相同的发射率计算,必然会引入测温误差。针对该技术问题,本实施例提出了一种燃气灶防干烧检测方法、检测装置以及燃气灶,通过检测锅底反射率,根据锅底反射率计算锅底温度,提高了检测到的锅底温度的准确性,提高了防干烧控制的准确性。The material of the pot is different, and its reflectivity is different. The emissivity of the black bottom pot can generally reach 0.9, and the stainless steel bright bottom pot is around 0.4. If the same emissivity calculation is used when using different pots, temperature measurement errors will inevitably be introduced. To solve this technical problem, this embodiment proposes a gas stove anti-dry detection method, a detection device and a gas stove. By detecting the reflectivity of the bottom of the pot, the temperature of the bottom of the pot is calculated according to the reflectivity of the bottom of the pot, which improves the detected temperature of the bottom of the pot. The accuracy of temperature improves the accuracy of anti-dry burning control.
下面,对燃气灶、防干烧检测装置以及防干烧检测方法进行详细说明。Next, the gas stove, the anti-dry detection device and the anti-dry detection method will be described in detail.
本实施例的燃气灶,主要包括燃烧器2以及防干烧检测装置P。在燃烧器2的中央位置开设有通光孔2-1,防干烧检测装置P布设在通光孔2-1的正下方,与燃气灶的底板4固定在一起,参见图1所示。The gas stove of this embodiment mainly includes a
防干烧检测装置P位于燃烧器通光孔的正下方,与燃烧器2距离较远,不会受到燃烧器2高温的干扰。通光孔2-1为圆形或其他形状的通孔,锅底1的红外辐射通过通光孔2-1到达防干烧检测装置P,通光孔2-1的尺寸保证不遮挡防干烧检测装置P的视场S。在通光孔2-1上端面上安装有玻璃挡板3,防止灰尘通过通光孔2-1飘落至下方的防干烧检测装置P上,玻璃挡板3采用能透过红外辐射波长的材质,并可以耐一定的高温,如蓝宝石。The anti-dry burning detection device P is located directly below the light hole of the burner, and is far away from the
作为本实施例的另一种优选设计方案,防干烧检测装置P布设在燃烧器2一侧的支架5上,并朝向锅底1中央位置,支架5固定在燃气灶的底板4上;在燃气灶的灶台上开设有通光孔,在通光孔上固定有玻璃挡板3,玻璃挡板3的表面与灶台表面平齐,玻璃挡板3用于防止灰尘经通光孔飘落至防干烧检测装置P,锅底的红外辐射穿过玻璃挡板3、通光孔射入防干烧检测装置P,参见图2所示。防干烧检测装置P倾斜于锅底的垂线,检测时透过燃气灶的火焰对锅底温度进行检测。这样设计的好处是:防干烧检测装置P的视场S不受燃烧器2的遮挡;有利于燃气灶燃烧设计,燃烧器中央不需要开设通光孔,不影响中央火焰,可以使用普通燃烧器,也特别适合中火直喷式燃气灶。As another preferred design solution of this embodiment, the anti-dry burning detection device P is arranged on the
防干烧检测装置P用于执行下述的防干烧检测方法,主要包括下述步骤,参见图8所示。The anti-boil-dry detection device P is used to implement the following anti-boil-dry detection method, which mainly includes the following steps, as shown in FIG. 8 .
步骤S1:获得锅底的红外发射率α。Step S1: Obtain the infrared emissivity α of the bottom of the pan.
当红外线照射到物体上时,能量或被物体吸收,或被物体反射,或穿透物体。根据能量守恒定律,入射的能量=吸收的能量+反射的能量+透过的能量。When infrared rays irradiate an object, the energy is either absorbed by the object, reflected by the object, or penetrated by the object. According to the law of energy conservation, incident energy = absorbed energy + reflected energy + transmitted energy.
因此,吸收率+反射率+透射率=100%。Therefore, absorptivity+reflectivity+transmittance=100%.
