CN110303303A - A kind of pellet type heavy load processing method and system - Google Patents
A kind of pellet type heavy load processing method and system Download PDFInfo
- Publication number
- CN110303303A CN110303303A CN201910637260.2A CN201910637260A CN110303303A CN 110303303 A CN110303303 A CN 110303303A CN 201910637260 A CN201910637260 A CN 201910637260A CN 110303303 A CN110303303 A CN 110303303A
- Authority
- CN
- China
- Prior art keywords
- replacement
- processing
- plant
- lateral
- processing unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000008188 pellet Substances 0.000 title claims abstract description 28
- 238000003672 processing method Methods 0.000 title claims abstract description 9
- 238000012545 processing Methods 0.000 claims abstract description 290
- 230000005540 biological transmission Effects 0.000 claims abstract description 110
- 238000000034 method Methods 0.000 claims abstract description 104
- 238000013461 design Methods 0.000 claims description 36
- 238000003466 welding Methods 0.000 claims description 30
- 238000007599 discharging Methods 0.000 claims description 26
- 230000008569 process Effects 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 13
- 238000003801 milling Methods 0.000 claims description 13
- 230000033001 locomotion Effects 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 9
- 238000010079 rubber tapping Methods 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 7
- 238000003754 machining Methods 0.000 claims description 7
- 230000008439 repair process Effects 0.000 claims description 7
- 230000035882 stress Effects 0.000 claims description 5
- 230000032683 aging Effects 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 238000005553 drilling Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims description 3
- 238000003872 feeding technique Methods 0.000 claims description 3
- 230000000399 orthopedic effect Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 2
- 238000009510 drug design Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 11
- 238000001816 cooling Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 206010065929 Cardiovascular insufficiency Diseases 0.000 description 1
- 206010033307 Overweight Diseases 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 235000020825 overweight Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005493 welding type Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Laser Beam Processing (AREA)
Abstract
The present invention relates to pellet type heavy load processing method and systems of processing comprising the support ground (16) of prefabricated armored concrete, the lateral technique melt pit (17) being laterally and/or longitudinally provided in support ground (16)；Frames assembly (27) are provided with above support ground (16)；It is provided with the transmission device (18) being located above lateral technique melt pit (17) in support ground (16), and/or is provided with top machining center on frames assembly (27).The present invention has rational design, compact-sized and easy to use.
Description
Technical field
The present invention relates to a kind of pellet type heavy load processing method and system, in particular to heavy duty chassis is processed.
Background technique
With the rapid development of our country's economy, more and more super-big and overweights, jumbo are discharged by manufacture, such as certain
Emit bracket, offshore work platform, large-scale kiln, naval vessel etc., heavy duty some is up to 10-50 tons of weights and differs, and transports from manufactory
It is sent to appointed place to need using super-huge transporting equipment, and is chassis as the load-carrying basis of transporting equipment, in order to guarantee bottom
The rigidity and intensity of disk generally use monolithic construction as far as possible, and non-dismountable mode, existing processing need first prefabricated
Super large super-high workshop is met by customized equipment and is processed, and these bracket low outputs, when not needing subsequent manufacture,
Workshop and the idleness of equipment can be generated, is resulted in waste of resources, increase has manufactured cost.
Summary of the invention
The technical problems to be solved by the invention are generally speaking to provide a kind of pellet type heavy load processing method and system；
The technical issues of solving in detail and acquirement beneficial effect in aftermentioned content and combine content in specific embodiment specifically to retouch
It states.
To solve the above problems, the technical solution used in the present invention is:
A kind of pellet type heavy load system of processing, support ground including prefabricated armored concrete are laterally and/or longitudinally opened
The lateral technique melt pit being located in support ground；Frames assembly is provided with above support ground；
Be provided on support ground the transmission device being located above lateral technique melt pit,
And/or top machining center is provided on frames assembly.
As a further improvement of the above technical scheme:
It is arranged in parallel with lateral melt pit processing unit (plant) and lateral melt pit auxiliary device in lateral technique melt pit, adds in lateral melt pit
Tooling sets one end and is provided with auxiliary tool magazine more changing device, and lateral melt pit auxiliary device one end is provided with auxiliary member more changing device.
Lateral melt pit processing unit (plant) includes the lower cross machine guide rail being arranged in lateral technique melt pit, is arranged in lower processing
The lower cross machine of cross slide way one end is to cutter head, by straight line driving mechanism driving under lower cross machine guide rail back and forth movement
Processing equipment hand, be arranged in lower processing equipment at hand on seat and for the clamping manipulator of cross machine guide rail under holding, be arranged
In lower cross machine guide rail side and lower lateral position fixing laser/light for defining lower processing equipment hand longitudinal direction origin coordinates
Grid, the lower secondary process head for the chassis lower surface that lower processing equipment is arranged on hand and is used for processing, setting are in lower processing machine
Tool on hand and the lower processing blowing mouth for dry to Working position and is arranged in the lower of the lower cross machine guide rail other end and adds
Work passes in and out rotation center；
Lower processing disengaging rotation center includes lower processing turntable, is distributed on lower processing turntable and for rotating in lower processing
The linking station of platform is connected guide rail with the lower processing that lower cross machine guide rail port is docked；
Be provided on lower processing turntable for process downwards linking guide rail be sent into it is corresponding under processing equipment hand it is lower process into
Enter station and there is the lower processing for sending out corresponding lower processing equipment hand for processing linking guide rail downwards to leave station；
Lateral melt pit auxiliary device includes driving with lower cross machine guide rail lower auxiliary cross track disposed in parallel, by straight-line mechanism
It moves the lower auxiliary manipulator of back and forth movement on lower auxiliary cross track and lower auxiliary manipulator is respectively set and is used to clamp
Lower auxiliary gripper jaw/horizontal hand of connection of auxiliary and/or the lower auxiliary manipulator of setting and the lower auxiliary for compressing position to be processed
Compress pawl；
Lower auxiliary manipulator one end is provided with the disengaging rotation center of the lower auxiliary for replacing lower auxiliary manipulator；
Lower auxiliary disengaging rotation center is identical as lower processing disengaging rotation center structure；
Assist tool magazine more changing device identical as auxiliary member replacement apparatus structure；
Auxiliary tool magazine more changing device includes the replacement rotation turntable that lower cross machine rail end side is arranged in, is sequentially distributed
The replacement feeding station on turntable is rotated in replacement, replacement positional stations, is replaced dismounting station, the station that discharges with replacement, is set
The replacement indexing mould on the replacement rotation each station of turntable is set, is arranged at each station and is located at and replace indexable mould
The replacement mould mounting groove replaced on indexable mould, setting is arranged in replacement feeding work in the replacement turntable technique gap of lower section
The replacement feeding conveyer belt in position outside replaces replacing with material clamp, being arranged and replacing with feed collet on feeding conveyer belt in distribution
Tool side and with replacement feeding station corresponding replacement feeding carrying supporting plate, setting replace with the material clamp other side and for by
Cutter push to be replaced is pushed to the replacement feeding propelling machinery hand replaced on feeding carrying supporting plate, setting from material clamp is replaced with
Feeding carrying supporting plate and replacement feeding work are being replaced in the replacement feeding technique gap of replacement feeding carrying supporting plate output end, setting
Replacement feeding manipulator between position and for clamping cutter to be replaced, replacement positional stations side is set and be used for will be to
The replacement that replacement cutter positioning is pressed into replacement mould mounting groove pushes manipulator, is arranged on the outside of replacement dismounting station more
It changes and waits conveyer belt, be distributed on replacement waiting conveyer belt and the replacement for carrying cutter waits positioning clamping fixture, is arranged more
Replacing with top manipulator, fixing to be vertically arranged in and replace rotation rotation below the replacement turntable technique gap changed at dismounting station
Replacement center pivot at platform center is arranged on replacement center pivot and for the cutter at replacement dismounting station to be extrapolated to
Replacement wait positioning clamping fixture on replacement radial push cylinder, be arranged in replacement wait positioning clamping fixture side replacement wait discharge
Supporting plate, setting wait the positioning clamping fixture other side and wait positioning clamping fixture to be pushed to replacement from replacement on cutter in replacement waits discharging
Replacement on supporting plate waits discharging pusher cylinder, setting in replacement waiting discharging supporting plate exit and under arriving Cutting tool installation manner
Replacement on secondary process head waits installation manipulator, is arranged in and corresponding replacement is arranged in waits positioning clamping fixture side more
It changes and charging supporting plate, setting is waited to wait charging supporting plate entrance in replacement and be pushed to the indexable mould of replacement for cutter will to be dismantled
On replacement wait charging manipulator and setting in replacement to wait charging supporting plate side and for from lower secondary process head
The replacement for dismantling cutter waits disassembly manipulator；
It is provided with upper top gas cylinder below replacement discharging station, is provided on the outside of replacement discharging station and is taken for cutter will to be dismantled
Replacement discharging manipulator out.
