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CN110340145A - A kind of steel structure forming processing machine - Google Patents

A kind of steel structure forming processing machine Download PDF

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Publication number
CN110340145A
CN110340145A CN201910701147.6A CN201910701147A CN110340145A CN 110340145 A CN110340145 A CN 110340145A CN 201910701147 A CN201910701147 A CN 201910701147A CN 110340145 A CN110340145 A CN 110340145A
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CN
China
Prior art keywords
convex
roller
sleeves
forming
bearing
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Granted
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CN201910701147.6A
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CN110340145B (en
Inventor
黄伟
黄战
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Qingdao Jinqiao Steel Structure Co ltd
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Anqing Mirui Intelligent Technology Co Ltd
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Priority to CN201910701147.6A priority Critical patent/CN110340145B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B13/00Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/02Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/02Shape or construction of rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B31/00Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/02Rolling stand frames or housings; Roll mountings ; Roll chocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B35/00Drives for metal-rolling mills, e.g. hydraulic drives
    • B21B35/12Toothed-wheel gearings specially adapted for metal-rolling mills; Housings or mountings therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B13/00Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/02Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
    • B21B2013/021Twin mills

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Transmission Devices (AREA)

Abstract

本发明涉及一种钢结构成型加工机械,包括机架、沿同一水平直线方向均匀排列安装在所述机架上的多个成型凸辊机构、沿同一水平直线方向均匀排列安装在所述机架上的多个成型凹辊机构和两个安装在所述机架上的驱动机构,多个所述成型凸辊机构位于多个所述成型凹辊机构的正上方且一一对应设置或位于多个所述成型凹辊机构的正下方且一一对应设置,其中一个所述驱动机构可驱动多个所述成型凸辊机构同步转动,另一个所述驱动机构可驱动多个所述成型凹辊机构同步转动。本发明提供的加工机械可实现对成型凸辊机构和成型凹辊机构的成型角度的自由调节,满足了同个加工机械对不同成型规格钢结构的成型要求的生产需求。

The invention relates to a steel structure forming processing machine, comprising a frame, a plurality of forming convex roller mechanisms uniformly arranged and installed on the frame along the same horizontal straight direction, and uniformly arranged and installed on the frame along the same horizontal straight direction A plurality of forming concave roller mechanisms and two driving mechanisms installed on the frame, the plurality of forming convex roller mechanisms are located directly above the plurality of forming concave roller mechanisms and are arranged in one-to-one correspondence or located in multiple One of the forming concave roller mechanisms is arranged directly below the forming concave roller mechanisms, one of the driving mechanisms can drive a plurality of the forming convex roller mechanisms to rotate synchronously, and the other driving mechanism can drive a plurality of the forming concave roller mechanisms The mechanism rotates synchronously. The processing machine provided by the invention can freely adjust the forming angles of the forming convex roll mechanism and the forming concave roll mechanism, and meets the production requirements of the same processing machine for forming steel structures with different forming specifications.

Description

一种钢结构成型加工机械A kind of steel structure forming processing machine

技术领域technical field

本发明涉及钢材成型加工设备技术领域,具体的说是一种钢结构成型加工机械。The invention relates to the technical field of steel forming processing equipment, in particular to a steel structure forming processing machine.

背景技术Background technique

钢板材是组成钢结构的最常用材料,钢板材在生产完成后一般还需要通过成型加工工艺生产出不同运用场合和不同运用功能的钢板材结构,对于钢板材的加工最常用到的便是通过轧板机械轧制成型,轧板机具有成型简单、成型快、生产效率高的特点,但是目前的轧板机械的成型机构都是固定结构,因而只能对于一种成型结构的钢板材进行一对一加工生产,而不能满足对于多种成型规格要求的钢板材结构的生产需求,适用性较低,而对于不同成型规格的钢板材需要设计不同成型机构的轧板机,不但会增加设备成本,而且会占用过多的生产场地。Steel plates are the most commonly used materials to form steel structures. After the steel plates are produced, they generally need to be formed to produce steel plate structures with different application occasions and different functions. The most commonly used steel plate processing is through Plate rolling machine is rolled and formed. The plate rolling machine has the characteristics of simple forming, fast forming and high production efficiency. However, the forming mechanism of the current plate rolling machine is a fixed structure, so it can only be used for a steel plate with one forming structure. For one-to-one processing and production, it cannot meet the production needs of steel plate structures with various forming specifications, and the applicability is low. For steel plates with different forming specifications, it is necessary to design rolling machines with different forming mechanisms, which will not only increase equipment costs , and will take up too much production space.

针对上述技术问题,本发明提出了一种钢结构成型加工机械,主要针对槽钢和角钢成型而设计的一种加工机械。In view of the above technical problems, the present invention proposes a steel structure forming processing machine, which is mainly designed for channel steel and angle steel forming.

发明内容Contents of the invention

为了解决上述问题,本发明提供了一种钢结构成型加工机械,可以解决上述背景技术中提出的问题。In order to solve the above problems, the present invention provides a steel structure forming processing machine, which can solve the problems raised in the above background technology.

为了实现上述目的,本发明采用以下技术方案来实现:一种钢结构成型加工机械,包括机架、沿同一水平直线方向均匀排列安装在所述机架上的多个成型凸辊机构、沿同一水平直线方向均匀排列安装在所述机架上的多个成型凹辊机构和两个安装在所述机架上的驱动机构,多个所述成型凸辊机构位于多个所述成型凹辊机构的正上方且一一对应设置或位于多个所述成型凹辊机构的正下方且一一对应设置,其中一个所述驱动机构可驱动多个所述成型凸辊机构同步转动,另一个所述驱动机构可驱动多个所述成型凹辊机构同步转动,其中:In order to achieve the above object, the present invention adopts the following technical solutions: a steel structure forming processing machine, including a frame, a plurality of forming convex roller mechanisms arranged uniformly on the frame along the same horizontal straight direction, A plurality of forming concave roller mechanisms installed on the frame and two driving mechanisms installed on the frame are evenly arranged in the horizontal straight line direction, and a plurality of the forming convex roller mechanisms are located on a plurality of the forming concave roller mechanisms directly above and one-to-one correspondingly arranged or located directly below a plurality of said forming concave roller mechanisms and arranged one-to-one correspondingly, wherein one of said driving mechanisms can drive a plurality of said forming convex roller mechanisms to rotate synchronously, and the other said The driving mechanism can drive a plurality of said forming concave roller mechanisms to rotate synchronously, wherein:

所述成型凸辊机构包括成型凸辊、嵌入安装在所述成型凸辊两端的两个调节套、固定安装在所述成型凸辊两端的两个用于所述调节套限位转动的限位封头、分别与两个所述调节套滑动连接的两个一号凸形套、固定安装在其中一个所述一号凸形套中的一号带齿轴承、固定安装在另一个所述一号凸形套中的一号内置轴承和一号可转螺纹轴;两个所述一号凸形套转动安装在所述机架上,所述成型凸辊、两个所述调节套、两个所述限位封头、两个所述一号凸形套、所述一号带齿轴承、所述一号内置轴承和所述一号可转螺纹轴的中心轴均共线,所述一号可转螺纹轴与两个所述调节套螺纹连接、与所述一号带齿轴承限位转动连接、与所述一号内置轴承限位转动,两个所述调节套与所述一号可转螺纹轴螺纹连接的螺纹旋向相反,所述调节套可滑入同侧的所述一号凸形套中,两个所述限位封头的侧端面上均设有多个水平活动插入同侧的所述一号凸形套中的凸辊导杆,所述成型凸辊包括分别与两个所述限位封头固定连接的两个端头、与其中一个所述端头铰接的多个一号凸辊瓣、与另一个所述端头铰接的多个二号凸辊瓣和两个内撑连接件,多个所述一号凸辊瓣与多个所述二号凸辊瓣一一对应铰接设置,所述一号凸辊瓣与所述二号凸辊瓣相对竖直方向的夹角均相同,一对铰接的所述一号凸辊瓣与所述二号凸辊瓣构成的截面呈V型,其中一个所述内撑连接件铰接安装在每个所述一号凸辊瓣内侧壁上,另一个所述内撑连接件铰接安装在每个所述二号凸辊瓣的内侧壁上,两个所述内撑连接件均与所述一号可转螺纹轴水平滑动连接。The forming convex roller mechanism includes a forming convex roller, two adjusting sleeves embedded and installed at both ends of the forming convex roller, and two limiters fixedly installed at both ends of the forming convex roller for limiting the rotation of the adjusting sleeve. The head, two No. 1 convex sleeves respectively slidingly connected with the two adjustment sleeves, the No. 1 toothed bearing fixedly installed in one of the No. 1 convex sleeves, and the No. 1 toothed bearing fixedly installed in the other No. 1 convex sleeve. The No. 1 built-in bearing and the No. 1 rotatable threaded shaft in the No. 1 convex sleeve; the two No. 1 convex sleeves are rotatably installed on the frame, and the forming convex roller, the two adjusting sleeves, and the two The central axes of the first limit head, the two No. 1 convex sleeves, the No. 1 toothed bearing, the No. 1 built-in bearing and the No. 1 rotatable threaded shaft are all collinear, and the The No. 1 rotatable threaded shaft is threadedly connected with the two adjusting sleeves, is connected with the No. 1 toothed bearing for limiting rotation, and is connected with the No. 1 built-in bearing for limiting rotation. The two adjusting sleeves are connected with the one The thread rotation direction of the threaded connection of the No. 1 rotatable threaded shaft is opposite, and the adjustment sleeve can slide into the No. 1 convex sleeve on the same side. There are multiple horizontal The convex roller guide rod that is movably inserted into the No. 1 convex sleeve on the same side, the forming convex roller includes two ends fixedly connected with the two limit heads respectively, and one of the ends A plurality of hinged No. 1 convex roller flaps, a plurality of No. 2 convex roller flaps hinged with the other said end and two inner support connectors, a plurality of the No. 1 convex roller flaps and a plurality of the No. 2 convex roller flaps The convex roller flaps are hinged one by one, and the included angles between the No. 1 convex roller flap and the No. 2 convex roller flap relative to the vertical direction are the same. A pair of hinged No. 1 convex roller flaps and the No. The section formed by the convex roller petals is V-shaped, one of the inner support connectors is hingedly installed on the inner side wall of each No. 1 convex roller petal, and the other inner support connector is hinged and installed on each of the second On the inner side wall of the No. 1 convex roller lobe, the two inner support connectors are horizontally slidably connected with the No. 1 rotatable threaded shaft.

