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CN110344876A - Filling pipeline valve intelligence switching control and method, goaf filling method - Google Patents

Filling pipeline valve intelligence switching control and method, goaf filling method Download PDF

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Publication number
CN110344876A
CN110344876A CN201910638372.XA CN201910638372A CN110344876A CN 110344876 A CN110344876 A CN 110344876A CN 201910638372 A CN201910638372 A CN 201910638372A CN 110344876 A CN110344876 A CN 110344876A
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filling
valve
controller
sensing device
main line
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CN110344876B (en
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赖伟
罗周全
刘婉莹
秦亚光
张永玺
刘超
文磊
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Central South University
Changsha Institute of Mining Research Co Ltd
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Changsha Institute of Mining Research Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F15/00Methods or devices for placing filling-up materials in underground workings
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F15/00Methods or devices for placing filling-up materials in underground workings
    • E21F15/08Filling-up hydraulically or pneumatically
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • E21F17/18Special adaptations of signalling or alarm devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pipeline Systems (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

本发明公开了一种充填管道阀门智能切换控制装置及方法、采空区充填方法。充填管道阀门智能切换控制装置,用于矿山水固混合料浆输送管道线上的阀门控制,包括充填主管路、充填分支管以及排水分支管,充填分支管上设有控制通断的充填阀门,排水分支管上设有控制通断的排水阀门,充填主管路上设有用于通过超声波定向透射以反应出充填主管路内的流体状态的超声波传感装置,充填阀门、排水阀门以及超声波传感装置分别通信连接至控制器,控制器通信连接至充填站控制台,控制器依据充填站控制台发出的指令信号和超声波传感装置输出的信号以控制充填阀门与排水阀门之间的开闭切换。精准实现充填阀门与排水阀门之间的阀门切换,确保充填质量。

The invention discloses an intelligent switching control device and method for filling pipeline valves, and a goaf filling method. Filling pipeline valve intelligent switching control device, used for valve control on mine water-solid mixed slurry transmission pipeline, including filling main pipeline, filling branch pipe and drainage branch pipe. Filling branch pipe is equipped with filling valve for on-off control. The drainage branch pipe is equipped with a drainage valve to control on-off, and the main filling main line is equipped with an ultrasonic sensing device for reflecting the fluid state in the main filling main line through ultrasonic directional transmission. The filling valve, drainage valve and ultrasonic sensing device are respectively The communication is connected to the controller, and the controller is connected to the filling station console. The controller controls the opening and closing switching between the filling valve and the drain valve according to the command signal sent by the filling station console and the signal output by the ultrasonic sensor device. Accurately realize the valve switching between the filling valve and the draining valve to ensure the filling quality.

Description

充填管道阀门智能切换控制装置及方法、采空区充填方法Filling pipeline valve intelligent switching control device and method, goaf filling method

技术领域technical field

本发明涉及充填采矿的充填控制技术领域,特别地,涉及一种基于超声波监测的充填管道阀门智能切换控制装置。此外,本发明还涉及一种包括上述充填管道阀门智能切换控制装置的充填管道阀门智能切换方法。此外,本发明还涉及一种包括上述充填管道阀门智能切换方法的采空区充填方法。The invention relates to the technical field of filling control in filling mining, in particular to an intelligent switching control device for filling pipeline valves based on ultrasonic monitoring. In addition, the present invention also relates to a filling pipeline valve intelligent switching method comprising the filling pipeline valve intelligent switching control device. In addition, the present invention also relates to a goaf filling method including the above-mentioned method for intelligent switching of filling pipeline valves.

背景技术Background technique

充填采矿法被证实,在保护矿区生态环境、区域地质构造、保护性开采、开采安全性方面具有最佳的适应性。为此,部分省份出台文件,要求新建矿山必须采用充填采矿法;采矿设计规范明确要求,矿山采矿方法选择必须与充填采矿法进行比较。这些细节表明充填采矿法势必将成为采矿方法发展的主导方向。The filling mining method has been proven to have the best adaptability in terms of protecting the ecological environment of mining areas, regional geological structures, protective mining, and mining safety. For this reason, some provinces have issued documents requiring new mines to adopt the filling mining method; the mining design specification clearly requires that the selection of mine mining methods must be compared with the filling mining method. These details show that the filling and filling mining method is bound to become the leading direction of mining method development.

充填采矿法的采空区充填一般采用管道输送充填料浆的方式进行,充填料浆为水和固体物料按照一定质量浓度混合组成的水固混合料浆,充填过程如下:(1)输送引管水润洗管路;(2)输送充填料浆;(3)充填结束,输送冲洗水清洗管道。从充填过程可以看出,充填过程的耗水量巨大,其中冲洗管道用水量通常为管道容量的两倍,多数矿山充填管道的长度为1km~3km,管道容积为10m3~50m3,估算出冲洗水量为20m3~100m3,但是水进入充填区域将稀释充填料浆,造成充填料浆离析和分层,降低充填料浆固结后的充填体强度。The gob filling of the filling mining method is generally carried out by pipeline transportation of filling slurry. The filling slurry is a water-solid mixed slurry composed of water and solid materials according to a certain mass concentration. The filling process is as follows: (1) Conveying the lead pipe Rinse the pipeline with water; (2) transport the filling slurry; (3) transport flushing water to clean the pipeline after filling. It can be seen from the filling process that the water consumption during the filling process is huge, and the water consumption for flushing the pipeline is usually twice the capacity of the pipeline. The water volume is 20m 3 -100m 3 , but water entering the filling area will dilute the filling slurry, causing segregation and delamination of the filling slurry, and reducing the strength of the filling body after the solidification of the filling slurry.

为了解决充填料浆和水(引管水和洗管水)的分流,一般在充填主管路末端设置三通,一个分支管路到充填采场,用于输送充填料浆;另一分支管路到水沟或沉淀池,用于排放引管水和冲洗水,并在每个分支管路上设置截流阀门控制充填主管路的流向,从而实现充填料浆和水的分流。由上述切换过程可知,准确掌握阀门的切换时机是实现充填料浆和水分流的基础。In order to solve the diversion of filling slurry and water (prime pipe water and pipe washing water), a tee is generally installed at the end of the main filling pipeline, and one branch pipeline is used to transport the filling slurry to the filling stope; the other branch pipeline is To the ditch or sedimentation tank, used to discharge the pilot water and flushing water, and set a shut-off valve on each branch pipeline to control the flow direction of the main filling pipeline, so as to realize the diversion of filling slurry and water. From the above switching process, it can be seen that accurately grasping the switching timing of the valve is the basis for realizing the flow of filling slurry and water.

现有的阀门切换时机判断多采取人工值守方法,通过观察管道内料浆颜色变化判断切换时机,但是冲洗时,由于管道壁上粘有大量料浆,在冲洗过程中,即使浓度极低时,管路内颜色的变化也很难通过肉眼观察出,只有等管道冲洗到见清水时才能判断,这时已有大量的冲洗水排入采场。The existing method of judging the switching timing of valves mostly adopts the manual on-duty method. The switching timing is judged by observing the color change of the slurry in the pipeline. It is also difficult to observe the color change in the pipeline with the naked eye. It can only be judged when the pipeline is flushed to see clear water. At this time, a large amount of flushing water has been discharged into the stope.

管道输送充填料浆有自流和泵送两种,均为带压输送,操作人员长期在管道旁值守,如发生管道堵塞,造成管道爆裂,容易造成安全事故。采用人工操作阀门耗时费力,劳动强大,安全性差,人工成本高。There are two types of filling slurry for pipeline transportation: self-flowing and pumping, both of which are conveyed under pressure. Operators are on duty at the side of the pipeline for a long time. If the pipeline is blocked, it will cause the pipeline to burst and easily cause safety accidents. The use of manually operated valves is time-consuming, labor-intensive, poor in safety, and high in labor costs.

通过采集压力方式来判断切换时机,由于充填过程中管道内压力是变化的,例如堵管,不满管流和浓度变化等,管路内会发生失压或超压现象,监测到的压力非管路正常压力,故容易发生误操作,导致充填料浆和水的分流错误。管输压力为接触式采集,压力传感器容易堵塞、磨损,监测精度差,误差大,难于判断切换时机。The timing of switching is judged by collecting pressure. Since the pressure in the pipeline changes during the filling process, such as blocked pipes, dissatisfied pipe flow and concentration changes, etc., there will be pressure loss or overpressure in the pipeline, and the monitored pressure is not the pipeline. Due to the normal pressure of the road, it is prone to misoperation, resulting in wrong diversion of filling slurry and water. The pipeline transmission pressure is collected by contact, the pressure sensor is easy to block and wear, the monitoring accuracy is poor, the error is large, and it is difficult to judge the switching time.

发明内容Contents of the invention

本发明提供了一种充填管道阀门智能切换控制装置及方法、采空区充填方法,以解决现有采空区充填料浆输送管道阀门切换时机判断,采用人工值守方式容易造成安全事故且容易误判;采集压力方式监测和控制精度差、容易误操作和容易延误切换时机,进而影响充填质量、造成资源浪费的技术问题。The invention provides a filling pipeline valve intelligent switching control device and method, and a goaf filling method to solve the problem of judging the switching timing of the existing goaf filling slurry delivery pipeline valve. The manual on-duty mode is easy to cause safety accidents and is easy to make mistakes. Judgment; Poor monitoring and control accuracy of pressure collection method, easy to misuse and delay switching timing, which in turn affects filling quality and causes technical problems of resource waste.

根据本发明的一个方面,提供一种充填管道阀门智能切换控制装置,基于超声波监测技术并用于充填采矿法中的充填控制,包括充填主管路、充填分支管以及排水分支管,充填分支管上设有控制通断的充填阀门,排水分支管上设有控制通断的排水阀门,充填主管路上设有用于通过超声波定向透射以反应出充填主管路内的流体状态的超声波传感装置,充填阀门、排水阀门以及超声波传感装置分别通信连接至控制器,控制器通信连接至充填站控制台,控制器依据充填站控制台发出的指令信号和超声波传感装置输出的信号以控制充填阀门与排水阀门之间的开闭切换。According to one aspect of the present invention, an intelligent switching control device for filling pipeline valves is provided, which is based on ultrasonic monitoring technology and is used for filling control in filling mining methods, including main filling pipelines, filling branch pipes and drainage branch pipes. There is a filling valve for controlling on-off, and a drainage valve for controlling on-off is provided on the drainage branch pipe. On the main filling main line, there is an ultrasonic sensor device for reflecting the fluid state in the main filling main line through ultrasonic directional transmission. The filling valve, The drainage valve and the ultrasonic sensing device are respectively connected to the controller by communication, and the controller is connected to the console of the filling station by communication. The controller controls the filling valve and the drainage valve according to the command signal sent by the console of the filling station and the signal output by the ultrasonic sensing device. switch between on and off.

进一步地,控制器采用超声波传感装置输出的超声波幅值平稳信号作为控制充填阀门与排水阀门之间开闭切换的切换控制信号;或者控制器采用超声波传感装置输出的超声波幅值对应的料浆质量浓度信号作为控制充填阀门与排水阀门之间开闭切换的切换控制信号;或者控制器采用超声波传感装置输出的超声波幅值突变信号控制充填阀门与排水阀门之间开闭切换的切换控制信号。Further, the controller adopts the stable ultrasonic amplitude signal output by the ultrasonic sensing device as the switching control signal for controlling the opening and closing switching between the filling valve and the drain valve; or the controller adopts the material corresponding to the ultrasonic amplitude output by the ultrasonic sensing device. The slurry mass concentration signal is used as a switching control signal to control the opening and closing switching between the filling valve and the drainage valve; or the controller uses the ultrasonic amplitude mutation signal output by the ultrasonic sensor device to control the switching control of the opening and closing switching between the filling valve and the drainage valve Signal.

