CN110304314A - Multi-product cartoning machine - Google Patents

Abstract

The present invention relates to a kind of multi-product box packing machines comprising: base；Packing box pipeline is set on the base, and the packing box pipeline is equipped with mounted box station；Tray product pipeline is set on the base and is set side by side with the packing box pipeline, and the tray product pipeline is equipped with the pairing station opposite with the mounted box station；Carton product pipeline is set on the base and is located at the side of the pairing station；Cartooning manipulator is set on the base and can be moved back and forth between the mounted box station and the pairing station；And specification boxing device, linking is in one end of the packing box pipeline, for specification to be fitted into packing box.The multi-product box packing machine of this programme can be automatically performed the mounted box operation of different product component, be conducive to mitigate labor intensity of workers, improve production efficiency, and be not in more dresses, be filled with less and the problem of neglected loading, guarantee product quality.

Description

Multi-product cartoning machine

technical field

The invention relates to the technical field of automatic processing equipment, in particular to a multi-product cartoning machine.

Background technique

In the medical, beauty, health care and other industries, many products usually consist of packaging boxes, instructions, tray products and carton products. The tray products and carton products are placed in the packaging box, and the instructions are placed in the tray products and carton products. The top surface of the product. At present, the operation method of packing the above-mentioned product components is as follows: each product component is sent to the assembly workshop after being produced by the manufacturer, and the workers manually pack the tray products, carton products and manuals into the packaging boxes one by one. . After working for a long time, this operation method will lead to high labor intensity for workers, which will lead to low production efficiency, causing problems such as over-installation, under-assembly, and wrong assembly of product components.

Contents of the invention

Based on this, it is necessary to provide a multi-product cartoning machine, which aims to solve the problems of high labor intensity, low production efficiency and easy to cause more, less or wrong product components existing in the prior art.

Its technical scheme is as follows:

A multi-product cartoning machine comprising:

Machine base;

The packing box conveying line is arranged on the machine base, and the packing box conveying line is provided with a packing station;

The tray product conveying line is arranged on the machine base and arranged side by side with the packing box conveying line, and the tray product conveying line is provided with a matching station opposite to the box loading station;

The carton product conveying line is arranged on the machine base and is located on one side of the matching station;

A box-packing manipulator is arranged on the machine base and can reciprocate between the box-packing station and the matching station; and

The instruction manual boxing device is connected to one end of the packaging box conveying line, and is used to pack the instruction manual into the packaging box.

The above-mentioned multi-product cartoning machine is used to automatically pack the correct quantity of tray products, carton products and instructions into the packaging box in the correct order and posture. Among them, the machine base is used as the bearing body, which is used to organically integrate and install and fix the packaging box conveying line, tray product conveying line, carton product conveying line, cartoning manipulator and manual cartoning device. It can be understood that the packaging box conveying line is used to convey packaging boxes to the cartoning station, the tray product conveying line is used to convey tray products to the matching station, and the carton product conveying line is also used to convey cartons to the mating station Products, when the tray products and carton products are accurately transported to the matching station, the cartoning manipulator simultaneously grips the tray products and carton products and transplants them into the packaging box; after that, the tray products and paper The packaging box of the box product is continuously transferred to the manual boxing device by the packaging box conveying line, and the manual boxing device loads the manual into the box, and the multi-product boxing operation is completed so far. Compared with the traditional manual operation method, the multi-product cartoning machine of this solution can automatically complete the cartoning operation of different product components, which is conducive to reducing the labor intensity of workers and improving production efficiency, and there will be no over-packing, under-packing or missing packing problem, to ensure product quality.

The technical scheme of the present application is described further below:

In one of the embodiments, the multi-product cartoning machine further includes a first shifting assembly arranged at the end of the carton product conveying line, the first shifting assembly includes a first telescopic drive, and the The first push plate driven and connected to the first telescopic driver, and the first positioning baffle disposed in the matching station, the first push plate is opposite to the first positioning baffle.