Transmission device includes the transmission long rails being arranged on support ground, the transmission walked on transmitting long rails
Carrier loader, the transmission lifting support being distributed in above transmission carrier loader, setting are above transmission lifting support and for holding
It carries the transmission load support on chassis, transmission load support upper surface is set and for incuding bearing chassis position plane coordinate
It transmits longitudinal position fixing laser/grating and transmits lateral position fixing laser/grating, setting in transmission load support side surface
And it is used to position the transmission walking alignment sensor of transmission load support longitudinal direction start position, is arranged in parallel in transmission long rails
The transmission longitudinal support beam in outside is mounted on transmission longitudinal support beam and for lifting bearing chassis by bolt or jackscrew
Transmission processing positioning support, setting are on transmission longitudinal support beam and transmission walking corresponding with transmission walking alignment sensor is sat
Laser/grating, longitudinal direction is marked to transmit across hydraulically extensible bridge and setting across liquid across the transmission on lateral technique melt pit
Press the transmission positioning auxiliary support on retractile bridge and for lifting bearing chassis.
Top machining center includes being separately positioned on the top at the top of frames assembly and being located above the upper surface of chassis to add
The upper lateral processing unit (plant) of frames assembly respective sides is set, is arranged in tooling with upper longitudinal processing unit (plant) and for pushing up
The machining center more changing device of processing unit (plant), upper lateral processing unit (plant) and/or upper longitudinal processing unit (plant) one end.
It is penetrating setting that frames assembly is laterally longitudinal；
Top processing unit (plant) include the top transverse direction/longitudinal rail that frames assembly roof is set, by straight-line mechanism driving back and forth
It walks seat, the mechanical head in top that the top row lower end Zou Zuo is set, pair for pushing up transverse direction/longitudinal rail one end is set in the top row of movement
Cutter block and the jacking that the top transverse direction/longitudinal rail other end is arranged in enter rotation center；
Upper transverse direction processing unit (plant) is identical as upper longitudinal processing unit (plant) structure, and upper transverse direction processing unit (plant) includes that setting is total in frames
At on side wall side guide, side guide one end is set lateral tool setting device, from straight-line mechanism driving side guide toward
The lateral walking seat moved again and the lateral manipulator processing head being arranged on lateral walking seat；
Machining center more changing device is identical as auxiliary tool magazine replacement apparatus structure comprising the side of the side guide other end is arranged in
To disengaging rotation center.
The top-hung for adsorbing bearing chassis of hanging oneself, which is hung with, in the top row lower end Zou Zuo hangs magnetic suction disc.
Upper transverse direction processing unit (plant) further include the lateral auxiliary guide rail being arranged in frames assembly symmetrically on another side wall, with
And in lateral auxiliary guide rail and its manipulator end is set for connecting the lateral secondary row to form portal frame with lateral walking seat
It walks to connect manipulator.
A kind of pellet type heavy load processing method, includes the following steps；
Step 1, feeding send the bearing chassis after natrual ageing to processing workshop；
Step 2, firstly, preset coordinates；Then, pre- centering, it is levelling to bearing chassis progress upper surface to bearing chassis, laterally
Longitudinal centering is required to design technology；
Step 3, firstly, orthopedic welding, welding procedure block；Then, destressing vibration stress relief treatment；
Step 4, firstly, carrying out secondary position fixing to bearing chassis；Then, secondary centering machining coordinate origin；
Step 5, cleaning；
Step 6 is examined to knife is carried out at processing to face to be processed and technique block, hole of slitting by design requirement；
Step 7 drills by design requirement at processing；
Step 8, to knife, centering, by design requirement to Milling Process face at processing；
Step 9, by design requirement to tapping at processing；
Step 10 expands boring mounting hole by design requirement to skin processing face at processing；
Step 11, by design requirement to repairing wire hole at processing；
Step 12 removes technique block；Repair burr；
Step 13, detection；
Step 14, firstly, japanning；Then, it air-dries；Finally, discharging.
As a further improvement of the above technical scheme:
By means of pellet type heavy load system of processing；
In step 1, firstly, bearing chassis is transported to processing stations along transmission long rails by transmission carrier loader；
In step 2, firstly, true by transmitting longitudinal position fixing laser/grating, the lateral position fixing laser/grating of transmission
Determine coordinate position of the bearing chassis on transmission load support；Then, it is sat by transmission walking alignment sensor and transmission walking
It marks laser/grating and determines coordinate position of the transmission load support in pellet type heavy load system of processing, so that it is determined that carrying
Coordinate position of the chassis in pellet type heavy load system of processing；Secondly, transmission lifting support retracts, bearing chassis drops to biography
It send on processing positioning support；Again, by installing magnetic force in upper lateral processing unit (plant), upper longitudinal processing unit (plant), top processing unit (plant)
Seat detects the end face run-out of chassis upper surface, and levelling by adjusting processing positioning support and transmission positioning auxiliary standoff length；
In step 3, firstly, installation magnet base top row walk seat by jacking enter rotation center leave top laterally/longitudinally lead
Rail；Then, by jacking enter rotation center by the top row for carrying top-hung and hanging magnetic suction disc walk seat be installed to top laterally/longitudinal lead
Rail, and come at design gravity by straight-line mechanism driving；Secondly, magnetic suction disc is hung in top-hung lifts by crane bearing chassis upwards, utilize
Gravity, the deformation so that bearing chassis arches upward upwards；Again, it is equipped with below the lower processing equipment hand-motion welding position of welding gun,
Meanwhile upper lateral processing unit (plant) and upper longitudinal processing unit (plant) respectively come welding gun above welding position；And then, it carries pair
Answer gusset, chassis transverse direction technique block, chassis longitudinal direction technique block, chassis longitudinal direction centering technique block, chassis transverse direction centering technique block
Lower auxiliary gripper jaw/horizontal hand of connection is come at corresponding welding position and is grouped；Still later, by lower cross machine to knife
Head, lateral tool setting device are carried out to knife, carry out walking coordinate by corresponding lower lateral position fixing laser/grating；In next step, it welds
Rifle is welded, and after welding, lower processing blowing mouth is cooled down；Later, top-hung hangs magnetic suction disc and transfers bearing chassis；Most
Afterwards, vibrator is installed in bearing chassis and carries out destressing vibration stress relief treatment；
In step 4, the centering technique of step 2 is repeated, and determine the machining coordinate origin on each surface of bearing chassis；
In step 5, cleaning is blowed in more ventilating fan；
In step 6, slotting cutter is replaced, firstly, to chassis transverse direction technique block, chassis longitudinal direction technique block, chassis longitudinal direction centering work
Skill block, the progress knife inspection of chassis transverse direction centering technique block are levelling, and levelling face geometric tolerance and roughness control are the 1/2 of design requirement
Within；Then, it treats drilling processing face and carries out flat or open-minded hole of slitting；
In step 7, fluted drill is replaced, is drilled by design requirement at processing；
In step 8, face cutter is replaced, by design requirement to Milling Process face at processing；
In step 9, lateral melt pit processing unit (plant), upper lateral processing unit (plant), upper longitudinal processing unit (plant), top processing unit (plant) replacement
Tapping machine is replaced by corresponding turntable, carries out tapping；
In step 10, lateral melt pit processing unit (plant), upper lateral processing unit (plant), upper longitudinal processing unit (plant), top processing unit (plant) replacement
Boring cutter or milling cutter expand boring mounting hole by design requirement to skin processing face at processing；
In step 11, step 9 is repeated, to repairing wire hole at processing；
In step 12, firstly, milling technique block；Secondly, lateral melt pit processing unit (plant), upper lateral processing unit (plant), upper longitudinal direction
Processing unit (plant), top processing unit (plant) replace machine for removing bur, repair burr；
In step 13, lateral melt pit processing unit (plant), upper lateral processing unit (plant), upper longitudinal processing unit (plant), top processing unit (plant) are more
Laser detector is changed to be detected；
In step 14, firstly, lateral melt pit processing unit (plant), upper lateral processing unit (plant), upper longitudinal processing unit (plant), top processing dress
It sets replacement paintbrush and carries out japanning；Then, it is air-dried by air-heater；Finally, the carrying bottom of transmission carrier loader carrying completion of processing
Disk discharging.Beneficial effects of the present invention description without being limited thereto carries out to preferably be easy to understand in specific embodiment part
More detailed description.