进一步地,控制器包括用于将超声波传感装置输出的信号进行滤波处理去除杂波的滤波模块、用于采集并计算超声波幅值的计算模块以及用于按照时间顺序储存信号数据的储存模块;控制器在设定的时间段内获取的幅值呈平稳或衰减或增强趋势,根据幅值特征按照预设延时时间以自动切换充填阀门和排水阀门的开闭。Further, the controller includes a filter module for filtering the signal output by the ultrasonic sensing device to remove clutter, a calculation module for collecting and calculating the amplitude of the ultrasonic waves, and a storage module for storing signal data in chronological order; The amplitude obtained by the controller within the set time period is stable, attenuated or enhanced, and the opening and closing of the filling valve and the drain valve are automatically switched according to the preset delay time according to the amplitude characteristics.

进一步地,控制器还包括用于人工确认由控制器发出的充填阀门和排水阀门的启停指令的人工操作界面。Further, the controller also includes a manual operation interface for manually confirming the start and stop commands of the filling valve and the drain valve issued by the controller.

根据本发明的另一方面,还提供了一种充填管道阀门智能切换方法,采用上述充填管道阀门智能切换控制装置,包括以下步骤:排水阀门开启,充填阀门关闭;充填主管路输送引管水润管;充填主管路输送充填料浆;监测充填主管路内的流体状态,判断由充填主管路输送充填料浆到超声波传感装置位置时,立即或按设定延时开启充填阀门直至开启到位后关闭排水阀门;充填主管路输送充填料浆对采空区进行充填,直到充填至预定的充填量;充填主管路输送冲洗水推送管内的充填料浆并冲洗管道;监测充填主管路内的流体状态,判断由充填主管路输送冲洗水到超声波传感装置位置时,立即或按设定延时开启排水阀门直至开启到位后关闭充填阀门;充填主管路输送冲洗水直至冲洗完毕。According to another aspect of the present invention, there is also provided a method for intelligent switching of filling pipeline valves, using the above-mentioned intelligent switching control device for filling pipeline valves, comprising the following steps: opening the drain valve, closing the filling valve; The main filling pipeline conveys the filling slurry; monitors the fluid state in the main filling pipeline, and judges that when the filling slurry is delivered from the main filling pipeline to the position of the ultrasonic sensing device, open the filling valve immediately or after a set delay until it is fully opened Close the drainage valve; fill the main pipeline to transport the filling slurry to fill the goaf until the predetermined filling volume is filled; fill the main pipeline to transport the filling slurry in the flushing water push pipe and flush the pipeline; monitor the fluid state in the main filling pipeline , when judging that the flushing water is delivered from the main filling pipeline to the position of the ultrasonic sensing device, open the drain valve immediately or delay according to the setting until it is fully opened and then close the filling valve; the main filling pipeline transports the flushing water until the flushing is completed.

进一步地,排水阀门开启,充填阀门关闭,具体为:输送引管水进行润管步骤前,控制器进行自动监测;控制器监测充填阀门是否在关闭状态,不在关闭状态时,控制充填阀门切换到关闭状态;控制器监测排水阀门是否在开启状态,不在开启状态时,控制切换到开启状态;完成上述操作后自动监测完毕,并处于待机状态。Further, the drain valve is opened and the filling valve is closed, specifically: the controller performs automatic monitoring before delivering the pilot water for the pipe moistening step; the controller monitors whether the filling valve is in the closed state, and controls the filling valve to switch to Closed state; the controller monitors whether the drain valve is in the open state, and when it is not in the open state, the control switches to the open state; after the above operations are completed, the automatic monitoring is completed and it is in a standby state.

进一步地,监测充填主管路内的流体状态,判断由充填主管路输送充填料浆到超声波传感装置位置时,立即或按设定延时开启充填阀门直至开启到位后关闭排水阀门,具体为:当充填主管路输送引管水向输送充填料浆过渡时,控制器通过超声波传感装置监测到由引管水转变为充填料浆的明显的超声波突变幅值,判断充填料浆已到达超声波传感装置位置,紧接着监测到的超声波幅值由突变转变为趋于平稳时发出信号;控制器接收超声波传感装置发出的信号并根据设定的时间立即或延时执行阀门控制,首先开启充填阀门,阀门开启到位后,关闭排水阀门;当充填主管路输送充填料浆向输送冲洗水过渡时,监测充填主管路内的流体状态,判断由充填主管路输送冲洗水到超声波传感装置位置时,立即或按设定延时开启排水阀门直至开启到位后关闭充填阀门,具体为:控制器通过超声波传感装置监测到由充填料浆转变为充填料浆与冲洗水的混合流体的明显突变的超声波突变幅值,判断冲洗水推动充填料浆已到达超声波传感装置位置,紧接着监测到的超声波幅值由突变转变为趋于平稳时发出信号;控制器接收超声波传感装置发出的信号并根据设定的时间立即或延时执行阀门控制,首先开启排水阀门,阀门开启到位后,关闭充填阀门。Further, monitor the fluid state in the main filling pipeline, and judge that when the filling slurry is transported from the main filling pipeline to the position of the ultrasonic sensing device, open the filling valve immediately or according to the set delay until it is fully opened and then close the drain valve, specifically: When the filling main pipeline conveys the water in the lead pipe to the filling slurry, the controller monitors the obvious ultrasonic mutation amplitude from the water in the lead pipe to the filling slurry through the ultrasonic sensing device, and judges that the filling slurry has reached the ultrasonic sensor. The position of the sensing device, and then a signal is sent when the monitored ultrasonic amplitude changes from a sudden change to a steady state; the controller receives the signal from the ultrasonic sensing device and executes valve control immediately or with a delay according to the set time, and starts filling first. Valve, after the valve is opened in place, close the drain valve; when the main filling pipeline transports the filling slurry to the flushing water, monitor the fluid state in the main filling pipeline, and judge when the main filling pipeline transports the flushing water to the position of the ultrasonic sensor device , open the drain valve immediately or according to the set delay until it is fully opened and then close the filling valve, specifically: the controller detects an obvious sudden change from the filling slurry to the mixed fluid of filling slurry and flushing water through the ultrasonic sensing device Ultrasonic mutation amplitude, judging that the flushing water pushes the filling slurry to reach the position of the ultrasonic sensing device, and then sends a signal when the monitored ultrasonic amplitude changes from a sudden change to a steady state; the controller receives the signal from the ultrasonic sensing device and Perform valve control immediately or with a delay according to the set time, first open the drain valve, and close the filling valve after the valve is fully opened.

进一步地,监测充填主管路内的流体状态,判断由充填主管路输送充填料浆到超声波传感装置位置时,立即或按预设延时开启充填阀门直至开启到位后关闭排水阀门,具体为:当充填主管路输送引管水向输送充填料浆过渡时,控制器通过超声波传感装置监测充填主管路内的流体,并将超声波传感装置输出的超声波幅值信号转换为流体的质量浓度信号;当充填主管路输送引管水向输送充填料浆过渡时,控制器获取的流体浓度大于或等于设定的浓度阈值时,判断充填料浆已到达超声波传感装置位置,此时控制器立即或按设定延时执行阀门控制,首先开启充填阀门,阀门开启到位后,关闭排水阀门;当充填主管路输送充填料浆向输送冲洗水过渡时,控制器获取的流体浓度小于或等于设定的浓度阈值时,判断充填冲洗水已到达超声波传感装置位置,此时控制器立即或按设定延时执行阀门控制,首先开启排水阀门,阀门开启到位后,关闭充填阀门;继续输送冲洗水到控制器获取的流体浓度小于或等于设定的浓度阈值时,停止输送冲洗水。Further, monitor the fluid state in the main filling pipeline, and judge that when the filling slurry is transported from the main filling pipeline to the position of the ultrasonic sensing device, open the filling valve immediately or according to a preset delay until it is fully opened and then close the drain valve, specifically: When the filling main pipeline transports the lead pipe water to the filling slurry, the controller monitors the fluid in the main filling pipeline through the ultrasonic sensing device, and converts the ultrasonic amplitude signal output by the ultrasonic sensing device into the mass concentration signal of the fluid ; When the main filling pipeline transports the lead pipe water to the filling slurry, and the fluid concentration obtained by the controller is greater than or equal to the set concentration threshold, it judges that the filling slurry has reached the position of the ultrasonic sensing device, and the controller immediately Or perform valve control according to the set time delay, first open the filling valve, and then close the drain valve after the valve is fully opened; when the filling main pipeline transports the filling slurry to the flushing water, the fluid concentration obtained by the controller is less than or equal to the set value When the concentration threshold is reached, it is judged that the filling and flushing water has reached the position of the ultrasonic sensing device. At this time, the controller executes the valve control immediately or according to the set delay. Firstly, the drain valve is opened, and after the valve is fully opened, the filling valve is closed; continue to transport the flushing water When the fluid concentration acquired by the controller is less than or equal to the set concentration threshold, the delivery of flushing water is stopped.

进一步地,监测充填主管路内的流体状态,判断由充填主管路输送充填料浆到超声波传感装置位置时,立即或按设定延时开启充填阀门直至开启到位后关闭排水阀门,具体为:当充填主管路输送引管水向输送充填料浆过渡时,控制器通过超声波传感装置监测充填主管路内的流体,当超声波传感装置输出突变的超声波幅值信号时,控制器接收到超声波幅值突变信号并发出执行阀门控制指令;控制器立即或按设定延时执行阀门控制,首先开启充填阀门,阀门开启到位后,关闭排水阀门;当充填主管路输送充填料浆向输送冲洗水过渡时,监测充填主管路内的流体状态,判断由充填主管路输送到超声波传感装置位置的流体发生突变时,开启排水阀门直至开启到位后关闭充填阀门,具体为:控制器通过超声波传感装置监测到由充填料浆转变为充填料浆与冲洗水的混合流体的明显突变的超声波突变幅值,判断充填料浆中混入了冲洗水并已到达超声波传感装置位置,发出信号;控制器接收到超声波幅值突变信号并发出执行阀门控制指令,控制器立即或按设定延时执行阀门控制,首先开启排水阀门,阀门开启到位后,关闭充填阀门。Further, monitor the fluid state in the main filling pipeline, and judge that when the filling slurry is transported from the main filling pipeline to the position of the ultrasonic sensing device, open the filling valve immediately or according to the set delay until it is fully opened and then close the drain valve, specifically: When the filling main pipeline transports the water in the lead pipe to the filling slurry, the controller monitors the fluid in the main filling pipeline through the ultrasonic sensing device. When the ultrasonic sensing device outputs a sudden ultrasonic amplitude signal, the controller receives the ultrasonic wave. Amplitude mutation signal and execute the valve control instruction; the controller executes the valve control immediately or according to the set delay, firstly open the filling valve, after the valve is fully opened, close the drain valve; when the filling main pipeline transports the filling slurry to the flushing water During the transition, monitor the fluid state in the main filling pipeline, and when it is judged that the fluid delivered from the main filling pipeline to the position of the ultrasonic sensing device has a sudden change, open the drain valve until it is fully opened and then close the filling valve, specifically: the controller passes the ultrasonic sensor The device monitors the ultrasonic mutation amplitude that changes from the filling slurry to the mixed fluid of filling slurry and flushing water, judges that the filling slurry is mixed with flushing water and has reached the position of the ultrasonic sensing device, and sends a signal; the controller After receiving the ultrasonic amplitude mutation signal and issuing an instruction to execute the valve control, the controller executes the valve control immediately or according to the set delay. Firstly, the drain valve is opened, and after the valve is fully opened, the filling valve is closed.