所述成型凹辊机构包括成型凹辊、与所述成型凹辊两端水平滑动连接的两个二号凸形套、固定安装在其中一个所述二号凸形套内的二号带齿轴承、固定安装在另一个所述二号凸形套内的二号内置轴承和二号可转螺纹轴,所述成型凹辊、两个所述二号凸形套、所述二号带齿轴承、所述二号内置轴承和所述二号可转螺纹轴的中心轴均共线,所述成型凹辊包括多个一号凹辊瓣、与多个所述一号凹辊瓣一一对应铰接的多个二号凹辊瓣、两倍于多个所述一号凹辊瓣数量的连接杆、两个卡位套、分别安装在两个所述卡位套中的两个螺纹套,其中一半所述连接杆一端与每个所述一号凹辊瓣的内侧壁一一对应铰接,其中一个所述卡位套与该一半所述连接杆的另一端铰接,另一半所述连接杆的一端与每个所述二号凹辊瓣的内侧壁一一对应铰接,另一个所述卡位套与该一半所述连接杆的另一端铰接,所述二号可转螺纹轴与两个所述螺纹套螺纹连接,且两个所述螺纹套的螺纹旋向相反,所述二号可转螺纹轴与二号带齿轴承限位转动、与二号内置轴承限位转动,所述一号凹辊瓣和所述二号凹辊瓣相对竖直方向的夹角均相同。The forming concave roller mechanism includes a forming concave roller, two No. 2 convex sleeves horizontally slidingly connected with both ends of the forming concave roller, and a No. 2 toothed bearing fixedly installed in one of the No. 2 convex sleeves. , the No. 2 built-in bearing and the No. 2 rotatable threaded shaft fixedly installed in another No. 2 convex sleeve, the forming concave roller, the two No. 2 convex sleeves, and the No. 2 toothed bearing , the central axis of the No. 2 built-in bearing and the No. 2 rotatable threaded shaft are all collinear, and the forming concave roller includes a plurality of No. 1 concave roller petals, corresponding to a plurality of No. 1 concave roller petals A plurality of hinged No. 2 concave roller petals, connecting rods twice the number of No. 1 concave roller petals, two clamping sleeves, and two threaded sleeves respectively installed in the two clamping sleeves, One end of one half of the connecting rods is hinged with the inner sidewall of each of the No. 1 concave roller petals one by one, one of the clamping sleeves is hinged with the other end of the half of the connecting rods, and the other half of the connecting rods is hinged. One end of one end is hinged with the inner side wall of each of the No. 2 concave roller petals one by one, the other snap sleeve is hinged with the other end of the half of the connecting rod, and the No. 2 rotatable threaded shaft is connected with two The threaded sleeves are threadedly connected, and the threads of the two threaded sleeves rotate in opposite directions. The No. 2 rotatable threaded shaft and the No. 2 toothed bearing limit the rotation, and the No. 2 built-in bearing limits the rotation. The included angles of the No. 1 concave roller lobe and the No. 2 concave roller lobe relative to the vertical direction are the same.

优选的,所述机架上设有两个平行设置的轴承安装立板,两个所述轴承安装立板相对每个所述一号凸形套和每个所述二号凸形套的位置均设有与之转动连接的转动轴承。Preferably, the frame is provided with two parallel bearing installation risers, and the positions of the two bearing installation risers relative to each of the No. 1 convex sleeves and each of the No. 2 convex sleeves are All are provided with the rotating bearing that is rotatably connected with it.

优选的,所述内撑连接件包括多组连接套、连接在每组所述连接套中的弹簧和与所述一号可转螺纹轴水平滑动连接的滑套,每组所述连接套包括两个相对设置的连接套,每组的两个所述连接套之间均连接有所述弹簧,所述连接套的组数与所述一号凸辊瓣或所述二号凸辊瓣的个数相同;其中一个所述内撑连接件中的每组所述连接套中其中一个所述连接套与每个所述一号凸辊瓣的内侧壁一一对应铰接,另一个所述连接套与所述滑套铰接;另一个所述内撑连接件中的每组所述连接套中其中一个所述连接套与每个所述二号凸辊瓣的内侧壁一一对应铰接,另一个所述连接套与所述滑套铰接。Preferably, the inner support connector includes multiple sets of connecting sleeves, a spring connected in each set of connecting sleeves and a sliding sleeve horizontally slidingly connected with the No. 1 rotatable threaded shaft, and each set of connecting sleeves includes Two opposite connecting sleeves, the springs are connected between the two connecting sleeves of each group, the number of sets of the connecting sleeves is the same as that of the No. 1 convex roller flap or the No. 2 convex roller flap The number is the same; one of the connecting sleeves in each set of connecting sleeves in one of the inner support connectors is hinged with the inner sidewall of each No. 1 convex roller lobe one by one, and the other is connected The sleeve is hinged with the sliding sleeve; one of the connecting sleeves in each group of the connecting sleeves in the other inner support connecting piece is hinged with the inner side wall of each No. 2 convex roller lobe one by one, and the other One of the connecting sleeves is hinged to the sliding sleeve.

优选的,所述一号凸形套的侧端面设有与每个所述凸辊导杆对应水平滑动连接的多个凸辊导套,所述卡位套外侧端面上设有多个凹辊导杆,所述二号凸形套的侧端面上设有与每个所述凹辊导杆对应水平滑动连接的多个凹辊导套。Preferably, the side end surface of the No. 1 convex sleeve is provided with a plurality of convex roller guide sleeves that are horizontally slidingly connected with each of the convex roller guide rods, and a plurality of concave rollers are provided on the outer end surface of the clamping sleeve. As for the guide rod, a plurality of concave roller guide sleeves are horizontally slidingly connected with each of the concave roller guide rods on the side end surface of the No. 2 convex sleeve.

优选的,所述一号带齿轴承包括固定安装在所述一号凸形套内的一号轴承部和与所述一号轴承部一体连接的位于外部的一号端头齿轮,所述二号带齿轴承包括固定安装在所述二号凸形套内的二号轴承部和与所述二号轴承部一体连接的位于外部的二号端头齿轮。Preferably, the No. 1 toothed bearing includes a No. 1 bearing part fixedly installed in the No. 1 convex sleeve and a No. 1 end gear integrally connected with the No. 1 bearing part and located outside. The No. 1 toothed bearing includes a No. 2 bearing part fixedly installed in the No. 2 convex sleeve and a No. 2 end gear integrally connected with the No. 2 bearing part located outside.

优选的,所述一号可转螺纹轴包括凸辊调节螺纹轴和固定安装在所述凸辊调节螺纹轴端部的一号手轮,所述凸辊调节螺纹轴的中部位置设有与两个所述滑套设置的光杆轴,所述一号手轮位于所述一号内置轴承的外侧位置,所述凸轮调节螺纹轴与两个所述调节套螺纹连接、与所述一号轴承部限位转动连接、与一号内置轴承限位转动连接,所述凸轮调节螺纹轴与两个所述调节套的螺纹配合旋向相反,所述二号可转螺纹轴包括凹辊调节螺纹轴和固定安装在所述凹辊调节螺纹轴端部的二号手轮,所述二号手轮位于所述二号内置轴承的外侧位置,所述凹辊调节螺纹轴与两个所述螺纹套螺纹连接、与所述二号轴承部限位转动连接、与所述二号内置轴承限位转动连接,所述凹辊调节螺纹轴与两个所述螺纹套的螺纹配合的旋向相反。Preferably, the No. 1 rotatable threaded shaft includes a convex roller adjusting threaded shaft and a No. 1 hand wheel fixedly installed at the end of the convex roller adjusting threaded shaft, and the middle position of the convex roller adjusting threaded shaft is provided with two The polished rod shaft provided by the two sliding sleeves, the No. 1 handwheel is located outside the No. 1 built-in bearing, and the cam adjustment threaded shaft is threadedly connected with the two adjusting sleeves and connected with the No. 1 bearing part. Limiting rotation connection, limited rotation connection with No. 1 built-in bearing, the cam adjustment threaded shaft is opposite to the screw thread of the two adjustment sleeves, and the second rotatable threaded shaft includes concave roller adjustment threaded shaft and The No. 2 handwheel fixedly installed at the end of the concave roller adjusting threaded shaft, the No. 2 handwheel is located outside the No. 2 built-in bearing, and the concave roller adjusting threaded shaft is threaded with the two threaded sleeves. Connection, limited rotation connection with the No. 2 bearing part, and limited rotation connection with the No. 2 built-in bearing, the screw direction of the threaded shaft of the concave roller adjustment and the screw fit of the two threaded sleeves are opposite.