Detailed description of the invention
Fig. 1 is the structural schematic diagram on chassis of the present invention.
Fig. 2 is the structural schematic diagram of tray bottom of the present invention.
Fig. 3 is the structural schematic diagram of system of processing of the present invention.
Fig. 4 is the structural schematic diagram of machining center entirety of the present invention.
Fig. 5 is the structural schematic diagram of part one of the invention.
Fig. 6 is the structural schematic diagram of part one of the invention.
Fig. 7 is the structural schematic diagram of part one of the invention.
Fig. 8 is the structural schematic diagram of part one of the invention.
Fig. 9 is the structural schematic diagram of part one of the invention.
Figure 10 is the structural schematic diagram of part one of the invention.
Figure 11 is the structural schematic diagram of present invention process.
Wherein: 1, bearing chassis；2, chassis upper surface；3, chassis longitudinal direction side surface；4, chassis lateral side surfaces；5, chassis
Lower surface；6, chassis transverse direction bearing block；7, chassis longitudinal direction bearing block；8, chassis mounting flange；9, chassis installation center hole；10,
Chassis is installed by screw hole；11, chassis transverse direction technique block；12, chassis longitudinal direction technique block；13, chassis longitudinal direction centering technique block；14,
Chassis transverse direction centering technique block；15, chassis welding support；16, ground is supported；17, lateral technique melt pit；18, transmission device；
19, lateral melt pit processing unit (plant)；20, tool magazine more changing device is assisted；21, lateral melt pit auxiliary device；22, auxiliary member more changes the outfit
It sets；23, upper lateral processing unit (plant)；24, upper longitudinal processing unit (plant)；25, machining center more changing device；26, processing unit (plant) is pushed up；27,
Frames assembly；28, long rails are transmitted；29, carrier loader is transmitted；30, lifting support is transmitted；31, load support is transmitted；
32, longitudinal position fixing laser/grating is transmitted；33, lateral position fixing laser/grating is transmitted；34, transmission walking orientation sensing
Device；35, longitudinal support beam is transmitted；36, transmission processing positioning support；37, transmission walking coordinate laser/grating；38, transmission is horizontal
Across hydraulically extensible bridge；39, positioning auxiliary support is transmitted；40, replacement rotation turntable；41, feeding conveyer belt is replaced；42, it replaces
Upper material clamp；43, feeding propelling machinery hand is replaced；44, replacement feeding carries supporting plate；45, feeding technique gap is replaced；46, more
Change feeding manipulator；47, indexable mould is replaced；48, turntable technique gap is replaced；49, mould mounting groove is replaced；50, under replacing
Press mechanical pressing hand；51, replacement waits conveyer belt；52, replacement waits positioning clamping fixture；53, top manipulator is replaced with；54, more switching center9
Fulcrum；55, radial push cylinder is replaced；56, replacement waits discharging supporting plate；57, replacement waits discharging pusher cylinder；58, it replaces
Wait installation manipulator；59, replacement waits charging supporting plate；60, replacement waits disassembly manipulator；61, replacement waits charging mechanical
Hand；62, lower cross machine guide rail；63, lower cross machine is to cutter head；64, lower lateral position fixing laser/grating；65, lower processing
Manipulator；66, lower processing blowing mouth；67, lower processing turntable；68, station is machined under；69, station is left in lower processing；
70, lower auxiliary cross track；71, lower auxiliary manipulator；72, lower auxiliary gripper jaw/horizontal hand of connection；73, lower auxiliary compresses pawl；
74, lower secondary process head；75, lower auxiliary passes in and out rotation center；76, transverse direction/longitudinal rail is pushed up；77, seat is walked in top row；78, it pushes up
Mechanical head；79, magnetic suction disc is hung in top-hung；80, jacking enters rotation center；81, side guide；82, lateral tool setting device；83, lateral
Walking seat；84, lateral manipulator processing head；85, rotation center is laterally passed in and out；86, lateral auxiliary guide rail；87, lateral secondary row
It walks to connect manipulator.
Specific embodiment
Such as Fig. 1-11, the conventional whole welding type structure of bearing chassis 1 comprising chassis upper surface 2, chassis longitudinal direction side table
Face 3, chassis lateral side surfaces 4, chassis lower surface 5；Chassis transverse direction bearing block 6, chassis longitudinal direction are provided on chassis upper surface 2
Bearing block 7, chassis mounting flange 8, chassis installation center hole 9；It is provided with chassis installation screw hole 10 at least one surface,
At least chassis welding support 15 is welded in chassis lower surface 5；In process, correspondence is provided on its corresponding surface
Chassis transverse direction technique block 11, chassis longitudinal direction technique block 12, chassis longitudinal direction centering technique block 13, chassis transverse direction centering technique block
14。
As shown in Figure 1, the pellet type heavy load system of processing of the present embodiment, the support including prefabricated armored concrete
Ground 16, the lateral technique melt pit 17 being laterally and/or longitudinally provided in support ground 16；It is provided with above support ground 16
Frames assembly 27；
Be provided on support ground 16 transmission device 18 being located above lateral technique melt pit 17,
And/or top machining center is provided on frames assembly 27.
Lateral melt pit processing unit (plant) 19 and lateral melt pit auxiliary device 21 are arranged in parallel in lateral technique melt pit 17,
Lateral 19 one end of melt pit processing unit (plant) is provided with auxiliary tool magazine more changing device 20, is provided in lateral 21 one end of melt pit auxiliary device
Auxiliary member more changing device 22.
