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CN110338622A - A kind of preparation method of the traversing flat circle tufted carpet of curve - Google Patents

A kind of preparation method of the traversing flat circle tufted carpet of curve Download PDF

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Publication number
CN110338622A
CN110338622A CN201910631447.1A CN201910631447A CN110338622A CN 110338622 A CN110338622 A CN 110338622A CN 201910631447 A CN201910631447 A CN 201910631447A CN 110338622 A CN110338622 A CN 110338622A
Authority
CN
China
Prior art keywords
carpet
curve
preparation
traversing
yarn
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910631447.1A
Other languages
Chinese (zh)
Inventor
王建敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YANGXIN NUORUI TEXTILE PRODUCT Co Ltd
Original Assignee
YANGXIN NUORUI TEXTILE PRODUCT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YANGXIN NUORUI TEXTILE PRODUCT Co Ltd filed Critical YANGXIN NUORUI TEXTILE PRODUCT Co Ltd
Priority to CN201910631447.1A priority Critical patent/CN110338622A/en
Publication of CN110338622A publication Critical patent/CN110338622A/en
Pending legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00Floor fabrics; Fastenings therefor
    • A47G27/02Carpets; Stair runners; Bedside rugs; Foot mats
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024Woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C17/00Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
    • D05C17/02Tufted products
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C17/00Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
    • D05C17/02Tufted products
    • D05C17/023Tufted products characterised by the base fabric
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C13/00Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
    • D06C13/08Cutting pile loops
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/08Animal fibres, e.g. hair, wool, silk
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings
    • B32B2471/02Carpets

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

The present invention provides a kind of preparation methods of the traversing flat circle tufted carpet of curve comprising: the first step prepares yarn;Second step prepares carpet surface;Third step prepares carpet;4th step, carpet shorn velvet;5th step, finished product preparation.The solution of the invention creativeness improves the single straight Xiang Wenti of carpet surface structure of traditional tufted carpet for many years, in addition special light pruning suede is handled, not only carpet surface is beautiful and can thoroughly solve the problems, such as carpet surface lengthwise streaking.

