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CN110341402A - A cylinder-driven sucker-type electromagnet traction mechanism and its docking device - Google Patents

A cylinder-driven sucker-type electromagnet traction mechanism and its docking device Download PDF

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Publication number
CN110341402A
CN110341402A CN201910565432.XA CN201910565432A CN110341402A CN 110341402 A CN110341402 A CN 110341402A CN 201910565432 A CN201910565432 A CN 201910565432A CN 110341402 A CN110341402 A CN 110341402A
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CN
China
Prior art keywords
electromagnet
traction mechanism
bracket
docking facilities
cylinder
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CN201910565432.XA
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Chinese (zh)
Inventor
王家政
邢佑强
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Southeast University
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Southeast University
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Priority to CN201910565432.XA priority Critical patent/CN110341402A/en
Publication of CN110341402A publication Critical patent/CN110341402A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60DVEHICLE CONNECTIONS
    • B60D1/00Traction couplings; Hitches; Draw-gear; Towing devices
    • B60D1/14Draw-gear or towing devices characterised by their type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60DVEHICLE CONNECTIONS
    • B60D1/00Traction couplings; Hitches; Draw-gear; Towing devices
    • B60D1/24Traction couplings; Hitches; Draw-gear; Towing devices characterised by arrangements for particular functions
    • B60D1/36Traction couplings; Hitches; Draw-gear; Towing devices characterised by arrangements for particular functions for facilitating connection, e.g. hitch catchers, visual guide means, signalling aids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60DVEHICLE CONNECTIONS
    • B60D1/00Traction couplings; Hitches; Draw-gear; Towing devices
    • B60D1/58Auxiliary devices

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses the sucked type electromagnet traction mechanisms and its docking facilities of a kind of driving of cylinder; including traction mechanism and docking facilities; the traction mechanism includes bracket; the end of the bracket is connected with cylinder; bracket front end is each side connected with an electromagnet protective cover; a piece linear guide is respectively installed, at least provided with two sliding blocks in every linear guide on the left and right sides of bracket;The docking facilities include supporting square tube, and the end of the supporting square tube is connected with butt joint, and the butt joint can be docked with electromagnet, and butt joint is embedded with iron plate.The present invention has docking fast, picks and places flexible performance, is capable of the efficiency of the promotion docking of high degree;Special electromagnet protective cover ensures in usually use process to be not in the case where accidentally touching, to greatly improve safety.

Description

一种气缸驱动的吸盘式电磁铁牵引机构及其对接装置A cylinder-driven sucker-type electromagnet traction mechanism and its docking device

技术领域technical field

本发明涉及一种电磁铁对接装置,尤其涉及一种气缸驱动的吸盘式电磁铁牵引机构及其对接装置。The invention relates to an electromagnet docking device, in particular to a sucker-type electromagnet traction mechanism driven by a cylinder and a docking device thereof.

背景技术Background technique

小型吸盘式电磁铁目前较多应用在生产与生活领域当中,用于机器分拣、医疗设备等诸多领域,其因体积小,吸力大,可控制,价格实惠等诸多因素,成为了目前市场上较为主流的电磁铁。在工业前景的应用方面,生产加工流水线上,早就有利用电磁铁机构进行分拣的装置,而在牵引方面,电磁铁也因其具有牵引力强、分离方便、易于控制等特性,具有极强的应用前景。Small suction cup electromagnets are currently mostly used in the production and life fields, used in machine sorting, medical equipment and many other fields. More mainstream electromagnets. In terms of industrial applications, the production and processing lines have long used electromagnet mechanisms for sorting. In terms of traction, electromagnets are also very strong due to their strong traction, convenient separation, and easy control. application prospects.

目前应用在工业生产领域的搬运牵引技术主要以托盘、叉车、AGV小车的组合进行自动化搬运与操作,但是就AGV的应用来看,其获取与放置绝大多数还是依赖于人工进行装卸,需要一种可供机器自主进行识别,自动连接与自动放置的机械结构,以实现全自动化。At present, the handling and traction technology used in the field of industrial production mainly uses the combination of pallets, forklifts, and AGV trolleys for automatic handling and operation. However, as far as the application of AGV is concerned, most of its acquisition and placement still rely on manual loading and unloading, which requires a It is a mechanical structure that can be automatically identified, automatically connected and automatically placed by the machine to achieve full automation.