优选的,所述驱动机构包括驱动电机和链带;其中一个所述驱动机构的所述驱动电机固定安装在其中一个所述轴承安装立板一侧上,所述驱动电机的输出轴与其中一个所述一号端头齿轮中心固定连接,所述链带链接在所有的所述一号端头齿轮上;另一个所述驱动机构的所述驱动电机固定安装在另一个所述轴承安装立板一侧上,所述驱动电机的输出轴与其中一个所述二号端头齿轮中心固定连接,所述链带链接在所有的所述二号端头齿轮上。Preferably, the driving mechanism includes a driving motor and a chain belt; the driving motor of one of the driving mechanisms is fixedly installed on one side of one of the bearing installation vertical plates, and the output shaft of the driving motor is connected to one of the The center of the No. 1 end gear is fixedly connected, and the chain belt is linked to all the No. 1 end gears; the drive motor of the other drive mechanism is fixedly installed on the other bearing installation vertical plate On one side, the output shaft of the drive motor is fixedly connected to the center of one of the No. 2 end gears, and the chain belt is linked to all the No. 2 end gears.

本发明提出的上述技术方案具有如下优点或者有益效果:The technical solution proposed by the present invention has the following advantages or beneficial effects:

本发明提供的一种钢结构成型加工机械,主要针对成型机构进行了相应改进设计,本加工机械结构中的成型机构包括相匹配的成型凸辊机构和成型凹辊机构,其中成型凸辊机构中,设置了多个一号凸辊瓣和与之对应的二号凸辊瓣,而且一号凸辊瓣与二号凸辊瓣之间采用一一铰接的安装形式,位于成型凸辊中设置了两个内撑连接件,提高了成型凸辊结构的稳定性、韧性和可靠性,另外通过转动一号手轮可以通过凸辊调节螺纹轴带动两个调节套相向或相背移动,从而推动或拉动一号凸辊瓣和二号凸辊瓣调整彼此之间的夹角,从而可实现对成型凸辊机构的成型角度的调节,与之相对应的,在成型凹辊机构中设置了多个一号凹辊瓣和与之对应的二号凸辊瓣,通过转动二号手轮可通过凹辊调节螺纹轴带动两个螺纹套相向或相背移动,从而在连接杆的拉动作用下可调整改变一号凹辊瓣和二号凹辊瓣之间的夹角,继而实现对成型凹辊机构成型角度的调节,综上所述,本发明中的加工机械结构的成型机构相比较传统的固定结构而言是可以方便调节的,可以满足对不同钢结构成型要求的生产需求,适用性高,提高了加工机械的利用率。A steel structure forming processing machine provided by the present invention is mainly designed for the corresponding improvement of the forming mechanism. The forming mechanism in the processing machine structure includes a matching forming convex roller mechanism and a forming concave roller mechanism, wherein the forming convex roller mechanism , set a number of No. 1 convex roller petals and No. 2 convex roller petals corresponding to them, and adopt a one-to-one hinged installation form between the No. 1 convex roller petals and No. 2 convex roller petals, and set a The two inner support connectors improve the stability, toughness and reliability of the forming convex roller structure. In addition, by turning the No. 1 handwheel, the two adjusting sleeves can be driven to move toward or away from each other through the convex roller to adjust the threaded shaft, thereby pushing or Pull the No. 1 convex roller flap and the No. 2 convex roller flap to adjust the angle between each other, so as to realize the adjustment of the forming angle of the forming convex roller mechanism. Correspondingly, multiple The No. 1 concave roller flap and the corresponding No. 2 convex roller flap can be adjusted by turning the No. 2 handwheel through the concave roller to adjust the threaded shaft to drive the two threaded sleeves to move toward or away from each other, so that they can be adjusted under the pulling action of the connecting rod. Change the angle between the No. 1 concave roller flap and the No. 2 concave roller flap, and then realize the adjustment of the forming angle of the forming concave roller mechanism. In summary, the forming mechanism of the processing mechanical structure in the present invention is compared with the traditional fixed In terms of structure, it can be adjusted conveniently, which can meet the production requirements of different steel structure forming requirements, has high applicability, and improves the utilization rate of processing machinery.

附图说明Description of drawings

通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明及其特征、外形和优点将会变得更加明显。在全部附图中相同的标记指示相同的部分,并未刻意按照比例绘制附图,重点在于示出本发明的主旨。The invention and its characteristics, configurations and advantages will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings. Like numerals designate like parts throughout the drawings, and the drawings are not drawn to scale, emphasis being placed on illustrating the gist of the invention.

图1是本发明提供的一种钢结构成型加工机械的俯视图;Fig. 1 is a top view of a steel structure forming machine provided by the present invention;

图2是本发明中图1中A处的局部放大示意图;Fig. 2 is the partially enlarged schematic view of place A in Fig. 1 in the present invention;

图3是本发明提供的一种钢结构成型加工机械的主视图;Fig. 3 is a front view of a steel structure forming machine provided by the present invention;

图4是本发明中成型凸辊机构的剖视结构示意图;Fig. 4 is the sectional structure schematic diagram of forming convex roller mechanism in the present invention;

图5是本发明中成型凹辊机构的剖视结构示意图;Fig. 5 is the cross-sectional structure schematic diagram of forming concave roller mechanism in the present invention;

图6是本发明中成型凸辊中含有一号凸辊瓣的一半结构的立体结构示意图;Fig. 6 is the three-dimensional schematic diagram of the half structure containing the No. 1 convex roller lobe in the forming convex roller in the present invention;

图7是本发明中成型凸辊中含有二号凸辊瓣的一半结构的立体结构示意图;Fig. 7 is the three-dimensional structure schematic diagram that contains the half structure of No. 2 convex roller lobe in the forming convex roller in the present invention;

图8是本发明中成型凹辊中含有一号凹辊瓣的一半结构的立体结构示意图;Fig. 8 is a three-dimensional structural schematic diagram of the half structure containing the No. 1 concave roller lobe in the forming concave roller in the present invention;

图9是本发明中成型凹辊中含有二号凹辊瓣的一半结构的立体结构示意图。Fig. 9 is a three-dimensional structural schematic view of the half structure of the No. 2 concave roller lobe in the forming concave roller in the present invention.

其中,1、机架;11、轴承安装立板;111、转动轴承;2、成型凸辊机构;21、成型凸辊;211、端头;212、一号凸辊瓣;213、二号凸辊瓣;214、内撑连接件;2141、连接套;2142、弹簧;2143、滑套;22、调节套;23、限位封头;231、凸辊导杆;24、一号凸形套;241、凸辊导套;25、一号带齿轴承;251、一号轴承部;252、一号端头齿轮;26、一号内置轴承;27、一号可转螺纹轴;271、凸辊调节螺纹轴;2711、光杆轴;272、一号手轮;3、成型凹辊机构;31、成型凹辊;311、一号凹辊瓣;312、二号凹辊瓣;313、连接杆;314、卡位套;3141、凹辊导杆;315、螺纹套;32、二号凸形套;321、凹辊导套;33、二号带齿轴承;331、二号轴承部;332、二号端头齿轮;34、二号内置轴承;35、二号可转螺纹轴;351、凹辊调节螺纹轴;352、二号手轮;4、驱动机构;41、驱动电机;42、链带。Among them, 1. Rack; 11. Bearing installation vertical plate; 111. Rotary bearing; 2. Forming convex roller mechanism; 21. Forming convex roller; 211. End; Roller petal; 214, inner support connector; 2141, connecting sleeve; 2142, spring; 2143, sliding sleeve; 22, adjusting sleeve; 23, limit head; 231, convex roller guide rod; 24, No. 1 convex sleeve ; 241, convex roller guide sleeve; 25, No. 1 toothed bearing; 251, No. 1 bearing part; 252, No. 1 end gear; 26, No. 1 built-in bearing; 27, No. 1 rotatable threaded shaft; Roller adjustment screw shaft; 2711, polished rod shaft; 272, No. 1 handwheel; 3, forming concave roller mechanism; 31, forming concave roller; 311, No. 1 concave roller flap; 312, No. 2 concave roller flap; 313, connecting rod ; 314, clamp sleeve; 3141, concave roller guide rod; 315, threaded sleeve; 32, No. 2 convex sleeve; 321, concave roller guide sleeve; 33, No. 2 toothed bearing; 331, No. 2 bearing part; 332 , No. 2 end gear; 34. No. 2 built-in bearing; 35. No. 2 rotatable threaded shaft; 351. Concave roller adjustment threaded shaft; 352. No. 2 handwheel; 4. Driving mechanism; 41. Driving motor; 42. chain belt.

