CN110315386A - A kind of Novel electric spindle cooling device - Google Patents
A kind of Novel electric spindle cooling device Download PDFInfo
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- CN110315386A CN110315386A CN201910642920.6A CN201910642920A CN110315386A CN 110315386 A CN110315386 A CN 110315386A CN 201910642920 A CN201910642920 A CN 201910642920A CN 110315386 A CN110315386 A CN 110315386A
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- 238000001816 cooling Methods 0.000 title claims abstract description 46
- 239000000498 cooling water Substances 0.000 claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000009423 ventilation Methods 0.000 claims abstract description 15
- 230000000694 effects Effects 0.000 claims abstract description 11
- 239000008235 industrial water Substances 0.000 claims abstract description 10
- 238000004140 cleaning Methods 0.000 claims description 11
- 239000000110 cooling liquid Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 239000012809 cooling fluid Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 239000000112 cooling gas Substances 0.000 description 5
- 239000007789 gas Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/12—Arrangements for cooling or lubricating parts of the machine
- B23Q11/126—Arrangements for cooling or lubricating parts of the machine for cooling only
- B23Q11/127—Arrangements for cooling or lubricating parts of the machine for cooling only for cooling motors or spindles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
本发明涉及一种新型电主轴冷却装置,由(1)主轴轴体,(2)主轴转子,(3)主轴定子,(4)螺旋冷却水套,(5)螺旋冷却水套入口,(6)螺旋冷却水套出口,(7)支撑轴承,(8)主轴前端,(9)下侧通气孔,(10)中央通气口,(11)上侧通气孔组成。主轴系统在定子外侧安有螺旋水套,螺旋水套上侧是冷却水入口,下侧是冷却水出口,通过工业水冷机提供冷却液在冷却水套中循环流动以带走热量。同时主轴尾部位置开有中央通气孔、上侧通气孔、下侧通气孔,3个通气孔内部接通,中央通气孔通入冷却风,风在轴体内自由流动以冷却轴芯。本发明冷却效果更佳显著,降低了轴芯发热,提高了电主轴的使用寿命,增强了工作性能。
The invention relates to a novel electric spindle cooling device, which consists of (1) spindle shaft body, (2) spindle rotor, (3) spindle stator, (4) spiral cooling water jacket, (5) spiral cooling water jacket inlet, (6) ) Spiral cooling water jacket outlet, (7) support bearing, (8) front end of main shaft, (9) lower side vent hole, (10) central vent hole, (11) upper side vent hole. The spindle system is equipped with a spiral water jacket on the outside of the stator. The upper side of the spiral water jacket is the cooling water inlet, and the lower side is the cooling water outlet. The industrial water cooler provides cooling fluid to circulate in the cooling water jacket to remove heat. At the same time, there are central ventilation holes, upper ventilation holes and lower ventilation holes at the tail of the main shaft. The three ventilation holes are internally connected, and the central ventilation hole is fed with cooling air. The wind flows freely in the shaft body to cool the shaft core. The cooling effect of the invention is better and more remarkable, the heating of the shaft core is reduced, the service life of the electric spindle is improved, and the working performance is enhanced.
Description
技术领域technical field
本发明涉及工业冷却领域,特别是涉及一种电主轴冷却装置。The invention relates to the field of industrial cooling, in particular to an electric spindle cooling device.
背景技术Background technique
电主轴是在数控机床领域出现的将机床主轴与主轴电机融为一体的技术,这种主轴电动机与机床主轴“合二为一”的传动结构形式,使主轴部件从机床的传动系统和整体结构中相对独立出来,是数控机床高速加工的关键部件之一,其工作性能大大影响了整台数控机床的高速加工性能。The electric spindle is a technology that integrates the machine tool spindle and the spindle motor in the field of CNC machine tools. This kind of transmission structure of the spindle motor and the machine tool spindle "integrates two into one", so that the spindle components can be separated from the transmission system and the overall structure of the machine tool. Relatively independent from the middle, it is one of the key components of high-speed machining of CNC machine tools, and its working performance greatly affects the high-speed machining performance of the entire CNC machine tool.