In one of the embodiments, the box-loading manipulator includes a bracket set on the machine base, a linear movement component set on the support, a lifting drive connected to the linear movement component, and a The clamping drive connected to the driving component, and the first clamping plate and the second clamping plate connected to the clamping driving component, the first clamping plate and the second clamping plate can move closer to or away from each other.

In one of the embodiments, the multi-product cartoning machine further includes a second shifting assembly arranged at the end of the packaging box conveying line, and the instruction booklet boxing device includes a The assembly line, the second shifting assembly includes a second telescopic driver, a second push plate drivingly connected to the second telescopic driver, and a second positioning baffle arranged on the assembly line, so The second push plate is opposite to the second positioning baffle.

In one of the embodiments, the instruction manual boxing device further includes an instruction manual conveying line and a book-loading assembly, and the final assembly line is provided with a book-loading station, and the end of the instruction manual conveying line is connected with the book-binding station, so that The book binding component is arranged at the book binding station.

In one of the embodiments, the book-loading assembly includes a first number-limiting block and a second number-limiting block respectively arranged on both sides of the end of the instruction manual conveying line, the first number-limiting block and the second number-limiting block The two opposite sides of the number-limiting block are all provided with number-limiting teeth.

In one of the embodiments, the book loading assembly further includes an air blowing rod arranged at the end side of the instruction manual conveying line, the air blowing rod is provided with an air blowing hole, and the air blowing hole faces toward the The book station blows air obliquely.

In one of the embodiments, the book binding assembly further includes a third telescopic driver arranged on the assembly line, an air block drivingly connected to the third telescopic driver, and an air block arranged on the air block The posture correction sheet is provided with a negative pressure hole on the air block.

In one of the embodiments, the multi-product cartoning machine further includes a visual inspection unit arranged on the final assembly line and downstream of the book binding station, and a reject component arranged at the end of the final assembly line .

In one of the embodiments, the multi-product cartoning machine further includes a capping assembly arranged on the assembly line and downstream of the visual detection part, the capping assembly includes a rotary drive, and the The pressing rod connected to the rotating rod driving part, the first blocking rod arranged downstream of the rotating driving part, the second blocking rod arranged in parallel above the first blocking rod, and the second blocking rod arranged on the second blocking rod Downstream glue head.

Description of drawings

Fig. 1 is a schematic structural view of a multi-product cartoning machine according to an embodiment of the present invention;

Fig. 2 is a structural schematic diagram of the front view angle of the multi-product cartoning machine shown in Fig. 1;

FIG. 3 is a schematic top view of the structure in FIG. 2 .

Explanation of reference signs:

10. Machine base, 20. Packaging box conveying line, 21. Cartoning station, 30. Carton product conveying line, 31. Matching station, 40. Carton product conveying line, 50. Cartoning manipulator, 51. Bracket , 52. Linear moving assembly, 53. Lifting drive, 54. Clipping drive, 60. Manual boxing device, 61. Assembly line, 62. Manual conveying line, 63. Book loading component, 70. First shift Components, 80, second shifting components, 90, visual detection parts, 100, scrapping components, 110, cover closing components, 111, rotating drive parts, 112, pressing rods.

Detailed ways

In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific embodiments described here are only used to explain the present invention, and do not limit the protection scope of the present invention.

It should be noted that when an element is referred to as being “fixed on”, “disposed on” or “installed on” another element, it may be directly on the other element or there may be an intervening element. When an element is considered to be "connected" to another element, it may be directly connected to the other element or there may be an intervening element at the same time; the specific way that one element is fixedly connected to another element can be realized through existing technologies, and will not be discussed here. To repeat it again, it is preferable to adopt a fixing method of threaded connection.

Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terminology used herein in the description of the present invention is only for the purpose of describing specific embodiments, and is not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

The "first" and "second" mentioned in the present invention do not represent specific numbers and sequences, but are only used to distinguish names.