发明内容SUMMARY OF THE INVENTION

发明目的:本发明目的是提供一种气缸驱动的吸盘式电磁铁牵引机构及其对接装置,解决了吸盘式电磁铁在拖拽、牵引时快速对接以及转动时的自由度把控问题,同时利用电磁铁保护罩确保了使用过程中出现的误触等情况。Purpose of the invention: The purpose of the present invention is to provide a sucker-type electromagnet traction mechanism driven by a cylinder and its docking device, which solves the problem of rapid docking of the sucker-type electromagnet during dragging and pulling and the degree of freedom control during rotation. The electromagnet protective cover ensures the accidental touch during use.

技术方案:本发明包括牵引机构和对接装置,所述的牵引机构包括支架,所述支架的末端连接有气缸,支架前端的左右两侧各连接有一个电磁铁保护罩,支架的左右两侧上各安装有一根直线导轨,每根直线导轨上至少设有两个滑块;所述的对接装置包括支撑方管,所述支撑方管的端部连接有对接头,所述的对接头能够与电磁铁对接,对接头内嵌有铁片。Technical solution: The present invention includes a traction mechanism and a docking device, the traction mechanism includes a bracket, the end of the bracket is connected with a cylinder, the left and right sides of the front end of the bracket are connected with an electromagnet protective cover, and the left and right sides of the bracket are connected. Each linear guide rail is installed, and each linear guide rail is provided with at least two sliders; the docking device includes a supporting square tube, and the end of the supporting square tube is connected with a butt joint, and the butt joint can be connected with the joint. The electromagnets are butted together, and iron sheets are embedded in the butt joints.

所述电磁铁保护罩底部的左右两侧各安装有一个转向头。A steering head is installed on the left and right sides of the bottom of the electromagnet protective cover.

所述的支架前端设有避震器支座,所述的避震器支座与转向头之间设有拉簧,使电磁铁保护罩可以绕中心轴转动,并使电磁铁保护罩在不受力时自动回复正对位置,同时当对接出现偏差时可以进行自我微调。The front end of the bracket is provided with a shock absorber support, and a tension spring is provided between the shock absorber support and the steering head, so that the electromagnet protective cover can be rotated around the central axis, and the electromagnet protective cover can be rotated without It can automatically return to the right position when it is stressed, and can perform self-adjustment when the docking is deviated.

所述的电磁铁保护罩内固连有电磁铁,通过电磁铁保护罩实现电磁铁转向头的转向和对电磁铁的保护。The electromagnet protective cover is fixedly connected with an electromagnet, and the steering of the electromagnet steering head and the protection of the electromagnet are realized through the electromagnet protective cover.

所述的铁片上设有两个沉头孔,用于与吸盘式电磁铁对接并吸附。The iron sheet is provided with two countersunk holes, which are used for docking and adsorption with the sucker-type electromagnet.

所述的支架通过固定支座与气缸的活塞连接,使用气缸对整个装置进行驱动,并提供推力,在需要进行对接时,装置整体能被推出。The bracket is connected with the piston of the cylinder through the fixed support, and the cylinder is used to drive the whole device and provide thrust, and the whole device can be pushed out when docking is required.

所述的支架采用铝方管制成,支架拐角处均设有角片,对铝方管进行固定。The bracket is made of an aluminum square tube, and corner pieces are provided at the corners of the bracket to fix the aluminum square tube.

所述的支撑方管底部设有支座,支座的高度与孔位可调,用于与被拖拽装置的底盘相固连。The bottom of the supporting square tube is provided with a support, the height and hole position of the support are adjustable, and are used to be fixedly connected with the chassis of the towed device.

有益效果:本发明具有以下优势:Beneficial effects: the present invention has the following advantages:

(1)与传统的机械锁扣式拖拽相比,本发明具有对接快,取放灵活的性能,能够极大程度的提升对接的效率;(1) Compared with the traditional mechanical lock-type drag, the present invention has the performance of fast docking, flexible picking and placing, and can greatly improve the efficiency of docking;

(2)特殊的电磁铁保护罩确保了在平时使用过程中不会出现误触的情况,大大提升了安全性;(2) The special electromagnet protective cover ensures that there will be no accidental touch during normal use, which greatly improves the safety;

(3)材料基础,造价成本低,本发明所涉及的零部件均为工业生产应用中的常见产品,且不涉及过于繁琐的机械结构与控制原理,原理简介,实用性强;(3) Material basis, low cost, the components involved in the present invention are common products in industrial production and application, and do not involve too complicated mechanical structure and control principle, the principle is brief, and the practicability is strong;

(4)组装简单,维修性强,本发明所提及产品在实际装配过程中拆卸简单,具有较强的可维修性。(4) The assembly is simple and the maintainability is strong. The product mentioned in the present invention is easy to disassemble in the actual assembly process and has strong maintainability.