如果物体是不透明的,则其透射率为0,则上述公式变为:If the object is opaque, its transmittance is 0, then the above formula becomes:
吸收率+反射率=100%。Absorption + reflectance = 100%.
任何不透明物体,同时在吸收、反射、发射红外能(热能)。Any opaque object is absorbing, reflecting, and emitting infrared energy (heat energy) at the same time.
如果物体吸收红外能(热能),它的温度会上升。当物体处于等温状态时,它发射出的能量和吸收的能量是相同的,因此,吸收率=发射率,上述公式变为:If an object absorbs infrared energy (thermal energy), its temperature rises. When an object is in an isothermal state, the energy it emits is the same as the energy it absorbs, therefore, absorption rate = emission rate, the above formula becomes:
发射率+反射率=100%。Emissivity + reflectivity = 100%.
燃气灶上的锅所处于的状态,可以近似认为吸收率=发射率,因此,锅底的发射率α+反射率β=100%。因此,可以通过检测锅底的反射率β,然后计算出发射率α=1-β。The state of the pot on the gas stove can be approximated as absorption rate=emissivity, therefore, the emissivity α+reflection rate β=100% of the bottom of the pot. Therefore, the emissivity α=1-β can be calculated by detecting the reflectivity β of the bottom of the pan.
燃气灶点火后,首先检测燃气灶上是否有锅。若有锅,则继续执行下述步骤S2。若无锅,可持续检测燃气灶上是否有锅,或者报警提示。After the gas stove is ignited, first check whether there is a pot on the gas stove. If there is a pot, then continue to perform the following step S2. If there is no pot, it can continuously detect whether there is a pot on the gas stove, or give an alarm.
可通过检测锅底反射率β(或发射率α)判断燃气灶上是否有锅。若反射率β(或发射率α)在设定的范围内,则判定燃气灶上有锅;若反射率β(或发射率α)不在设定的范围内,则判定燃气灶上无锅。Whether there is a pot on the gas stove can be judged by detecting the reflectance β (or emissivity α) of the bottom of the pot. If the reflectance β (or emissivity α) is within the set range, it is determined that there is a pot on the gas stove; if the reflectance β (or emissivity α) is not within the set range, it is determined that there is no pot on the gas stove.
步骤S2:获得锅底本身发出的红外辐射能量E1。Step S2: Obtain the infrared radiation energy E1 emitted by the bottom of the pot itself.
步骤S3:根据公式E1=αδT4,计算锅底温度T。Step S3: Calculate the pot bottom temperature T according to the formula E1=αδT 4 .
由E1=αδT4可推出计算T。其中,δ为斯特藩-玻尔兹曼常数,具体可参见斯特藩-玻尔兹曼定律,此处不再赘述。It can be deduced from E1=αδT 4 Calculate T. Wherein, δ is the Stefan-Boltzmann constant, for details, please refer to the Stefan-Boltzmann law, which will not be repeated here.
步骤S4:根据锅底温度T判断燃气灶是否处于干烧状态。Step S4: According to the temperature T of the bottom of the pot, it is judged whether the gas stove is in a dry state.
若锅底温度T≥设定温度阈值(如298℃),说明锅底温度非常高,则判定燃气灶处于干烧状态,则执行步骤S5:关闭燃气阀或报警。If the pot bottom temperature T≥set temperature threshold (such as 298°C), it means that the pot bottom temperature is very high, and it is determined that the gas stove is in a dry state, and then execute step S5: close the gas valve or give an alarm.