As shown in Figures 1 to 3, it is a multi-product cartoning machine shown in an embodiment of the present application, which includes: a machine base 10, a packaging box conveying line 20, a tray product conveying line 30, a carton product conveying line 40, Box packing manipulator 50 and manual box packing device 60 .

The machine base 10 is composed of a machine frame and a machine case arranged up and down. The chassis is used to install the controller and related electrical components; the frame is a frame structure with four sides and the top through, which is convenient for assembly with other functional components.

The packing box conveying line 20 is set on the machine base 10, specifically, one end of the packing box conveying line 20 is set on the top surface of the machine case and extends into the machine frame, and the other end is set on the ground of the workplace through the legs, Moreover, the packaging box conveying line 20 is provided with a box loading station 21 .

The tray product conveying line 30 is arranged on the machine base 10 and arranged side by side with the packing box conveying line 20 (preferably arranged in parallel), specifically, one end of the tray product conveying line 30 is set on the top surface of the cabinet and extend into the machine frame, and the other end is supported on the ground of the workplace through the feet, and the tray product conveying line 30 is provided with a matching station 31 opposite to the box loading station 21 .

The carton product conveying line 40 is perpendicular to the tray product conveying line 30 and is arranged on the other side of the machine base 10 , that is, on one side of the pairing station 31 . Specifically, one end of the carton product conveying line 40 is set on the top surface of the machine case and extends into the machine frame, and the other end is set on the ground of the workplace through the legs.

The box loading manipulator 50 is installed on the top of the machine frame and can reciprocate between the box loading station 21 and the pairing station 31 .

The manual box packing device 60 is connected to one end of the packaging box conveying line 20, and is used for packing the manual into the packaging box.

The above-mentioned multi-product cartoning machine is used to automatically pack the correct quantity of tray products, carton products and instructions into the packaging box in the correct order and posture. Among them, the machine base 10 is used as a bearing body for organically integrating and installing and fixing the packaging box conveying line 20 , the tray product conveying line 30 , the carton product conveying line 40 , the cartoning manipulator 50 and the manual cartoning device 60 . It can be understood that the packaging box conveying line 20 is used to convey the packaging box to the cartoning station 21, the tray product conveying line 30 is used to convey the tray product to the matching station 31, and the carton product conveying line 40 is also used to convey the tray product to the pairing station 31. The station 31 transports the carton products. When the tray products and carton products are accurately transported to the matching station 31, the cartoning manipulator 50 simultaneously picks up the tray products and carton products and transplants them into the packaging box; after that , the packaging boxes containing tray products and carton products are continuously transferred to the manual boxing device 60 by the packaging box conveying line 20, and the manuals are loaded into the box by the manual boxing device 60, and the multi-product boxing operation is completed so far. Compared with the traditional manual operation method, the multi-product cartoning machine of this solution can automatically complete the cartoning operation of different product components, which is conducive to reducing the labor intensity of workers and improving production efficiency, and there will be no over-packing, under-packing or missing packing problem, to ensure product quality.

It should be noted that the above-mentioned tray product refers to the first product contained in the tray; the carton product refers to the second product contained in the carton; the first product and the second product can be completely the same or completely different or partially the same.

It can be understood that the above-mentioned packaging box conveying line 20, tray product conveying line 30 and carton product conveying line 40 adopt mature conveying structure types in the prior art, such as motor pulley mechanism, motor sprocket mechanism, etc. Let me repeat.

Please continue to refer to FIG. 3. In one embodiment, in order to make the carton products on the carton product conveying line 40 accurately transition to the matching station 31, the carton products and the tray products are closely aligned and aligned to ensure the packaging The box manipulator 50 reliably grips. The multi-product cartoning machine also includes a first displacement assembly 70 arranged at the end of the carton product conveying line 40, the first displacement assembly 70 includes a first telescopic driver, and the first telescopic The driver drives the connected first push plate and the first positioning baffle disposed in the matching station 31 , the first push plate is opposite to the first positioning baffle. At this time, the first telescopic driver drives the first push plate to extend out, and the carton product can be pushed into the matching station 31; The first positioning baffle realizes the positioning and fixing of the carton product, ensuring that the carton product accurately stays at a preset position to be aligned with the tray product.