Lateral melt pit processing unit (plant) 19 include be arranged in lateral technique melt pit 17 lower cross machine guide rail 62, setting exist
The lower cross machine of lower 62 one end of cross machine guide rail drives to cutter head 63, by straight line driving mechanism in lower cross machine guide rail 62
The lower processing equipment hand 65 of back and forth movement is arranged on lower 65 pedestal of processing equipment hand and for cross machine guide rail 62 under holding tightly
Clamping manipulator, lower 62 side of cross machine guide rail is set and for defining the longitudinal origin coordinates of lower processing equipment hand 65
Lower transverse direction position fixing laser/grating 64 is arranged on lower processing equipment hand 65 and for auxiliary under the chassis lower surface 5 of processing
Help processing head 74, be arranged on lower processing equipment hand 65 and the lower processing blowing mouth 66 for drying to Working position and
The lower processing disengaging rotation center of lower 62 other end of cross machine guide rail is set；
Lower processing disengaging rotation center includes lower processing turntable 67, is distributed on lower processing turntable 67 and in lower processing
The linking station of turntable 67 is connected guide rail with the lower processing that lower 62 port of cross machine guide rail is docked；
It is provided on lower processing turntable 67 and adds for processing the lower of processing equipment hand 65 under linking guide rail feeding corresponds to downwards
Work enters station 68 and has the lower processing for sending out corresponding lower processing equipment hand 65 for processing linking guide rail downwards to leave station
69；
Lateral melt pit auxiliary device 21 includes with lower cross machine guide rail 62 lower auxiliary cross track 70 disposed in parallel, by straight line
Mechanism drives the lower auxiliary manipulator 71 of back and forth movement on lower auxiliary cross track 70 and lower auxiliary manipulator is respectively set
71 and the horizontal hand 72 of lower auxiliary gripper jaw/connection for clamping auxiliary and/or be arranged lower auxiliary manipulator 71 and for compress to
The lower auxiliary of working position compresses pawl 73；
Lower 71 one end of auxiliary manipulator is provided with the disengaging rotation center 75 of the lower auxiliary for replacing lower auxiliary manipulator 71；
Lower auxiliary disengaging rotation center 75 is identical as lower processing disengaging rotation center structure；
Assist tool magazine more changing device 20 identical as auxiliary member more 22 structure of changing device；
Auxiliary tool magazine more changing device 20 include be arranged in lower 62 end side of cross machine guide rail replacement rotation turntable 40, according to
The secondary replacement feeding station being distributed on replacement rotation turntable 40, replacement positional stations, replacement dismount station, discharge with replacement
Station, is arranged at each station and is located at the replacement indexing mould 47 being arranged on the replacement rotation each station of turntable 40
It replaces the replacement turntable technique gap 48 of indexable 47 lower section of mould, the replacement mould mounting groove replaced on indexable mould 47 is set
49, the replacement feeding conveyer belt 41 on the outside of replacement feeding station is set, replaces replacing on feeding conveyer belt 41 in distribution
Material clamp 42, setting are replacing with 42 side of material clamp and are carrying supporting plate 44 with the corresponding replacement feeding of replacement feeding station, set
It sets and is replacing with 42 other side of material clamp and for cutter to be replaced push to be pushed to replacement feeding from replacing with material clamp 42
The replacement feeding work for carrying the replacement feeding propelling machinery hand 43 on supporting plate 44, replacement feeding carrying 44 output end of supporting plate being set
Skill gap 45 is arranged in replacement feeding carrying supporting plate 44 and replaces the replacement between feeding station and for clamping cutter to be replaced
Feeding manipulator 46, be arranged in replacement positional stations side and for by cutter positioning to be replaced be pressed into replacement mould installation
Replacement in slot 49 pushes manipulator 50, the replacement waiting conveyer belt 51 replaced dismount on the outside of station is arranged in, is distributed in replacement
Wait the replacement on conveyer belt 51 and for carrying cutter that positioning clamping fixture 52, the replacement being arranged at replacement dismounting station is waited to turn
48 lower section of disk technique gap replaces with top manipulator 53, the fixed replacement being vertically arranged at replacement rotation 40 center of turntable
Center pivot 54 is arranged on replacement center pivot 54 and is used to the cutter at replacement dismounting station being extrapolated to replacement etc. undetermined
Position mould 52 on replacement radial push cylinder 55, be arranged in replacement wait 52 side of positioning clamping fixture replacement wait discharge supporting plate
56, setting waits 52 other side of positioning clamping fixture and waits positioning clamping fixture 52 to be pushed to replacement from replacement on cutter and waits out in replacement
Replacement on material torr plate 56 waits the pusher cylinder 57 that discharges, setting to wait discharging 56 exit of supporting plate in replacement and be used for cutter
The replacement being installed on lower secondary process head 74 waits installation manipulator 58, setting to wait positioning in replacement in corresponding setting
The replacement of 52 side of mould waits charging supporting plate 59, setting to wait 59 entrance of charging supporting plate in replacement and be used to that cutter will to be dismantled
Being pushed to the replacement replaced on indexable mould 47 waits charging manipulator 61 and setting to wait 59 side of charging supporting plate in replacement
And the replacement for dismantling cutter from lower secondary process head 74 waits disassembly manipulator 60；
It is provided with upper top gas cylinder below replacement discharging station, is provided on the outside of replacement discharging station and is taken for cutter will to be dismantled
Replacement discharging manipulator out.
Transmission device 18 includes the transmission long rails 28 being arranged on support ground 16, in transmission 28 uplink of long rails
The transmission carrier loader 29 walked, the transmission lifting support 30 for being distributed in 29 top of transmission carrier loader, setting are in transmission lifting support 30
Top and transmission load support 31 for carrying bearing chassis 1, setting are in transmission 31 upper surface of load support and for incuding
Transmission longitudinal direction position fixing laser/grating 32 of 1 position plane coordinate of bearing chassis and the lateral position fixing laser/grating of transmission
33, transmission 31 side surface of load support is set and the transmission walking for being used to position the longitudinal start position of transmission load support 31 is fixed
Level sensor 34, the transmission longitudinal support beam 35 for being arranged in parallel in 28 outside of transmission long rails are installed by bolt or jackscrew
Transmission processing positioning support 36, setting on transmission longitudinal support beam 35 and for lifting bearing chassis 1 is in the longitudinal branch of transmission
It supports on beam 35 and with transmission walking alignment sensor 34 corresponding transmission walking coordinate laser/grating 37, longitudinal direction across transverse direction
Transmission on technique melt pit 17 on hydraulically extensible bridge 38 and is used to lift across hydraulically extensible bridge 38 and setting in transmission
The transmission positioning auxiliary support 39 of bearing chassis 1.
Top machining center includes the top for being separately positioned on 27 top of frames assembly and being located at 2 top of chassis upper surface
Processing unit (plant) 26, the upper lateral processing unit (plant) 23 that 27 respective sides of frames assembly are set and upper longitudinal processing unit (plant) 24,
And the machining center replacement for pushing up 24 one end of processing unit (plant) 26, upper lateral processing unit (plant) 23 and/or upper longitudinal processing unit (plant)
Device 25.
It is penetrating setting that frames assembly 27 is laterally longitudinal；
Top processing unit (plant) 26 is including being arranged in the top transverse direction/longitudinal rail 76 of 27 roof of frames assembly, being driven by straight-line mechanism
Seat 77, the top machinery head 78 that the top row lower end Zou Zuo77 is set are walked, is arranged and is pushing up laterally/longitudinal direction in the top row of dynamic reciprocating motion
The feeler block of 76 one end of guide rail and the jacking that top 76 other end of transverse direction/longitudinal rail is arranged in enter rotation center 80；
Upper transverse direction processing unit (plant) 23 is identical as upper longitudinal 24 structure of processing unit (plant), and upper transverse direction processing unit (plant) 23 includes that setting is supporting
Side guide 81 on 27 side wall of support assembly, the lateral tool setting device 82 that 81 one end of side guide is arranged in are driven by straight-line mechanism
It moves in the lateral walking seat 83 that side guide 81 moves back and forth and the lateral manipulator processing being arranged on lateral walking seat 83
First 84；
Machining center more changing device 25 is identical as auxiliary tool magazine more 20 structure of changing device comprising setting is another in side guide 81
The lateral disengaging rotation center 85 at end.
The top-hung for adsorbing bearing chassis 1 of hanging oneself, which is hung with, in the top row lower end Zou Zuo77 hangs magnetic suction disc 79.
Upper transverse direction processing unit (plant) 23 further includes that the lateral auxiliary being arranged on the symmetrical another side wall of frames assembly 27 is led
Rail 86 and it is arranged in lateral auxiliary guide rail 86 and its manipulator end is used to connect to form portal frame with lateral walking seat 83
Lateral auxiliary walking connection manipulator 87.
The pellet type heavy load processing method of the present embodiment, includes the following steps；
Step 1, feeding send the bearing chassis 1 after natrual ageing to processing workshop；
Step 2, firstly, preset coordinates；Then, pre- centering, it is levelling to the progress of bearing chassis 1 upper surface to bearing chassis 1, it is horizontal
It is required to longitudinal centering to design technology；
Step 3, firstly, orthopedic welding, welding procedure block；Then, destressing vibration stress relief treatment；
Step 4, firstly, carrying out secondary position fixing to bearing chassis 1；Then, secondary centering machining coordinate origin；
Step 5, cleaning；
Step 6 is examined to knife is carried out at processing to face to be processed and technique block, hole of slitting by design requirement；
Step 7 drills by design requirement at processing；
Step 8, to knife, centering, by design requirement to Milling Process face at processing；
Step 9, by design requirement to tapping at processing；
Step 10 expands boring mounting hole by design requirement to skin processing face at processing；
Step 11, by design requirement to repairing wire hole at processing；
Step 12 removes technique block；Repair burr；
Step 13, detection；
Step 14, firstly, japanning；Then, it air-dries；Finally, discharging.