由于电主轴将电机集成于主轴单元中,且转速很高,运转时会产生大量热量,引起电主轴温升,使电主轴的热态特性和动态特性变差,从而影响电主轴的正常工作,其中轴芯位置发热严重。目前电主轴冷却方式都仅仅为水冷,大多不能充分地对轴芯位置进行很好的冷却,而且由于冷却液体的流动不易清理杂质,本发明将提供一个综合冷却方式。Since the electric spindle integrates the motor into the spindle unit, and the speed is very high, a large amount of heat will be generated during operation, which will cause the temperature rise of the electric spindle, deteriorate the thermal characteristics and dynamic characteristics of the electric spindle, and affect the normal operation of the electric spindle. Among them, the position of the shaft core is seriously heated. At present, the cooling method of the electric spindle is only water cooling, most of which cannot sufficiently cool the position of the shaft core, and because the flow of the cooling liquid is not easy to clean impurities, this invention will provide a comprehensive cooling method.
发明内容Contents of the invention
本发明的目的是提供一种新型电主轴冷却装置,对比于传统冷却装置,有更好的冷却效果,更方便清理方式。The purpose of the present invention is to provide a new electric spindle cooling device, which has a better cooling effect and a more convenient cleaning method compared with the traditional cooling device.
为实现上述目的,本发明提供了如下方案是:To achieve the above object, the present invention provides the following schemes:
运用轴芯位置加工相互内部贯通的通孔方式,方便电主轴内部进行通入冷却气体,从而对轴心处进行了充分的冷却,三个孔中中央口通入冷却空气,自由流动的气体带走内部的热量,从上下两侧的排气口自然排出体外,方便操作。同时在电主轴定子外侧位置安置螺旋水套,螺旋水套入口接入工业水冷机,螺旋水套出口也接入工业水冷机,通过冷却水在螺旋水套内进行循环冷却液的循环流通,对定子位置产生的热量进行冷却。达到综合冷却效果,保证电主轴低温工作,提高数控机床高速工作质量。The position of the shaft core is used to process the through holes that communicate with each other to facilitate the passage of cooling gas inside the electric spindle, thereby fully cooling the shaft center. The cooling air is passed through the central port of the three holes, and the free-flowing gas brings The internal heat is taken away, and it is naturally discharged from the body through the exhaust ports on the upper and lower sides, which is convenient for operation. At the same time, a spiral water jacket is placed outside the stator of the electric spindle. The inlet of the spiral water jacket is connected to the industrial water cooler, and the outlet of the spiral water jacket is also connected to the industrial water cooler. The cooling water is used to circulate the circulating coolant in the spiral water jacket. The heat generated at the stator position is cooled. Achieve comprehensive cooling effect, ensure the low-temperature operation of the electric spindle, and improve the high-speed working quality of the CNC machine tool.
优选地,所述螺旋水套安装在主轴系统定子外侧。Preferably, the spiral water jacket is installed outside the stator of the spindle system.
优选地,所述螺旋水套开有螺旋冷却水套入口和螺旋冷却水套出口。Preferably, the spiral water jacket is provided with a spiral cooling water jacket inlet and a spiral cooling water jacket outlet.
优选地,所述主轴系统的主轴轴体结构要求要满足尾部位置开有3个通气孔,分别是中央通气孔、上侧通气孔、下侧通气孔,3个通气孔内部接通。Preferably, the structure of the main shaft body of the main shaft system is required to meet the requirement that there are three ventilation holes at the tail position, namely the central ventilation hole, the upper side ventilation hole, and the lower side ventilation hole, and the three ventilation holes are internally connected.
优选地,所述中央通气孔的位置接入工业风冷机吹入冷却风,风在轴体内自由流动以做冷却轴芯的作用,通过上侧通气孔和下侧通气孔吹出空气到轴芯外。Preferably, the position of the central vent hole is connected to an industrial air cooler to blow in cooling air, the wind flows freely in the shaft body to cool the shaft core, and the air is blown out of the shaft core through the upper side vent hole and the lower side vent hole .
优选地,所述螺旋水套的上侧是螺旋冷却水套的入口,螺旋冷却水套的位置接入工业水冷机,螺旋冷却水套出口也接入工业水冷机,冷却水在水套内流通达到水冷却效果。Preferably, the upper side of the spiral water jacket is the inlet of the spiral cooling water jacket, the position of the spiral cooling water jacket is connected to the industrial water cooler, the outlet of the spiral cooling water jacket is also connected to the industrial water cooler, and the cooling water circulates in the water jacket Achieve water cooling effect.