It can be understood that the first telescopic driving member may be, but not limited to, a linear cylinder, a linear motor, and the like.

Please continue to refer to FIG. 1 to FIG. 3 , the cartoning manipulator 50 includes a bracket 51 arranged on the base 10 , a linear movement assembly 52 arranged on the support 51 , and a Lifting drive member 53, clamping drive member 54 connected with said lifting drive member 53, and first clamping plate and second clamping plate connected with said clamping drive member 54, said first clamping plate and said second clamping plate Able to move towards or away from each other. Wherein, the linear moving assembly 52 may be a motor screw or a motor slider assembly, capable of outputting linear power reciprocating between the box loading station 21 and the matching station 31 . When the tray product and the carton product are in place, the linear moving component 52 first moves towards the pairing station 31, and then the lifting drive part 53 outputs power downwards, and then drives the clamping drive part 54 to approach the tray product and the carton product , and make the two stretch between the first clamping plate and the second clamping plate; then, the clamping drive member 54 drives the first clamping plate and the second clamping plate close to clamp the tray product and the carton product, and finally by the straight line The moving assembly 52 is reset to the top of the packaging box, and the clamping driver 54 releases the first splint and the second splint, and the tray products and carton products can fall into the packaging box by their own gravity, and the boxing operation is completed.

It can be understood that the lifting driving member 53 may be, but not limited to, a linear cylinder, a linear motor, and the like. The clamping drive member 54 may be, but not limited to, a two-way cylinder, a two-way motor, and the like.

Please continue to refer to Fig. 1 and Fig. 2, on the basis of the above-mentioned embodiment, the multi-product cartoning machine also includes a second shifting assembly 80 arranged at the end of the packing box conveying line 20, and the manual packing The device 60 includes an assembly line 61 arranged side by side with the packaging box conveying line 20, and the second displacement assembly 80 includes a second telescopic driver, a second push plate drivingly connected to the second telescopic driver, And the second positioning baffle disposed on the assembly line 61 , the second push plate is opposite to the second positioning baffle. The scheme that the assembly line 61 and the packaging box conveying line 20 are arranged side by side is adopted to reduce the overall length of the entire multi-product cartoning machine, thereby reducing the occupied space. In addition, since the packaging boxes are manually placed on the packaging box conveying line 20, the placement density of the packaging boxes is variable. The cartoning operation has enough working time. The second push plate is driven by the second telescopic driver, and the transition time for pushing the carton from the carton conveying line 20 to the final assembly line 61 can make up for the narrow distance between the front and back cartons, which causes the processing Insufficient time defects, thereby ensuring smooth and reliable equipment processing.

It can be understood that the second telescopic drive member may be, but not limited to, a linear cylinder, a linear motor, and the like.

Please continue to refer to FIG. 1 and FIG. 3 , on the basis of any of the above-mentioned embodiments, the manual box packing device 60 also includes a manual conveying line 62 and a book loading assembly 63, and the assembly line 61 is provided with a book loading station. The end of the instruction manual conveying line 62 is connected with the book binding station, and the book binding assembly 63 is arranged at the book binding station. The manual conveying line 62 can supply the manual to the book-packing station, and finally the book-packing component 63 packs the manual into the packaging box in a preset posture.

Wherein, the main body of the specification conveying line 62 is a motor pulley mechanism. In order to ensure the continuity of processing, a plurality of manuals are stacked in stacks on the conveyor belt of the manual conveying line 62, and a single manual is folded into a rectangle, and the manuals are vertically arranged on the conveyor belt with their long sides.