具体实施方式Detailed ways

为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

参阅1-9所示,一种钢结构成型加工机械,包括机架1、沿同一水平直线方向均匀排列安装在机架1上的四个成型凸辊机构2、沿同一水平直线方向均匀排列安装在机架1上的四个成型凹辊机构3和两个安装在机架1上的驱动机构4,四个成型凸辊机构2位于四个成型凹辊机构3的正上方且一一对应设置或位于四个成型凹辊机构3的正下方且一一对应设置,其中一个驱动机构4可驱动四个成型凸辊机构2同步转动,另一个驱动机构4可驱动四个成型凹辊机构3同步转动,其中:As shown in 1-9, a steel structure forming processing machine includes a frame 1, four forming convex roller mechanisms 2 arranged uniformly along the same horizontal straight line direction and installed on the frame 1, uniformly arranged along the same horizontal straight line direction Four forming concave roller mechanisms 3 on the frame 1 and two driving mechanisms 4 installed on the frame 1, the four forming convex roller mechanisms 2 are located directly above the four forming concave roller mechanisms 3 and are arranged in one-to-one correspondence Or located directly below the four forming concave roller mechanisms 3 and arranged in one-to-one correspondence, one of the driving mechanisms 4 can drive the four forming convex roller mechanisms 2 to rotate synchronously, and the other driving mechanism 4 can drive the four forming concave roller mechanisms 3 synchronously turn, where:

成型凸辊机构2包括成型凸辊21、嵌入安装在成型凸辊21两端的两个调节套22、固定安装在成型凸辊21两端的两个用于调节套22限位转动的限位封头23、分别与两个调节套22滑动连接的两个一号凸形套24、固定安装在其中一个一号凸形套24中的一号带齿轴承25、固定安装在另一个一号凸形套24中的一号内置轴承26和一号可转螺纹轴27;两个一号凸形套24转动安装在机架1上,成型凸辊21、两个调节套22、两个限位封头23、两个一号凸形套24、一号带齿轴承25、一号内置轴承26和一号可转螺纹轴27的中心轴均共线,一号可转螺纹轴27与两个调节套22螺纹连接、与一号带齿轴承25限位转动连接、与一号内置轴承26限位转动,两个调节套22与一号可转螺纹轴27螺纹连接的螺纹旋向相反,调节套22可滑入同侧的一号凸形套24中,两个限位封头23的侧端面上均设有四个水平活动插入同侧的一号凸形套24中的凸辊导杆231,成型凸辊21包括分别与两个限位封头23固定连接的两个端头211、与其中一个端头211均匀分布铰接的四个一号凸辊瓣212、与另一个端头211均匀分布铰接的四个二号凸辊瓣213和两个内撑连接件214,四个一号凸辊瓣212与四个二号凸辊瓣213一一对应铰接设置,一号凸辊瓣212与二号凸辊瓣213相对竖直方向的夹角均相同,一对铰接的一号凸辊瓣212与二号凸辊瓣213构成的截面呈V型,其中一个内撑连接件214铰接安装在每个一号凸辊瓣212内侧壁上,另一个内撑连接件214铰接安装在每个二号凸辊瓣213的内侧壁上,两个内撑连接件214均与一号可转螺纹轴27水平滑动连接。The forming convex roller mechanism 2 includes a forming convex roller 21, two adjusting sleeves 22 embedded and installed at both ends of the forming convex roller 21, and two limit heads for the limit rotation of the adjusting sleeve 22 fixedly installed at both ends of the forming convex roller 21 23. Two No. 1 convex sleeves 24 that are slidably connected to the two adjusting sleeves 22 respectively, a No. 1 toothed bearing 25 fixedly installed in one of the No. 1 convex sleeves 24, and a No. 1 toothed bearing 25 fixedly installed in the other No. 1 convex sleeve. No. 1 built-in bearing 26 and No. 1 rotatable threaded shaft 27 in cover 24; Two No. 1 convex sleeves 24 are rotatably installed on the frame 1, forming convex roller 21, two adjusting sleeves 22, two limit seals The central axis of head 23, two No. 1 convex sleeves 24, No. 1 toothed bearing 25, No. 1 built-in bearing 26 and No. 1 rotatable threaded shaft 27 is all collinear, and No. 1 rotatable threaded shaft 27 and two adjustment The sleeve 22 is threadedly connected, connected with the No. 1 toothed bearing 25 limit rotation, and the No. 1 built-in bearing 26 limit rotation, and the screw threads of the two adjustment sleeves 22 and the No. 1 rotatable threaded shaft 27 are screwed in the opposite direction. 22 can be slid into the No. 1 convex sleeve 24 on the same side, and the side end faces of the two limiting heads 23 are provided with four convex roller guide rods 231 that can be inserted horizontally into the No. 1 convex sleeve 24 on the same side. The forming convex roller 21 includes two ends 211 fixedly connected with the two limiting heads 23 respectively, four No. 1 convex roller petals 212 uniformly distributed and hinged with one of the ends 211, Four No. 2 convex roller petals 213 and two inner support connectors 214 are distributed hingedly, four No. 1 convex roller petals 212 and four No. The included angles of the No. 2 convex roller petals 213 relative to the vertical direction are the same, and the section formed by a pair of hinged No. 1 convex roller petals 212 and the No. On the inner side wall of each No. 1 convex roller flap 212, another inner support connector 214 is hingedly installed on the inner side wall of each No. 2 convex roller flap 213, and the two inner support connectors 214 are all connected to the No. 27 horizontal sliding connections.

成型凹辊机构3包括成型凹辊31、与成型凹辊31两端水平滑动连接的两个二号凸形套32、固定安装在其中一个二号凸形套32内的二号带齿轴承33、固定安装在另一个二号凸形套32内的二号内置轴承34和二号可转螺纹轴35,成型凹辊31、两个二号凸形套32、二号带齿轴承33、二号内置轴承34和二号可转螺纹轴35的中心轴均共线,成型凹辊31包括均匀分布的四个一号凹辊瓣311、与四个一号凹辊瓣311一一对应铰接的四个二号凹辊瓣312、八个连接杆313、两个卡位套314、分别安装在两个卡位套314中的两个螺纹套315,其中四个连接杆313一端与每个一号凹辊瓣311的内侧壁一一对应铰接,其中一个卡位套314与该四个连接杆313的另一端铰接,另四个连接杆313的一端与每个二号凹辊瓣312的内侧壁一一对应铰接,另一个卡位套314与该四个连接杆313的另一端铰接,二号可转螺纹轴35与两个螺纹套315螺纹连接,且两个螺纹套315的螺纹旋向相反,二号可转螺纹轴35与二号带齿轴承33限位转动、与二号内置轴承34限位转动,一号凹辊瓣311和二号凹辊瓣312相对竖直方向的夹角均相同,一对铰接的一号凹辊瓣311和二号凹辊瓣312构成的截面呈倒V型。The forming concave roller mechanism 3 includes a forming concave roller 31, two No. 2 convex sleeves 32 horizontally slidingly connected with the two ends of the forming concave roll 31, and a No. 2 toothed bearing 33 fixedly installed in one of the No. 2 convex sleeves 32. , No. two built-in bearings 34 and No. two rotatable threaded shafts 35 fixedly installed in another No. two convex sleeve 32, forming concave roller 31, two No. two convex sleeves 32, No. two toothed bearings 33, two The central axes of the No. 1 built-in bearing 34 and the No. 2 rotatable threaded shaft 35 are all collinear, and the forming concave roller 31 includes four No. Four No. two concave roller petals 312, eight connecting rods 313, two clamping sleeves 314, two threaded sleeves 315 respectively installed in the two clamping sleeves 314, wherein four connecting rods 313 one ends are connected to each The inner sidewalls of the No. concave roller petals 311 are hinged one by one, and one of the clip sleeves 314 is hinged to the other ends of the four connecting rods 313, and one end of the other four connecting rods 313 is connected to the inner side of each No. two concave roller petals 312. The walls are hinged one by one, the other clamping sleeve 314 is hinged with the other ends of the four connecting rods 313, the second rotatable threaded shaft 35 is screwed with the two threaded sleeves 315, and the screw threads of the two threaded sleeves 315 are screwed to each other. On the contrary, the No. 2 rotatable threaded shaft 35 and the No. 2 toothed bearing 33 limit the rotation, and the No. 2 built-in bearing 34 limits the rotation. The angle between the first concave roller lobe 311 and the second concave roller lobe 312 relative to the vertical direction is They are all the same, and the section formed by a pair of hinged No. 1 concave roller petals 311 and No. 2 concave roller petals 312 is an inverted V shape.