根据本发明的另一方面,还提供了一种采空区充填方法,采用上述充填管道阀门智能切换方法,充填站控制台发出开始充填准备指令到控制器;控制器监测和/或控制充填阀门处于关闭状态且排水阀门处于开启状态;充填站控制台发出输送引管水指令,控制器接收指令并进入工作状态;先输送引管水润管,接着输送充填料浆;通过超声波传感装置实时传感并监测充填主管路内的流体状态,充填料浆通过时超声波传感装置发出信号至控制器,控制器接收信号并控制充填阀门开启且控制排水阀门关闭,进行充填,控制器处于待机状态;充填完毕后充填站控制台发出冲洗管指令,控制器处于工作状态;输送冲洗水;通过超声波传感装置实时传感并监测充填主管路内的流体状态,冲洗水通过时超声波传感装置发出信号至控制器,控制器接收信号并控制排水阀门开启后控制充填阀门关闭,继续进行管道冲洗;冲洗完毕后控制器处于待机状态。According to another aspect of the present invention, there is also provided a goaf filling method. Using the above intelligent switching method for filling pipeline valves, the filling station console sends an instruction to start filling preparation to the controller; the controller monitors and/or controls the filling valve It is in the closed state and the drainage valve is in the open state; the console of the filling station sends out an instruction to transport the water in the lead pipe, and the controller receives the instruction and enters the working state; first conveys the water in the lead pipe, and then conveys the filling slurry; real-time through the ultrasonic sensing device Sensing and monitoring the fluid state in the main filling pipeline. When the filling slurry passes through, the ultrasonic sensing device sends a signal to the controller. The controller receives the signal and controls the opening of the filling valve and the closing of the drainage valve for filling. The controller is in a standby state ; After the filling is completed, the console of the filling station sends out a flushing pipe instruction, and the controller is in the working state; the flushing water is transported; the ultrasonic sensing device is used to sense and monitor the fluid state in the main filling pipeline in real time, and the ultrasonic sensing device sends out a signal when the flushing water passes through; The signal is sent to the controller, the controller receives the signal and controls the drain valve to open, then controls the filling valve to close, and continues to flush the pipeline; after flushing, the controller is in a standby state.

本发明具有以下有益效果:The present invention has the following beneficial effects:

本发明基于超声波监测的充填管道阀门智能切换控制装置,在充填主管路上装设超声波传感装置,超声波传感装置的发射端与接收端对称布设于充填主管路两侧,通过超声波传感装置的超声波定向透射,并以超声波定向透射过程中的幅值变化以及遇到流动流体所产生的多普勒效应反应出流体的状态,以实时监测充填主管路内的流体状态。超声波传感装置依据对充填主管路内的流体状态的实时监控并将信息数据传输至控制器;控制器依据充填站控制台发送的操作指令以及从超声波传感装置接收到的信息数据,进而及时获取充填阀门与排水阀门之间的阀门切换时机,并且结合超声波传感装置、充填阀门、排水阀门三者的位置关系以及三者之间连接管道内的流体容积,进而精准实现充填阀门与排水阀门之间的阀门切换;确保持续稳定的充填料浆能够通过充填阀门并进行相应的采空区充填,而引管水、冲洗水、混入引管水的充填料浆以及混入冲洗水的充填料浆均通过排水阀门排出,从而确保充填质量;合理的、定量的使用引管水、冲洗水和充填料浆,从而达到节约资源的目的。The present invention is based on the ultrasonic monitoring intelligent switching control device for filling pipeline valves. An ultrasonic sensing device is installed on the main filling road. Ultrasonic directional transmission, and reflects the state of the fluid by the amplitude change during the directional transmission of the ultrasonic wave and the Doppler effect generated by the flowing fluid, so as to monitor the fluid state in the main pipeline in real time. The ultrasonic sensing device is based on the real-time monitoring of the fluid state in the filling main pipeline and transmits the information data to the controller; the controller is based on the operation instructions sent by the filling station console and the information data received from the ultrasonic sensing device, and then timely Obtain the valve switching timing between the filling valve and the drain valve, and combine the positional relationship between the ultrasonic sensing device, the filling valve, and the drain valve, as well as the fluid volume in the connecting pipeline between the three, and then accurately realize the filling valve and the drain valve switch between the valves; ensure that the continuous and stable filling slurry can pass through the filling valve and fill the corresponding goaf, while the lead pipe water, flushing water, filling slurry mixed with lead pipe water, and filling slurry mixed with flushing water All are discharged through the drain valve to ensure the filling quality; reasonable and quantitative use of pilot water, flushing water and filling slurry is used to achieve the purpose of saving resources.

除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照图,对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. Hereinafter, the present invention will be described in further detail with reference to the drawings.

附图说明Description of drawings

构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of this application are used to provide further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:

图1是本发明优选实施例的基于超声波监测的充填管道阀门智能切换控制装置的结构示意图;Fig. 1 is a schematic structural diagram of an intelligent switching control device for filling pipeline valves based on ultrasonic monitoring in a preferred embodiment of the present invention;

图2是本发明优选实施例的基于超声波监测的充填管道阀门智能切换方法的步骤流程图;Fig. 2 is a flow chart of the steps of the intelligent switching method for filling pipeline valves based on ultrasonic monitoring in a preferred embodiment of the present invention;

图3是本发明优选实施例的充填采矿的采空区充填方法的步骤流程图。Fig. 3 is a flow chart of the steps of the goaf filling method of filling mining according to the preferred embodiment of the present invention.

图例说明:illustration:

1、充填主管路;2、充填分支管;3、排水分支管;4、充填阀门;5、排水阀门;6、超声波传感装置;7、控制器;8、充填站控制台。1. Filling main line; 2. Filling branch pipe; 3. Drainage branch pipe; 4. Filling valve; 5. Drainage valve; 6. Ultrasonic sensor device; 7. Controller; 8. Filling station console.

具体实施方式Detailed ways

以下结合附图对本发明的实施例进行详细说明,但是本发明可以由下述所限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in various ways defined and covered below.

图1是本发明优选实施例的基于超声波监测的充填管道阀门智能切换控制装置的结构示意图;图2是本发明优选实施例的基于超声波监测的充填管道阀门智能切换方法的步骤流程图;图3是本发明优选实施例的充填采矿的采空区充填方法的步骤流程图。Fig. 1 is a schematic structural diagram of an intelligent switching control device for filling pipeline valves based on ultrasonic monitoring in a preferred embodiment of the present invention; Fig. 2 is a flow chart of the steps of an intelligent switching method for filling pipeline valves based on ultrasonic monitoring in a preferred embodiment of the present invention; Fig. 3 It is a flow chart of the steps of the goaf filling method for filling mining in the preferred embodiment of the present invention.

如图1所示,本实施例的充填管道阀门智能切换控制装置,基于超声波监测技术并用于充填采矿法中的充填控制,包括充填主管路1、充填分支管2以及排水分支管3,充填分支管2上设有控制通断的充填阀门4,排水分支管3上设有控制通断的排水阀门5,充填主管路1上设有用于通过超声波定向透射以反应出充填主管路1内的流体状态的超声波传感装置6,充填阀门4、排水阀门5以及超声波传感装置6分别通信连接至控制器7,控制器7通信连接至充填站控制台8,控制器7依据充填站控制台8发出的指令信号和超声波传感装置6输出的信号以控制充填阀门4与排水阀门5之间的开闭切换。本发明基于超声波监测的充填管道阀门智能切换控制装置,在充填主管路1上装设超声波传感装置6,超声波传感装置6的发射端与接收端对称布设于充填主管路1两侧,通过超声波传感装置6的超声波定向透射,并以超声波定向透射过程中的幅值变化以及遇到流动流体所产生的多普勒效应反应出流体的状态,以实时监测充填主管路1内的流体状态。超声波传感装置6依据对充填主管路1内的流体状态的实时监控并将信息数据传输至控制器7;控制器7依据充填站控制台8发送的操作指令以及从超声波传感装置6接收到的信息数据,进而及时获取充填阀门4与排水阀门5之间的阀门切换时机,并且结合超声波传感装置6、充填阀门4、排水阀门5三者的位置关系以及三者之间连接管道内的流体容积,进而精准实现充填阀门4与排水阀门5之间的阀门切换;确保持续稳定的充填料浆能够通过充填阀门4并进行相应的采空区充填,而引管水、冲洗水、混入引管水的充填料浆以及混入冲洗水的充填料浆均通过排水阀门5排出,从而确保充填质量;合理的、定量的使用引管水、冲洗水和充填料浆,从而达到节约资源的目的。可选地,充填主管路1上设有多组超声波传感装置6,相邻超声波传感装置6之间的间距为1m~10m。As shown in Figure 1, the filling pipeline valve intelligent switching control device of this embodiment is based on ultrasonic monitoring technology and is used for filling control in the filling mining method, including filling main pipeline 1, filling branch pipe 2 and drainage branch pipe 3, filling branch The pipe 2 is provided with a filling valve 4 for on-off control, the drainage branch pipe 3 is provided with a drain valve 5 for controlling on-off, and the main filling line 1 is provided with a directional transmission of ultrasonic waves to reflect the fluid in the main line 1 of filling. The ultrasonic sensing device 6 of the status, the filling valve 4, the drain valve 5 and the ultrasonic sensing device 6 are respectively connected to the controller 7 by communication, and the controller 7 is connected to the filling station console 8 by communication, and the controller 7 is connected to the filling station console 8 The command signal sent out and the signal output by the ultrasonic sensor device 6 are used to control the opening and closing switch between the filling valve 4 and the draining valve 5 . The present invention is based on the intelligent switching control device of the filling pipeline valve based on ultrasonic monitoring. An ultrasonic sensing device 6 is installed on the main filling pipeline 1. The transmitting end and the receiving end of the ultrasonic sensing device 6 are symmetrically arranged on both sides of the main filling pipeline 1. The ultrasonic wave of the sensing device 6 is transmitted directionally, and the state of the fluid is reflected by the amplitude change during the directional transmission of the ultrasonic wave and the Doppler effect generated by encountering the flowing fluid, so as to monitor the state of the fluid in the main filling pipeline 1 in real time. The ultrasonic sensing device 6 transmits the information data to the controller 7 based on the real-time monitoring of the fluid state in the filling main pipeline 1; information data, and then obtain the valve switching timing between the filling valve 4 and the drain valve 5 in time, and combine the positional relationship of the ultrasonic sensing device 6, the filling valve 4, and the drain valve 5, as well as the position in the connecting pipeline between the three Fluid volume, and then accurately realize the valve switching between the filling valve 4 and the draining valve 5; ensure that the continuous and stable filling slurry can pass through the filling valve 4 and carry out corresponding gob filling, while the pilot water, flushing water, mixed with the pilot water The filling slurry of the pipe water and the filling slurry mixed with the flushing water are all discharged through the drain valve 5 to ensure the filling quality; rational and quantitative use of the priming water, flushing water and filling slurry is used to achieve the purpose of saving resources. Optionally, multiple sets of ultrasonic sensing devices 6 are arranged on the main filling pipeline 1 , and the distance between adjacent ultrasonic sensing devices 6 is 1 m to 10 m.

本实施例中,控制器7采用超声波传感装置6输出的超声波幅值平稳信号作为控制充填阀门4与排水阀门5之间开闭切换的切换控制信号;或者控制器7采用超声波传感装置6输出的超声波幅值对应的料浆质量浓度信号作为控制充填阀门4与排水阀门5之间开闭切换的切换控制信号;或者控制器7采用超声波传感装置6输出的超声波幅值突变信号控制充填阀门4与排水阀门5之间开闭切换的切换控制信号。In this embodiment, the controller 7 uses the ultrasonic amplitude stable signal output by the ultrasonic sensing device 6 as a switching control signal for controlling the opening and closing switching between the filling valve 4 and the drain valve 5; or the controller 7 uses the ultrasonic sensing device 6 The slurry mass concentration signal corresponding to the output ultrasonic amplitude is used as a switching control signal for controlling the switching between the filling valve 4 and the drain valve 5; or the controller 7 uses the ultrasonic amplitude mutation signal output by the ultrasonic sensing device 6 to control the filling. Switching control signal for switching between valve 4 and drain valve 5.