By means of pellet type heavy load system of processing；
In step 1, firstly, bearing chassis 1 is transported to processing stations along transmission long rails 28 by transmission carrier loader 29；
In step 2, firstly, by transmitting longitudinal position fixing laser/grating 32, transmitting lateral position fixing laser/grating
33 determine coordinate position of the bearing chassis 1 on transmission load support 31；Then, pass through transmission walking alignment sensor 34 and biography
Coordinate laser/grating 37 of seeing off away determines coordinate position of the transmission load support 31 in pellet type heavy load system of processing,
So that it is determined that coordinate position of the bearing chassis 1 in pellet type heavy load system of processing；Secondly, transmission lifting support 30 retracts,
Bearing chassis 1 drops on transmission processing positioning support 36；Again, by upper lateral processing unit (plant) 23, upper longitudinal processing dress
It sets 24, top processing unit (plant) 26 and magnet base is installed, detect the end face run-out of chassis upper surface 2, and by adjusting processing positioning support
36 is levelling with transmission 39 length of positioning auxiliary support；
In step 3, firstly, installation magnet base top row walk seat 77 by jacking enter rotation center 80 leave top laterally/longitudinally
Guide rail 76；Then, enter rotation center 80 by jacking to walk seat 77 and be installed to top the top row for carrying top-hung and hanging magnetic suction disc 79
Transverse direction/longitudinal rail 76, and come at design gravity by straight-line mechanism driving；It is risen upwards secondly, magnetic suction disc 79 is hung in top-hung
Bearing chassis 1 is hung, using gravity, the deformation so that bearing chassis 1 arches upward upwards；Again, the lower processing equipment hand of welding gun is installed
65 drive below welding position, meanwhile, welding gun is come welding respectively with upper longitudinal processing unit (plant) 24 by upper transverse direction processing unit (plant) 23
Above position；And then, corresponding gusset, chassis transverse direction technique block 11, chassis longitudinal direction technique block 12, chassis longitudinal direction centering are carried
Technique block 13, chassis transverse direction centering technique block 14 the lower horizontal hand 72 of auxiliary gripper jaw/connection come at corresponding welding position and go forward side by side
Row group pair；Still later, cutter head 63, lateral tool setting device 82 are carried out to knife by lower cross machine, it is fixed by corresponding lower transverse direction
Coordinate laser/grating 64 carries out walking coordinate；In next step, welding gun is welded, and after welding, lower processing blowing mouth 66 is carried out
It is cooling；Later, top-hung hangs magnetic suction disc 79 and transfers bearing chassis 1；Answer finally, installing vibrator in bearing chassis 1
Force vibration ageing treatment；
In step 4, the centering technique of step 2 is repeated, and determine the machining coordinate origin on each surface of bearing chassis 1；
In step 5, cleaning is blowed in more ventilating fan；
In step 6, slotting cutter is replaced, firstly, longitudinally looking for chassis transverse direction technique block 11, chassis longitudinal direction technique block 12, chassis
Positive technique block 13, the progress knife inspection of chassis transverse direction centering technique block 14 are levelling, and levelling face geometric tolerance and roughness control are designing
It is required that 1/2 within；Then, it treats drilling processing face and carries out flat or open-minded hole of slitting；
In step 7, fluted drill is replaced, is drilled by design requirement at processing；
In step 8, face cutter is replaced, by design requirement to Milling Process face at processing；
In step 9, lateral melt pit processing unit (plant) 19, upper lateral processing unit (plant) 23, upper longitudinal processing unit (plant) 24, top processing dress
It sets 26 replacements and tapping machine is replaced by corresponding turntable, carry out tapping；
In step 10, lateral melt pit processing unit (plant) 19, upper lateral processing unit (plant) 23, upper longitudinal processing unit (plant) 24, top processing dress
26 replacement boring cutters or milling cutter are set, by design requirement to skin processing face at processing, expands boring mounting hole；
In step 11, step 9 is repeated, to repairing wire hole at processing；
In step 12, firstly, milling technique block；Secondly, lateral melt pit processing unit (plant) 19, upper lateral processing unit (plant) 23, on
Longitudinal processing unit (plant) 24, top processing unit (plant) 26 replace machine for removing bur, repair burr；
In step 13, lateral melt pit processing unit (plant) 19, upper lateral processing unit (plant) 23, upper longitudinal processing unit (plant) 24, top processing
Device 26 is replaced laser detector and is detected；
In step 14, firstly, lateral melt pit processing unit (plant) 19, upper lateral processing unit (plant) 23, upper longitudinal processing unit (plant) 24, top
Processing unit (plant) 26 replaces paintbrush and carries out japanning；Then, it is air-dried by air-heater；Finally, the transmission carrying of carrier loader 29 processes
Complete bearing chassis 1 discharges.
When using the present invention, the chassis upper surface 2 of conventional bearing chassis 1, chassis longitudinal direction side surface 3, chassis are realized
Lateral side surfaces 4, the processing of chassis lower surface 5 are realized to chassis transverse direction bearing block 6, chassis longitudinal direction bearing block 7, chassis peace
Flange 8, chassis installation center hole 9 are filled, the processing of screw hole 10 is installed on chassis, and by chassis transverse direction technique block 11, chassis is longitudinal
Technique block 12, chassis longitudinal direction centering technique block 13, centering when chassis transverse direction centering technique block 14 realizes processing realize direction
Between switching, for example, then longitudinal centering, realizes that direction switching, chassis welding support 15 are mentioned by milling transverse direction technical face
It is high-intensitive.It is solid secured by prefabricated 16 concreting of support ground, by lateral technique melt pit 17, avoid to chassis
Suspension, reduce the requirement to overhead traveling crane or crane, reduce factory building height, transmission device 18 realizes input and output material, laterally
Hole processing unit (plant) 19 facilitates bottom surface to process, when using a process equipment or processing equipment hand, more by auxiliary tool magazine
Changing device 20 realizes replacement cutter, for example, the replacement of drill bit and slotting cutter, lateral melt pit auxiliary device 21 realizes cooling, auxiliary
Fixed, auxiliary member more changing device 22 realizes the replacement to accessory, and the present invention only illustrates, and agreeing in side and top can basis
Situation increases and decreases tool auxiliary device, helps processing head to complete processing, display drive device does not move the present invention on guide rail in figure
Straight-line mechanism, such as screw-nut or cylinder or hydraulic cylinder etc., upper transverse direction processing unit (plant) 23, upper longitudinal direction processing unit (plant) 24, top
Processing unit (plant) 26, principle is similar with bottom, and machining center more changing device 25 is also similar, thus using omitting view and simply retouching
It states, one of creativeness of the invention is to change conventional machining process, is added using the mobile lathe of activity or manipulator to substitute
The movement on work chassis to save the process and equipment on overturning chassis, and facilitates positioning and centering using world coordinate system, when
Processing basal disc is not needed, equipment can also process other tools, break the whole up into parts, and improve equipment interoperability, frames are total
It is support at 27, transmission lifting support 30 avoids vehicle commander from lifting workpiece the time, and processing when stablizes, and transmission load support 31 is real
Existing Auxiliary support transmits lateral position fixing laser/grating 33, transmission row by transmitting longitudinal position fixing laser/grating 32
Alignment sensor 34 is walked, longitudinal support beam 35, transmission processing positioning support 36, transmission walking coordinate laser/grating 37 are transmitted
Or infrared straightline propagation principle realizes centering positioning, or artificial etc. by jack realization workpiece fine tuning, transmits positioning auxiliary
Support 39, transmission avoid workpiece centre because gravity sinks to deforming across hydraulically extensible bridge 38, and replacement rotation turntable 40 is realized
Procedure connection is uploaded the corresponding cutter of the equipment or accessory by replacement feeding conveyer belt 41 after process equipment replacement
To replacing on material clamp 42, replacement feeding propelling machinery hand 43 pushes it to replacement feeding carrying supporting plate 44, using more
Material technique gap 45 is changed, is convenient for changing on feeding manipulator 46 and expects on the indexable mould 47 of replacement, by replacing turntable technique
Gap 48 facilitates above pushes up cutter or accessory from mould, and similarly, replacement mould mounting groove 49 facilitates positioning, replaces lower press mechanical pressing
Hand 50 is located, and when generally dismounting, facilitates centering path of motion initial position, replacement waits conveyer belt 51, passes through replacement
It waits positioning clamping fixture 52 to realize replacement up and down, replaces with top manipulator 53 and cutter is made to leave mould, replace radial push cylinder
55 export the workpiece replaced on the manipulator 53 of top, and replacement waits discharging supporting plate 56, wait discharging pusher cylinder by replacement
57, realize cutter or accessory output, it is mostly freely to control that replacement, which waits installation manipulator 58, can use electromagnetism or hydraulic machinery
Gripper, replacement wait charging supporting plate 59, and replacement waits disassembly manipulator 60, and replacement waits charging manipulator 61 to realize loading and unloading.