进一步地,机架1上设有两个平行设置的轴承安装立板11,两个轴承安装立板11相对每个一号凸形套24和每个二号凸形套32的位置均设有与之转动连接的共八个转动轴承111。八个转动轴承111用于限制一号凸形套24和二号凸形套32只能执行转动动作,而不能产生径向位移。Further, the frame 1 is provided with two parallel bearing installation vertical plates 11, and the positions of the two bearing installation vertical plates 11 relative to each No. 1 convex sleeve 24 and each No. 2 convex sleeve 32 are provided with A total of eight rotating bearings 111 are rotatably connected therewith. The eight rotating bearings 111 are used to limit the No. 1 convex sleeve 24 and the No. 2 convex sleeve 32 to only perform rotational actions, but cannot produce radial displacement.

进一步地,内撑连接件214包括四组连接套2141、连接在每组连接套2141中的弹簧2142和与一号可转螺纹轴27水平滑动连接的滑套2143,每组连接套2141包括两个相对设置的连接套2141,每组的两个连接套2141之间均连接有弹簧2142;其中一个内撑连接件214中的每组连接套2141中其中一个连接套2141与每个一号凸辊瓣212的内侧壁一一对应铰接,另一个连接套2141与滑套2143铰接;另一个内撑连接件214中的每组连接套2141中其中一个连接套2141与每个二号凸辊瓣213的内侧壁一一对应铰接,另一个连接套2141与滑套2143铰接。每个内撑连接件214的四组连接套2141均相对滑套2143的中心轴阵列分布。成型凸辊21的外形主体是由一号凸辊瓣212和二号凸辊瓣213构成的,即内部为中空结构,而不管是成型凸辊21还是成型凹辊31在钢材成型加工过程中都会受到挤压力,两个内撑连接件214可以有效实现结构的内部支撑,提高结构的成型凸辊21的结构强度和稳定性。Further, the inner support connector 214 includes four sets of connecting sleeves 2141, a spring 2142 connected in each set of connecting sleeves 2141 and a sliding sleeve 2143 horizontally slidingly connected with the No. 1 rotatable threaded shaft 27, and each set of connecting sleeves 2141 includes two Two connecting sleeves 2141 are arranged oppositely, and a spring 2142 is connected between the two connecting sleeves 2141 of each group; one of the connecting sleeves 2141 in each group of connecting sleeves 2141 in one of the inner support connectors 214 is connected to each No. 1 convex The inner side walls of the roller petals 212 are hinged one by one, and the other connecting sleeve 2141 is hinged with the sliding sleeve 2143; one of the connecting sleeves 2141 in each group of connecting sleeves 2141 in the other inner support connector 214 is connected with each No. 2 convex roller petal The inner sidewalls of 213 are hinged one by one, and the other connecting sleeve 2141 is hinged with the sliding sleeve 2143 . The four sets of connecting sleeves 2141 of each inner support connecting member 214 are arranged in an array relative to the central axis of the sliding sleeve 2143 . The shape body of the forming convex roller 21 is composed of the No. 1 convex roller flap 212 and the No. 2 convex roller flap 213, that is, the interior is a hollow structure, and no matter whether it is the forming convex roller 21 or the forming concave roller 31, it will Under the extrusion force, the two inner support connectors 214 can effectively realize the internal support of the structure, and improve the structural strength and stability of the forming convex roller 21 of the structure.

进一步地,一号凸形套24的侧端面均匀设有与每个凸辊导杆231对应水平滑动连接的四个凸辊导套241,卡位套314外侧端面上均匀设有四个凹辊导杆3141,二号凸形套32的侧端面上设有与每个凹辊导杆3141对应水平滑动连接的四个凹辊导套321。凸辊导杆231与凸辊导套241的水平滑动配合一方面不会限制一号凸辊瓣212和二号凸辊瓣213调节彼此之间的夹角,另一方面可以保证实现整个成型凸辊机构2在驱动机构4的驱动下实现整体转动,同样的,凹辊导杆3141与凹辊导套321的水平滑动配合一方面不会限制一号凹辊瓣311和二号凹辊瓣312调节彼此之间的夹角,另一方面可以保证实现整个成型凹辊机构3在驱动机构4的驱动下实现整体的转动。Further, four convex roller guide sleeves 241 corresponding to each convex roller guide bar 231 are evenly provided on the side end surface of the No. 1 convex sleeve 24, and four concave rollers are evenly provided on the outer end surface of the locking sleeve 314. The guide rods 3141 and four concave roller guide sleeves 321 are horizontally slidingly connected to each concave roller guide rod 3141 on the side end surface of the second convex sleeve 32 . The horizontal sliding fit of the convex roller guide rod 231 and the convex roller guide sleeve 241 will not limit the adjustment of the angle between the No. 1 convex roller flap 212 and the No. 2 convex roller flap 213 on the one hand, and on the other hand, it can ensure the realization of the entire forming convex roller. The roller mechanism 2 realizes the overall rotation under the drive of the driving mechanism 4. Similarly, the horizontal sliding cooperation between the concave roller guide rod 3141 and the concave roller guide sleeve 321 will not limit the number one concave roller flap 311 and the second concave roller flap 312 on the one hand. On the other hand, adjusting the angle between each other can ensure that the entire forming concave roller mechanism 3 realizes the overall rotation under the drive of the driving mechanism 4 .

更进一步地,一号带齿轴承25包括固定安装在一号凸形套24内的一号轴承部251和与一号轴承部251一体连接的位于外部的一号端头齿轮252,二号带齿轴承33包括固定安装在二号凸形套32内的二号轴承部331和与二号轴承部331一体连接的位于外部的二号端头齿轮332。一号端头齿轮252和二号端头齿轮332都是与链带42配合实现驱动机构4对成型凸辊机构2和成型凹辊机构3的转动驱动。Furthermore, the No. 1 toothed bearing 25 includes a No. 1 bearing part 251 fixedly installed in the No. 1 convex sleeve 24 and a No. 1 end gear 252 that is integrally connected with the No. 1 bearing part 251 and is positioned at the outside. The gear bearing 33 includes a No. 2 bearing part 331 fixedly installed in the No. 2 convex sleeve 32 and a No. 2 end gear 332 integrally connected with the No. 2 bearing part 331 located outside. The No. 1 end gear 252 and the No. 2 end gear 332 all cooperate with the chain belt 42 to realize the rotational drive of the driving mechanism 4 to the forming convex roller mechanism 2 and the forming concave roller mechanism 3 .

更进一步地,一号可转螺纹轴27包括凸辊调节螺纹轴271和固定安装在凸辊调节螺纹轴271端部的一号手轮272,凸辊调节螺纹轴271的中部位置设有与两个滑套2143设置的光杆轴2711,一号手轮272位于一号内置轴承26的外侧位置,凸轮调节螺纹轴271与两个调节套22螺纹连接、与一号轴承部251限位转动连接、与一号内置轴承26限位转动连接,凸轮调节螺纹轴271与两个调节套22的螺纹配合旋向相反,二号可转螺纹轴35包括凹辊调节螺纹轴351和固定安装在凹辊调节螺纹轴351端部的二号手轮352,二号手轮352位于二号内置轴承34的外侧位置,凹辊调节螺纹轴351与两个螺纹套315螺纹连接、与二号轴承部331限位转动连接、与二号内置轴承34限位转动连接,凹辊调节螺纹轴351与两个螺纹套315的螺纹配合的旋向相反。凸辊调节螺纹轴271被限制在一号轴承部251和一号内置轴承26之间转动,从而通过转动一号手轮272可以实现对一号凸辊瓣212和二号凸辊瓣213之间夹角的调节,凹辊调节螺纹轴351被限制在二号轴承部331和二号内置轴承34之间转动,从而通过转动二号手轮352可实现对一号凹辊瓣311和二号凹辊瓣312之间夹角的调节。Furthermore, the No. 1 rotatable threaded shaft 27 includes a convex roller adjusting threaded shaft 271 and a No. 1 hand wheel 272 fixedly mounted on the end of the convex roller adjusting threaded shaft 271. The central position of the convex roller adjusting threaded shaft 271 is provided with two The polished rod shaft 2711 provided by a sliding sleeve 2143, the No. 1 hand wheel 272 is located at the outer position of the No. 1 built-in bearing 26, the cam adjustment threaded shaft 271 is threadedly connected with the two adjustment sleeves 22, and is connected with the No. 1 bearing portion 251 for limiting rotation. It is connected with the No. 1 built-in bearing 26 for limit rotation, and the cam adjustment threaded shaft 271 is opposite to the screw thread of the two adjustment sleeves 22. The second rotatable threaded shaft 35 includes the concave roller adjustment threaded shaft 351 and is fixedly installed on the concave roller adjustment shaft 351. The No. 2 handwheel 352 at the end of the threaded shaft 351, the No. 2 handwheel 352 is located at the outer position of the No. 2 built-in bearing 34, the concave roller adjustment threaded shaft 351 is threadedly connected with two threaded sleeves 315, and is limited by the No. 2 bearing part 331 Rotation connection, limit rotation connection with No. 2 built-in bearing 34, concave roller adjustment threaded shaft 351 and two screw sleeves 315 are threaded in the opposite direction. The convex roller adjustment screw shaft 271 is limited to rotate between the No. 1 bearing part 251 and the No. 1 built-in bearing 26, so that the adjustment between the No. 1 convex roller lobe 212 and the No. 2 convex roller lobe 213 can be realized by turning the No. 1 handwheel 272. For the adjustment of the included angle, the concave roller adjustment threaded shaft 351 is limited to rotate between the No. Adjustment of the angle between the roller petals 312.

