CN110323651B - A fully automatic terminal assembly machine - Google Patents
A fully automatic terminal assembly machine Download PDFInfo
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- CN110323651B CN110323651B CN201910619340.5A CN201910619340A CN110323651B CN 110323651 B CN110323651 B CN 110323651B CN 201910619340 A CN201910619340 A CN 201910619340A CN 110323651 B CN110323651 B CN 110323651B
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- 230000007246 mechanism Effects 0.000 claims abstract description 134
- 239000000047 product Substances 0.000 claims abstract description 42
- 239000011265 semifinished product Substances 0.000 claims abstract description 21
- 230000001681 protective effect Effects 0.000 claims description 12
- 239000013307 optical fiber Substances 0.000 claims description 9
- 230000002950 deficient Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 13
- 238000003723 Smelting Methods 0.000 description 10
- 238000007599 discharging Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 230000032258 transport Effects 0.000 description 6
- 238000012797 qualification Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004870 electrical engineering Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- Engineering & Computer Science (AREA)
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Abstract
本发明涉及一种全自动端子组装机，包括机床、固定连接于所述机床表面的半成品上料机构、端子上料机构、螺丝上料机构、组装机构和下料机构，所述机床表面转动连接有转盘，转盘上固定连接有多个定位冶具，所述组装机构和所述下料机构设置于所述转盘一侧，且所述组装机构和所述下料机构的位置与所述定位冶具的位置相对应，所述端子上料机构与所述组装机构底部连接，所述螺丝上料机构出料端设置有第一机械手，所述第一机械手与所述组装机构通过送料管连接，所述半成品上料机构的出料端设置有第二机械手，本发明设计合理，各机构相互配合工作协调，且自动化程度高，全程只需设置好对应的参数即可自动组装端子、自动区分合格和不合格产品进行下料。
The invention relates to a fully automatic terminal assembly machine, comprising a machine tool, a semi-finished product loading mechanism fixedly connected to the surface of the machine tool, a terminal loading mechanism, a screw loading mechanism, an assembling mechanism and a blanking mechanism, and the surface of the machine tool is rotatably connected There is a turntable, a plurality of positioning tools are fixedly connected to the turntable, the assembling mechanism and the blanking mechanism are arranged on one side of the turntable, and the positions of the assembling mechanism and the blanking mechanism are the same as those of the positioning tools. Corresponding positions, the terminal feeding mechanism is connected to the bottom of the assembling mechanism, the discharge end of the screw feeding mechanism is provided with a first manipulator, the first manipulator is connected with the assembling mechanism through a feeding pipe, and the The discharge end of the semi-finished product feeding mechanism is provided with a second manipulator. The design of the invention is reasonable, and the various mechanisms cooperate and coordinate with each other, and the degree of automation is high. Only the corresponding parameters are set in the whole process to automatically assemble the terminals, and automatically distinguish between qualified and unqualified. Qualified products are unloaded.
Description
Technical Field
The invention relates to the field of part processing, in particular to a full-automatic terminal assembling machine.
Background
The terminal is the part that battery and external conductor are connected, and among the electrical engineering, the terminal is many to indicate wiring terminal, also called binding post, kind divides haplopore, diplopore, socket, couple etc.. When the number of the terminals is small, manual assembly is adopted, but the terminals are small in size and difficult to accurately hold by hands, and the processing efficiency is low and is not suitable for large-scale assembly line processing; although the existing terminal assembling machine can greatly accelerate the processing efficiency, the automation degree is not high, and no corresponding product detection link exists, so that the qualification rate of products cannot be ensured.
Disclosure of Invention
In order to solve the problems, the invention provides a full-automatic terminal assembling machine which can be used for full-automatically feeding and discharging, screwing screws under the action of a servo motor, and detecting the in-place condition of parts and the product processing condition through the matching of an optical fiber sensor and a photoelectric sensor, so that the qualified rate is ensured.
