CN110307745A - A plate-fin heat exchanger fin with plow-shaped micro-convex - Google Patents
A plate-fin heat exchanger fin with plow-shaped micro-convex Download PDFInfo
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- CN110307745A CN110307745A CN201910637651.4A CN201910637651A CN110307745A CN 110307745 A CN110307745 A CN 110307745A CN 201910637651 A CN201910637651 A CN 201910637651A CN 110307745 A CN110307745 A CN 110307745A
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- 239000012530 fluid Substances 0.000 claims abstract description 37
- 230000017525 heat dissipation Effects 0.000 claims description 13
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/025—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements
- F28F3/027—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements with openings, e.g. louvered corrugated fins; Assemblies of corrugated strips
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- Engineering & Computer Science (AREA)
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- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Separation By Low-Temperature Treatments (AREA)
Abstract
Description
技术领域technical field
本发明涉及空分工程换热技术领域,具体涉及一种带犁形微凸的板翅式换热器翅片。The invention relates to the technical field of heat exchange in air separation engineering, in particular to a plate-fin heat exchanger fin with plow-shaped micro-convex.
背景技术Background technique
在石油冶金和空气分离工程中,换热器起到了非常重要的作用。换热器多种多样,板翅式换热器是工程应用中应用最为广泛的换热器种类之一。一般在空分设备中使用板翅式换热器,而翅片是板翅式换热器最基本最主要的原件,换热器的传热过程主要依靠翅片对流体的导热来完成。目前空分装备中的板翅式换热器翅片有平直、多孔、锯齿和波纹四种常用翅片形式。翅片的设计制造水平对板翅式换热器的换热性能有很大的影响,改进的翅片结构对提高换热器的换热性能有显著的影响。In petroleum metallurgy and air separation engineering, heat exchangers play a very important role. There are many kinds of heat exchangers, and the plate-fin heat exchanger is one of the most widely used types of heat exchangers in engineering applications. Plate-fin heat exchangers are generally used in air separation plants, and fins are the most basic and most important components of plate-fin heat exchangers. The heat transfer process of heat exchangers mainly relies on the heat conduction of fins to the fluid. At present, the fins of plate-fin heat exchangers in air separation equipment have four common types of fins: straight, porous, sawtooth and corrugated. The design and manufacture level of the fins has a great influence on the heat exchange performance of the plate-fin heat exchanger, and the improved fin structure has a significant influence on the heat exchange performance of the heat exchanger.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的问题,本发明提供了结构合理的一种带犁形微凸的板翅式换热器翅片。In view of the problems existing in the prior art, the present invention provides a plate-fin heat exchanger fin with plow-shaped micro-convex with reasonable structure.
本发明的技术方案如下:The technical scheme of the present invention is as follows:
一种带犁形微凸的板翅式换热器翅片,其特征在于,包括翅片本体及设置在翅片本体上的一组翅片流道,所述翅片流道的两侧面分别设有朝翅片流道外侧凸起的第一散热凸起及朝翅片流道内侧凸起的第二散热凸起,所述第一散热凸起及第二散热凸起在翅片流道上沿流体流动方向的高度逐渐增大,从而形成犁形微凸结构。A plate-fin heat exchanger fin with plow-shaped slightly convex is characterized in that it comprises a fin body and a group of fin flow channels arranged on the fin body, and the two sides of the fin flow channel are respectively A first heat dissipation protrusion protruding toward the outside of the fin channel and a second heat dissipation protrusion protruding toward the inner side of the fin channel are provided, and the first heat dissipation protrusion and the second heat dissipation protrusion are on the fin channel The height along the fluid flow direction increases gradually, thereby forming a plow-shaped asperity structure.
所述的一种带犁形微凸的板翅式换热器翅片,其特征在于,所述犁形微凸结构的后端设有开口,用于翅片流道内外侧对流换热。The plate-fin heat exchanger fin with plow-shaped micro-convex is characterized in that the rear end of the plow-shaped micro-convex structure is provided with an opening for convection heat exchange inside and outside the fin flow channel.