更进一步地,驱动机构4包括驱动电机41和链带42;其中一个驱动机构4的驱动电机41固定安装在其中一个轴承安装立板11一侧上,驱动电机41的输出轴与其中一个一号端头齿轮252中心固定连接,链带42链接在所有的一号端头齿轮252上;另一个驱动机构4的驱动电机41固定安装在另一个轴承安装立板11一侧上,驱动电机41的输出轴与其中一个二号端头齿轮332中心固定连接,链带42链接在所有的二号端头齿轮332上。两个驱动机构4分别带动四个成型凸辊机构2和四个成型凹辊机构3镜像同步转动,从而将钢材在成型的过程中可以一边成型一边自动向前输送。Furthermore, the driving mechanism 4 includes a driving motor 41 and a chain belt 42; the driving motor 41 of one of the driving mechanism 4 is fixedly installed on one side of the bearing installation vertical plate 11, and the output shaft of the driving motor 41 is connected to one of them. The center of the end gear 252 is fixedly connected, and the chain belt 42 is linked on all No. 1 end gears 252; the drive motor 41 of the other driving mechanism 4 is fixedly installed on another bearing installation vertical plate 11 side, and the drive motor 41 The output shaft is fixedly connected to the center of one of the No. 2 terminal gears 332 , and the chain belt 42 is linked on all the No. 2 terminal gears 332 . The two driving mechanisms 4 respectively drive the four forming convex roller mechanisms 2 and the four forming concave roller mechanisms 3 to rotate synchronously as mirror images, so that the steel can be automatically conveyed forward while being formed during the forming process.

本发明提供的一种钢结构成型加工机械的原理及其工作过程具体如下所述:The principle and working process of a steel structure forming machine provided by the present invention are as follows:

本发明主要针对成型凸辊机构2和成型凹辊机构3进行特别设计,可实现一号凸辊瓣212和二号凸辊瓣213之间夹角的调节,以及实现一号凹辊瓣311和二号凹辊瓣312之间夹角的对应调节,具体的来说:The present invention is mainly specially designed for the forming convex roller mechanism 2 and the forming concave roller mechanism 3, which can realize the adjustment of the included angle between the No. 1 convex roller flap 212 and the No. The corresponding adjustment of the included angle between the No. 2 concave roller petals 312, specifically:

成型凸辊机构2夹角调节的过程,通过转动一号手轮272调节成型凸辊21的成型角度,因为凸辊调节螺纹轴271与两个调节套22的螺纹配合的旋向相反,因此在转动一号手轮272带动凸辊调节螺纹轴271转动的同时,会带动两个调节套22相向或相背移动(转动一号手轮272导致两个调节套22相向运动还是相背运动由具体的螺纹配合关系决定,为本领域的技术人员所了解,在此不与赘述);相向运动时,两个调节套22将推动两个端头211同步相向运动,从而一号凸辊瓣212和二号凸辊瓣213二者之间的夹角将减小,表现为V型截面更加凸起,另外调节套22在一号凸形套24中向滑出方向运动;相背运动时,两个调节套22将拉动两个端头211相背运动,从而一号凸辊瓣212和二号凸辊瓣213二者之间的夹角将增大,表现为V型截面更加平缓,另外调节套22也会进一步滑进一号凸形套24中;从而通过转动一号手轮272调节实现了对一号凸辊瓣212和二号凸辊瓣213之间夹角的调节,继而实现了对成型凸辊21成型角度的调节;In the process of adjusting the included angle of the forming convex roller mechanism 2, the forming angle of the forming convex roller 21 is adjusted by turning the No. When the No. 1 handwheel 272 is turned to drive the cam roller to adjust the threaded shaft 271 to rotate, it will drive the two adjustment sleeves 22 to move toward or away from each other. It is determined by the thread fit relationship, which is understood by those skilled in the art, and will not be repeated here); when moving toward each other, the two adjusting sleeves 22 will push the two ends 211 to move toward each other synchronously, so that the No. 1 convex roller flap 212 and The included angle between the No. 2 convex roller lobe 213 will decrease, showing that the V-shaped section is more convex, and the adjustment sleeve 22 moves in the sliding direction in the No. 1 convex sleeve 24 in addition; The first adjustment sleeve 22 will pull the two ends 211 to move opposite to each other, so that the included angle between the No. 1 convex roller flap 212 and the No. 2 convex roller flap 213 will increase, showing that the V-shaped section is more gentle. Cover 22 will also slide further into No. 1 convex sleeve 24; thereby by turning No. 1 handwheel 272, the regulation of the included angle between No. 1 convex roller lobe 212 and No. 2 convex roller lobe 213 is realized, and then realized Adjustment of the forming angle of the forming convex roller 21;

成型凹辊机构3夹角调节的过程,通过转动二号手轮352调节成型凹辊31的成型角度,因为凹辊调节螺纹轴351与两个螺纹套315的螺纹配合的旋向相反,因此在转动二号手轮352的同时会带动两个螺纹套315相向或相背运动;当连接杆313处于竖直方向位置时,一号凹辊瓣311与二号凹辊瓣312之间的夹角最小,以附图5所示状态为起始状态,相向运动时,两个螺纹套315在相向运动的同时将会通过连接杆313拉动一号凹辊瓣311和二号凹辊瓣312而造成二者之间的夹角逐渐减小,相背运动时,两个螺纹套315在相背运动的同时同样会拉动一号凹辊瓣311和二号凹辊瓣312而造成二者之间夹角逐渐减小,从而通过转动二号手轮352实现了对一号凹辊瓣311和二号凹辊瓣312之间夹角的调节,继而实现了对成型凹辊31成型角度的调节;In the process of adjusting the included angle of the forming concave roller mechanism 3, the forming angle of the forming concave roller 31 is adjusted by turning the second hand wheel 352, because the screw direction of the concave roller adjustment threaded shaft 351 and the screw threads of the two threaded sleeves 315 are opposite, so in When the No. 2 handwheel 352 is turned, the two threaded sleeves 315 will move toward or away from each other; when the connecting rod 313 is in the vertical position, the angle between the No. Minimum, taking the state shown in accompanying drawing 5 as the initial state, when moving toward each other, the two threaded sleeves 315 will pull the No. 1 concave roller flap 311 and the No. The angle between the two gradually decreases, and when they move away from each other, the two threaded sleeves 315 will also pull the No. 1 concave roller lobe 311 and the No. The angle gradually decreases, so that by turning the second hand wheel 352, the adjustment of the angle between the No. 1 concave roller flap 311 and the No. 2 concave roller flap 312 is realized, and then the adjustment of the forming angle of the forming concave roller 31 is realized;

根据实际钢材成型角度的要求,调节每个成型凸辊21的成型角度和每个成型凹辊31的成型角度使其保持一致,另外得保证成型凸辊21与成型凹辊31的成型角度的一致性,在实际调节过程中以测量为准,角度调节好后便可进行钢材成型加工了,通过驱动机构4带动成型凸辊机构2和成型凹辊机构3镜像同步转动,一边对钢材进行成型轧制,一边向前输送。According to the requirements of the actual steel forming angle, adjust the forming angle of each forming convex roll 21 and the forming angle of each forming concave roll 31 to keep them consistent, and ensure that the forming angles of the forming convex roll 21 and the forming concave roll 31 are consistent In the actual adjustment process, the measurement shall prevail. After the angle is adjusted, the steel forming process can be carried out. The forming convex roller mechanism 2 and the forming concave roller mechanism 3 are driven by the driving mechanism 4 to rotate synchronously as mirror images, and the steel is formed and rolled. control, while forwarding.