本实施例的燃气灶防干烧检测方法,通过获得锅底的发射率α以及锅底本身发出的红外辐射能量E1,然后通过公式E1=αδT4计算出锅底温度T,根据锅底温度T判断燃气灶是否处于干烧状态,若处于干烧状态,则关闭燃气阀或报警;因此,本实施例的检测方法,通过获得的锅底发射率计算锅底温度,当使用不同锅时,使用对应锅底的发射率计算出锅底温度,得出更准确的温度值,解决了现有技术中因锅体发射率差异较大导致测温不准确的问题,提高了检测到的锅底温度的准确性,提高了防干烧控制的准确性。The anti-dry burning detection method of the gas stove of the present embodiment, by obtaining the emissivity α of the bottom of the pot and the infrared radiation energy E1 emitted by the bottom of the pot itself, and then calculating the temperature T of the bottom of the pot by the formula E1= αδT4 , according to the temperature T of the bottom of the pot Judging whether the gas stove is in a dry burning state, if it is in a dry burning state, then close the gas valve or alarm; The temperature of the bottom of the pot is calculated corresponding to the emissivity of the bottom of the pot, and a more accurate temperature value is obtained, which solves the problem of inaccurate temperature measurement caused by the large difference in the emissivity of the pot body in the prior art, and improves the detected temperature of the bottom of the pot Accuracy, improve the accuracy of anti-dry control.
在本实施例中,防干烧检测装置P包括红外检测模块和判断模块。红外检测模块用于执行步骤S1~S2,判断模块用于执行步骤S3~S5。In this embodiment, the dry-boil prevention detection device P includes an infrared detection module and a judging module. The infrared detection module is used to execute steps S1-S2, and the judging module is used to execute steps S3-S5.
红外检测模块包括校正光源6、测温红外探测器7、查询计算模块,参见图3、图4所示,查询计算模块和判断模块,可集成到同一个电路板9上。The infrared detection module includes a
校正光源6:用于向锅底1发出红外辐射,所发出的光线经锅底1反射后进入测温红外探测器7。Calibration light source 6: used to emit infrared radiation to the bottom of the
测温红外探测器7:用于接收锅底的红外辐射能量,并将接收到的光信号转化为电信号的,如热电堆、热释电、铟镓砷光电二极管、硫化硒探测器等类型探测器。Temperature measurement infrared detector 7: used to receive the infrared radiation energy of the bottom of the pot and convert the received optical signal into an electrical signal, such as thermopile, pyroelectric, indium gallium arsenic photodiode, selenium sulfide detector, etc. detector.
测温红外探测器7的视角决定其探测区域的面积,最后的温度值是根据整个探测区域的热红外辐射总量得出的。测温红外探测器7到锅底1的距离较远,测温红外探测器7的视场角限制为小于10度,这样从锅底到达测温红外探测器7的红外辐射可以通过燃烧器中央的通光孔2-1,而不会被燃烧器遮挡或干扰。在测温红外探测器7的前端具有聚光器7-1,透镜式或者反射式的聚光器可以用于限制探测器的视场角,参见图3所示。The viewing angle of the temperature-measuring
在测温红外探测器7上安装有红外滤光片8,滤光片为窄带通滤光片,滤光片的中心波长处于3.4um~4.4um范围内,通带半峰宽小于5%中心波长,或者更宽一些,在通带内有很高的透过率,在其他波段的透过率非常低,这样可以使用光学方法而不是金属套筒排除火焰的干扰。普通的红外探测器一般有较宽的检测范围,比如8~14um,检测范围较宽,火焰有多个较强的红外发射波段,其中一部分会落在检测范围内,对红外测温造成很大干扰。通过光学方法而不是机械方法降低火焰红外光对测量结果的干扰,使用火焰透明光谱窗口(排除火焰干扰)的波段,使测温红外探测器7波长位于火焰透明窗口区内,降低火焰红外辐射对测温结果的干扰,使在燃气灶中非接触测量锅底温度得以实现,从而实现非接触防干烧功能。校正光源发出的红外辐射的波长与所述滤光片对应,滤光片为窄带通滤光片,滤光片的中心波长处于3.4um~4.4um范围内,避免火焰对锅底发射率检测的影响。An
在本实施例中,校正光源6和测温红外探测器7可以并排布设,参见图3、图4所示,结构比较紧凑,占用空间较小。In this embodiment, the