优选地,7、所述螺旋水套位置清理时拆下清理即可,避免了清理麻烦。通气孔位置则免去了清理。Preferably, 7. When cleaning the position of the spiral water jacket, it only needs to be removed and cleaned, which avoids the trouble of cleaning. Vent locations eliminate the need for cleaning.
本发明相对于现有技术取得了以下技术效果:Compared with the prior art, the present invention has achieved the following technical effects:
1.定子外侧安置螺旋水槽,方便定子位置的冷却,这样即对于轴芯处又对于定子处进行了冷却。充分地对于电主轴工作时发热位置进行冷却降温;1. A spiral water tank is arranged on the outside of the stator to facilitate the cooling of the stator position, so that the shaft core and the stator are cooled. Fully cool down the heating position when the electric spindle is working;
2.采用轴芯加工三个通孔的方式相互连接,方便通入冷却气体,通过冷却水和冷却气体更好达到冷却效果,是一种综合冷却装置。保证了电主轴由内而外充分进行冷却,降温更为全面;2. It adopts the method of processing three through holes on the shaft core to connect with each other, which facilitates the introduction of cooling gas, and achieves better cooling effect through cooling water and cooling gas. It is a comprehensive cooling device. It ensures that the electric spindle is fully cooled from the inside to the outside, and the cooling is more comprehensive;
3.由于内部使用了气体冷却,所以免去了清理的麻烦,外部清理卸下冷却水套即可。设备的清理更加简洁,方便操作,轴芯位置处免去了清理步骤。3. Due to the use of gas cooling inside, the trouble of cleaning is eliminated, and the cooling water jacket can be removed for external cleaning. The cleaning of the equipment is more concise and easy to operate, and the cleaning step is eliminated at the position of the shaft core.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
附图1:电主轴冷却装置机构简图;Attached Figure 1: Schematic diagram of the cooling device for the electric spindle;
附图2:螺旋冷却水套机构局部放大图;Attached Figure 2: Partial enlarged view of the spiral cooling water jacket mechanism;
附图3:主轴局部放大图;Attached Figure 3: Partial enlarged view of the main shaft;
图中:1.主轴轴体 2.主轴转子 3.主轴定子 4.螺旋冷却水套 5.螺旋冷却水套入口6.螺旋冷却水套出口 7.支撑轴承 8.主轴前端 9.下侧通气孔 10.中央通气口 11.上侧通气孔。In the figure: 1. Spindle shaft body 2. Spindle rotor 3. Spindle stator 4. Spiral cooling water jacket 5. Spiral cooling water jacket inlet 6. Spiral cooling water jacket outlet 7. Support bearing 8. Spindle front end 9. Lower air hole 10. Central vent 11. Upper side vent.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明的目的是提供一种新型电主轴冷却装置,使电主轴在工作过程中产生大量热量的轴芯位置得到充分冷却,为数控机床提供较高质量平稳的工作环境。The purpose of the present invention is to provide a new type of electric spindle cooling device, which can fully cool the shaft core where the electric spindle generates a lot of heat during the working process, and provide a high-quality and stable working environment for CNC machine tools.
为使本发明上述目的、特征和优点能更加清晰易懂,下面结合附图进行具体说明。In order to make the above objects, features and advantages of the present invention clearer and easier to understand, the following will be described in detail in conjunction with the accompanying drawings.
本发明的结构组成如图1、图2和图3所示。电主轴冷却装置,由主轴轴体(1),主轴转子(2),主轴定子(3),螺旋冷却水套(4),螺旋冷却水套入口(5),螺旋冷却水套出口(6),支撑轴承(7),主轴前端(8),下侧通气孔(9),中央通气口(10),上侧通气孔(11)组成。主轴轴体(1)在如图所示的主轴定子(3)外侧安装螺旋水套(4),在螺旋水套内通过冷却水进行水冷,达到对定子水冷效果。同时主轴轴体(1)尾部位置开有三个通气孔下侧通气孔(9)、中央通气口(10)、上侧通气孔(11),在中央通气孔通入冷气从两侧通气孔排出,达到对主轴冷却。The structural composition of the present invention is shown in Fig. 1, Fig. 2 and Fig. 3. The electric spindle cooling device consists of the spindle shaft body (1), the spindle rotor (2), the spindle stator (3), the spiral cooling water jacket (4), the spiral cooling water jacket inlet (5), and the spiral cooling water jacket outlet (6) , a support bearing (7), a main shaft front end (8), a lower air vent (9), a central air vent (10), and an upper air vent (11). The main shaft shaft body (1) is equipped with a spiral water jacket (4) outside the spindle stator (3) as shown in the figure, and the cooling water is used for water cooling in the spiral water jacket to achieve the water cooling effect on the stator. At the same time, there are three ventilation holes at the tail of the main shaft body (1), the lower ventilation hole (9), the central ventilation hole (10), and the upper ventilation hole (11). Cool the spindle.