The invention provides the following technical scheme, a full-automatic terminal assembling machine comprises a machine tool, a semi-finished product feeding mechanism, a terminal feeding mechanism, a screw feeding mechanism, an assembling mechanism and a discharging mechanism, wherein the semi-finished product feeding mechanism, the terminal feeding mechanism, the screw feeding mechanism, the assembling mechanism and the discharging mechanism are fixedly connected to the surface of the machine tool, the surface of the machine tool is rotationally connected with a turntable, the turntable is fixedly connected with a plurality of positioning tools, the assembling mechanism and the blanking mechanism are arranged on one side of the turntable, and the positions of the assembling mechanism and the blanking mechanism correspond to the position of the positioning jig, the terminal feeding mechanism is connected with the bottom of the assembling mechanism, the discharge end of the screw feeding mechanism is provided with a first manipulator, the first manipulator is connected with the assembling mechanism through a feeding pipe, a second manipulator is arranged at the discharge end of the semi-finished product feeding mechanism, and the position of the second manipulator corresponds to the position of the positioning jig.
Adopt above-mentioned technical scheme, carousel through lathe surface mid-mounting rotates, semi-manufactured goods product passes through the second manipulator of semi-manufactured goods feed mechanism discharge end and moves the product to fix on the location smelting tool on the carousel, the orderly rotation of carousel, terminal feed mechanism is vibration dish material loading, carry out the equipment of terminal with the orderly equipment mechanism bottom of transporting of terminal and the corresponding position of positioning fixture, screw feed mechanism is vibration dish material loading, screw feed mechanism transports to first manipulator with the screw is orderly, first manipulator transports the screw position of turning round of equipment mechanism with the screw is orderly through the conveying pipe, all put in place after equipment mechanism begins to twist the screw, the carousel continues to rotate after screwing up the screw, the product that has processed carries out the unloading through unloading mechanism, unloading mechanism can part certified products and defective products. The positioning tools are distributed in a plurality and are distributed at equal intervals around the edge of the rotary table, and the rotating angles of the rotary table are equal each time, so that the positions of the positioning tools are replaced with each other; the positions of the second mechanical arm, the assembling mechanism and the blanking mechanism correspond to the positions of the positioning smelting tools one by one, and the rotary table rotates to enable the mechanisms to work continuously in a mutually matched mode, so that the working efficiency is greatly accelerated.
Preferably, the second manipulator comprises a vertical plate, a first cylinder, a second cylinder, a clamping part, a sliding rail and a fixing plate, the vertical plate is fixedly connected to one side of the turntable, the sliding rail is fixedly connected to the upper part of the vertical plate, the fixing plate is slidably connected to the sliding rail, the output end of the first cylinder is connected to the fixing plate, the clamping part is slidably connected to one side of the fixing plate, and the output end of the second cylinder is connected to the clamping part.
By adopting the technical scheme, one end of the vertical plate is fixed on the surface of the machine tool through a bolt, the slide rail is arranged on the upper part of the vertical plate, the slide rail is provided with a fixing plate capable of sliding left and right, the fixing plate is provided with a clamping part capable of moving up and down, the first air cylinder is arranged at one end of the slide rail, the output end of the first air cylinder is connected with the fixing plate, and the fixing plate is driven to move left and right on the slide rail through the first air cylinder; the second cylinder is installed at the clamping part top, and through second cylinder control clamping part reciprocate. From this the clamping part can be with product centre gripping reciprocating motion again on the location smelting tool through first cylinder and second cylinder effect, repetitive operation.
Preferably, the machine tool further comprises a protective cover, and the protective cover is arranged on the surface of the machine tool.
By adopting the technical scheme, each mechanism on the machine tool is covered by the transparent protective cover, so that the injury of workers can be prevented while observation is not influenced.
More preferably, a touch screen is fixedly connected to one surface of the protective cover.
By adopting the technical scheme, the touch screen is arranged on the protective cover, and the required parameters can be adjusted according to actual conditions through the touch screen, so that the processing requirement of products is met.