以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the specification only illustrate the principles of the present invention, and without departing from the spirit and scope of the present invention, the present invention will also There are various changes and improvements which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1.一种钢结构成型加工机械,包括机架(1)、沿同一水平直线方向均匀排列安装在所述机架(1)上的多个成型凸辊机构(2)、沿同一水平直线方向均匀排列安装在所述机架(1)上的多个成型凹辊机构(3)和两个安装在所述机架(1)上的驱动机构(4),多个所述成型凸辊机构(2)位于多个所述成型凹辊机构(3)的正上方且一一对应设置或位于多个所述成型凹辊机构(3)的正下方且一一对应设置,其中一个所述驱动机构(4)可驱动多个所述成型凸辊机构(2)同步转动,另一个所述驱动机构(4)可驱动多个所述成型凹辊机构(3)同步转动,其特征在于,其中:1. A steel structure forming processing machine, comprising a frame (1), a plurality of forming convex roller mechanisms (2) uniformly arranged and installed on the frame (1) along the same horizontal straight direction, Evenly arrange a plurality of forming concave roller mechanisms (3) installed on the frame (1) and two driving mechanisms (4) installed on the frame (1), and a plurality of forming convex roller mechanisms (2) It is located directly above a plurality of said forming concave roller mechanisms (3) and arranged in one-to-one correspondence or directly below a plurality of said forming concave roller mechanisms (3) and arranged in one-to-one correspondence, wherein one of said driving The mechanism (4) can drive a plurality of said forming convex roller mechanisms (2) to rotate synchronously, and another said driving mechanism (4) can drive a plurality of said forming concave roller mechanisms (3) to rotate synchronously, it is characterized in that, : 所述成型凸辊机构(2)包括成型凸辊(21)、嵌入安装在所述成型凸辊(21)两端的两个调节套(22)、固定安装在所述成型凸辊(21)两端的两个用于压紧所述调节套(22)的限位封头(23)、分别与两个所述调节套(22)滑动连接的两个一号凸形套(24)、固定安装在其中一个所述一号凸形套(24)中的一号带齿轴承(25)、固定安装在另一个所述一号凸形套(24)中的一号内置轴承(26)和一号可转螺纹轴(27);两个所述一号凸形套(24)转动安装在所述机架(1)上,所述成型凸辊(21)、两个所述调节套(22)、两个所述限位封头(23)、两个所述一号凸形套(24)、所述一号带齿轴承(25)、所述一号内置轴承(26)和所述一号可转螺纹轴(27)的中心轴均共线,所述一号可转螺纹轴(27)与两个所述调节套(22)螺纹连接、与所述一号带齿轴承(25)限位转动连接、与所述一号内置轴承(26)限位转动,两个所述调节套(22)与所述一号可转螺纹轴(27)螺纹连接的螺纹旋向相反,所述调节套(22)可滑入同侧的所述一号凸形套(24)中,两个所述限位封头(23)的侧端面上均设有多个水平活动插入同侧的所述一号凸形套(24)中的凸辊导杆(231),所述成型凸辊(21)包括分别与两个所述限位封头(23)固定连接的两个端头(211)、与其中一个所述端头(211)铰接的多个一号凸辊瓣(212)、与另一个所述端头(211)铰接的多个二号凸辊瓣(213)和两个内撑连接件(214),多个所述一号凸辊瓣(212)与多个所述二号凸辊瓣(213)一一对应铰接设置,所述一号凸辊瓣(212)与所述二号凸辊瓣(213)相对竖直方向的夹角均相同,一对铰接的所述一号凸辊瓣(212)与所述二号凸辊瓣(213)构成的截面呈V型,其中一个所述内撑连接件(214)铰接安装在每个所述一号凸辊瓣(212)内侧壁上,另一个所述内撑连接件(214)铰接安装在每个所述二号凸辊瓣(213)的内侧壁上,两个所述内撑连接件(214)均与所述一号可转螺纹轴(27)滑动连接。The forming convex roller mechanism (2) comprises a forming convex roller (21), two adjusting sleeves (22) embedded in the two ends of the forming convex roller (21), fixedly installed on both ends of the forming convex roller (21), Two limit caps (23) at the end for pressing the adjustment sleeve (22), two No. 1 convex sleeves (24) slidingly connected with the two adjustment sleeves (22), fixed installation The No. 1 toothed bearing (25) in one of the No. 1 convex sleeves (24), the No. 1 built-in bearing (26) and the No. 1 built-in bearing (26) fixedly installed in the other No. 1 convex sleeve (24) No. rotatable threaded shaft (27); two No. 1 convex sleeves (24) are rotatably mounted on the frame (1), and the forming convex roller (21), the two adjusting sleeves (22) ), the two limiting heads (23), the two No. 1 convex sleeves (24), the No. 1 toothed bearing (25), the No. 1 built-in bearing (26) and the No. 1 The central axes of the No. 1 rotatable threaded shaft (27) are all collinear, and the No. 1 rotatable threaded shaft (27) is threadedly connected with the two adjustment sleeves (22) and connected with the No. 1 toothed bearing (25) ) limit rotation connection, limit rotation with the No. 1 built-in bearing (26), and the screw threads of the two adjustment sleeves (22) and the No. 1 rotatable threaded shaft (27) are threaded in the opposite direction, so The adjusting sleeve (22) can be slid into the No. 1 convex sleeve (24) on the same side, and the side end surfaces of the two limiting heads (23) are provided with a plurality of horizontal movable inserts on the same side. The convex roller guide rod (231) in the No. 1 convex sleeve (24), the forming convex roller (21) includes two ends ( 211), a plurality of No. 1 convex roller flaps (212) hinged with one of the ends (211), a plurality of No. 2 convex roller flaps (213) hinged with the other described end (211) and two a plurality of No. 1 convex roller flaps (212) and a plurality of No. 2 convex roller flaps (213) are hingedly arranged one by one, and the No. 1 convex roller flaps (212) The included angles of the No. 2 convex roller flaps (213) relative to the vertical direction are the same, and the section formed by a pair of hinged No. 1 convex roller flaps (212) and the No. 2 convex roller flaps (213) is V-shaped, one of the inner support connectors (214) is hingedly installed on the inner side wall of each No. 1 convex roller flap (212), and the other inner support connector (214) is hingedly installed on each of the On the inner side wall of the No. 2 convex roller flap (213), the two inner support connectors (214) are all slidably connected with the No. 1 rotatable threaded shaft (27). 所述成型凹辊机构(3)包括成型凹辊(31)、与所述成型凹辊(31)两端滑动连接的两个二号凸形套(32)、固定安装在其中一个所述二号凸形套(32)内的二号带齿轴承(33)、固定安装在另一个所述二号凸形套(32)内的二号内置轴承(34)和二号可转螺纹轴(35),所述成型凹辊(31)、两个所述二号凸形套(32)、所述二号带齿轴承(33)、所述二号内置轴承(34)和所述二号可转螺纹轴(35)的中心轴均共线,所述成型凹辊(31)包括多个一号凹辊瓣(311)、与多个所述一号凹辊瓣(311)一一对应铰接的多个二号凹辊瓣(312)、两倍于多个所述一号凹辊瓣311)数量的连接杆(313)、两个卡位套(314)、分别安装在两个所述卡位套(314)中的两个螺纹套(315),其中一半所述连接杆(313)一端与每个所述一号凹辊瓣(311)的内侧壁一一对应铰接,其中一个所述卡位套(314)与该一半所述连接杆(313)的另一端铰接,另一半所述连接杆(313)的一端与每个所述二号凹辊瓣(312)的内侧壁一一对应铰接,另一个所述卡位套(314)与该一半所述连接杆(313)的另一端铰接,所述二号可转螺纹轴(35)与两个所述螺纹套(315)螺纹连接,且两个所述螺纹套(315)的螺纹旋向相反,所述二号可转螺纹轴(35)与二号带齿轴承(33)限位转动、与二号内置轴承(34)限位转动,所述一号凹辊瓣(311)和所述二号凹辊瓣(312)相对竖直方向的夹角均相同,一对铰接的所述一号凹辊瓣(311)和所述二号凹辊瓣(312)构成的截面呈倒V型。The forming concave roller mechanism (3) comprises a forming concave roller (31), two No. 2 convex sleeves (32) slidingly connected to two ends of the forming concave roller (31), fixedly mounted on one of the two No. two toothed bearings (33) in the No. two convex sleeves (32), No. two built-in bearings (34) and No. two rotatable threaded shafts ( 35), the forming concave roller (31), the two No. 2 convex sleeves (32), the No. 2 toothed bearing (33), the No. 2 built-in bearing (34) and the No. 2 The central axes of the rotatable threaded shafts (35) are all collinear, and the forming concave roller (31) includes a plurality of No. 1 concave roller petals (311), corresponding to a plurality of No. 1 concave roller petals (311). A plurality of hinged No. 2 concave roller petals (312), connecting rods (313) twice the number of the No. 1 concave roller petals (311), two clamping sleeves (314), are respectively installed on two Two threaded sleeves (315) in the clamping sleeve (314), one end of half of the connecting rod (313) is hinged with the inner sidewall of each No. 1 concave roller flap (311), one of them The clamping sleeve (314) is hinged to the other end of the half of the connecting rod (313), and one end of the other half of the connecting rod (313) is connected to the inner sidewall of each of the second concave roller petals (312). One-to-one correspondence is hinged, the other said clamping sleeve (314) is hinged with the other end of said half of said connecting rod (313), and said No. 2 rotatable threaded shaft (35) is connected with two said threaded sleeves (315) ) threaded connection, and the screw threads of the two threaded sleeves (315) are in the opposite direction, the No. 2 rotatable threaded shaft (35) and the No. 2 toothed bearing (33) limit rotation, and the No. 2 built-in bearing ( 34) limited rotation, the angles between the No. 1 concave roller flap (311) and the No. 2 concave roller flap (312) relative to the vertical direction are the same, and a pair of hinged No. 1 concave roller flaps (311) ) and the No. 2 concave roller lobe (312) form an inverted V-shaped section. 