Description

A kind of preparation method of the traversing flat circle tufted carpet of curve
Technical field
The invention belongs to textile technology fields, are related to a kind of preparation method of traversing flat circle tufted carpet of curve.
Background technique
Tufted carpet originates from the State of Georgia, US in 19th century.By the development in a nearly century, become machine-made carpet Middle yield maximum, most widely used kind.Carpet prepare raw material materials extensively, with chemical fibre polypropylene fibre, terylene, nylon, wool and Wool blended is primary raw material, but using natural wool as top grade.Finished product is obtained by processes such as tufting, gluing, shorn velvets.Tufting Blanket is widely used in high-end residential, hotel, stadium, show room or the vehicles, has and reduces noise, heat-insulated, decoration effect Fruit and laying is on the ground has the function of to beautify household, heat preservation etc..Tufting products loop pile product is by tufting apparatus office currently on the market It is sex-limited with walk staight needle or half needle base fabric it is traversing based on, carpet surface structure is without big improvement for a long time, still with straight line tufting or light Based on micro- traversing tufting, carpet surface is seen from longitudinal direction to be easy to produce longitudinal slight vitta and can not thoroughly solve.
Summary of the invention
The purpose of the present invention is to disadvantages mentioned above of the existing technology, provide a kind of traversing flat circle tufting of curve The preparation method of carpet, this product use natural wool yarn, pass through the base fabric curve shifting equipment of special designing, institute grown place S curve effect is presented in blanket carpet surface, and structure is special, beautiful and generous, resistance to trample, high production efficiency.The solution of the invention creativeness changes The single straight Xiang Wenti of carpet surface structure of traditional tufted carpet for many years has been apt to it, in addition special light pruning suede is handled, not only carpet surface is beautiful It sees and can thoroughly solve the problems, such as carpet surface lengthwise streaking.
The present invention proposes a kind of preparation method of traversing flat circle tufted carpet of curve comprising:
The first step prepares yarn;
Second step prepares carpet surface;
Third step prepares carpet;
4th step, carpet shorn velvet;
5th step, finished product preparation.
The first step is further specially to carry out dissipating hair by the color matching of design using New Zealand's scoured wool as raw material Dyeing, is spinned by half spinning technique, obtains specialty yarn.
The second step is further specially the specialty yarn that is prepared using the first step as raw material, using adding the compound PP base of suede Using the traversing lateral distance of computer program setting curve and longitudinal track, and the height of the every needle yarn of different zones is arranged in cloth Enclose combined effect.It drives base fabric to do S type curve with driver control licker-in to advance, so that laterally traversing reach 1.5cm, Zong Xiangqu Line tracking reaches 6cm, and yarn is enclosed needle number effect by the color matching of design and height by tufting needle by stepper motor full-jacquard mechanism Tufting is carried out into desired carpet surface.
The third step be further specially after tufting obtained carpet surface bonded with special secondary base fabric with mixing latex, Then extrusion process is carried out with press bonding roller, places into baking oven progress drying and processing and obtains preliminary carpet.
4th step is further specially that carpet surface height circle part is carried out 30% slight shorn velvet to handle, and can obtain and cut circle not Consistent carpet surface.
5th step is further specially to carry out bulk carpet by size to obtain final products after cutting processing.
Yams in the first step: 4.5NM/3, spinning twist: 130 twist, stock yarn orientation: Z.
It is 5/32 gauge of the independent development height circle traversing tufting machine of jacquard weave curve that circle tufting machine is put down described in the second step.
The high H7L5MM of tufted blanket velvet, needle tracking 40/10CM, suede weight: 1300G/m2
The base fabric is 160G/M2Add the compound PP base fabric of suede.
The mixing latex is made of the raw material of following quality component: 1 part of BASF carboxylic styrene butadiene latex;1.8 parts of calcium powder; 0.10 part of water;Thickener, which is added, makes the viscosity for mixing latex not less than 23000cps.
The special secondary base fabric is imitative jute type colour of camel's hair polypropylene fibre Gauze.
The solid content of the carboxylic styrene butadiene latex is 50%, and the partial size of the calcium powder is not more than 400 mesh, thickener solid content It is 22%
In 4th step, 2 is carried out using SELERS loop cutting machine to carpet surface, the left-handed and dextrorotation shorn velvet of knife is handled, shorn velvet Effect is that carpet surface loop pile 30% is cut off as cut pile.
Beneficial technical effect
Compared with prior art, the invention has the advantages that being directed to disadvantage of the existing technology, it is horizontal to provide a kind of curve The manufacture craft of flat circle tufted carpet is moved, this product uses natural wool yarn, sets by the way that the base fabric curve of special designing is traversing Standby, S curve effect is presented in produced carpet carpet surface, and structure is special, beautiful and generous, resistance to trample, high production efficiency.The invention Property solution improve traditional tufted carpet for many years carpet surface structure it is single in straight Xiang Wenti, and it is vertical thoroughly to solve carpet surface To a trace problem.
Specific embodiment
The present invention will be described in detail below with reference to the drawings of preferred embodiments, whereby to the present invention how applied technology method Technical problem is solved, and the realization process for reaching technical effect can fully understand and implement.
The present invention provides a kind of preparation method of traversing flat circle tufted carpet of curve comprising:
The first step prepares yarn, using New Zealand's scoured wool as raw material, carries out flock dyeing by the color matching of design, Spinned by half spinning technique, obtain specialty yarn, yams: 4.5NM/3, spinning twist: 130 twist, stock yarn orientation: Z;
Second step prepares carpet surface, using the specialty yarn of first step preparation as raw material, using the compound PP base fabric of suede is added, utilizes The traversing lateral distance of curve and longitudinal track is arranged in computer program, and the height circle combination effect of the every needle yarn of different zones is arranged Fruit.It drives base fabric to do S type curve with driver control licker-in to advance, so that laterally traversing reach 1.5em, Vertical Curve track reaches To 6cm, yarn is carried out by the color matching of design and height circle needle number effect by tufting needle by tufting by stepper motor full-jacquard mechanism At desired carpet surface, the flat circle tufting machine is 5/32 gauge of the independent development height circle traversing tufting machine of jacquard weave curve, the cluster Flannelette blanket velvet high H7L5MM, needle tracking 40/10CM, suede weight: 1300G/m2, the base fabric is 160G/M2Add the compound PP base fabric of suede;
Third step, prepares carpet, and the carpet surface obtained after tufting is bonded with special secondary base fabric with mixing latex, then used Press bonding roller carries out extrusion process, places into baking oven progress drying and processing and obtains preliminary carpet, the mixing latex is by following quality The raw material of component forms: 1 part of BASF carboxylic styrene butadiene latex;1.8 parts of calcium powder;0.10 part of water;Thickener is added and makes epoxy glue The viscosity of cream is not less than 23000cps, and the special secondary base fabric is imitative jute type colour of camel's hair polypropylene fibre Gauze, the carboxy styrene-butadiene rubber The solid content of cream is 50%, and the partial size of the calcium powder is not more than 400 mesh, and thickener solid content is 22%;
Carpet surface height circle part is carried out 30% slight shorn velvet and handled by the 4th step, carpet shorn velvet, can show that cut circle inconsistent Carpet surface carries out 2 using SELERS loop cutting machine to carpet surface and the left-handed and dextrorotation shorn velvet of knife is handled, and shorn velvet effect is carpet surface loop pile 30% cuts off as cut pile;
5th step, finished product preparation are carried out bulk carpet by size to obtain final products after cutting processing.
All above-mentioned this intellectual properties of primarily implementation, there is no this new products of implementation of setting limitation other forms And/or new method.Those skilled in the art will utilize this important information, above content modification, to realize similar execution feelings Condition.But all modifications or transformation belong to the right of reservation based on new product of the present invention.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc. Imitate embodiment.But without departing from the technical solutions of the present invention, according to the technical essence of the invention to above embodiments institute Any simple modification, equivalent variations and the remodeling made, still fall within the protection scope of technical solution of the present invention.