Preferably, equipment mechanism includes servo motor, equipment head, lift cylinder, lifter plate, material loading cylinder and material loading pole, servo motor's output with the equipment head is connected, the position of equipment head with the location smelting tool is corresponding, the lift cylinder with the lifter plate is connected, material loading cylinder fixed connection in equipment mechanism bottom, just the material loading cylinder with the material loading pole is connected, the position of material loading pole with the location smelting tool is corresponding.
Adopt above-mentioned technical scheme, material loading cylinder drive material loading pole is installed the terminal on the semi-manufactured goods product, then lift cylinder drive lifter plate carries out downstream, makes the close location smelting tool of equipment head, and the equipment head passes through the conveying pipe with first manipulator and connects, and first manipulator sends the screw to the equipment head, and the equipment is accomplished with screw tightening to servo motor control equipment head.
Preferably, a photoelectric sensor is arranged at the bottom of the assembling mechanism and is in communication connection with the touch screen.
By adopting the technical scheme, whether the screw is screwed down is judged through the photoelectric sensor, information is transmitted to the touch screen, and a subsequent discharging mechanism is instructed to distinguish qualified products from unqualified products.
Preferably, optical fiber sensors are arranged on the semi-finished product feeding mechanism, the terminal feeding mechanism and the screw feeding mechanism, and the optical fiber sensors are in communication connection with the touch screen.
By adopting the technical scheme, whether the semi-finished product, the terminal and the screw are detected through the optical fiber sensor, if not, the machine is instructed to stop working, and therefore the qualification rate is improved.
Preferably, unloading mechanism includes unloading passageway and unloading cylinder, unloading passageway one end with the position of location smelting tool is corresponding, the unloading cylinder set up in the unloading passageway is close to the below of location smelting tool one end.
More preferably, the number of the blanking mechanisms is two, and the two blanking mechanisms are respectively a good product blanking mechanism and a defective product blanking mechanism.
By adopting the technical scheme, the two blanking mechanisms respectively correspond to one positioning fixture, when a product is detected to be qualified, the product rotates to the position of the good product blanking mechanism along with the turntable, the blanking air cylinder works to send the product into the blanking channel for blanking, when the product is detected to be unqualified, the product rotates to the position of the defective product blanking mechanism along with the turntable, the blanking air cylinder works to send the product into the blanking channel for blanking, and qualified and unqualified products are distinguished.
The invention has the beneficial effects that:
1. the automatic terminal assembling machine is reasonable in design, all mechanisms are matched with one another to work coordinately, the automation degree is high, and terminals can be automatically assembled and qualified and unqualified products can be automatically distinguished for blanking only by setting corresponding parameters in the whole process.
2. Through mutually supporting such as optical fiber sensor, photoelectric sensor, the qualification rate of multiple guarantee product reduces the demand of later stage reworking.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a second robot configuration of the present invention;
fig. 3 is a schematic structural diagram of the assembly mechanism of the present invention.
The following are shown in the figure: 1-a machine tool; 2-a semi-finished product feeding mechanism; 3-a terminal feeding mechanism; 4-a screw feeding mechanism; 41-a first manipulator; 411-a feed tube; 5-an assembly mechanism; 51-a servo motor; 511-an assembly head; 52-lifting cylinder; 521-a lifting plate; 53-a feeding cylinder; 531-feeding rod; 6-a second manipulator; 61-vertical plate; 62-a slide rail; 63-fixing the plate; 64-a second cylinder; 65-a first cylinder; 66-a clamping portion; 71-a protective cover; 72-a touch screen; 8-a blanking mechanism; 81-good product blanking mechanism; 82-defective product blanking mechanism; 811-a blanking cylinder; 812-blanking channel.