所述的一种带犁形微凸的板翅式换热器翅片,其特征在于,所述第一散热凸起及第二散热凸起在翅片流道的两侧沿流体流动方向及垂直于流体流动方向设置。The plate-fin heat exchanger fin with plow-shaped micro-convex is characterized in that the first heat dissipation protrusion and the second heat dissipation protrusion are on both sides of the fin flow channel along the fluid flow direction and Set perpendicular to the direction of fluid flow.
所述的一种带犁形微凸的板翅式换热器翅片,其特征在于,所述第一散热凸起及第二散热凸起在沿流体流动方向及垂直于流体流动方向上错位并交错设置。The plate-fin heat exchanger fin with plow-shaped micro-convex is characterized in that the first heat dissipation protrusion and the second heat dissipation protrusion are misaligned along the fluid flow direction and perpendicular to the fluid flow direction. and staggered settings.
所述的一种带犁形微凸的板翅式换热器翅片,其特征在于,所述翅片流道的截面为矩形结构。The plate-fin heat exchanger fin with plow-shaped micro-convex is characterized in that the cross-section of the fin flow channel is a rectangular structure.
所述的带板翅式换热器翅片的换热器,其特征在于,包括一个或多个翅片本体。The heat exchanger with plate-fin heat exchanger fins is characterized in that it includes one or more fin bodies.
本发明的有益效果是:The beneficial effects of the present invention are:
1)新型翅片所形成的翅片流道,流体在流经犁形微凸结构时,流体热边界层被凸起破坏,流体沿犁形微凸两侧面分流,增加了流道内部的流体扰动,增加了流体与翅片的对流换热;1) In the fin flow channel formed by the new type of fin, when the fluid flows through the plow-shaped asperity structure, the fluid thermal boundary layer is destroyed by the bulge, and the fluid is divided along the two sides of the plow-shaped asperity, increasing the fluid inside the flow channel The disturbance increases the convective heat transfer between the fluid and the fins;
2)利用犁形微凸后端的开口,翅片两侧的流体可以在开口处互相流通,增加了流体之间的流动混合,降低了流体内部的温度梯度;2) Using the opening at the rear end of the plough-shaped micro-convex, the fluids on both sides of the fin can communicate with each other at the opening, which increases the flow mixing between the fluids and reduces the temperature gradient inside the fluid;
3)新型翅片与原有平直翅片安装配合尺寸相同,与原有翅片有良好的通用性,而且可以单独使用或者根据工况要求与原有翅片配合使用;3) The new fins have the same installation and matching dimensions as the original straight fins, have good versatility with the original fins, and can be used alone or in conjunction with the original fins according to the requirements of the working conditions;
4)通过犁形微凸的合理排布形式和对开口的利用,在换热器的换热性能提高的同时使压降处于合理范围内。4) Through the reasonable arrangement of plough-shaped micro-convex and the utilization of openings, the heat exchange performance of the heat exchanger is improved and the pressure drop is kept within a reasonable range.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的单个翅片流道三维结构示意图;2 is a schematic diagram of the three-dimensional structure of a single fin flow channel of the present invention;
图3为本发明的单个翅片流道结构正视图;3 is a front view of a single fin flow channel structure of the present invention;
图4为本发明的单个翅片流道结构俯视图;4 is a top view of a single fin flow channel structure of the present invention;
图中:1-翅片本体,2-翅片流道,3-第一散热凸起,4-第二散热凸起。In the figure: 1-fin body, 2-fin flow channel, 3-first heat dissipation protrusion, 4-second heat dissipation protrusion.
具体实施方式Detailed ways
以下结合说明书附图,对本发明作进一步描述。The present invention will be further described below with reference to the accompanying drawings.