本实施例中,控制器7包括用于将超声波传感装置6输出的信号进行滤波处理去除杂波的滤波模块、用于采集并计算超声波幅值的计算模块以及用于按照时间顺序储存信号数据的储存模块;控制器7在设定的时间段内获取的幅值呈平稳或衰减或增强趋势,根据幅值特征按照预设延时时间以自动切换充填阀门4和排水阀门5的开闭。In this embodiment, the controller 7 includes a filter module for filtering the signal output by the ultrasonic sensor device 6 to remove clutter, a calculation module for collecting and calculating the ultrasonic amplitude, and a calculation module for storing signal data in time sequence The storage module; the amplitude obtained by the controller 7 within the set time period is stable or attenuated or enhanced, and the opening and closing of the filling valve 4 and the drain valve 5 are automatically switched according to the preset delay time according to the amplitude characteristics.

本实施例中,控制器7还包括用于人工确认由控制器7发出的充填阀门4和排水阀门5的启停指令的人工操作界面。控制器7的阀门启停指令,加入人工确认,即当控制器7监测判断达到切换要求时,控制器7首先将信号传到控制室,控制人员根据充填情况,确认是否是在输送引管水和输送充填料浆的切换时机、或者在输送充填料浆和输送冲洗水的切换时机,充填站控制台8在控制器7系统设定时间内确认,充填站控制台8向控制器7发出执行指令;充填站控制台8在系统设定时间内无确认,控制器7不执行切换指令。In this embodiment, the controller 7 also includes a manual operation interface for manually confirming the start and stop commands of the filling valve 4 and the drain valve 5 issued by the controller 7 . Manual confirmation is added to the valve start and stop command of the controller 7, that is, when the controller 7 monitors and judges that the switching requirement is met, the controller 7 first transmits the signal to the control room, and the controller confirms whether the water in the lead pipe is being transported according to the filling situation. and the switching timing of conveying filling slurry, or the switching timing of conveying filling slurry and conveying flushing water, the filling station console 8 confirms within the system setting time of the controller 7, and the filling station console 8 sends an execution to the controller 7 command; the filling station console 8 has no confirmation within the system setting time, and the controller 7 does not execute the switching command.

如图2所示,本实施例的充填管道阀门智能切换方法,采用上述充填管道阀门智能切换控制装置,包括以下步骤:排水阀门5开启,充填阀门4关闭;充填主管路1输送引管水润管;充填主管路1输送充填料浆;监测充填主管路1内的流体状态,判断由充填主管路1输送充填料浆到超声波传感装置6位置时,立即或按设定延时开启充填阀门4直至开启到位后关闭排水阀门5;充填主管路1输送充填料浆对采空区进行充填,直到充填至预定的充填量;充填主管路1输送冲洗水推送管内的充填料浆并冲洗管道;监测充填主管路1内的流体状态,判断由充填主管路1输送冲洗水到超声波传感装置6位置时,立即或按设定延时开启排水阀门5直至开启到位后关闭充填阀门4;充填主管路1输送冲洗水直至冲洗完毕。充填管道阀门智能切换中,充填阀门4与排水阀门5之间的开闭切换,即充填阀门4开启时排水阀门5关闭,充填阀门4关闭时排水阀门5开启。充填阀门4与排水阀门5之间的开闭切换时机,依据超声波传感装置6实时监测到的充填主管路1内的流体状态(包括:流体流量、流体密度、流体浓度等),超声波传感装置6位置至排水阀门5位置之间管道容积,超声波传感装置6位置至充填阀门4位置之间管道容积,进而获取充填料浆稳定输送至排水阀门5位置的时间,从而达到充填的切换时机,控制开启充填阀门4并关闭排水阀门5进行充填;获取混入有冲洗水的充填料浆达到充填阀门4位置的时间,并在该时间以前控制开启排水阀门5并关闭充填阀门4,从而达到冲洗的切换时机,达到保证充填质量的目的。可选地,充填主管路1上设有多组超声波传感装置6,相邻超声波传感装置6之间的间距为1m~10m。可选地,当输送充填料浆时,通过多组超声波传感装置6同时监测充填主管路1内的流体状态,分别判断由充填主管路1稳定输送充填料浆到超声波传感装置6位置的时间节点,并通过相邻超声波传感装置6之间的间距以及间距内的管道容积、流体流量、流体流速等信息,获取相邻超声波传感装置6之间监测时间差,对比分析以判断或校准是否为真正的充填料浆到达并平稳输送的时间;根据判断结果作为阀门切换时机,或者根据校准后的结果作为阀门的切换时机,开启充填阀门4直至开启到位后关闭排水阀门5。可选地,当输送冲洗水时,通过多组超声波传感装置6同时监测充填主管路1内的流体状态,分别判断由充填主管路1输送到超声波传感装置6位置的流体发生突变时间节点,并通过相邻超声波传感装置6之间的间距以及间距内的管道容积、流体流量、流体流速等信息获取相邻超声波传感装置6之间监测时间差,通过两组超声波传感装置6监测到的两组突变时间节点的差值与监测时间差进行比对,根据比对结果进而获取阀门切换的时机,或者根据比对结果校准阀门的切换时机,依据切换时机开启排水阀门5直至开启到位后关闭充填阀门4。As shown in Figure 2, the intelligent switching method of filling pipeline valves in this embodiment adopts the above-mentioned intelligent switching control device for filling pipeline valves, and includes the following steps: opening the drain valve 5, closing the filling valve 4; pipe; filling main pipeline 1 conveys filling slurry; monitors the fluid state in filling main pipeline 1, and judges that when the filling main pipeline 1 transports filling slurry to the position of ultrasonic sensing device 6, open the filling valve immediately or according to the set delay 4. Close the drain valve 5 until it is fully opened; the filling main line 1 transports the filling slurry to fill the goaf until the predetermined filling volume is filled; the main filling line 1 transports the filling slurry in the flushing water push pipe and flushes the pipeline; Monitor the fluid state in the main filling pipeline 1, and judge that when the flushing water is delivered from the main filling pipeline 1 to the position of the ultrasonic sensing device 6, open the drain valve 5 immediately or after a set delay until it is fully opened and then close the filling valve 4; Road 1 delivers flushing water until flushing is complete. In the intelligent switching of the filling pipeline valve, the opening and closing switching between the filling valve 4 and the drain valve 5 means that the drain valve 5 is closed when the filling valve 4 is opened, and the drain valve 5 is opened when the filling valve 4 is closed. The opening and closing switching timing between the filling valve 4 and the draining valve 5 is based on the fluid state (including: fluid flow rate, fluid density, fluid concentration, etc.) in the main filling pipeline 1 monitored by the ultrasonic sensing device 6 in real time. The volume of the pipeline between the position 6 of the device and the position 5 of the drain valve, the volume of the pipeline between the position 6 of the ultrasonic sensor device and the position 4 of the filling valve, and then obtain the time for the filling slurry to be stably transported to the position 5 of the drain valve, so as to achieve the switching timing of filling , control to open the filling valve 4 and close the drain valve 5 for filling; obtain the time when the filling slurry mixed with flushing water reaches the position of the filling valve 4, and control the opening of the drain valve 5 and close the filling valve 4 before this time, so as to achieve flushing The switching timing can be adjusted to achieve the purpose of ensuring the filling quality. Optionally, multiple sets of ultrasonic sensing devices 6 are arranged on the main filling pipeline 1 , and the distance between adjacent ultrasonic sensing devices 6 is 1 m to 10 m. Optionally, when transporting the filling slurry, multiple sets of ultrasonic sensing devices 6 are used to monitor the fluid state in the main filling pipeline 1 at the same time, and respectively determine whether the main filling pipeline 1 is stably transporting the filling slurry to the position of the ultrasonic sensing device 6. Time node, and through the distance between adjacent ultrasonic sensing devices 6 and information such as the pipeline volume, fluid flow rate, and fluid flow rate within the distance, the monitoring time difference between adjacent ultrasonic sensing devices 6 is obtained, and comparative analysis is used to judge or calibrate Whether it is the time when the real filling slurry arrives and is transported smoothly; according to the judgment result as the valve switching timing, or according to the calibrated result as the valve switching timing, open the filling valve 4 until it is fully opened and then close the drain valve 5. Optionally, when flushing water is being delivered, multiple groups of ultrasonic sensing devices 6 are used to monitor the fluid state in the main filling pipeline 1 at the same time, and respectively determine the time points of sudden changes in the fluid transported from the main filling pipeline 1 to the position of the ultrasonic sensing device 6 , and obtain the monitoring time difference between adjacent ultrasonic sensing devices 6 through information such as the distance between adjacent ultrasonic sensing devices 6 and the pipeline volume, fluid flow rate, and fluid flow rate within the distance, and monitor through two sets of ultrasonic sensing devices 6 Compare the difference between the two groups of sudden change time nodes with the monitoring time difference, and then obtain the timing of valve switching according to the comparison result, or calibrate the switching timing of the valve according to the comparison result, and open the drain valve 5 according to the switching timing until it is in place Close filling valve 4.

本实施例中,排水阀门5开启,充填阀门4关闭,具体为:输送引管水进行润管步骤前,控制器7进行自动监测;控制器7监测充填阀门4是否在关闭状态,不在关闭状态时,控制充填阀门4切换到关闭状态;控制器7监测排水阀门5是否在开启状态,不在开启状态时,控制切换到开启状态;完成上述操作后自动监测完毕,并处于待机状态以节约能源。In this embodiment, the drain valve 5 is opened, and the filling valve 4 is closed. Specifically, the controller 7 performs automatic monitoring before delivering the lead pipe water for the pipe moistening step; the controller 7 monitors whether the filling valve 4 is in the closed state, and is not in the closed state. , the control filling valve 4 is switched to the closed state; the controller 7 monitors whether the drain valve 5 is in the open state, and when it is not in the open state, the control is switched to the open state; after the above operations are completed, the automatic monitoring is completed and it is in a standby state to save energy.

本实施例中,监测充填主管路1内的流体状态,判断由充填主管路1输送充填料浆到超声波传感装置6位置时,立即或按设定延时开启充填阀门4直至开启到位后关闭排水阀门5,具体为:当充填主管路1输送引管水向输送充填料浆过渡时,控制器7通过超声波传感装置6监测到由引管水转变为充填料浆的明显的超声波突变幅值,判断充填料浆已到达超声波传感装置6位置,紧接着监测到的超声波幅值由突变转变为趋于平稳时发出信号;控制器7接收超声波传感装置6发出的信号并根据设定的时间立即或延时执行阀门控制,首先开启充填阀门4,阀门开启到位后,关闭排水阀门5;当充填主管路1输送充填料浆向输送冲洗水过渡时,监测充填主管路1内的流体状态,判断由充填主管路1输送冲洗水到超声波传感装置6位置时,立即或按设定延时开启排水阀门5直至开启到位后关闭充填阀门4,具体为:控制器7通过超声波传感装置6监测到由充填料浆转变为充填料浆与冲洗水的混合流体的明显突变的超声波突变幅值,判断冲洗水推动充填料浆已到达超声波传感装置6位置,紧接着监测到的超声波幅值由突变转变为趋于平稳时发出信号;控制器7接收超声波传感装置6发出的信号并根据设定的时间立即或延时执行阀门控制,首先开启排水阀门5,阀门开启到位后,关闭充填阀门4。In this embodiment, the fluid state in the main filling pipeline 1 is monitored, and when it is judged that the filling slurry is transported from the main filling pipeline 1 to the position of the ultrasonic sensing device 6, the filling valve 4 is opened immediately or after a set delay until it is fully opened and then closed. Drainage valve 5, specifically: when the filling main pipeline 1 transfers the lead pipe water to the filling slurry, the controller 7 monitors through the ultrasonic sensing device 6 the obvious ultrasonic mutation amplitude of the change from the lead pipe water to the filling slurry Value, to judge that the filling slurry has reached the position of the ultrasonic sensing device 6, and then send a signal when the monitored ultrasonic amplitude changes from a sudden change to a steady state; the controller 7 receives the signal from the ultrasonic sensing device 6 and according to the set Execute the valve control immediately or after a delay, first open the filling valve 4, and then close the drain valve 5 after the valve is fully opened; when the filling main line 1 transfers the filling slurry to the flushing water, monitor the fluid in the filling main line 1 state, judging that when the flushing water is delivered from the filling main line 1 to the position of the ultrasonic sensing device 6, the drain valve 5 is opened immediately or delayed according to the setting until it is fully opened and then the filling valve 4 is closed. Specifically: the controller 7 passes the ultrasonic sensor The device 6 monitors the ultrasonic mutation amplitude that changes from the filling slurry to the mixed fluid of the filling slurry and flushing water, and judges that the flushing water pushes the filling slurry to reach the position of the ultrasonic sensing device 6, and then the monitored ultrasonic A signal is sent when the amplitude changes from a sudden change to a steady state; the controller 7 receives the signal from the ultrasonic sensing device 6 and performs valve control immediately or with a delay according to the set time. Close filling valve 4.