Detailed Description
As shown in fig. 1-3, an embodiment of the invention provides a full-automatic terminal assembling machine, which includes a machine tool 1, a semi-finished product feeding mechanism 2 fixedly connected to a surface of the machine tool 1, a terminal feeding mechanism 3, a screw feeding mechanism 4, an assembling mechanism 5 and a discharging mechanism 8, wherein the semi-finished product feeding mechanism 2, the terminal feeding mechanism 3 and the screw feeding mechanism 4 are all vibrating feeding trays, the semi-finished products, the terminals and the screws are sequentially conveyed to corresponding positions for assembling by the vibrating feeding trays, a rotary table is arranged in the middle of the surface of the machine tool 1, the rotary table is controlled to rotate by a divider, 8 positioning tools are equidistantly distributed on the rotary table, the positions of the assembling mechanism 5 and the discharging mechanism 8 correspond to the positions of the positioning tools, the semi-finished product feeding mechanism 2 conveys the semi-finished products sequentially to the bottom of a second manipulator 6, the second manipulator 6 clamps the semi-finished products to the positioning tools, the carousel begins to rotate, and screw feed mechanism 4 transports the screw orderly first manipulator 41 of transporting, and first manipulator 41 transports the equipment position of equipment mechanism 5 with the screw through conveying pipe 411, and equipment mechanism 5 is installed the terminal and then is twisted the screw fixation and accomplish the equipment on semi-manufactured goods product, and the carousel continues to rotate unloading mechanism 8 and carries out the unloading, and the location is smelted and is had 8, satisfies each mechanism and lasts the demand of work.
In an embodiment, the second manipulator 6 includes a vertical plate 61, a first cylinder 65, a second cylinder 64, a clamping portion 66, a slide rail 62 and a fixing plate 63, the vertical plate 61 is fixed on the surface of the machine tool 1 through bolts, the slide rail 62 is fixedly connected to the upper portion of the vertical rod, the first cylinder 65 is arranged at one end of the slide rail 62, the output end of the first cylinder 65 is connected with the fixing plate 63, the first cylinder 65 drives the fixing plate 63 to move left and right on the slide rail 62, the second cylinder 64 is arranged at the top of the fixing plate 63, the output end of the second cylinder 64 is connected with the clamping portion 66, the second cylinder 64 drives the clamping portion 66 to move up and down, the clamping portion 66 moves down to clamp a semi-finished product, and then the semi-finished product is moved to a positioning jig through the action of the cylinders to complete feeding.
In one embodiment, a protective cover 71 is arranged on the upper cover of the machine tool 1, the protective cover 71 covers all mechanisms on the machine tool 1, a worker can touch the machine carelessly, a touch screen 72 is arranged on one surface of the protective cover 71, and the touch screen 72 can set operation parameters of the machine, wherein the parameters are different according to different actual conditions.
In one embodiment, the assembling mechanism 5 includes a servo motor 51, an assembling head 511, a lifting cylinder 52, a lifting plate 521, a feeding cylinder 53 and a feeding rod 531, the feeding cylinder 53 drives the feeding rod 531 to mount the terminal on the semi-finished product, then the lifting cylinder 52 drives the lifting plate 521 to move downwards, so that the assembling head 511 approaches the positioning jig, the assembling head 511 and the first manipulator 41 are connected through a feeding pipe 411, the first manipulator 41 feeds the screw to the assembling head 511, and the servo motor 51 controls the assembling head 511 to screw the screw to complete the assembling.
In one embodiment, the bottom of the assembling mechanism 5 is provided with a photoelectric sensor, the photoelectric sensor is used for detecting whether the product is qualified or not, and transmitting information to the control module in the touch screen 72, so that the subsequent blanking mechanism 8 can distinguish qualified products from unqualified products conveniently.
In one embodiment, the semi-finished product feeding mechanism 2, the terminal feeding mechanism 3 and the screw feeding mechanism 4 are all provided with optical fiber sensors for detecting whether the product is in place, and if the product is not in place, sending an instruction to a control module in the touch screen 72 to instruct the machine to stop working.