附图说明Description of drawings

图1为本发明的牵引机构示意图;1 is a schematic diagram of a traction mechanism of the present invention;

图2为本发明的对接装置示意图;2 is a schematic diagram of a docking device of the present invention;

图3为图1的俯视图;Fig. 3 is the top view of Fig. 1;

图4为图2的主视图;Fig. 4 is the front view of Fig. 2;

图5为本发明的牵引机构与对接装置对接状态示意图。FIG. 5 is a schematic diagram of the docking state of the traction mechanism and the docking device of the present invention.

具体实施方式Detailed ways

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.

如图5所示,本发明包括牵引机构和对接装置,如图1所示为牵引机构示意图,包括由铝方管拼接组成的矩形支架3,支架3的左右两条方管的长度超出前端方管的端部,支架3的拐角处的上下两个表面均固定有L型角片4,通过铆接的形式对铝方管进行固定。支架3左右两侧的方管上各固定有一条直线导轨6,直线导轨6上均设有两个滑块5。使用四个工业级滑块与上方固定车身相连接,与直线导轨6共同保证了该装置推出时做直线运动。直线导轨6采用两根平行的工业级直线导轨,固定在铝方管上,从而与滑块5相配合,确保装置做直线运动。采用铝方管制成的支架3保证了两电磁铁的平行度及两者之间的距离恒定,同时给直线导轨6提供固定孔位,起到结构支撑作用,并且可通过更改其长短改变两电磁铁转向头之间的距离。支架3末端的中央位置连接有方形固定支座2,通过固定支座2连接气缸1,气缸1采用迷你气缸对整个装置进行驱动,并且提供推力,使其在需要进行对接时,装置整体能被推出。通过固定支座2使气缸1的活塞与铝方管相固连,从而驱动支架整体向前推出。As shown in Figure 5, the present invention includes a traction mechanism and a docking device. Figure 1 is a schematic diagram of the traction mechanism, including a rectangular bracket 3 formed by splicing aluminum square tubes. The length of the left and right square tubes of the bracket 3 exceeds the front end. At the end of the tube, the upper and lower surfaces of the corner of the bracket 3 are fixed with L-shaped corner pieces 4, and the aluminum square tube is fixed by riveting. A linear guide 6 is fixed on each of the square tubes on the left and right sides of the bracket 3 , and two sliding blocks 5 are arranged on the linear guide 6 . Four industrial-grade sliders are used to connect with the upper fixed body, and together with the linear guide 6, the device can move in a straight line when it is pushed out. The linear guide 6 adopts two parallel industrial-grade linear guides, which are fixed on the aluminum square tube, so as to cooperate with the slider 5 to ensure the linear motion of the device. The bracket 3 made of aluminum square tube ensures that the parallelism of the two electromagnets and the distance between them are constant, and at the same time provides a fixed hole position for the linear guide 6, which plays a structural support role, and the two electromagnets can be changed by changing their lengths. The distance between the iron steering heads. The central position of the end of the bracket 3 is connected with a square fixed support 2, and the cylinder 1 is connected through the fixed support 2. The cylinder 1 uses a mini cylinder to drive the whole device and provide thrust, so that when it needs to be docked, the whole device can be used. roll out. The piston of the cylinder 1 is fixedly connected with the aluminum square tube through the fixed support 2, so as to drive the support to push forward as a whole.