It is understandable that in order to reduce costs and avoid affecting user experience, usually only one instruction manual needs to be packed in a package. However, because the manuals on the conveyor belt are stacked compactly, it is necessary to limit the number of manuals sent to the book-binding station. In one embodiment, the book binding assembly 63 further includes a third telescopic driver arranged on the assembly line 61, an air block drivingly connected to the third telescopic driver, and an air block arranged on the air block. The posture correction sheet is provided with a negative pressure hole on the air block. When the packaging box containing tray products and carton products moves to the book loading station, the third telescopic driver drives the air block to extend toward the direction of the instruction manual. When the air block contacts the instruction manual, the negative pressure hole on the air block will A vacuum suction force is formed, so that the instructions can be absorbed; after that, the telescopic drive part retracts and resets, the negative pressure hole loses the vacuum suction, and the instructions can automatically fall into the packaging box to complete the boxing.

Further, the book-loading component 63 includes a first number-limiting block and a second number-limiting block respectively arranged on both sides of the end of the manual conveying line 62, the first number-limiting block and the second number-limiting block Both opposite sides of the blocks are provided with a limited number of teeth. At this time, the first number-limiting block and the second number-limiting block form a rack-like structure. When the stacked instructions move into the middle of the first number-limiting block and the second number-limiting block, the limiting effect of the limited number of teeth , so that only one instruction sheet can be inserted into each tooth slot, that is to say, a scheme in which the front and rear instruction sheets are evenly spaced is formed. With the stepping feed of the motor, it can be guaranteed that each step is equivalent to a tooth pitch, and only one instruction sheet can be released to be picked up by the air block, while the instructions on the second outer layer and further behind are received by the corresponding teeth. The limit of the groove will not be dropped together by the air block, thereby achieving the purpose of solving the above problems.

In addition, in order to meet the product requirements and enable the manual to be packed in the box in a lying posture, it is necessary to change the spatial posture of the manual during the falling process. The book loading assembly 63 also includes an air blowing rod arranged on the end side of the instruction manual conveying line 62, the air blowing rod is provided with an air blowing hole, and the air blowing hole is inclined towards the book loading station. Blow. In this way, the airflow can blow the manual to turn it over, that is, change from vertical to horizontal posture. When the manual is turned and dropped, it is also blocked by the posture correction sheet, which can prevent the manual from rotating too much, and finally ensure that the manual is in a horizontal posture. Falls smoothly into the box.

Please continue to refer to Figure 1 and Figure 3. However, in actual production, due to various reasons (such as position transmission errors, mechanism coordination errors, etc.), the final assembled packaging box products will have quality defects and fail to meet product requirements. At this time, it is necessary to detect and remove the substandard products from the production line to avoid entering the hands of users. Therefore, in a further embodiment, the multi-product cartoning machine also includes a visual inspection part 90 arranged on the final assembly line 61 and located downstream of the book binding station, and a visual inspection element 90 arranged at the end of the final assembly line 61 The reject assembly 100 of. The visual inspection part 90 can detect, identify and mark unqualified packaging box products by using visual recognition methods. The rejected components 100 are removed from the production line.

It can be understood that the above-mentioned visual detection component 90 can work by adopting a mature visual recognition scheme in the prior art. The reject assembly 100 may be, but not limited to, a cylinder + push plate and other components.

Please continue to refer to Figure 1 and Figure 2, but the packaging box that has passed the inspection needs to complete the box cover operation in order to become the final product. Based on this, the multi-product cartoning machine also includes a cap closing assembly 110 arranged on the assembly line 61 and downstream of the visual inspection part 90, and the cap closing assembly 110 includes a rotary driving part 111, and the The pressing rod 112 connected to the rotary rod driving part, the first stop rod arranged downstream of the rotary driving part 111, the second stop rod arranged side by side above the first stop rod, and the second stop rod arranged on the second Adhesive head downstream of the bar. It can be understood that the box cover of the packaging box is composed of two left and right sub-box covers and a main box cover in the middle. When the packing box is moving, the rotary driver 111 first drives the pressure rod 112 to flatten the composite cover on the left side; at the same time, the composite cover on the right side is gradually flattened by the blocking of the first stop bar; after that, the main The box cover is gradually flattened by the second blocking rod to cover the left and right sub-covers and completely seal the opening of the packaging box. Finally, when it moves under the glue head, the glue head falls down and sticks on the seal. The transparent adhesive paste completes the box sealing process, so far the packaging box products are all processed.