本实施例中,监测充填主管路1内的流体状态,判断由充填主管路1输送充填料浆到超声波传感装置6位置时,立即或按预设延时开启充填阀门4直至开启到位后关闭排水阀门5,具体为:当充填主管路1输送引管水向输送充填料浆过渡时,控制器7通过超声波传感装置6监测充填主管路1内的流体,并将超声波传感装置6输出的超声波幅值信号转换为流体的质量浓度信号;当充填主管路1输送引管水向输送充填料浆过渡时,控制器7获取的流体浓度大于或等于设定的浓度阈值时,判断充填料浆已到达超声波传感装置6位置,此时控制器7立即或按设定延时执行阀门控制,首先开启充填阀门4,阀门开启到位后,关闭排水阀门5;当充填主管路1输送充填料浆向输送冲洗水过渡时,控制器7获取的流体浓度小于或等于设定的浓度阈值时,判断充填冲洗水已到达超声波传感装置6位置,此时控制器7立即或按设定延时执行阀门控制,首先开启排水阀门5,阀门开启到位后,关闭充填阀门4;继续输送冲洗水到控制器7获取的流体浓度小于或等于设定的浓度阈值时,停止输送冲洗水。In this embodiment, the fluid state in the main filling pipeline 1 is monitored, and when it is judged that the filling slurry is transported from the main filling pipeline 1 to the position of the ultrasonic sensing device 6, the filling valve 4 is opened immediately or according to a preset delay until it is fully opened and then closed. Drainage valve 5, specifically: when the filling main pipeline 1 transfers the lead pipe water to the filling slurry, the controller 7 monitors the fluid in the filling main pipeline 1 through the ultrasonic sensing device 6, and outputs the ultrasonic sensing device 6 The ultrasonic amplitude signal of the ultrasonic wave is converted into the mass concentration signal of the fluid; when the filling main pipeline 1 transports the lead pipe water to the filling slurry, and the fluid concentration obtained by the controller 7 is greater than or equal to the set concentration threshold, the filling material is judged The slurry has reached the position of the ultrasonic sensing device 6. At this time, the controller 7 executes the valve control immediately or according to the set delay. Firstly, the filling valve 4 is opened, and after the valve is fully opened, the drainage valve 5 is closed; When the slurry transfers to the conveying flushing water, when the fluid concentration obtained by the controller 7 is less than or equal to the set concentration threshold, it is judged that the filling flushing water has reached the position of the ultrasonic sensing device 6, and the controller 7 immediately or delays according to the setting To perform valve control, first open the drain valve 5, and then close the filling valve 4 after the valve is fully opened; continue to deliver the flushing water to the controller 7 when the fluid concentration obtained by the controller is less than or equal to the set concentration threshold, stop the flushing water delivery.

本实施例中,监测充填主管路1内的流体状态,判断由充填主管路1输送充填料浆到超声波传感装置6位置时,立即或按设定延时开启充填阀门4直至开启到位后关闭排水阀门5,具体为:当充填主管路1输送引管水向输送充填料浆过渡时,控制器7通过超声波传感装置6监测充填主管路1内的流体,当超声波传感装置6输出突变的超声波幅值信号时,控制器7接收到超声波幅值突变信号并发出执行阀门控制指令,同时依据超声波传感装置6位置至充填阀门4之间的管内容积以及管内流体流速预估流体从超声波传感装置6位置流动至充填阀门4位置的估算时间;控制器7立即或按设定延时采用估算时间延迟执行阀门控制,首先开启充填阀门4,阀门开启到位后,关闭排水阀门5;当充填主管路1输送充填料浆向输送冲洗水过渡时,监测充填主管路1内的流体状态,判断由充填主管路1输送到超声波传感装置6位置的流体发生突变时,开启排水阀门5直至开启到位后关闭充填阀门4,具体为:控制器7通过超声波传感装置6监测到由充填料浆转变为充填料浆与冲洗水的混合流体的明显突变的超声波突变幅值,判断充填料浆中混入了冲洗水并已到达超声波传感装置6位置,发出信号;控制器7接收到超声波幅值突变信号并发出执行阀门控制指令,同时依据超声波传感装置6位置至排水阀门5之间的管内容积以及管内流体流速预估流体从超声波传感装置6位置流动至排水阀门5位置的估算时间;控制器7立即或按设定延时采用估算时间延迟执行阀门控制,首先开启排水阀门5,阀门开启到位后,关闭充填阀门4。In this embodiment, the fluid state in the main filling pipeline 1 is monitored, and when it is judged that the filling slurry is transported from the main filling pipeline 1 to the position of the ultrasonic sensing device 6, the filling valve 4 is opened immediately or after a set delay until it is fully opened and then closed. Drainage valve 5, specifically: when the filling main pipeline 1 transfers the lead pipe water to the filling slurry, the controller 7 monitors the fluid in the filling main pipeline 1 through the ultrasonic sensing device 6, and when the output of the ultrasonic sensing device 6 changes suddenly When the ultrasonic amplitude signal is high, the controller 7 receives the ultrasonic amplitude mutation signal and sends out a command to execute the valve control. At the same time, according to the inner volume of the pipe between the position of the ultrasonic sensing device 6 and the filling valve 4 and the flow rate of the fluid in the pipe, it is estimated that the fluid changes from the ultrasonic wave to the filling valve 4. The estimated time from the position of the sensing device 6 to the position of the filling valve 4; the controller 7 immediately or according to the set delay uses the estimated time to delay the implementation of valve control, firstly open the filling valve 4, and after the valve is fully opened, close the drain valve 5; When the filling main pipeline 1 transfers the filling slurry to the flushing water, monitor the fluid state in the filling main pipeline 1, and when it is judged that the fluid delivered from the filling main pipeline 1 to the position of the ultrasonic sensing device 6 has a sudden change, open the drain valve 5 until Close the filling valve 4 after opening in place, specifically: the controller 7 monitors through the ultrasonic sensing device 6 the ultrasonic mutation amplitude of the obvious sudden change from the filling slurry to the mixed fluid of the filling slurry and flushing water, and judges the filling slurry The flushing water is mixed in the water and has reached the position of the ultrasonic sensing device 6, and sends out a signal; the controller 7 receives the ultrasonic amplitude mutation signal and issues an instruction to execute the valve control, and at the same time, according to the distance between the position of the ultrasonic sensing device 6 and the drainage valve 5 The volume in the pipe and the fluid flow rate in the pipe estimate the estimated time for the fluid to flow from the position of the ultrasonic sensor device 6 to the position of the drain valve 5; the controller 7 immediately or according to the set delay uses the estimated time delay to perform valve control, and first opens the drain valve 5, After the valve is opened in place, close the filling valve 4.

如图3所示,本实施例的采空区充填方法,采用上述充填管道阀门智能切换方法,充填站控制台8发出开始充填准备指令到控制器7;控制器7监测和/或控制充填阀门4处于关闭状态且排水阀门5处于开启状态;充填站控制台8发出输送引管水指令,控制器7接收指令并进入工作状态;先输送引管水润管,接着输送充填料浆;通过超声波传感装置6实时传感并监测充填主管路1内的流体状态,充填料浆通过时超声波传感装置6发出信号至控制器7,控制器7接收信号并控制充填阀门4开启且控制排水阀门5关闭,进行充填,控制器7处于待机状态;充填完毕后充填站控制台8发出冲洗管指令,控制器7处于工作状态;输送冲洗水;通过超声波传感装置6实时传感并监测充填主管路1内的流体状态,冲洗水通过时超声波传感装置6发出信号至控制器7,控制器7接收信号并控制排水阀门5开启后控制充填阀门4关闭,继续进行管道冲洗;冲洗完毕后控制器7处于待机状态。As shown in Figure 3, the goaf filling method of this embodiment adopts the above-mentioned filling pipeline valve intelligent switching method, the filling station console 8 sends an instruction to start filling preparation to the controller 7; the controller 7 monitors and/or controls the filling valve 4 is in the closed state and the drainage valve 5 is in the open state; the filling station console 8 issues an instruction to convey water in the lead pipe, and the controller 7 receives the instruction and enters the working state; first conveys the water moistening pipe of the lead pipe, and then conveys the filling slurry; The sensing device 6 senses and monitors the fluid state in the filling main pipeline 1 in real time. When the filling slurry passes through, the ultrasonic sensing device 6 sends a signal to the controller 7. The controller 7 receives the signal and controls the filling valve 4 to open and controls the drain valve. 5 close, filling, the controller 7 is in the standby state; after filling, the console 8 of the filling station sends a flushing pipe command, and the controller 7 is in the working state; the flushing water is delivered; the ultrasonic sensing device 6 senses and monitors the filling supervisor in real time Fluid state in road 1, when flushing water passes through, ultrasonic sensing device 6 sends a signal to controller 7, controller 7 receives the signal and controls drain valve 5 to open, then controls filling valve 4 to close, and continues to flush the pipeline; after flushing, control 7 is in standby mode.

实施时,提供一种基于超声波监测料浆浓度的充填管道阀门智能切换控制装置,能够实现充填料浆输送管路的智能切换。通过控制器7与超声波传感器(超声波传感装置6)、充填站控制台8之间的协同作用,自动监测充填主管路1内输送物料的浓度变化,判断输送的物料是引管水、充填料浆还是冲洗水,实现充填料浆、引管水和冲洗水的分流,能够实现管道切换智能操作无人作业。During implementation, an intelligent switching control device for filling pipeline valves based on ultrasonic monitoring of slurry concentration is provided, which can realize intelligent switching of filling slurry delivery pipelines. Through the synergy between the controller 7, the ultrasonic sensor (ultrasonic sensor device 6), and the filling station console 8, the concentration change of the conveyed material in the main filling pipeline 1 is automatically monitored, and it is judged that the conveyed material is lead pipe water, filling material Slurry or flushing water, realize the diversion of filling slurry, pilot water and flushing water, and realize intelligent operation of pipeline switching without unmanned operation.