支架3左右两根方管伸出前端方管的部分与前端方管之间的夹角处安装有避震器支座7,同时,在相对应的方管的外侧也固定有一个避震器支座7,左右两侧方管的末端各固定有一个电磁铁保护罩9,电磁铁保护罩9内固连有吸盘式电磁铁10,两个电磁铁10平行设置,利用两个平行放置的吸盘式电磁铁作为功能实现模块,实现拖拽牵引功能。利用电磁铁保护罩9实现电磁铁转向头的转向和对吸盘式电磁铁的保护,同时可采用外加继电器的控制方式实现电磁铁10的开闭,从而能够实现与对接装置的吸附功能。电磁铁保护罩9底部的左右两侧各连接有一个转向头,转向头与位于同一侧的避震器支座7之间连接有拉簧8,在避震器支座7的上下圆孔中穿过螺栓或销轴固定拉簧,左右两侧的拉簧8组成等腰三角形结构分布。每个电磁铁转向头左右各设置一个拉簧8,使电磁铁10可以绕中心轴转动,并使其在不受力时自动回复正对位置,同时当对接出现偏差时,可以进行自我微调。A shock absorber support 7 is installed at the angle between the part of the left and right square tubes of the bracket 3 protruding from the front end square tube and the front end square tube. At the same time, a shock absorber is also fixed on the outside of the corresponding square tube. In the support 7, an electromagnet protective cover 9 is fixed at the ends of the square tubes on the left and right sides. The electromagnet protective cover 9 is fixed with a suction cup electromagnet 10. The two electromagnets 10 are arranged in parallel. The sucker-type electromagnet is used as a function realization module to realize the dragging and pulling function. The electromagnet protective cover 9 is used to realize the steering of the electromagnet steering head and the protection of the suction cup electromagnet, and at the same time, the opening and closing of the electromagnet 10 can be realized by the control method of an external relay, so as to realize the adsorption function with the docking device. A steering head is connected to the left and right sides of the bottom of the electromagnet protective cover 9, and a tension spring 8 is connected between the steering head and the shock absorber support 7 on the same side. The tension springs are fixed through bolts or pins, and the tension springs 8 on the left and right sides form an isosceles triangle structure distribution. Each electromagnet steering head is provided with a tension spring 8 on the left and right, so that the electromagnet 10 can rotate around the central axis and automatically return to the positive position when no force is applied.

如图2和图4所示的对接装置包括对接头11,对接头11采用圆形凸台状结构,用于在对接过程中帮助电磁铁转向头调整到中心与凸台正对的位置,以便与其对接,同时起到了防护与筛选作用,保护电磁铁在连接过程中不会误触其他部位从而造成吸附。对接头11中央内嵌有圆形铁片12,吸盘式电磁铁要求所吸附物体接触面平整,铁片12上开有两个对称分布的沉头孔,以保证接触面为平面,且面积足够,用于与吸盘式电磁铁对接并吸附。对接头11的左侧端部的中央连接有一根支撑方管13,用于将对接头11与支座14固连。支撑方管13底部连接有两根支座14,其高度与孔位可调,用于与被拖拽装置的底盘相固连。The docking device shown in Figures 2 and 4 includes a butt joint 11, and the butt joint 11 adopts a circular boss-like structure, which is used to help the electromagnet steering head to be adjusted to the position where the center is exactly opposite to the boss during the docking process, so as to It is connected to it, and it also plays the role of protection and screening, which protects the electromagnet from accidentally touching other parts during the connection process and causing adsorption. A circular iron sheet 12 is embedded in the center of the butt joint 11. The suction cup electromagnet requires that the contact surface of the object to be adsorbed is flat. The iron sheet 12 is provided with two symmetrically distributed countersunk holes to ensure that the contact surface is flat and the area is sufficient. , for docking and adsorption with the suction cup electromagnet. A supporting square tube 13 is connected to the center of the left end of the butt joint 11 for fixing the joint 11 and the support 14 . The bottom of the supporting square tube 13 is connected with two supports 14, the height and the hole position of which are adjustable, and are used to be fixedly connected with the chassis of the towed device.

本发明利用直线导轨与滑块实现直线电磁铁的直线运动;利用迷你气缸作为原动件进行驱动;利用两个平行放置的吸盘式电磁铁作为功能实现模块,实现拖拽牵引功能;利用两个以铁片为主体的对接装置固定于待牵引的物品上实现与牵引装置的对接;利用特殊形状的电磁铁保护罩以及铁片保护罩进行筛选与防误触;利用转动副实现拖拽过程中转向的方案,实现灵活转向的功能;利用两侧拉簧进行转头的自动对位与归位。The invention utilizes the linear guide rail and the slider to realize the linear motion of the linear electromagnet; utilizes the mini cylinder as the prime mover for driving; utilizes two parallel-placed sucker-type electromagnets as the function realization module to realize the dragging and pulling function; The docking device with the iron sheet as the main body is fixed on the object to be towed to realize the docking with the traction device; the special-shaped electromagnet protective cover and the iron protective cover are used for screening and preventing accidental contact; the rotating pair is used to realize the dragging process. The steering scheme realizes the function of flexible steering; the tension springs on both sides are used for automatic alignment and homing of the rotor.