本发明工作过程如下:The working process of the present invention is as follows:
电主轴工作时,电主轴的轴承在高速旋转时会产生大量的热量而引起主轴温度的升高,而安装在电主轴端部的切削刀具在高速切削时也会产生大量的热量,另外转子散热条件差,又直接安装在主轴上,所以发热现象严重,这些因素都可能会使主轴热变形,因此应尽全力进行降温处理。When the electric spindle is working, the bearing of the electric spindle will generate a lot of heat when it rotates at high speed, which will cause the temperature of the spindle to rise, and the cutting tool installed at the end of the electric spindle will also generate a lot of heat during high-speed cutting. In addition, the rotor dissipates heat The condition is poor, and it is directly installed on the spindle, so the heating phenomenon is serious. These factors may cause thermal deformation of the spindle, so we should do our best to cool down.
本设计在转子运动时,将热量通过气隙传到定子和壳体中去,将螺旋冷却水套(4)固定在主轴系统主轴定子(3)的外侧,在螺旋冷却水套(4)的上端即螺旋冷却水套入口(5)连接工业水冷机,冷却水套(4)的下端即螺旋冷却水套出口(6)也连接工业水冷机,工业水冷机提供冷却液在冷却水套(4)中循环流动,通过冷却水循环流动带走主轴定子(3)的热量,主轴定子 (3)温度降低,完成对电主轴降温。此方案不仅对主轴定子(3)和主轴轴体(1)进行冷却也间接完成对转动定子达到冷却效果。同时在中央通气口(10)处接入工业风冷机吹入冷却气体,冷却气体通过主轴轴体(1)内自由流动以做冷却轴芯的作用,热气通过下侧通气孔(9)和上侧通气孔(11)排出主轴轴体(1),再次对主轴进行冷却。达到综合冷却效果,对电主轴的主轴轴体 (1)工作时产生大量热量部位进行有效冷却降温。In this design, when the rotor moves, the heat is transferred to the stator and the housing through the air gap, and the spiral cooling water jacket (4) is fixed on the outside of the main shaft stator (3) of the spindle system, and the spiral cooling water jacket (4) The upper end of the spiral cooling water jacket inlet (5) is connected to the industrial water cooler, and the lower end of the cooling water jacket (4), namely the spiral cooling water jacket outlet (6) is also connected to the industrial water cooler. The industrial water cooler provides cooling liquid in the cooling water jacket (4 ), the heat of the main shaft stator (3) is taken away by the cooling water circulation, and the temperature of the main shaft stator (3) is lowered to complete the cooling of the electric main shaft. This solution not only cools the main shaft stator (3) and the main shaft shaft body (1), but also indirectly completes the cooling effect on the rotating stator. At the same time, an industrial air cooler is connected to the central vent (10) to blow in cooling gas. The cooling gas flows freely through the spindle body (1) to cool the shaft core. The hot gas passes through the lower vent hole (9) and the upper The side vents (11) discharge the spindle body (1) and cool the spindle again. To achieve a comprehensive cooling effect, effectively cool the parts of the spindle body (1) of the electric spindle that generate a large amount of heat during operation.
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CN209077806U (en) * | 2018-11-12 | 2019-07-09 | 靖江斯贝得电机制造有限公司 | A kind of low-heat extension high precision electro main shaft |
CN109865848A (en) * | 2019-03-27 | 2019-06-11 | 宁波天控五轴数控技术有限公司 | A kind of electro spindle |
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Application publication date: 20191011 |