Facilitate walking by lower cross machine guide rail 62, lower cross machine repairs cutter head 63 by realizing to tool wear when processing
Just, lower lateral position fixing laser/grating 64 realizes coordinate setting, and lower processing equipment hand 65 facilitates the corresponding process tool of clamping,
Lower processing blowing mouth 66 realizes cooling and cleaning, and dries after mopping, the lower realization process equipment of processing turntable 67 or manipulator
Replacement, under be machined into station 68,69 one-in-and-one-out of station is left in lower processing, high-efficient, fillet design is used at replacement, from
And gap width is reduced, and similarly, lower auxiliary cross track 70, lower auxiliary manipulator 71, the lower horizontal hand 72 of auxiliary gripper jaw/connection,
Lower auxiliary compresses pawl 73, and lower secondary process head 74 realizes welding auxiliary clamping, or is adsorbed by magnet base, when reducing processing
Vibration, preferably push up two layers of transverse direction/longitudinal rail 76 setting laterally and longitudinally or other paths laying, to facilitate processing phase
Chassis is answered, top-hung, which is hung, inhales chassis on magnetic suction disc 79, is welded under arch state, to avoid placing tens tons when chassis
Or even when up to a hundred tons of weight, center sinks, and arch mechanical state is kept to have certain rigidity.
The present invention has rational design, it is low in cost, durable, safe and reliable, easy to operate, time saving and energy saving, save fund,
It is compact-sized and easy to use.
Claims (10)
1. a kind of pellet type heavy load system of processing, it is characterised in that: the support ground including prefabricated armored concrete
(16), the lateral technique melt pit (17) being laterally and/or longitudinally provided in support ground (16)；It is set above support ground (16)
It is equipped with frames assembly (27)；
Be provided in support ground (16) transmission device (18) being located above lateral technique melt pit (17),
And/or top machining center is provided on frames assembly (27).
2. pellet type heavy load system of processing according to claim 1, it is characterised in that: in lateral technique melt pit (17)
It is arranged in parallel with lateral melt pit processing unit (plant) (19) and lateral melt pit auxiliary device (21), in lateral melt pit processing unit (plant) (19) one
End is provided with auxiliary tool magazine more changing device (20), and lateral melt pit auxiliary device (21) one end is provided with auxiliary member more changing device
(22).
3. pellet type heavy load system of processing according to claim 2, it is characterised in that:
Lateral melt pit processing unit (plant) (19) includes the lower cross machine guide rail (62) being arranged in lateral technique melt pit (17), setting
Lower cross machine in lower cross machine guide rail (62) one end drives to cutter head (63), by straight line driving mechanism in lower cross machine
The lower processing equipment hand (65) of guide rail (62) back and forth movement is arranged on lower processing equipment hand (65) pedestal and for holding lower add tightly
The clamping manipulator of work cross slide way (62), setting in lower cross machine guide rail (62) side and are used to define lower processing equipment hand
(65) lower lateral position fixing laser/grating (64) of longitudinal origin coordinates, setting on lower processing equipment hand (65) and are used for
The lower secondary process head (74) of the chassis lower surface (5) of processing is arranged on lower processing equipment hand (65) and for processing
The lower processing blowing mouth (66) of position blowing and setting are passed in and out in the lower processing of lower cross machine guide rail (62) other end to rotate
Center；
Lower processing disengaging rotation center includes lower processing turntable (67), is distributed on lower processing turntable (67) and under
The linking station of processing turntable (67) is connected guide rail with the lower processing that lower cross machine guide rail (62) port is docked；
Be provided on lower processing turntable (67) for process downwards linking guide rail be sent into it is corresponding under processing equipment hand (65)
Under be machined into station (68) and have the lower processing for sending out corresponding lower processing equipment hand (65) for processing linking guide rail downwards
Leave station (69)；
Lateral melt pit auxiliary device (21) include with lower cross machine guide rail (62) lower auxiliary cross track (70) disposed in parallel,
Under being driven the lower auxiliary manipulator (71) of back and forth movement on lower auxiliary cross track (70) by straight-line mechanism and be respectively set
Auxiliary manipulator (71) and the lower auxiliary gripper jaw/horizontal hand of connection (72) and/or the lower auxiliary manipulator of setting for being used to clamp auxiliary
(71) the lower auxiliary and for compressing position to be processed compresses pawl (73)；
Lower auxiliary manipulator (71) one end is provided with the disengaging rotation center of the lower auxiliary for replacing lower auxiliary manipulator (71)
(75)；
Lower auxiliary disengaging rotation center (75) is identical as lower processing disengaging rotation center structure；
Assist tool magazine more changing device (20) identical as auxiliary member more changing device (22) structure；
Assisting tool magazine more changing device (20) includes replacement rotation turntable of the setting in lower cross machine guide rail (62) end side
(40), be sequentially distributed replacement rotation turntable (40) on replacement feeding station, replacement positional stations, replacement dismounting station,
It replacing the replacement indexing mould (47) on rotation turntable (40) each station with replacement discharging station, setting, be arranged each
Replacement turntable technique gap (48), setting at a station and below the indexable mould (47) of replacement are replacing indexing mould
(47) replacement mould mounting groove (49) on, the replacement feeding conveyer belt (41) being arranged on the outside of replacement feeding station, in distribution
Replacement feeding conveyer belt (41) on replace with material clamp (42), setting replace with material clamp (42) side and with replacement feeding
Corresponding replacement feeding carrying supporting plate (44) of station, setting are replacing with material clamp (42) other side and are being used for cutter to be replaced
Push from replace with material clamp (42) be pushed to replacement feeding carrying supporting plate (44) on replacement feeding propelling machinery hand (43), set
It sets and is replacing feeding carrying supporting plate in the replacement feeding technique gap (45) of replacement feeding carrying supporting plate (44) output end, setting
(44) the replacement feeding manipulator (46) between replacement feeding station and for clamping cutter to be replaced, setting are in replacement positioning
Station side and for by cutter positioning to be replaced be pressed into replacement mould mounting groove (49) in replacement push manipulator
(50), be arranged in replacement dismounting station on the outside of replacement wait conveyer belt (51), be distributed in replacement wait conveyer belt (51) on and
The replacement turntable technique gap (48) that replacement for carrying cutter waits positioning clamping fixture (52), is arranged at replacement dismounting station
Lower section replaces with top manipulator (53), the fixed replacement center pivot being vertically arranged at replacement rotation turntable (40) center
(54), it is arranged in replacement center pivot (54) and waits positioning tire for the cutter at replacement dismounting station to be extrapolated to replacement
Replacement radial push cylinder (55), setting on tool (52) wait the replacement of positioning clamping fixture (52) side to wait out material torr in replacement
Plate (56), setting wait positioning clamping fixture (52) other side in replacement and wait positioning clamping fixture (52) to be pushed to more from replacement on cutter
It changes and waits the replacement in discharging supporting plate (56) that discharging pusher cylinder (57), setting is waited to wait discharging supporting plate (56) to export in replacement
Place and for by Cutting tool installation manner to lower secondary process head (74) replacement wait installation manipulator (58), setting corresponding
It is arranged and waits the replacement of positioning clamping fixture (52) side that charging supporting plate (59), setting is waited to wait charging supporting plate in replacement in replacement
(59) entrance and for will dismantle cutter be pushed to the replacement replaced on indexable mould (47) wait feed manipulator (61), with
And setting waits charging supporting plate (59) side and the replacement etc. for dismantling cutter from lower secondary process head (74) in replacement
Manipulator (60) to be removed；
It is provided with upper top gas cylinder below replacement discharging station, is provided on the outside of replacement discharging station and is taken for cutter will to be dismantled
Replacement discharging manipulator out.