本发明的安装步骤为:The installation steps of the present invention are:

(1)将四个滑块固定在牵引所用的车辆或者搬运道具上,并且保持固定在车辆前方,便于伸出,滑块与下方导轨连接,用于保证整个牵引机构沿直线运动;(1) Fix the four sliders on the vehicle or transport props used for traction, and keep them fixed in front of the vehicle for easy extension. The sliders are connected with the lower guide rail to ensure that the entire traction mechanism moves in a straight line;

(2)将迷你气缸缸体与车身固连,气缸用于给机构的伸出与收回提供动力;(2) The mini cylinder block is fixedly connected to the body, and the cylinder is used to provide power for the extension and retraction of the mechanism;

(3)对接装置的两个支座与待牵引物品底盘固连(如板车、储货架等),并且调整两对接装置的中心宽度与牵引机构相等,装配完成如图5所示;(3) The two supports of the docking device are fixedly connected to the chassis of the object to be pulled (such as pallets, storage racks, etc.), and the center width of the two docking devices is adjusted to be equal to the traction mechanism, and the assembly is completed as shown in Figure 5;

(4)需要进行对接搬运时,用电磁继电器控制给电磁铁通电,并且用继电器控制气缸推动整个装置沿直线推出,并与对接装置进行对接;(4) When docking and handling is required, the electromagnet is energized by electromagnetic relay control, and the relay is used to control the cylinder to push the whole device out in a straight line, and dock with the docking device;

(5)在一定范围之内,只要是牵引机构与对接装置正对且误差中心距误差不超过10%,皆可吸附成功,待两者成功吸附之后,即可由牵引车辆拖动被托运物品移动;(5) Within a certain range, as long as the traction mechanism and the docking device are facing each other and the error of the error center distance does not exceed 10%, the adsorption can be successful. After the two are successfully adsorbed, the consignment can be dragged by the traction vehicle to move. ;

(6)当移动到适当位置或位移完成时,只需通过继电器控制电磁铁断电即可实现断电的功能,从而完成整套动作。(6) When moving to an appropriate position or when the displacement is completed, the power-off function can be realized by controlling the power-off of the electromagnet through the relay, thus completing the whole set of actions.

Claims (8)

1. a kind of the sucked type electromagnet traction mechanism and its docking facilities of cylinder driving, including traction mechanism and docking facilities, It is characterized in that, the traction mechanism includes bracket, the end of the bracket is connected with cylinder, the left and right sides of bracket front end It is respectively connected with an electromagnet protective cover, a linear guide is respectively installed on the left and right sides of bracket, in every linear guide At least provided with two sliding blocks;The docking facilities include supporting square tube, and the end of the supporting square tube is connected with butt joint, institute The butt joint stated can be docked with electromagnet, and butt joint is embedded with iron plate.
2. the sucked type electromagnet traction mechanism and its docking facilities of a kind of cylinder driving according to claim 1, special Sign is that electromagnet protective cover bottom is each side equipped with a steering head.
3. the sucked type electromagnet traction mechanism and its docking facilities of a kind of cylinder driving according to claim 1, special Sign is that the bracket front end is equipped with shock absorber support, and tension spring is equipped between the shock absorber support and steering head.
4. the sucked type electromagnet traction mechanism and its docking facilities of a kind of cylinder driving according to claim 1, special Sign is, is fixed with electromagnet in the electromagnet protective cover.
5. the sucked type electromagnet traction mechanism and its docking facilities of a kind of cylinder driving according to claim 1, special Sign is, sets that there are two counter sinks on the iron plate.
6. the sucked type electromagnet traction mechanism and its docking facilities of a kind of cylinder driving according to claim 1, special Sign is that the bracket is connected by the piston of hold-down support and cylinder.
7. the sucked type electromagnet traction mechanism and its docking facilities of a kind of cylinder driving according to claim 1, special Sign is that the bracket is made of aluminium square tube, and bracket corner is equipped with cornual plate.
8. the sucked type electromagnet traction mechanism and its docking facilities of a kind of cylinder driving according to claim 1, special Sign is that the supporting square tube bottom is equipped with support.
CN201910565432.XA 2019-06-27 2019-06-27 A cylinder-driven sucker-type electromagnet traction mechanism and its docking device Pending CN110341402A (en)

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CN115108500A (en) * 2022-07-29 2022-09-27 重庆知天而作农业科技研究院有限公司 A locking mechanism for connecting silkworm discs
CN119099795A (en) * 2024-10-16 2024-12-10 深圳职业技术大学 A docking and recovery mechanism for a robotic fish

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