超声波传感器(超声波传感装置6)采取非接触式安装,充填管道(充填主管路1)输送介质不会对超声波传感器(超声波传感装置6)造成损伤,进而使用寿命长,精度高,安装简单方便。超声波传感器(超声波传感装置6)和控制器7采用防尘防水封装,可适用于井下恶劣的坏境。超声波能够穿透钢管、PVC管、PE管、聚氯乙烯管以及复合管道等所有的充填管道,使得本发明充填管道阀门智能切换控制装置适用范围更广。在短期内充填管道(充填主管路1)是处于相同状态的,采用超声波幅值判断切换时机的方法,无需考虑管道的材质、管道是否损坏和磨损等因素,使得本发明充填管道阀门智能切换控制装置适用性强。The ultrasonic sensor (ultrasonic sensing device 6) adopts non-contact installation, and the medium conveyed by the filling pipe (filling main pipeline 1) will not cause damage to the ultrasonic sensor (ultrasonic sensing device 6), thus having a long service life, high precision and easy installation convenient. Ultrasonic sensor (ultrasonic sensing device 6) and controller 7 adopt dust-proof and waterproof packaging, which can be applicable to the bad environment in the well. Ultrasonic waves can penetrate all filling pipelines such as steel pipes, PVC pipes, PE pipes, polyvinyl chloride pipes and composite pipelines, making the intelligent switching control device for filling pipeline valves of the present invention have a wider application range. In a short period of time, the filling pipeline (filling main pipeline 1) is in the same state, and the method of judging the switching timing by the ultrasonic amplitude does not need to consider factors such as the material of the pipeline, whether the pipeline is damaged or worn, so that the intelligent switching control of the filling pipeline valve of the present invention The applicability of the device is strong.

可选地,加入充填站控制台8的指令反馈确认,能避免误操作,故障率较低,可实现无人值守,安全性高。Optionally, adding the command feedback confirmation of the console 8 of the filling station can avoid misoperation, has a low failure rate, can realize unattended operation, and has high safety.

可选地,充填阀门4和排水阀门5采用电磁控制刀闸阀或者液压控制的刀闸阀或者气动控制的刀闸阀,以使充填阀门4与排水阀门5之间的开闭切换的切换时间更短。Optionally, the filling valve 4 and the drain valve 5 use electromagnetically controlled knife gate valves or hydraulically controlled knife gate valves or pneumatically controlled knife gate valves to shorten the switching time between the filling valve 4 and the drain valve 5 .

控制器7采用超声波幅值平稳判断切换时机方法,无需进行超声波的标定等复杂工作,即使采用不同种类的骨料,不同灰砂配合比的充填料浆也不用进行标定,使得本发明充填管道阀门智能切换控制装置使用简便。The controller 7 adopts the method of stably judging the switching timing by the ultrasonic amplitude, and does not need to carry out complicated work such as ultrasonic calibration. The smart shift control is easy to use.

控制器7采用输送料浆质量浓度判断切换时机的方法,可以按设定浓度阈值准确切换阀门,既可保证采场内充填效果较好,又可使外排冲洗管水内含固量小,后续处理方便、便捷,从而降低生产成本。The controller 7 adopts the method of judging the switching timing by the mass concentration of the conveyed slurry, and can accurately switch the valve according to the set concentration threshold, which can not only ensure a good filling effect in the stope, but also make the solid content of the flushing pipe water outside the discharge small, Subsequent processing is convenient and convenient, thereby reducing production costs.

如图1所示,提供一种基于超声波监测料浆浓度的充填管道阀门智能切换控制装置,包括充填主管路1、充填分支管2、排水分支管3、充填阀门4、排水阀门5、在充填主管路1上设超声波传感器(超声波传感装置6)和控制器7;充填阀门4、排水阀门5、超声波传感器(超声波传感装置6)通过线路与控制器7相连,控制器7通过信号线与充填站控制台8通讯。可选地,充填阀门4、排水阀门5、超声波传感器(超声波传感装置6)也可以通过无线接收和无法发送的方式与控制器7相连。As shown in Figure 1, an intelligent switching control device for filling pipeline valves based on ultrasonic monitoring of slurry concentration is provided, including a main filling pipeline 1, a filling branch pipe 2, a drainage branch pipe 3, a filling valve 4, a drainage valve 5, and a filling valve. An ultrasonic sensor (ultrasonic sensing device 6) and a controller 7 are arranged on the main pipeline 1; the filling valve 4, the drainage valve 5, and the ultrasonic sensor (ultrasonic sensing device 6) are connected to the controller 7 through a line, and the controller 7 is connected through a signal line Communicate with filling station console 8. Optionally, the filling valve 4, the draining valve 5, and the ultrasonic sensor (ultrasonic sensing device 6) can also be connected to the controller 7 in a wireless receiving and non-transmitting manner.

超声波传感器(超声波传感装置6)安装于充填主管路1上,采取透射方式,超声波传感器(超声波传感装置6)的发送器与接收器对称安装于充填主管路1两侧,控制器7发出信号激发超声波传感器(超声波传感装置6),然后发送器发送超声波信号,接收器接收信号,并将信号上传到控制器7进行存储和处理。The ultrasonic sensor (ultrasonic sensing device 6) is installed on the filling main pipeline 1 in a transmission mode, the transmitter and receiver of the ultrasonic sensor (ultrasonic sensing device 6) are symmetrically installed on both sides of the filling main pipeline 1, and the controller 7 sends out The signal excites the ultrasonic sensor (ultrasonic sensing device 6), then the transmitter sends the ultrasonic signal, the receiver receives the signal, and uploads the signal to the controller 7 for storage and processing.

控制器7采用超声波幅值平稳判断切换时机方法或者采用输送料浆质量浓度判断切换时机方法或者采用超声波幅值突变判断切换时机。The controller 7 adopts the method of judging the timing of switching by means of stable ultrasonic amplitude or the method of judging the timing of switching by using the mass concentration of the transported slurry or the method of judging the timing of switching by means of a sudden change in the amplitude of ultrasonic waves.

控制器7采用超声波幅值平稳判断切换时机方法,将接收到的超声波信号进行滤波处理,去除杂波,采集并计算超声波幅值平均值,幅值平均值按时间顺序储存,当控制器7系统设定的时间段内幅值稳定时即认为达到一种新的平稳状态,自动切换阀门。The controller 7 adopts the method of stably judging the switching timing by the ultrasonic amplitude, filters the received ultrasonic signal, removes the clutter, collects and calculates the average value of the ultrasonic amplitude, and stores the average value in chronological order. When the controller 7 system When the amplitude is stable within the set time period, it is considered to have reached a new steady state, and the valve is automatically switched.

控制器7采用输送料浆质量浓度判断切换时机方法,将接收到的超声波信号进行滤波处理,去除杂波,计算超声波幅值平均值并换算为浓度值,按时间顺序储存幅值平均值和浓度,当浓度达到系统设定浓度,自动切换阀门。The controller 7 adopts the method of judging the switching timing of the mass concentration of the conveyed slurry, filters the received ultrasonic signal, removes clutter, calculates the average value of the ultrasonic amplitude and converts it into a concentration value, and stores the average value and concentration in chronological order , when the concentration reaches the system set concentration, the valve will be switched automatically.

控制器7采用超声波幅值突变判断切换时机,将接收到的超声波信号进行滤波处理,去除杂波,采集并计算超声波幅值平均值,幅值平均值按时间顺序储存,当控制器7在系统设定的时间段内幅值呈衰减或增强趋势时,按照预设延时时间,自动切换阀门。The controller 7 uses ultrasonic amplitude mutation to judge the switching timing, filters the received ultrasonic signal, removes clutter, collects and calculates the average value of the ultrasonic amplitude, and stores the average value in chronological order. When the controller 7 is in the system When the amplitude decreases or increases within the set time period, the valve will be switched automatically according to the preset delay time.

由充填过程知,充填主管路1内的状态为:According to the filling process, the state in the filling main pipeline 1 is:

(1)输送引管水,这期间浓度值波动小,为稳定过程,超声波传感器(超声波传感装置6)监测的超声波幅值呈现平稳状态;(1) Conveying lead pipe water, during this period, the concentration value fluctuates little, is a stable process, and the ultrasonic amplitude value monitored by the ultrasonic sensor (ultrasonic sensor device 6) presents a steady state;

(2)输送引管水到输送充填料浆的过渡阶段,充填主管路1内输送介质的质量浓度由0%~20%(因为上次充填后,管道内仍有可能存在少量的固体颗粒)升高到50~90%(根据不同矿山固体物料的性质确定,对于特定充填矿山,在较小的区间值,例如某矿在70~72%),这期间浓度存在一个较大变化,超声波传感器(超声波传感装置6)监测的超声波幅值呈现突变状态;(2) In the transitional stage from conveying lead pipe water to conveying filling slurry, the mass concentration of the conveying medium in the filling main pipeline 1 is from 0% to 20% (because after the last filling, there may still be a small amount of solid particles in the pipeline) Increase to 50-90% (determined according to the properties of solid materials in different mines, for specific filling mines, in a smaller interval, such as 70-72% for a certain mine), during this period there is a large change in concentration, ultrasonic sensor (Ultrasonic sensing device 6) The monitored ultrasonic amplitude presents a mutation state;

(3)输送充填料浆,这期间浓度值波动小,为稳定过程,超声波幅值呈现平稳状态;(3) Conveying the filling slurry, during this period, the fluctuation of the concentration value is small, which is a stable process, and the amplitude of the ultrasonic wave is in a stable state;

(4)输送充填料浆到输送冲洗水的过渡阶段,充填主管路1内输送介质的质量浓度由50~90%(根据不同矿山固体物料的性质确定,对于特定充填矿山,一般为一个较小的区间值,例如某矿在70~72%)下降到0%~20%(充填后,只要洗管后,管道不堵塞,不影响充填,不要求全部将固体物料排净),超声波传感器(超声波传感装置6)监测的超声波幅值呈现突变状态;(4) In the transitional stage from conveying the filling slurry to conveying flushing water, the mass concentration of the conveying medium in the main filling pipeline 1 is 50-90% (determined according to the properties of solid materials in different mines, generally a smaller one for specific filling mines) For example, in a certain mine, it drops from 70% to 72% to 0% to 20% (after filling, as long as the pipe is not blocked after washing the pipe, it will not affect the filling, and it is not required to drain all solid materials), ultrasonic sensor ( 6) The ultrasonic amplitude monitored by the ultrasonic sensing device presents a sudden change;

(5)输送冲洗水,这期间浓度值波动小,为稳定过程,超声波传感器(超声波传感装置6)监测的超声波幅值呈现平稳状态。(5) Convey flushing water. During this period, the fluctuation of the concentration value is small, which is a stable process, and the ultrasonic amplitude monitored by the ultrasonic sensor (ultrasonic sensor device 6) presents a stable state.

因此可以通过监测超声波幅值特征变化或者监测管道内浓度值的变化来监测充填主管路1内的输送介质变化。Therefore, the change of the conveying medium in the filling main pipeline 1 can be monitored by monitoring the characteristic change of the ultrasonic amplitude or the change of the concentration value in the pipeline.

可选地,充填站控制台8在引管水输送时,发送指令给控制器7,使控制器7进入工作状态,直到切换后进入待机状态,等待充填站控制台8指令;充填站控制台8在冲洗管道开始时,发送指令给控制器7,使控制器7进入工作状态,直到切换后进入待机状态,等待充填站控制台8指令。Optionally, the filling station console 8 sends instructions to the controller 7 when the pilot water is conveyed, so that the controller 7 enters the working state until it enters the standby state after switching, waiting for the filling station console 8 instructions; the filling station console 8. At the beginning of flushing the pipeline, send an instruction to the controller 7, so that the controller 7 enters the working state, and enters the standby state after switching, waiting for the instruction of the filling station console 8.

可选地,控制器7的阀门启停指令,加入人工确认,即当控制器7监测判断达到切换要求时,控制器7首先将信号传到控制室,控制人员根据充填情况,确认是否是在引管水润管和充填的切换时机、或者在充填和冲洗水冲洗排放的切换时机,充填站控制台8在控制器7系统设定时间内确认,充填站控制台8向控制器7发出执行指令;充填站控制台8在系统设定时间内无确认,控制器7不执行切换指令。Optionally, manual confirmation is added to the valve start-stop command of the controller 7, that is, when the controller 7 monitors and judges that the switching requirement is met, the controller 7 first transmits the signal to the control room, and the controller confirms whether it is on or off according to the filling situation. The switching timing of the priming pipe hydration pipe and filling, or the switching timing of filling and flushing water flushing discharge, the filling station console 8 confirms within the system setting time of the controller 7, and the filling station console 8 sends an execution to the controller 7 command; the filling station console 8 has no confirmation within the system setting time, and the controller 7 does not execute the switching command.