4. pellet type heavy load system of processing according to claim 1, it is characterised in that: transmission device (18) is included in branch
Support ground (16) on be arranged transmission long rails (28), transmission long rails (28) on walk transmission carrier loader (29),
The transmission lifting support (30) above transmission carrier loader (29), setting are distributed in above transmission lifting support (30) and for holding
Carry the transmission load support (31) of bearing chassis (1), setting is transmitting load support (31) upper surface and is being used to incude carrying bottom
The transmission longitudinal direction position fixing laser/grating (32) of disk (1) position plane coordinate and the lateral position fixing laser/grating of transmission
(33), it is arranged in transmission load support (31) side surface and for positioning the transmission for transmitting load support (31) longitudinal start position
Walking alignment sensor (34), passes through spiral shell at the transmission longitudinal support beam (35) being arranged in parallel on the outside of transmission long rails (28)
Bolt or jackscrew are mounted on the transmission processing positioning support in transmission longitudinal support beam (35) and for lifting bearing chassis (1)
(36), setting is in transmission longitudinal support beam (35) and transmission walking coordinate corresponding with transmission walking alignment sensor (34) swashs
Light device/grating (37), longitudinal direction are being passed across the transmission on lateral technique melt pit (17) across hydraulically extensible bridge (38) and setting
Send the transmission positioning auxiliary support (39) on hydraulically extensible bridge (38) and for lifting bearing chassis (1).
5. pellet type heavy load system of processing according to claim 1, it is characterised in that: top machining center includes point
It She Zhi not be at the top of the frames assembly (27) and the top processing unit (plant) (26) that is located above chassis upper surface (2), setting are propping up
The upper lateral processing unit (plant) (23) of support assembly (27) respective sides is supportted with upper longitudinal processing unit (plant) (24) and for pushing up processing
The machining center more changing device (25) of device (26), upper lateral processing unit (plant) (23) and/or upper longitudinal processing unit (plant) (24) one end.
6. pellet type heavy load system of processing according to claim 5, it is characterised in that: frames assembly (27) is horizontal
It is penetrating setting to longitudinal direction；
Pushing up processing unit (plant) (26) includes being arranged in the top transverse direction/longitudinal rail (76) of frames assembly (27) roof, by straight line
It walks seat (77), setting and walks the top machinery head (78), setting setting of seat (77) lower end in top row in the top row that mechanism driving moves back and forth
Enter in the feeler block of top transverse direction/longitudinal rail (76) one end and setting in the jacking of top transverse direction/longitudinal rail (76) other end
Rotation center (80)；
Upper transverse direction processing unit (plant) (23) is identical as upper longitudinal processing unit (plant) (24) structure, and upper transverse direction processing unit (plant) (23) includes setting
Side guide (81) on frames assembly (27) side wall, setting side guide (81) one end lateral tool setting device
(82), the lateral walking seat (83) moved back and forth in side guide (81) and setting is driven laterally to walk by straight-line mechanism
Lateral manipulator processing head (84) on seat (83)；
Machining center more changing device (25) is identical as auxiliary tool magazine more changing device (20) structure comprising is arranged in side guide
(81) the lateral disengaging rotation center (85) of the other end.
7. pellet type heavy load system of processing according to claim 5, it is characterised in that: it is outstanding to walk seat (77) lower end in top row
It hangs with the top-hung for adsorbing bearing chassis of hanging oneself (1) and hangs magnetic suction disc (79).
8. pellet type heavy load system of processing according to claim 6, it is characterised in that: upper transverse direction processing unit (plant) (23)
It further include lateral auxiliary guide rail (86) and setting of the setting on the symmetrical another side wall of frames assembly (27) lateral auxiliary
On assistant director of a film or play's rail (86) and its manipulator end is used to connect the lateral auxiliary walking to form portal frame with lateral walking seat (83) and connects
Manipulator (87).
9. a kind of pellet type heavy load processing method, it is characterised in that: include the following steps；
Step 1, feeding send the bearing chassis (1) after natrual ageing to processing workshop；
Step 2, firstly, preset coordinates；Then, pre- centering carries out upper surface to bearing chassis (1) and looks for bearing chassis (1)
Flat, laterally longitudinal direction centering to design technology requires；
Step 3, firstly, orthopedic welding, welding procedure block；Then, destressing vibration stress relief treatment；
Step 4, firstly, carrying out secondary position fixing to bearing chassis (1)；Then, secondary centering machining coordinate origin；
Step 5, cleaning；
Step 6 is examined to knife is carried out at processing to face to be processed and technique block, hole of slitting by design requirement；
Step 7 drills by design requirement at processing；
Step 8, to knife, centering, by design requirement to Milling Process face at processing；
Step 9, by design requirement to tapping at processing；
Step 10 expands boring mounting hole by design requirement to skin processing face at processing；
Step 11, by design requirement to repairing wire hole at processing；
Step 12 removes technique block；Repair burr；
Step 13, detection；
Step 14, firstly, japanning；Then, it air-dries；Finally, discharging.
10. pellet type heavy load processing method according to claim 9, it is characterised in that: by means of pellet type heavy load
System of processing；
In step 1, firstly, bearing chassis (1) is transported to processing along transmission long rails (28) by transmission carrier loader (29)
Station；
In step 2, firstly, by transmitting longitudinal position fixing laser/grating (32), transmitting lateral position fixing laser/light
Grid (33) determine coordinate position of the bearing chassis (1) in transmission load support (31)；Then, pass through transmission walking orientation sensing
Device (34) and transmission walking coordinate laser/grating (37) determine transmission load support (31) in pellet type heavy load system of processing
In coordinate position, so that it is determined that coordinate position of the bearing chassis (1) in pellet type heavy load system of processing；Secondly, transmission
Lifting support (30) retracts, and bearing chassis (1) drops in transmission processing positioning support (36)；Again, by adding in upper transverse direction
Tooling sets (23), upper longitudinal processing unit (plant) (24), top processing unit (plant) (26) installation magnet base, detects the end of chassis upper surface (2)
Face bounce, and it is levelling by adjusting processing positioning support (36) and transmission positioning auxiliary support (39) length；
In step 3, firstly, installation magnet base top row walk seat (77) by jacking enter rotation center (80) leave top transverse direction/
Longitudinal rail (76)；Then, rotation center (80) is entered by jacking and seat is walked into the top row for carrying top-hung extension magnetic suction disc (79)
(77) it is installed to top transverse direction/longitudinal rail (76), and is come at design gravity by straight-line mechanism driving；Secondly, magnetic is hung in top-hung
Power sucker (79) lifts by crane bearing chassis (1) upwards, using gravity, the deformation so that bearing chassis (1) arches upward upwards；Again, it installs
There is the lower processing equipment hand (65) of welding gun to drive below welding position, meanwhile, upper transverse direction processing unit (plant) (23) and upper longitudinal direction process
Device (24) respectively comes welding gun above welding position；And then, carry corresponding gusset, chassis transverse direction technique block (11),
The lower auxiliary clamping of chassis longitudinal direction technique block (12), chassis longitudinal direction centering technique block (13), chassis transverse direction centering technique block (14)
The horizontal hand of pawl/connection (72) is come at corresponding welding position and is grouped；Still later, by lower cross machine to cutter head (63),
Lateral tool setting device (82) is carried out to knife, carries out walking coordinate by corresponding lower lateral position fixing laser/grating (64)；It is next
Step, welding gun is welded, and after welding, lower processing blowing mouth (66) is cooled down；Later, magnetic suction disc (79) decentralization is hung in top-hung