如图1-4所示,一种带犁形微凸的板翅式换热器翅片,包括翅片本体1、翅片流道2、第一散热凸起3及第二散热凸起4。As shown in Figures 1-4, a plate-fin heat exchanger fin with plow-shaped micro-convex includes a fin body 1, a fin flow channel 2, a first heat dissipation protrusion 3 and a second heat dissipation protrusion 4 .
带犁形微凸的板翅式换热器翅片,新型换热器翅片,材料为铝合金材料,通过在翅片壁面上按照设计尺寸开缝,按照设计距离和排布方式冲压得到犁形微凸,按照设计尺寸轧制成形得到翅片本体。其外观尺寸和安装配合尺寸与传统翅片相同,和传统的平直翅片具有良好的通用性,可以在原有换热器的基础上对原有翅片进行取代,此新型翅片可以单独使用,或者根据实际工况与其他类型翅片配合使用。Plate-fin heat exchanger fins with plow-shaped micro-convex, new type of heat exchanger fins, made of aluminum alloy material, the plough is obtained by punching the fin wall according to the design size and punching according to the design distance and arrangement. The shape is slightly convex, and the fin body is obtained by rolling and forming according to the design size. Its appearance and installation dimensions are the same as those of traditional fins, and it has good versatility with traditional straight fins. It can replace the original fins on the basis of the original heat exchanger. This new type of fins can be used alone. , or used in conjunction with other types of fins according to actual working conditions.
犁形微凸结构在翅片的流体流动方向上逐渐凸起,在翅片板材两侧成周期性排列,在翅片流道2的外侧开口制造第一散热凸起3,翅片流道2的内侧也按照相同的排列形式错位并开口制造第二散热凸起4,流体流经流道时,被犁形微凸结构的前端分流,在犁形微凸后端形成湍流。通过犁形微凸的前端分流和形成湍流,破坏流体流动中形成的热边界层,提高了流体边界与翅片的换热效果;犁形微凸结构后端设有开口,使两侧的流体互通,强化流体混合,减小了换热器同一层之间的温度梯度,提高了层内温度分布的均匀性。The plough-shaped micro-convex structure is gradually raised in the fluid flow direction of the fin, and is periodically arranged on both sides of the fin plate. The inner side of the plough-shaped micro-convex structure is also dislocated and opened to make the second heat-dissipating protrusions 4 in the same arrangement. When the fluid flows through the flow channel, it is divided by the front end of the plough-shaped micro-convex structure, and a turbulent flow is formed at the rear end of the plough-shaped micro-convex structure. The front end of the plough-shaped asperities divides the flow and forms turbulent flow, destroys the thermal boundary layer formed in the fluid flow, and improves the heat exchange effect between the fluid boundary and the fins; Intercommunication, strengthening fluid mixing, reducing the temperature gradient between the same layer of the heat exchanger, and improving the uniformity of temperature distribution in the layer.
带犁形微凸的板翅式换热器翅片,其结构参数包括:翅片高度h,翅片厚度t,翅片内流道间距s,其他结构尺寸和犁形微凸的结构尺寸和分布尺寸。犁形微凸的结构尺寸和分布尺寸有:犁形微凸长度l,犁形微凸凸起高度b,犁形微凸前端角度α,犁形微凸流动方向间距x,犁形微凸高度方向间距y;尺寸在不同换热器中按照设计不同各异。Plate-fin heat exchanger fins with plow-shaped asperities, its structural parameters include: fin height h, fin thickness t, fin inner flow channel spacing s, other structural dimensions and the structural dimensions of the plow-shaped asperities and Distribution size. The structural dimensions and distribution dimensions of the plough-shaped asperities are: length l of the plough-shaped asperities, height b of the plough-shaped asperities, front-end angle α of the plough-shaped asperities, distance x in the flow direction of the plough-shaped asperities, height of the plough-shaped asperities Direction spacing y; size varies according to design in different heat exchangers.