作为本实施例的另一种优选设计方案,红外检测模块还包括半透半反镜10(或实体棱镜),校正光源6与测温红外探测器7可以通过半透半反镜10(或实体棱镜)结合,参见图5所示。校正光源6发出的光穿过半透半反镜10射至锅底,锅底发出的红外辐射经半透半反镜10反射至测温红外探测器7。这种结构可以使校正光源6发出的光与测温红外探测器7接收到的红外光同轴(即两束光的光束轴线重合),即校正光源6发出的光穿过半透半反镜10后的传输路径与锅底发出的红外光射至半透半反镜10的传输路径基本相同,抗灰尘等干扰的能力更强。As another preferred design of this embodiment, the infrared detection module also includes a half-mirror 10 (or a solid prism), and the correction
具体来说,通过红外检测模块获得锅底的红外发射率α以及锅底本身发出的红外辐射能量E1;具体包括下述步骤:Specifically, the infrared emissivity α of the bottom of the pot and the infrared radiation energy E1 emitted by the bottom of the pot itself are obtained through the infrared detection module; specifically, the following steps are included:
步骤S21:校正光源向锅底发出红外辐射脉冲,参见图6所示。Step S21: Calibrate the light source to send infrared radiation pulses to the bottom of the pot, as shown in FIG. 6 .
校正光源可以使用激光,也可以使用钨灯、LED、激光等形式的校正光源,使用这类光源时,光源的发散角需要进行限制,使其照射范围与测温红外探测器的视场接近。可以通过透镜、反射镜、光阑等限制光源的发散角。校正光源也可以使用其他波段的光,如可见光、紫外光等,但是使用红外光光源测到的反射率最准确。The calibration light source can be a laser, or a calibration light source in the form of a tungsten lamp, LED, laser, etc. When using this type of light source, the divergence angle of the light source needs to be limited so that its irradiation range is close to the field of view of the temperature measuring infrared detector. The divergence angle of the light source can be limited by lenses, reflectors, apertures, etc. The calibration light source can also use light of other bands, such as visible light, ultraviolet light, etc., but the reflectance measured by the infrared light source is the most accurate.
步骤S22:通过测温红外探测器接收锅底的红外辐射能量并转换为电信号V;所述电信号V为直流信号V1和脉冲信号V2的叠加。Step S22: Receive the infrared radiant energy of the bottom of the pan through the temperature measuring infrared detector and convert it into an electrical signal V; the electrical signal V is the superposition of the DC signal V1 and the pulse signal V2.
测温红外探测器接收锅底本身发出的红外辐射,同时也接收到经锅底反射的校正光源发出的红外辐射脉冲,最终接收到的光信号为上述两个信号的叠加,即,为直流信号叠加脉冲信号的形式,参见图7所示,直流信号代表锅底本身的红外辐射强度,用于红外测温;总信号减去直流信号即可获得经锅底反射到探测器的校正光源发出的红外光信号,这一信号的强度与锅底的反射率有关,锅底的反射率越高,则这一信号越强。The temperature measuring infrared detector receives the infrared radiation emitted by the bottom of the pot itself, and also receives the infrared radiation pulse emitted by the correction light source reflected by the bottom of the pot, and the finally received optical signal is the superposition of the above two signals, that is, a DC signal The form of the superimposed pulse signal is shown in Figure 7. The DC signal represents the infrared radiation intensity of the bottom of the pot itself, which is used for infrared temperature measurement; Infrared light signal, the intensity of this signal is related to the reflectivity of the bottom of the pot, the higher the reflectivity of the bottom of the pot, the stronger the signal.