可选地,控制器7通过信号线与充填站控制台8的中控室相连,能够上传充填主管路1输送介质、充填阀门4状态和排水阀门5状态到充填站控制台8的中控室,接收中控室控制指令,在紧急情况下,直接控制充填阀门4和排水阀门5的开闭切换。Optionally, the controller 7 is connected to the central control room of the filling station console 8 through a signal line, and can upload the conveying medium of the filling main pipeline 1, the state of the filling valve 4 and the state of the drain valve 5 to the central control room of the filling station console 8, and receive The control command in the central control room directly controls the opening and closing switching of the filling valve 4 and the draining valve 5 in case of emergency.

充填阀门4和排水阀门5均为电动执行阀门,能够接收控制器7发出的指令,开启或者关闭阀门。充填阀门4和排水阀门5的阀门类型为刀闸阀、插板阀、夹管阀、闸阀或者蝶阀等。The filling valve 4 and the draining valve 5 are electric actuator valves, which can receive instructions from the controller 7 to open or close the valves. The valve types of the filling valve 4 and the draining valve 5 are knife gate valves, flapper valves, pinch valves, gate valves or butterfly valves.

可选地,上述充填主管路1、充填分支管2、排水分支管3、充填阀门4和排水阀门5共同构成一个三通阀门总成。Optionally, the above-mentioned main filling pipeline 1 , branch filling pipe 2 , branch drainage pipe 3 , filling valve 4 and drainage valve 5 together form a three-way valve assembly.

实施例1:采用幅值平稳判断切换时机方法时,基于超声波监测料浆浓度的充填管道阀门智能切换控制装置的工作流程:Example 1: When using the method of determining the switching timing with a stable amplitude, the workflow of the intelligent switching control device for filling pipeline valves based on ultrasonic monitoring of slurry concentration:

(1)充填站控制台8发出开始充填准备指令到控制器7;(1) The filling station console 8 sends a start filling preparation command to the controller 7;

(2)控制器7接收到充填站控制台8开始充填的指令,控制器7进行自检,检查充填阀门4是否在关闭状态,不在关闭状态时,自动切换到关闭状态;检查排水阀门5是否在开启状态,不在开启状态时,自动切换到开启状态;完成上述操作后自检完毕,进入待机状态;(2) The controller 7 receives an instruction from the filling station console 8 to start filling, and the controller 7 performs a self-check to check whether the filling valve 4 is in the closed state. When it is not in the closed state, it will automatically switch to the closed state; check whether the drain valve 5 is In the open state, when it is not in the open state, it will automatically switch to the open state; after completing the above operations, the self-test is completed and it enters the standby state;

(3)充填站控制台8发出输送引管水指令,控制器7接收指令,进入工作状态;(3) The control station 8 of the filling station sends out an instruction for conveying pilot water, and the controller 7 receives the instruction and enters the working state;

(4)输送引管水;(4) Conveying lead pipe water;

(5)输送引管水结束后,输送充填料浆;(5) After conveying the water in the lead pipe, convey the filling slurry;

(6)控制器7通过超声波传感装置6监测到由引管水转变为充填料浆的明显的超声波突变幅值,判断充填料浆已到达超声波传感装置6位置,紧接着监测到的超声波幅值由突变转变为趋于平稳时发出信号;控制器7接收超声波传感装置6发出的信号并根据设定的时间立即或延时执行阀门控制,首先开启充填阀门4,阀门开启到位后,关闭排水阀门5;(6) The controller 7 monitors the obvious ultrasonic mutation amplitude from the lead pipe water to the filling slurry through the ultrasonic sensing device 6, and judges that the filling slurry has reached the position of the ultrasonic sensing device 6, and then the monitored ultrasonic A signal is sent when the amplitude changes from a sudden change to a steady state; the controller 7 receives the signal from the ultrasonic sensing device 6 and executes the valve control immediately or with a delay according to the set time. First, the filling valve 4 is opened, and after the valve is opened in place, Close the drain valve 5;

(7)继续充填,控制器7进入待机状态;(7) continue to fill, controller 7 enters standby state;

(8)充填站控制台8发出冲洗管指令,控制器7进入工作状态;(8) The console 8 of the filling station issues a flushing pipe instruction, and the controller 7 enters the working state;

(9)输送冲洗水;(9) Transport flushing water;

(10)控制器7通过超声波传感装置6监测到由充填料浆转变为充填料浆与冲洗水的混合流体的明显突变的超声波突变幅值,判断冲洗水推动充填料浆已到达超声波传感装置6位置,紧接着监测到的超声波幅值由突变转变为趋于平稳时发出信号;控制器7接收超声波传感装置6发出的信号并根据设定的时间立即或延时执行阀门控制,首先开启排水阀门5,阀门开启到位后,关闭充填阀门4;(10) The controller 7 monitors through the ultrasonic sensing device 6 the ultrasonic mutation amplitude of the obvious sudden change from the filling slurry to the mixed fluid of the filling slurry and flushing water, and judges that the flushing water has pushed the filling slurry to reach the ultrasonic sensor. The position of the device 6, and then the monitored ultrasonic amplitude changes from a sudden change to a stable signal; the controller 7 receives the signal from the ultrasonic sensing device 6 and performs valve control immediately or delayed according to the set time, first Open the drain valve 5, and close the filling valve 4 after the valve is fully opened;

(11)冲洗结束,控制器7进入待机状态。(11) The flushing is finished, and the controller 7 enters the standby state.

实施例2:采用输送料浆质量浓度判断切换时机方法时,基于超声波监测料浆浓度的充填管道阀门智能切换控制装置工作流程:Example 2: When the method of judging the timing of switching by the mass concentration of the transported slurry is used, the workflow of the intelligent switching control device for the filling pipeline valve based on ultrasonic monitoring of the slurry concentration:

(1)充填站控制台8发出开始充填准备指令到控制器7;(1) The filling station console 8 sends a start filling preparation command to the controller 7;

(2)控制器7接收到充填站控制台8开始充填的指令,控制器7进行自检,检查充填阀门4是否在关闭状态,不在关闭状态时,自动切换到关闭状态;检查排水阀门5是否在开启状态,不在开启状态时,自动切换到开启状态;完成上述操作后自检完毕,进入待机状态;(2) The controller 7 receives an instruction from the filling station console 8 to start filling, and the controller 7 performs a self-check to check whether the filling valve 4 is in the closed state. When it is not in the closed state, it will automatically switch to the closed state; check whether the drain valve 5 is In the open state, when it is not in the open state, it will automatically switch to the open state; after completing the above operations, the self-test is completed and it enters the standby state;

(3)充填站控制台8发出输送引管水指令,控制器7接收指令,进入工作状态;(3) The control station 8 of the filling station sends out an instruction for conveying pilot water, and the controller 7 receives the instruction and enters the working state;

(4)输送引管水;(4) Conveying lead pipe water;

(5)输送引管水结束后,输送充填料浆;(5) After conveying the water in the lead pipe, convey the filling slurry;

(6)控制器7检测到充填料浆到达超声波传感器(超声波传感装置6)位置并且浓度大于等于设定阈值(根据充填料浆浓度确定,设定的质量浓度阈值范围为50%~90%),控制器7发出指令,根据设定时间立即或延时执行操作,首先开启充填阀门4,阀门开启到位后,关闭排水阀门5;(6) The controller 7 detects that the filling slurry reaches the position of the ultrasonic sensor (ultrasonic sensor device 6) and the concentration is greater than or equal to the set threshold (determined according to the concentration of the filling slurry, and the set mass concentration threshold range is 50% to 90%) ), the controller 7 issues an instruction to perform the operation immediately or with a delay according to the set time, firstly open the filling valve 4, and after the valve is fully opened, close the drain valve 5;

(7)继续充填,控制器7进入待机状态;(7) continue to fill, controller 7 enters standby state;

(8)充填站控制台8发出冲洗管指令,控制器7进入工作状态;(8) The console 8 of the filling station issues a flushing pipe instruction, and the controller 7 enters the working state;

(9)输送冲洗水;(9) Transport flushing water;

(10)控制器7检测到冲洗水到达超声波传感器(超声波传感装置6)位置并且浓度小于等于设定阈值(根据充填料浆浓度确定,设定的质量浓度阈值范围为0~20%),控制器7发出指令,根据设定时间立即或延时执行操作,首先开启排水阀门5,阀门开启到位后,关闭充填阀门4;(10) The controller 7 detects that the flushing water reaches the position of the ultrasonic sensor (ultrasonic sensor device 6) and that the concentration is less than or equal to the set threshold (determined according to the concentration of the filling slurry, and the set mass concentration threshold range is 0 to 20%), The controller 7 issues an instruction to execute the operation immediately or with a delay according to the set time. Firstly, the drain valve 5 is opened, and after the valve is fully opened, the filling valve 4 is closed;

(11)冲洗结束,控制器7进入待机状态。(11) The flushing is finished, and the controller 7 enters the standby state.

实施例3:控制器7采用超声波幅值突变判断切换时机,基于超声波监测料浆浓度的充填管道阀门智能切换控制装置工作流程:Embodiment 3: The controller 7 uses ultrasonic amplitude mutation to judge the switching timing, and the workflow of the intelligent switching control device for filling pipeline valves based on ultrasonic monitoring of slurry concentration:

(1)充填站控制台8发出开始充填准备指令到控制器7;(1) The filling station console 8 sends a start filling preparation command to the controller 7;

(2)控制器7接收到充填站控制台8开始充填的指令,控制器7进行自检,检查充填阀门4是否在关闭状态,不在关闭状态时,自动切换到关闭状态;检查排水阀门5是否在开启状态,不在开启状态时,自动切换到开启状态;完成上述操作后自检完毕,进入待机状态;(2) The controller 7 receives an instruction from the filling station console 8 to start filling, and the controller 7 performs a self-check to check whether the filling valve 4 is in the closed state. When it is not in the closed state, it will automatically switch to the closed state; check whether the drain valve 5 is In the open state, when it is not in the open state, it will automatically switch to the open state; after completing the above operations, the self-test is completed and it enters the standby state;

(3)充填站控制台8发出输送引管水指令,控制器7接收指令,进入工作状态;(3) The control station 8 of the filling station sends out an instruction for conveying pilot water, and the controller 7 receives the instruction and enters the working state;

(4)输送引管水;(4) Conveying lead pipe water;

(5)输送引管水结束后,输送充填料浆;(5) After conveying the water in the lead pipe, convey the filling slurry;

(6)控制器7检测到充填料浆到达超声波传感器(超声波传感装置6)位置,超声波幅值发生突变,控制器7发出指令,根据设定时间立即或延时执行操作,首先开启充填阀门4,阀门开启到位后,关闭排水阀门5;(6) The controller 7 detects that the filling slurry reaches the position of the ultrasonic sensor (ultrasonic sensing device 6), and the amplitude of the ultrasonic wave changes suddenly. The controller 7 issues an instruction to perform the operation immediately or with a delay according to the set time, and firstly open the filling valve 4. After the valve is fully opened, close the drain valve 5;

(7)继续充填,控制器7进入待机状态;(7) continue to fill, controller 7 enters standby state;

(8)充填站控制台8发出冲洗管指令,控制器7进入工作状态;(8) The console 8 of the filling station issues a flushing pipe instruction, and the controller 7 enters the working state;

(9)输送冲洗水;(9) Transport flushing water;

(10)控制器7检测到冲洗水到达超声波传感器(超声波传感装置6)位置,超声波幅值发生突变,控制器7发出指令,根据设定时间立即或延时执行操作,首先开启排水阀门5,阀门开启到位后,关闭充填阀门4;(10) The controller 7 detects that the flushing water reaches the position of the ultrasonic sensor (ultrasonic sensor device 6), and the amplitude of the ultrasonic wave changes suddenly, and the controller 7 issues an instruction to perform the operation immediately or with a delay according to the set time, firstly open the drain valve 5 , after the valve is opened in place, close the filling valve 4;