带犁形微凸的板翅式换热器翅片的换热器由隔板分隔形成不同的层,在采用带犁形微凸结构的翅片的一层中,流体沿犁形微凸的凸起高度增大的方向流入。流体流动方向上,犁形微凸的凸起高度沿一定角度逐渐增大,造成的换热器压降较小,在改善换热性能的同时维持换热器的压降在合理的范围内。流体通过犁形微凸时,由犁形微凸起的两侧面对流体进行分流,犁形微凸对流体的热边界层进行了破坏,在流体流过这一犁形微凸的影响范围后,相隔一定距离,应对前一犁形微凸结构的分流效果,再次设置犁形微凸结构进行分流,对新形成的热边界层再次破坏。如此的犁形微凸周期性排列,对热边界层不断破坏,提高翅片的换热效果。在犁形微凸后端开口处,通过翅片上犁形微凸的开口,使两侧的流体互通,进行流体再分配,减小了换热器同一层之间的温度梯度。综上所述,该翅片形式能够破坏流体热边界层,增强翅片的换热效果,可以对流体进行再分配,且造成的压降在合理范围内。Plate-fin heat exchanger with plough-shaped asperities The heat exchanger with fins is separated by partitions to form different layers. Inflow in the direction of increasing bulge height. In the direction of fluid flow, the height of the plough-shaped micro-convex gradually increases along a certain angle, resulting in a small pressure drop of the heat exchanger, which improves the heat exchange performance while maintaining the pressure drop of the heat exchanger within a reasonable range. When the fluid passes through the plough-shaped asperity, the fluid is diverted from both sides of the plough-shaped asperity, and the plough-shaped asperity destroys the thermal boundary layer of the fluid. , separated by a certain distance, in response to the shunting effect of the previous plough-shaped asperity structure, the plough-shaped asperity structure is set up again for shunting, and the newly formed thermal boundary layer is destroyed again. The periodic arrangement of such plough-shaped asperities continuously destroys the thermal boundary layer and improves the heat transfer effect of the fins. At the rear end opening of the plow-shaped micro-convex, the fluid on both sides is communicated through the plow-shaped micro-convex opening on the fin, and the fluid is redistributed to reduce the temperature gradient between the same layer of the heat exchanger. In summary, this fin form can destroy the fluid thermal boundary layer, enhance the heat exchange effect of the fins, and redistribute the fluid, and the resulting pressure drop is within a reasonable range.
本发明所述的内容仅是对发明构思实现形式的列举,本发明的保护范围不应被视为仅限于实施例所陈述的具体形式,依据本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The content described in the present invention is only an enumeration of the realization forms of the inventive concept, and the protection scope of the present invention should not be regarded as limited to the specific forms stated in the embodiments, and equivalents made according to the structure, shape and principle of the present invention Variations should be included within the protection scope of the present invention.
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CN101790671A (en) * | 2007-07-31 | 2010-07-28 | 贝洱两合公司 | Fin for a heat exchanger |
US20170107883A1 (en) * | 2014-04-21 | 2017-04-20 | Denso Corporation | Exhaust heat exchanger |
CN211651356U (en) * | 2019-07-15 | 2020-10-09 | 浙江工业大学 | Fin of plate-fin heat exchanger and heat exchanger thereof |
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- 2019-07-15 CN CN201910637651.4A patent/CN110307745A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2003106794A (en) * | 2000-12-19 | 2003-04-09 | Denso Corp | Exhaust heat exchanger |
US20020129929A1 (en) * | 2001-03-16 | 2002-09-19 | Calsonic Kansei Corporation | Core structure of integral heat-exchanger |
DE102005042908A1 (en) * | 2004-09-08 | 2006-04-06 | Usui Kokusai Sangyo Kaisha Ltd., Nagasawa | Corrugated structure for heat transfer pipe of heat exchanger, has plate with corrugations that divide passageway into narrow passages between which fluid flows, so that fluid stream flows freely in pipe |
CN101790671A (en) * | 2007-07-31 | 2010-07-28 | 贝洱两合公司 | Fin for a heat exchanger |
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