经锅底反射的校正光源发出的红外辐射与锅底本身发出的红外辐射都处于测温红外探测器的探测范围之内,探测器探测的是一个波段范围,比如4.8um~5.0um、3um~5.5um等,处于探测波段范围内的光都会被接收,经锅底反射的红外辐射也必须处于探测波段范围内。校正光源可以为只有一个波长的激光光源,也可以为波段范围较宽的LED、钨灯等类型的光源,校正光源发出的红外线全部或者一部分处于探测器的探测范围内。The infrared radiation emitted by the corrected light source reflected by the bottom of the pot and the infrared radiation emitted by the bottom of the pot are both within the detection range of the infrared detector for temperature measurement. The detector detects a range of wavelengths, such as 4.8um~5.0um, 3um~ 5.5um, etc., the light within the detection band range will be received, and the infrared radiation reflected by the bottom of the pot must also be within the detection band range. The correction light source can be a laser light source with only one wavelength, or a wide-band LED, tungsten lamp and other types of light sources. All or part of the infrared rays emitted by the correction light source are within the detection range of the detector.
查询计算模块执行下述步骤S23~S25。The query calculation module executes the following steps S23 to S25.
步骤S23:根据直流信号V1获得锅底本身发出的红外辐射能量E1。Step S23: Obtain the infrared radiation energy E1 emitted by the bottom of the pot itself according to the DC signal V1.
测温红外探测器输出的电信号与辐射能量之间有对应关系,对于热电堆、光电探测器等不同探测器,对应关系有所不同。对于多数探测器,输出信号电压V∝接收到的辐射能量E。There is a corresponding relationship between the electrical signal output by the temperature-measuring infrared detector and the radiation energy. For different detectors such as thermopiles and photodetectors, the corresponding relationship is different. For most detectors, the output signal voltage V∝ the received radiation energy E.
通过查询预设的探测器型号-输出电信号-辐射能量对应表,获得电信号对应的辐射能量。该对应表可利用标准黑体辐射源测量得到。By querying the preset detector model-output electrical signal-radiation energy correspondence table, the radiation energy corresponding to the electrical signal is obtained. The correspondence table can be obtained by measuring with a standard black body radiation source.
例如,标准黑体辐射源的发射率α0为1,红外探测器接收标准黑体辐射源的辐射能量,并输出电信号V0,计算出温度值T0,根据公式E0=α0*δ*T04计算出E0,δ为斯特藩-玻尔兹曼常数。不同的辐射能量,对应不同的输出电信号和温度值。因此,采用不同型号的红外探测器,利用上述方法,获得对应的电信号、温度值、辐射能量,生成探测器型号-输出电信号-辐射能量对应表。For example, the emissivity α0 of the standard black body radiation source is 1, the infrared detector receives the radiation energy of the standard black body radiation source, and outputs the electrical signal V0, calculates the temperature value T0, and calculates E0 according to the formula E0=α0*δ*T0 4 , δ is the Stefan-Boltzmann constant. Different radiant energy corresponds to different output electrical signals and temperature values. Therefore, different types of infrared detectors are used, and the corresponding electrical signal, temperature value, and radiation energy are obtained by using the above method, and a detector model-output electrical signal-radiation energy correspondence table is generated.
因此,通过查询对应表,获得V1对应的E1。Therefore, E1 corresponding to V1 is obtained by querying the corresponding table.
步骤S24:计算锅底的反射率β=V2*m,其中,m为常数。Step S24: Calculate the reflectivity β=V2*m of the bottom of the pan, where m is a constant.
常数m跟测温红外探测器以及校正光源有关,可通过标准反射板测得。例如,利用相同的红外探测器、相同的校正光源、已知反射率为β0的标准反射板进行测试,校正光源的红外辐射照射到标准反射板上,经标准反射板反射后由红外探测器接收,并输出电信号V0,然后计算出m=β0/V0。The constant m is related to the temperature measuring infrared detector and the calibration light source, and can be measured through a standard reflector. For example, use the same infrared detector, the same calibration light source, and a standard reflector with a known reflectance of β0 for testing. The infrared radiation from the calibration light source is irradiated on the standard reflector, and is received by the infrared detector after being reflected by the standard reflector. , and output the electrical signal V0, and then calculate m=β0/V0.
步骤S25:计算锅底的红外发射率α=1-β。Step S25: Calculate the infrared emissivity α=1-β of the pan bottom.