The various technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the various technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.

The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.

Claims (10)

1. A multi-product cartoning machine, characterized in that, comprising: Machine base; The packing box conveying line is arranged on the machine base, and the packing box conveying line is provided with a packing station; The tray product conveying line is arranged on the machine base and arranged side by side with the packing box conveying line, and the tray product conveying line is provided with a matching station opposite to the box loading station; The carton product conveying line is arranged on the machine base and is located on one side of the matching station; A box-packing manipulator is arranged on the machine base and can reciprocate between the box-packing station and the matching station; and The instruction manual boxing device is connected to one end of the packaging box conveying line, and is used to pack the instruction manual into the packaging box. 2. The multi-product cartoning machine according to claim 1, characterized in that, the multi-product cartoning machine further comprises a first shifting assembly arranged at the end of the carton product conveying line, the first The shifting assembly includes a first telescopic driver, a first push plate drivingly connected to the first telescopic driver, and a first positioning baffle arranged in the matching station, the first push plate and the first push plate are The above-mentioned first positioning baffle is opposite. 3. The multi-product cartoning machine according to claim 1, wherein the cartoning manipulator comprises a support arranged on the base, a linear moving assembly arranged on the support, and the linear moving assembly arranged on the support. The lifting driving part connected to the moving assembly, the clamping driving part connected with the lifting driving part, and the first clamping plate and the second clamping plate connected with the clamping driving part, the first clamping plate and the second clamping plate Able to move towards or away from each other. 4. The multi-product cartoning machine according to claim 1, characterized in that, the multi-product cartoning machine further comprises a second shifting assembly arranged at the end of the packaging box conveying line, and the manual boxing The device includes a general assembly line arranged side by side with the packaging box conveying line, and the second displacement assembly includes a second telescopic driver, a second push plate that is drivingly connected to the second telescopic driver, and is arranged on the The second positioning baffle on the assembly line, the second push plate is opposite to the second positioning baffle. 5. The multi-product cartoning machine according to claim 4, characterized in that, the manual boxing device also includes a manual conveying line and a book-loading assembly, the assembly line is provided with a book-loading station, and the manual conveying line The end of the book binding unit is connected to the book binding station, and the book binding assembly is arranged at the book binding station. 6. The multi-product cartoning machine according to claim 5, characterized in that, the book loading assembly includes a first number-limiting block and a second number-limiting block respectively arranged on both sides of the end of the instruction manual conveying line, Number-limiting teeth are provided on opposite sides of the first number-limiting block and the second number-limiting block. 7. The multi-product cartoning machine according to claim 6, wherein the book loading assembly further includes an air blowing rod arranged at the end side of the instruction manual conveying line, and the air blowing rod is provided with an air blowing rod. Blow holes, the air blow holes obliquely blow toward the book binding station. 8. The multi-product cartoning machine according to claim 7, wherein the book loading assembly further comprises a third telescopic driver arranged on the assembly line, and is drivingly connected to the third telescopic driver The air block, and the posture correction sheet arranged on the air block, the air block is provided with a negative pressure hole. 9. The multi-product cartoning machine according to any one of claims 5 to 8, characterized in that, the multi-product cartoning machine also includes a box arranged on the assembly line and located downstream of the book binding station Visual inspection parts, and rejecting components arranged at the end of the assembly line. 10. The multi-product cartoning machine according to any one of claims 5 to 8, characterized in that, the multi-product cartoning machine further comprises a device arranged on the assembly line and located downstream of the visual detection part The lid closing assembly includes a rotating drive member, a pressing rod connected to the rotary rod driving member, a first blocking rod arranged downstream of the rotating driving member, and a first blocking rod arranged in parallel with the first blocking rod The upper second blocking rod, and the glue application head arranged downstream of the second blocking rod.