(11)冲洗结束,控制器7进入待机状态。(11) The flushing is finished, and the controller 7 enters the standby state.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. a kind of filling pipeline valve intelligence switching control consolidates mixture based on monitoring ultrasonic technology and for mine water The valve control on delivery pipe diatom is starched,
It is equipped with including filling main line (1), filling branched pipe (2) and draining branched pipe (3), the filling branched pipe (2) The filling valve (4) of on-off is controlled, draining branched pipe (3) is equipped with the water discharging valve (5) of control on-off,
It is characterized in that,
The filling main line (1) is equipped with for being transmitted by ultrasonic directional to reflect in the filling main line (1) Fluid state supersonic sensing device (6),
The filling valve (4), the water discharging valve (5) and the supersonic sensing device (6) are communicatively connected to control respectively Device (7) processed, the controller (7) are communicatively connected to filling station control desk (8),
Command signal and the supersonic sensing device (6) of the controller (7) according to filling station control desk (8) sending The signal of output is switched with controlling the opening and closing between filling valve (4) and the water discharging valve (5).
2. filling pipeline valve intelligence switching control according to claim 1, which is characterized in that
The controller (7) is using the ultrasonic amplitude stationary signal of the supersonic sensing device (6) output as control institute State the switch-over control signal that switching is opened and closed between filling valve (4) and the water discharging valve (5);Or
The corresponding pulp quality concentration of ultrasonic amplitude that the controller (7) is exported using the supersonic sensing device (6) Signal is opened and closed the switch-over control signal of switching as controlling between filling valve (4) and the water discharging valve (5);Or
It is filled described in ultrasonic amplitude jump signal control of the controller (7) using the supersonic sensing device (6) output Fill out the switch-over control signal that switching is opened and closed between valve (4) and the water discharging valve (5).
3. filling pipeline valve intelligence switching control according to claim 1, which is characterized in that
The controller (7) includes that the signal for exporting the supersonic sensing device (6) is filtered and cleans The filter module of wave, the computing module for acquiring and calculating ultrasonic amplitude and for storage assembly number sequentially in time According to storage module;
The amplitude that the controller (7) obtains within the period of setting is in steady or decaying or enhancing trend, according to amplitude spy Levy the opening and closing for automatically switching filling valve (4) and water discharging valve (5) according to default delay time.
4. filling pipeline valve intelligence switching control according to claim 1, which is characterized in that
The controller (7) further includes the filling valve (4) issued for manual confirmation by the controller (7) and described The manual operation interface of the start and stop instruction of water discharging valve (5).
5. a kind of filling pipeline valve intelligent switch method, using filling pipeline valve described in any one of Claims 1-4 Intelligent switching control,
Characterized by comprising the following steps:
Water discharging valve (5) is opened, and filling valve (4) is closed;
Fill main line (1) conveying skirt water profit pipe;
It fills main line (1) and conveys filling slurry;
Fluid state in monitoring filling main line (1) judges to be conveyed filling slurry by filling main line (1) to supersonic sensing When device (6) position, water discharging valve (5) are closed afterwards in place until opening immediately or by setting delayed start-up filling valve (4);
Filling main line (1) conveying filling slurry fills goaf, until being fills up to scheduled charging quantity;
Fill the filling slurry and flushing pipe in main line (1) conveying flushing water push pipe;
Fluid state in monitoring filling main line (1) judges that convey flushing water by filling main line (1) fills to supersonic sensing When setting (6) position, filling valve (4) is closed afterwards in place immediately or by setting delayed start-up water discharging valve (5) until opening;
Filling main line (1) conveying flushing water finishes until rinsing.
6. the filling pipeline valve intelligent switch method according to claim 5 based on monitoring ultrasonic, which is characterized in that
Water discharging valve (5) is opened, and filling valve (4) is closed, specifically:
Before conveying skirt water carries out profit pipe step, controller (7) is monitored automatically;
Controller (7) monitoring filling valve (4) whether in off position, not in off position when, control filling valve (4) switching To closed state;
Whether controller (7) monitors water discharging valve (5) in open state, and not in the open state, control is switched to open state; Monitoring finishes automatically after completion aforesaid operations, and is in standby.
7. the filling pipeline valve intelligent switch method according to claim 5 based on monitoring ultrasonic, which is characterized in that
Fluid state in monitoring filling main line (1) judges to be conveyed filling slurry by filling main line (1) to supersonic sensing When device (6) position, water discharging valve (5) are closed afterwards in place until opening immediately or by setting delayed start-up filling valve (4), tool Body are as follows:
Skirt water is conveyed to when conveying filling slurry transition when filling main line (1), and controller (7) passes through supersonic sensing device (6) it monitors the apparent ultrasonic wave mutation amplitude for being changed into filling slurry by skirt water, judges that filling slurry arrived ultrasound Wave sensing device (6) position, the ultrasonic amplitude and then monitored issue signal when being changed into and tended to be steady by being mutated;
Controller (7) receive the signal that supersonic sensing device (6) issue and according to the time of setting immediately or delayed execution valve Door control, first turn on filling valve (4), valve opening in place after, close water discharging valve (5);
Filling slurry is conveyed to flow-like when conveying flushing water transition, in monitoring filling main line (1) when filling main line (1) State when judging to convey flushing water to supersonic sensing device (6) position by filling main line (1), is delayed immediately or by setting and opens It opens water discharging valve (5) and closes filling valve (4) afterwards in place until opening, specifically:
Controller (7) monitors to be changed by filling slurry the mixed of filling slurry and flushing water by supersonic sensing device (6) The ultrasonic wave mutation amplitude of interflow body being obviously mutated, judges that flushing water pushes filling slurry to arrived supersonic sensing device (6) position, the ultrasonic amplitude and then monitored issue signal when being changed into and tended to be steady by being mutated;Controller (7) receives Supersonic sensing device (6) issue signal and according to the time of setting immediately or delayed execution valve control, the row of first turning on Penstock (5), valve opening in place after, close filling valve (4).
8. the filling pipeline valve intelligent switch method according to claim 5 based on monitoring ultrasonic, which is characterized in that
Fluid state in monitoring filling main line (1) judges to be conveyed filling slurry by filling main line (1) to supersonic sensing When device (6) position, water discharging valve (5) are closed afterwards in place immediately or by default delayed start-up filling valve (4) until opening, tool Body are as follows:
Skirt water is conveyed to when conveying filling slurry transition when filling main line (1), and controller (7) passes through supersonic sensing device (6) fluid in monitoring filling main line (1), and the ultrasonic amplitude signal that supersonic sensing device (6) export is converted to The mass concentration signal of fluid;
Skirt water is conveyed to when conveying filling slurry transition when filling main line (1), and the fluid concentrations that controller (7) obtains are greater than Or equal to setting concentration threshold when, judge that filling slurry arrived supersonic sensing device (6) position, at this time controller (7) Immediately or by setting delayed execution valve control, first turn on filling valve (4), valve opening in place after, close water discharging valve (5);
Filling slurry is conveyed to when conveying flushing water transition when filling main line (1), and the fluid concentrations that controller (7) obtains are less than Or equal to setting concentration threshold when, judge that filling flushing water arrived supersonic sensing device (6) position, controller at this time (7) immediately or by setting delayed execution valve control, first turn on water discharging valve (5), valve opening in place after, close filling valve Door (4);Continue to convey the fluid concentrations that flushing water is obtained to controller (7) stopping when being less than or equal to the concentration threshold set Convey flushing water.
9. the filling pipeline valve intelligent switch method according to claim 5 based on monitoring ultrasonic, which is characterized in that
Fluid state in monitoring filling main line (1) judges to be conveyed filling slurry by filling main line (1) to supersonic sensing When device (6) position, water discharging valve (5) are closed afterwards in place until opening immediately or by setting delayed start-up filling valve (4), tool Body are as follows:
Skirt water is conveyed to when conveying filling slurry transition when filling main line (1), and controller (7) passes through supersonic sensing device (6) fluid in monitoring filling main line (1), when the ultrasonic amplitude signal of supersonic sensing device (6) output mutation, control Device (7) processed, which receives ultrasonic amplitude jump signal and issues, executes valve control instruction;
Controller (7) immediately or by setting delayed execution valve control, first turn on filling valve (4), valve opening in place after, It closes water discharging valve (5);
Filling slurry is conveyed to flow-like when conveying flushing water transition, in monitoring filling main line (1) when filling main line (1) State opens drain valve when judging that the fluid for being transported to supersonic sensing device (6) position by filling main line (1) mutates Door (5) closes filling valve (4) until opening afterwards in place, specifically:
Controller (7) monitors to be changed by filling slurry the mixed of filling slurry and flushing water by supersonic sensing device (6) The ultrasonic wave mutation amplitude of interflow body being obviously mutated, judges to be mixed into flushing water in filling slurry and arrived supersonic sensing Device (6) position issues signal;Controller (7), which receives ultrasonic amplitude jump signal and issues, executes valve control instruction, Controller (7) immediately or by setting delayed execution valve control, first turn on water discharging valve (5), valve opening in place after, close It fills valve (4).
10. a kind of goaf filling method is intelligently switched using filling pipeline valve described in any one of claim 5 to 9 Method,
It is characterized in that,
Filling station control desk (8), which issues, starts to fill preparation instruction to controller (7);
Controller (7) monitors and/or control filling valve (4) is in close state and water discharging valve (5) is in the open state;
It fills station control desk (8) and issues conveying skirt water instruction, controller (7), which receives, to be instructed and enter working condition;
First conveying skirt water profit pipe, then conveys filling slurry;
Pass through supersonic sensing device (6) real-time sensing and monitor the fluid state in filling main line (1), filling slurry passes through When supersonic sensing device (6) issue signal to controller (7), controller (7), which receives signal and simultaneously controls filling valve (4), to be opened And control water discharging valve (5) is closed, and is filled, controller (7) is in standby;
Station control desk (8) are filled after filling and issue flushing pipe instruction, and controller (7) is in running order;Convey flushing water;
Pass through supersonic sensing device (6) real-time sensing and monitor the fluid state in filling main line (1), when flushing water passes through Supersonic sensing device (6) issues signal to controller (7), after controller (7) receives signal and controls water discharging valve (5) unlatching Control filling valve (4) is closed, and pipe flushing is continued;
Controller (7) is in standby after flushing.
CN201910638372.XA 2019-07-16 2019-07-16 Intelligent switching control device and method for filling pipeline valve and goaf filling method Active CN110344876B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114396309A (en) * 2021-10-20 2022-04-26 铜陵有色金属集团股份有限公司 An efficient filling method for small underground goaf groups
CN115823497A (en) * 2022-11-23 2023-03-21 浙江中控技术股份有限公司 Method, device and medium for valve switching control of black water pipeline with slag
CN118408076A (en) * 2024-07-02 2024-07-30 本溪钢铁(集团)信息自动化有限责任公司 Method, device, equipment and medium for measuring opening and closing degree of electric valve

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114396309A (en) * 2021-10-20 2022-04-26 铜陵有色金属集团股份有限公司 An efficient filling method for small underground goaf groups
CN115823497A (en) * 2022-11-23 2023-03-21 浙江中控技术股份有限公司 Method, device and medium for valve switching control of black water pipeline with slag
CN118408076A (en) * 2024-07-02 2024-07-30 本溪钢铁(集团)信息自动化有限责任公司 Method, device, equipment and medium for measuring opening and closing degree of electric valve
CN118408076B (en) * 2024-07-02 2024-08-27 本溪钢铁(集团)信息自动化有限责任公司 Method, device, equipment and medium for measuring opening and closing degree of electric valve

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