2.根据权利要求1所述的一种钢结构成型加工机械,其特征在于:所述机架(1)上设有两个平行设置的轴承安装立板(11),两个所述轴承安装立板(11)相对每个所述一号凸形套(24)和每个所述二号凸形套(32)的位置均设有与之转动连接的转动轴承(111)。2. A steel structure forming processing machine according to claim 1, characterized in that: the frame (1) is provided with two parallel bearing installation vertical plates (11), and the two bearings are installed The vertical plate (11) is provided with a rotating bearing (111) rotatably connected to each of the No. 1 male sleeves (24) and each of the No. 2 male sleeves (32). 3.根据权利要求1所述的一种钢结构成型加工机械,其特征在于:所述内撑连接件(214)包括多组连接套(2141)、连接在每组所述连接套(2141)中的弹簧(2142)和与所述一号可转螺纹轴(27)滑动连接的滑套(2143),每组所述连接套(2141)包括两个相对设置的连接套(2141),每组的两个所述连接套(2141)之间均连接有所述弹簧(2142),所述连接套(2141)的组数与所述一号凸辊瓣(212)或所述二号凸辊瓣(213)的个数相同;其中一个所述内撑连接件(214)中的每组所述连接套(2141)中其中一个所述连接套(2141)与每个所述一号凸辊瓣(212)的内侧壁一一对应铰接,另一个所述连接套(2141)与所述滑套(2143)铰接;另一个所述内撑连接件(214)中的每组所述连接套(2141)中其中一个所述连接套(2141)与每个所述二号凸辊瓣(213)的内侧壁一一对应铰接,另一个所述连接套(2141)与所述滑套(2143)铰接。3. A steel structure forming processing machine according to claim 1, characterized in that: the inner support connector (214) includes multiple sets of connecting sleeves (2141), connected to each set of connecting sleeves (2141) The spring (2142) in and the sliding sleeve (2143) slidingly connected with the No. 1 rotatable threaded shaft (27), each set of connecting sleeves (2141) includes two oppositely arranged connecting sleeves (2141), each The springs (2142) are connected between the two connecting sleeves (2141) of the group, and the number of groups of the connecting sleeves (2141) is the same as that of the No. 1 convex roller flap (212) or the No. 2 convex roller The number of roller petals (213) is the same; one of the connecting sleeves (2141) in each group of the connecting sleeves (2141) in one of the inner support connectors (214) is connected with each of the No. 1 convex The inner side walls of the roller petals (212) are hinged one by one, and the other connecting sleeve (2141) is hinged with the sliding sleeve (2143); each group of the connecting sleeves (214) in the other inner support connector (214) is hinged. One of the connecting sleeves (2141) in the sleeves (2141) is hinged with the inner side walls of each of the No. 2 convex roller flaps (213), and the other connecting sleeve (2141) is hinged with the sliding sleeve ( 2143) hinged. 4.根据权利要求1所述的一种钢结构成型加工机械,其特征在于:所述一号凸形套(24)的侧端面设有与每个所述凸辊导杆(231)对应滑动连接的多个凸辊导套(241),所述卡位套(314)外侧端面上设有多个凹辊导杆(3141),所述二号凸形套(32)的侧端面上设有与每个所述凹辊导杆(3141)对应滑动连接的多个凹辊导套(321)。4. A steel structure forming processing machine according to claim 1, characterized in that: the side end surface of the No. 1 convex sleeve (24) is provided with a sliding surface corresponding to each of the convex roller guide rods (231). A plurality of convex roller guide sleeves (241) are connected, and a plurality of concave roller guide rods (3141) are provided on the outer end surface of the clamping sleeve (314), and a plurality of concave roller guide rods (3141) are provided on the side end surface of the No. 2 convex sleeve (32). There are a plurality of concave roller guide sleeves (321) correspondingly slidingly connected with each of the concave roller guide rods (3141). 5.根据权利要求1所述的一种钢结构成型加工机械,其特征在于:所述一号带齿轴承(25)包括固定安装在所述一号凸形套(24)内的一号轴承部(251)和与所述一号轴承部(251)一体连接的位于外部的一号端头齿轮(252),所述二号带齿轴承(33)包括固定安装在所述二号凸形套(32)内的二号轴承部(331)和与所述二号轴承部(331)一体连接的位于外部的二号端头齿轮(332)。5. A steel structure forming processing machine according to claim 1, characterized in that: the No. 1 toothed bearing (25) includes a No. 1 bearing fixedly installed in the No. 1 convex sleeve (24) part (251) and the No. 1 end gear (252) located on the outside integrally connected with the No. 1 bearing part (251), and the No. 2 toothed bearing (33) includes The No. 2 bearing part (331) in the sleeve (32) and the No. 2 end gear (332) located outside is integrally connected with the No. 2 bearing part (331). 6.根据权利要求1所述的一种钢结构成型加工机械,其特征在于:所述一号可转螺纹轴(27)包括凸辊调节螺纹轴(271)和固定安装在所述凸辊调节螺纹轴(271)端部的一号手轮(272),所述凸辊调节螺纹轴(271)的中部位置设有与两个所述滑套(2143)设置的光杆轴(2711),所述一号手轮(272)位于所述一号内置轴承(26)的外侧位置,所述凸轮调节螺纹轴(271)与两个所述调节套(22)螺纹连接、与所述一号轴承部(251)限位转动连接、与一号内置轴承(26)限位转动连接,所述凸轮调节螺纹轴(271)与两个所述调节套(22)的螺纹配合旋向相反,所述二号可转螺纹轴(35)包括凹辊调节螺纹轴(351)和固定安装在所述凹辊调节螺纹轴(351)端部的二号手轮(352),所述二号手轮(352)位于所述二号内置轴承(34)的外侧位置,所述凹辊调节螺纹轴(351)与两个所述螺纹套(315)螺纹连接、与所述二号轴承部(331)限位转动连接、与所述二号内置轴承(34)限位转动连接,所述凹辊调节螺纹轴(351)与两个所述螺纹套(315)的螺纹配合的旋向相反。6. A steel structure forming processing machine according to claim 1, characterized in that: the No. 1 rotatable threaded shaft (27) includes a convex roller adjustment threaded shaft (271) and is fixedly installed on the convex roller adjustment The No. 1 hand wheel (272) at the end of the threaded shaft (271), the middle position of the convex roller adjustment threaded shaft (271) is provided with the polished rod shaft (2711) set with the two sliding sleeves (2143), so The No. 1 handwheel (272) is located at the outer position of the No. 1 built-in bearing (26), and the cam adjustment threaded shaft (271) is threadedly connected with the two adjustment sleeves (22) and connected with the No. 1 bearing. part (251) limit rotation connection, and the No. 1 built-in bearing (26) limit rotation connection, the cam adjustment threaded shaft (271) is opposite to the screw thread of the two adjustment sleeves (22), and the No. two rotatable threaded shafts (35) include concave roller adjustment threaded shafts (351) and No. two handwheels (352) fixedly installed on the ends of said concave roller adjustment threaded shafts (351), said No. two handwheels ( 352) is located at the outer side of the No. 2 built-in bearing (34), and the concave roller adjusting threaded shaft (351) is threadedly connected with the two threaded sleeves (315) and limited to the No. 2 bearing part (331). Rotational connection with the No. 2 built-in bearing (34) limited rotation, the concave roller adjustment threaded shaft (351) is opposite to the threaded direction of the two threaded sleeves (315). 7.根据权利要求1所述的一种钢结构成型加工机械,其特征在于:所述驱动机构(4)包括驱动电机(41)和链带(42);其中一个所述驱动机构(4)的所述驱动电机(41)固定安装在其中一个所述轴承安装立板(11)一侧上,所述驱动电机(41)的输出轴与其中一个所述一号端头齿轮(252)中心固定连接,所述链带(42)链接在所有的所述一号端头齿轮(252)上;另一个所述驱动机构(4)的所述驱动电机(41)固定安装在另一个所述轴承安装立板(11)一侧上,所述驱动电机(41)的输出轴与其中一个所述二号端头齿轮(332)中心固定连接,所述链带(42)链接在所有的所述二号端头齿轮(332)上。7. A steel structure forming processing machine according to claim 1, characterized in that: the driving mechanism (4) includes a driving motor (41) and a chain belt (42); one of the driving mechanisms (4) The drive motor (41) is fixedly installed on one side of one of the bearing installation vertical plates (11), and the output shaft of the drive motor (41) is centered with one of the No. 1 end gears (252). Fixedly connected, the chain belt (42) is linked on all the No. 1 end gears (252); the drive motor (41) of the other drive mechanism (4) is fixedly installed on the other drive mechanism (4) On one side of the bearing installation vertical plate (11), the output shaft of the drive motor (41) is fixedly connected to the center of one of the No. 2 terminal gears (332), and the chain belt (42) is linked to all the On the No. 2 end gear (332) mentioned above.
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