In one embodiment, unloading mechanism 8 is divided into yields unloading mechanism 81 and defective products unloading mechanism 82, and yields unloading mechanism 81 is the same with defective products unloading mechanism 82's structure, and unloading mechanism 8 includes unloading passageway 812 and lower glassware jar 811, and unloading passageway 812 one end is corresponding with the position of location smelting tool, and lower glassware jar 811 sets up to be close to in unloading passageway 812 the below of location smelting tool one end is gone into the unloading pipeline with the product propelling movement and is carried out the unloading, and unloading mechanism 8 carries out the unloading to qualified product and nonconforming product respectively according to control module's instruction in the touch-sensitive screen 72.
The working principle of the invention is as follows: through carousel cooperation semi-manufactured goods feed mechanism 2, equipment mechanism 5 and unloading mechanism 8 carry out work, the carousel passes through the rotation of step device control is orderly, semi-manufactured goods feed device passes through second manipulator 6 with the orderly fixing of semi-manufactured goods on the carousel equidistance positioning jig that distributes, then terminal feed mechanism 3 transports the terminal on the material loading pole 531 of 5 bottoms of equipment mechanism, material loading pole 531 is installed the terminal on the semi-manufactured goods, screw feed mechanism 4 transports the screw through the material loading pipe through first manipulator 41 on the equipment head 511, the equipment is accomplished to the screw tightening to equipment head 511, carry out the unloading through unloading mechanism 8 at last, whole automatic going on. According to the invention, the stepping motor, the optical fiber sensor and the photoelectric sensor are matched with each other, so that the qualification rate is greatly improved, the whole process is automatically operated, and only required parameters are preset.
The technical features of the embodiments described above can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910619340.5A CN110323651B (en) | 2019-07-10 | 2019-07-10 | A fully automatic terminal assembly machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910619340.5A CN110323651B (en) | 2019-07-10 | 2019-07-10 | A fully automatic terminal assembly machine |
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| CN110323651A CN110323651A (en) | 2019-10-11 |
| CN110323651B true CN110323651B (en) | 2021-07-20 |
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| CN201910619340.5A Active CN110323651B (en) | 2019-07-10 | 2019-07-10 | A fully automatic terminal assembly machine |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111644840B (en) * | 2020-05-13 | 2021-10-19 | 杭州沃镭智能科技股份有限公司 | Automatic assembly device for frequency converter terminal and clamp spring |
| CN119407385B (en) * | 2024-11-27 | 2025-07-22 | 广州森宝电器股份有限公司 | Full-automatic assembly device of BX protector |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202917404U (en) * | 2012-11-26 | 2013-05-01 | 法泰电器（江苏）股份有限公司 | Circuit breaker wiring terminal screw automatic assembly device |
| CN103846676A (en) * | 2013-11-27 | 2014-06-11 | 周俊雄 | Assembling machine for shell terminal of integrated circuit |
| CN107658675A (en) * | 2017-09-26 | 2018-02-02 | 傅淑君 | A kind of pin feed assembly station of the automatic assembling of charging plug |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201376184Y (en) * | 2009-02-13 | 2010-01-06 | 东莞市和达电子设备有限公司 | Automatic screw locking assembly machine for voltage stabilizing block |
| CN205828864U (en) * | 2016-07-11 | 2016-12-21 | 龙胜电器有限公司 | Screw locking machine for binding post |
| CN207255654U (en) * | 2017-05-24 | 2018-04-20 | 东莞市恒明机器人自动化有限公司 | An automatic assembly machine for saddle terminals |
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2019
- 2019-07-10 CN CN201910619340.5A patent/CN110323651B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202917404U (en) * | 2012-11-26 | 2013-05-01 | 法泰电器（江苏）股份有限公司 | Circuit breaker wiring terminal screw automatic assembly device |
| CN103846676A (en) * | 2013-11-27 | 2014-06-11 | 周俊雄 | Assembling machine for shell terminal of integrated circuit |
| CN107658675A (en) * | 2017-09-26 | 2018-02-02 | 傅淑君 | A kind of pin feed assembly station of the automatic assembling of charging plug |
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