在获得反射率β后,利用公式α=1-β,计算出α。After obtaining the reflectance β, use the formula α=1-β to calculate α.
最后,判断模块根据公式E1=αδT4,计算锅底温度T;并判断燃气灶是否处于干烧状态。Finally, the judging module calculates the pot bottom temperature T according to the formula E1=αδT 4 ; and judges whether the gas stove is in a dry state.
本实施例通过测量反射率值,然后计算出发射率值,使用不同锅时,使用对应的发射率计算出锅底温度,得出更准确的温度值。In this embodiment, the reflectance value is measured, and then the emissivity value is calculated. When different pots are used, the temperature of the bottom of the pot is calculated using the corresponding emissivity, so as to obtain a more accurate temperature value.
在获得锅底的红外发射率后,关闭校正光源;但在燃气灶使用过程中,可能会发生中途换锅的情况,因此,查询计算模块还需要根据测温红外探测器转换成的电信号V判断是否换锅;若是,则重新开启校正光源,重新检测锅底的红外反射率,避免由于换锅导致的测温误差。由于中途换锅会导致测温红外探测器的输出电信号异常,因此当电信号异常时,则需要重新检测锅底反射率,在获得锅底反射率后校正光源熄灭。After obtaining the infrared emissivity of the bottom of the pan, turn off the calibration light source; however, during the use of the gas stove, the pan may be changed midway, so the query calculation module also needs to convert the electrical signal V Determine whether to change the pot; if so, turn on the calibration light source again, and re-test the infrared reflectivity of the bottom of the pot to avoid temperature measurement errors caused by changing the pot. Because changing the pot midway will cause the output electrical signal of the temperature measuring infrared detector to be abnormal, so when the electrical signal is abnormal, it is necessary to re-detect the reflectivity of the bottom of the pot, and correct the light source to go out after obtaining the reflectivity of the bottom of the pot.
本实施例的燃气灶防干烧检测方法、防干烧检测装置及燃气灶,通过使用红外测温技术,实现了非接触对锅底温度较为精确地检测,实现了燃气灶无接触干烧状态检测,相较于现有技术中的接触检测方案,消除了接触不良对测温的干扰;通过检测锅底的反射率,计算出锅底的发射率,降低了因锅底发射率不同而带来的温度测量误差,使测温结果更加准确,减少了防干烧的误报警或者少报警现象,使燃气灶可以适用更广泛的锅具类型;通过在测温红外探测器上布设滤光片,使用光学方法隔绝火焰红外辐射的干扰,相较于现有技术中使用金属套筒隔绝的方法,光学方法实现了无接触,更简洁、美观,燃气灶布局设计更灵活。The anti-dry-burning detection method of the gas stove, the anti-dry-burning detection device and the gas stove of this embodiment realize the non-contact detection of the temperature of the bottom of the pot by using infrared temperature measurement technology, and realize the non-contact dry-burning state of the gas stove Detection, compared with the contact detection scheme in the prior art, eliminates the interference of poor contact on temperature measurement; by detecting the reflectivity of the bottom of the pot, the emissivity of the bottom of the pot is calculated, which reduces the impact caused by the different emissivity of the bottom of the pot. The resulting temperature measurement error makes the temperature measurement result more accurate, reduces the false alarm or less alarm phenomenon of anti-dry burning, and makes the gas stove applicable to a wider range of pot types; by arranging filters on the temperature measurement infrared detector , using an optical method to isolate the interference of flame infrared radiation. Compared with the method of using a metal sleeve to isolate in the prior art, the optical method realizes non-contact, more concise and beautiful, and the layout design of the gas stove is more flexible.
以上实施例仅用以说明本发明的技术方案,而非对其进行限制;尽管参照前述实施例对本发明进行了详细的说明,对于本领域的普通技术人员来说,依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本发明所要求保护的技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art can still understand the foregoing embodiments. Modifications are made to the technical solutions described, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions claimed in the present invention.
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