Claims (6)

1. a kind of preparation method of the traversing flat circle tufted carpet of curve characterized by comprising
The first step prepares yarn;
Second step prepares carpet surface;
Third step prepares carpet;
4th step, carpet shorn velvet;
5th step, finished product preparation.
2. the preparation method of the traversing flat circle tufted carpet of curve as described in claim 1, it is characterised in that: first stepping one Step be specially using New Zealand's scoured wool as raw material, by the color matching progress flock dyeing of design, by half spinning technique into Row spinning, obtains specialty yarn.
3. the preparation method of the traversing flat circle tufted carpet of curve as claimed in claim 1 or 2, it is characterised in that: the second step The specialty yarn further specially prepared using the first step, using the compound PP base fabric of suede is added, is arranged as raw material using computer program The traversing lateral distance of curve and longitudinal track, and the height circle combined effect of the every needle yarn of different zones is set.With driver Control licker-in drives base fabric to do the traveling of S type curve, so that laterally traversing reach 1.5cm, Vertical Curve track reaches 6cm, passes through Yarn is carried out tufting into the blanket of requirement by the color matching and height circle needle number effect of design by tufting needle by stepper motor full-jacquard mechanism Face.
4. the preparation method of the traversing flat circle tufted carpet of curve as described in claims 1 to 3, it is characterised in that: the third step The carpet surface further specially obtained after tufting is bonded with mixing latex with special secondary base fabric, is then squeezed with press bonding roller Pressure processing places into baking oven progress drying and processing and obtains preliminary carpet.
5. the preparation method of the traversing flat circle tufted carpet of the curve as described in Claims 1-4, it is characterised in that: the 4th step Further it is specially that carpet surface height circle part is carried out 30% slight shorn velvet to handle, can obtains to cut and enclose inconsistent carpet surface.
6. the preparation method of the traversing flat circle tufted carpet of the curve as described in claim 1 to 5, it is characterised in that: the 5th step It is further specially to carry out bulk carpet by size to obtain final products after cutting processing.
CN201910631447.1A 2019-07-12 2019-07-12 A kind of preparation method of the traversing flat circle tufted carpet of curve Pending CN110338622A (en)

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CN201910631447.1A CN110338622A (en) 2019-07-12 2019-07-12 A kind of preparation method of the traversing flat circle tufted carpet of curve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910631447.1A CN110338622A (en) 2019-07-12 2019-07-12 A kind of preparation method of the traversing flat circle tufted carpet of curve

Publications (1)

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CN110338622A true CN110338622A (en) 2019-10-18

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030031821A1 (en) * 2001-02-14 2003-02-13 Oakey David D. Orthogonally ambiguous carpet tiles having curved elements
CN101619525A (en) * 2009-07-10 2010-01-06 东华大学 System and method for processing electric cam horizontal type tufted carpet with on-line flower shape updating
CN203947298U (en) * 2014-04-29 2014-11-19 江苏开利地毯股份有限公司 Height cuts the base cloth transverse-moving mechanism of low circle Tufting machine
CN107498978A (en) * 2017-07-28 2017-12-22 阳信瑞鑫集团有限公司 A kind of woven plus manual secondary tufting velvet carpet manufacture craft
CN207276949U (en) * 2017-08-09 2018-04-27 金华洁灵家居用品有限公司 Changeable traversing tufted fabric

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030031821A1 (en) * 2001-02-14 2003-02-13 Oakey David D. Orthogonally ambiguous carpet tiles having curved elements
CN101619525A (en) * 2009-07-10 2010-01-06 东华大学 System and method for processing electric cam horizontal type tufted carpet with on-line flower shape updating
CN203947298U (en) * 2014-04-29 2014-11-19 江苏开利地毯股份有限公司 Height cuts the base cloth transverse-moving mechanism of low circle Tufting machine
CN107498978A (en) * 2017-07-28 2017-12-22 阳信瑞鑫集团有限公司 A kind of woven plus manual secondary tufting velvet carpet manufacture craft
CN207276949U (en) * 2017-08-09 2018-04-27 金华洁灵家居用品有限公司 Changeable traversing tufted fabric

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Application publication date: 20191018

RJ01 Rejection of invention patent application after publication