Bearing chassis (1)；Finally, installing vibrator on bearing chassis (1) carries out destressing vibration stress relief treatment；
In step 4, the centering technique of step 2 is repeated, and determine the machining coordinate origin on bearing chassis (1) each surface；
In step 5, cleaning is blowed in more ventilating fan；
In step 6, slotting cutter is replaced, firstly, vertical to chassis transverse direction technique block (11), chassis longitudinal direction technique block (12), chassis
Knife, which is carried out, to centering technique block (13), chassis transverse direction centering technique block (14) examines levelling, levelling face geometric tolerance and roughness control
System is within the 1/2 of design requirement；Then, it treats drilling processing face and carries out flat or open-minded hole of slitting；
In step 7, fluted drill is replaced, is drilled by design requirement at processing；
In step 8, face cutter is replaced, by design requirement to Milling Process face at processing；
In step 9, lateral melt pit processing unit (plant) (19), upper lateral processing unit (plant) (23), upper longitudinal processing unit (plant) (24), top
Processing unit (plant) (26) replacement replaces tapping machine by corresponding turntable, carries out tapping；
In step 10, lateral melt pit processing unit (plant) (19), upper lateral processing unit (plant) (23), upper longitudinal processing unit (plant) (24), top
Processing unit (plant) (26) replaces boring cutter or milling cutter, by design requirement to skin processing face at processing, expands boring mounting hole；
In step 11, step 9 is repeated, to repairing wire hole at processing；
In step 12, firstly, milling technique block；Secondly, lateral melt pit processing unit (plant) (19), upper lateral processing unit (plant)
(23), machine for removing bur is replaced on upper longitudinal processing unit (plant) (24), top processing unit (plant) (26), repairs burr；
In step 13, lateral melt pit processing unit (plant) (19), upper lateral processing unit (plant) (23), upper longitudinal processing unit (plant) (24),
Top processing unit (plant) (26) replacement laser detector is detected；
In step 14, firstly, lateral melt pit processing unit (plant) (19), upper lateral processing unit (plant) (23), upper longitudinal processing unit (plant)
(24), replacement paintbrush in top processing unit (plant) (26) carries out japanning；Then, it is air-dried by air-heater；Finally, transmission carrier loader (29)
Carry bearing chassis (1) discharging of completion of processing.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010265992.6A CN111496541B (en) | 2019-07-15 | 2019-07-15 | Heavy-load chassis machining process |
| CN201910637260.2A CN110303303B (en) | 2019-07-15 | 2019-07-15 | Tray type heavy-load processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910637260.2A CN110303303B (en) | 2019-07-15 | 2019-07-15 | Tray type heavy-load processing system |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010265992.6A Division CN111496541B (en) | 2019-07-15 | 2019-07-15 | Heavy-load chassis machining process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110303303A true CN110303303A (en) | 2019-10-08 |
| CN110303303B CN110303303B (en) | 2020-06-30 |
Family
ID=68080238
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010265992.6A Active CN111496541B (en) | 2019-07-15 | 2019-07-15 | Heavy-load chassis machining process |
| CN201910637260.2A Active CN110303303B (en) | 2019-07-15 | 2019-07-15 | Tray type heavy-load processing system |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010265992.6A Active CN111496541B (en) | 2019-07-15 | 2019-07-15 | Heavy-load chassis machining process |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN111496541B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116493656A (en) * | 2023-05-16 | 2023-07-28 | 川崎春晖精密机械（浙江）有限公司 | Regulator casing adds clamping apparatus |
| CN119457188A (en) * | 2025-01-17 | 2025-02-18 | 江苏锡华铸造有限公司 | Gear box housing boring processing device and use method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4977665A (en) * | 1989-09-05 | 1990-12-18 | Jimelco, Inc. | Transformer dismantling salvage system |
| CN2686796Y (en) * | 2004-03-31 | 2005-03-23 | 沈阳工业学院 | Vertical-horizontal high-speed boring-milling machine tool |
| CN202106183U (en) * | 2011-06-02 | 2012-01-11 | 武汉钢铁(集团)公司 | Mounting-dismounting device for suspension system of combustion engine steering frame |
| CN105290713A (en) * | 2014-05-29 | 2016-02-03 | 中信重工机械股份有限公司 | Manufacturing process of large polyhedron box component |
| CN207386623U (en) * | 2017-11-15 | 2018-05-22 | 成都光华科技发展有限公司 | A kind of four axis drilling hole machine tool feed system of roll squeezer pressure roller |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29813669U1 (en) * | 1998-07-31 | 1999-12-23 | KUKA Schweissanlagen GmbH, 86165 Augsburg | Flexible work station |
| DE202007002365U1 (en) * | 2007-02-14 | 2008-06-26 | Kuka Systems Gmbh | processing station |
| CN102658482A (en) * | 2012-06-01 | 2012-09-12 | 冀州中意复合材料科技有限公司 | Composite type flexible manufacturing worktable |
| CN204022389U (en) * | 2014-06-19 | 2014-12-17 | 诸暨市华辉香料科技有限公司 | Slide plate that can lifting workpiece |
| CN205200771U (en) * | 2015-11-25 | 2016-05-04 | 中国国际海运集装箱(集团)股份有限公司 | Container door board production system |
-
2019
- 2019-07-15 CN CN202010265992.6A patent/CN111496541B/en active Active
- 2019-07-15 CN CN201910637260.2A patent/CN110303303B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4977665A (en) * | 1989-09-05 | 1990-12-18 | Jimelco, Inc. | Transformer dismantling salvage system |
| CN2686796Y (en) * | 2004-03-31 | 2005-03-23 | 沈阳工业学院 | Vertical-horizontal high-speed boring-milling machine tool |
| CN202106183U (en) * | 2011-06-02 | 2012-01-11 | 武汉钢铁(集团)公司 | Mounting-dismounting device for suspension system of combustion engine steering frame |
| CN105290713A (en) * | 2014-05-29 | 2016-02-03 | 中信重工机械股份有限公司 | Manufacturing process of large polyhedron box component |
| CN207386623U (en) * | 2017-11-15 | 2018-05-22 | 成都光华科技发展有限公司 | A kind of four axis drilling hole machine tool feed system of roll squeezer pressure roller |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116493656A (en) * | 2023-05-16 | 2023-07-28 | 川崎春晖精密机械（浙江）有限公司 | Regulator casing adds clamping apparatus |
| CN116493656B (en) * | 2023-05-16 | 2023-09-29 | 川崎春晖精密机械（浙江）有限公司 | Regulator casing adds clamping apparatus |
| CN119457188A (en) * | 2025-01-17 | 2025-02-18 | 江苏锡华铸造有限公司 | Gear box housing boring processing device and use method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111496541B (en) | 2021-06-04 |
| CN110303303B (en) | 2020-06-30 |
| CN111496541A (en) | 2020-08-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104555317B (en) | A kind of automatic cycle feeding system | |
| CN202606709U (en) | Full-automatic accessory assembly machine | |
| CN105252179A (en) | Automatic flexible welding production line oriented to multiple classes of small assemblies and control method of production line | |
| KR20190042588A (en) | System and method for separating tubular member | |
| CN205927213U (en) | Automatic drilling machine | |
| CN105252180A (en) | Reconfigurable automatic flexible welding production platform and operation method thereof | |
| CN104785944A (en) | Cylinder end plate installing and welding workstation | |
| CN203045200U (en) | Sucking disc hoist device and plate tailor-welding logistics conveying system | |
| CN212444121U (en) | Tenon type standard knot main chord member production line | |
| CN110303303A (en) | A kind of pellet type heavy load processing method and system | |
| CN219444181U (en) | Shelter splicing and drilling and riveting production line | |
| CN108500317A (en) | A kind of belt transmission puncher | |
| CN211135769U (en) | Steel plate cutting system | |
| CN211890016U (en) | Rotary table device suitable for feeding and discharging | |
| CN108067863A (en) | A kind of semi-automatic screw package system | |
| CN204621767U (en) | Intelligent Cutting System | |
| CN107336067A (en) | A kind of CNC automatic loading and unloading devices and loading and unloading method | |
| CN109132787B (en) | Full-hydraulic crawler-type elevator track support mounting machine | |
| CN113042778B (en) | Automatic drilling combination machine for radial holes of bucket shaft and using method thereof | |
| CN113042779B (en) | Automatic drilling combination machine for axial holes of bucket shaft and using method of automatic drilling combination machine | |
| CN102501239A (en) | Box-shaped suspension arm online scribing method, scribing device and suspension arm production line | |
| CN212552567U (en) | Automatic feeding device of cosmetic pencil equipment | |
| CN115106670A (en) | Automatic assembling and welding system and welding method for fork frame robot | |
| CN210588098U (en) | Special numerical control boring and drilling integrated machine high-speed drilling machine | |
| CN114918720A (en) | Integrated quick-set loading and unloading truss machine for lathe machining |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |