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CN110293665A - A kind of blow molding method of TEEE bellows - Google Patents

A kind of blow molding method of TEEE bellows Download PDF

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Publication number
CN110293665A
CN110293665A CN201910551841.4A CN201910551841A CN110293665A CN 110293665 A CN110293665 A CN 110293665A CN 201910551841 A CN201910551841 A CN 201910551841A CN 110293665 A CN110293665 A CN 110293665A
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CN
China
Prior art keywords
blow molding
pipe
teee
tooling
molding method
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Granted
Application number
CN201910551841.4A
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Chinese (zh)
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CN110293665B (en
Inventor
徐崇恩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Junsheng Qunying Automobile System Co Ltd
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Ningbo Junsheng Qunying Automobile System Co Ltd
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Priority to CN201910551841.4A priority Critical patent/CN110293665B/en
Publication of CN110293665A publication Critical patent/CN110293665A/en
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Publication of CN110293665B publication Critical patent/CN110293665B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/0031Making articles having hollow walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C2049/023Combined blow-moulding and manufacture of the preform or the parison using inherent heat of the preform, i.e. 1 step blow moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of blow molding methods of TEEE bellows can control product weight and product corresponding wall thickness everywhere including pipe molding, pipe softening, molding, blow molding, the technique for being detached from simultaneously shaping;Increase plug on blow molding assembly line, control pipe collapses during infrared heating, fold, shrinkage phenomenon;At ripple by the top angle R of ripple be R0.45mm;Improve yield rate, heat the pipe finished, it is hit by stretch rod, the head that makes can to turn turns to predetermined angular, make curved product non-ripple direction wall thickness more evenly, reduce die cost, typical products in mass production production can be achieved, the generation of feed back is advantageously reduced, clout waste is reduced, it is low that production cost is effectively reduced.

Description

A kind of blow molding method of TEEE bellows
Technical field
The present invention relates to molding technology thereof field more particularly to a kind of blow molding methods of TEEE bellows.
Background technique
Blow moulding process is the molding common method of plastic packaging containers, and blow molding is will to squeeze out or injection molding institute Semi-molten state pipe (or parison) be placed in mold, then Guan Bi mould, be passed through in pipe compressed air extended, Expansion, is allowed to be tightly attached in die cavity wall, then obtain a kind of processing method of certain form hollow product through cooling and demolding.
The method that tubing formed product generallys use extrusion and blow molding obtains, and medicine bottle, beverage bottle, oil can, lampshade etc. The mode that some daily necessities rely primarily on injection blow moulding obtains, and for extrusion and blow molding, injection blow moulding has molding The advantage that period is short, size Control precision is high, wall thickness is relatively uniform, material head is few, but in the prior art, using injection blow moulding work Skill realizes that the production of TEEE bellows still cannot achieve, because needing blank temperature heating to connect when TEEE forms bellows Nearly 200 DEG C, pipe occurs collapsing and fold at this time, and in addition during TEEE infrared heating, product will appear contraction, lead to wall Thick control point is incorrect, during heating caused by pipe fold and shrink ripple when will lead to subsequent blow molding and blow brokenly, wave Line blow-up ratio is big, if molding ripple at pipe wall unevenness it is even will product ripple blow molding when rupture, cause ripple not at Type, product do not form.
Summary of the invention
The present invention is in view of the shortcomings of the prior art, provide a kind of product qualified rate height, production cost is low, shortens formed product The blow molding method of the TEEE bellows in period.
In order to solve the above technical problems, the present invention is addressed by the following technical programs:
A kind of blow molding method of TEEE bellows, includes the following steps:
Step 1: pipe forms: TEEE materials in the tube being molded into pipe, control forming temperature is 245 DEG C~280 DEG C;
Step 2: pipe softens: the pipe in step 1 being packed into blow molding tooling, and by heating device to pipe peripheral side Heating makes its softening, and control heating time is 8~12min, and control heating temperature is 190~220 DEG C;
Step 3: molding: blow molding tooling is sent by transport mechanism to molding station, pipe molding of the mold in blow molding tooling, Controlling and being molded the angle R of corrugated top portion wedge angle in the shaped insert in mold is R0.45mm~R0.55mm;
Step 4: blow molding: the matched ejection assembly of blow molding tooling and lower section cooperates, and makes one capitiform of pipe at bending state, High pressure gas is then blown into mold cavity by being blow molded tooling, the air pressure for controlling high pressure gas is 0.6~2MPa;
Step 5: part after molding is detached from from blow molding tooling and shaping.
In above-mentioned technical proposal, in the step 3, before being blown into high pressure gas, the deeply intracavitary gas that need to begin to rehearse of mold.
In above-mentioned technical proposal, the heating device is infrared tube.
In above-mentioned technical proposal, the blow molding tooling includes mandrel component and forming frock, the mandrel component installing In on the forming frock, the cavity of mutual connection, institute are provided in the forming frock and the mandrel component The ejection assembly stated is cooperated after the forming frock with the mandrel component by the cavity, realizes molding die The bending of inner corrugated pipe embryo, the ejection assembly include ejection seat, driving cylinder and knock-pin, the ejection seat side It has been wholely set air inlet, while being equipped with closing cylinder at air inlet, has been wholely set cavity in the ejection seat, The knock-pin is threaded through in the cavity of the ejection seat, and the end of the knock-pin and the driving cylinder link.
In above-mentioned technical proposal, the mandrel component includes pedestal, fixed column, movable head and return spring, described Fixed column inside be wholely set through-hole, the pedestal coaxial sleeve is set to the lower end of the fixed column, the movable head hinge It is connected to the upper end of the fixed column, the return spring is set at the delivery position of the fixed column and the movable head.
In above-mentioned technical proposal, the movable head has been wholely set oblique angle close to the end of the fixed column, so that institute There is the zone of action of an angle shape, the return spring is fixedly installed on institute between the fixed column stated and the movable head State the rear end of angle zone of action.
In above-mentioned technical proposal, the forming frock includes driven disc and support base, the driven disk activity setting It is rotated on the support base on the support base, and by drive chain.
In above-mentioned technical proposal, the type of the mold is intracavitary to be embedded with the insert with exhaust outlet.
In above-mentioned technical proposal, the exhaust outlet structure includes the through-hole that diameter is 0.15~0.25, and is located at institute State through-hole side and the through slot for being 0.1~0.2mm with width with the through-hole one connection.
In above-mentioned technical proposal, the exhaust outlet is arranged radially along the insert, and it is 4~7 that quantity, which is arranged,.
Compared with prior art, the invention has the following beneficial effects: pipe use injection molding, control product weight and Product corresponding wall thickness everywhere;Increasing plug on blow molding assembly line, control pipe collapses during infrared heating and fold, And the phenomenon that shrinking;Begin to rehearse gas at blow mold ripple depth chamber, is conducive to ripple outer wall and mold cavity when high pressure blow-gas Between gas discharge, thus be conducive to ripple forming;It is improved at ripple, ripple angle is changed to from original R0.2mm R0.45mm;The pipe that finishes is heated, is hit by stretch rod, the head that makes can to turn turns to predetermined angular, and curved product is made to exist For the wall thickness in non-ripple direction more evenly, it can be achieved that typical products in mass production produces, the control of corresponding product wall thickness dimension is more accurate, improves and produces The qualification rate of product, injection molding can be precisely controlled the weight of pipe, and the amount of boot segment is less, advantageously reduces the generation of feed back, subtracts Few clout waste, it is low to be effectively reduced production cost.
Detailed description of the invention
Fig. 1 is pipe and mandrel component assembling structure schematic diagram.
Fig. 2 is blow molding tooling and ejection assembly assembling structure schematic diagram.
Fig. 3 is mandrel component structural schematic diagram.
Fig. 4 is ejection assembly structural schematic diagram.
Fig. 5 is forming die structure schematic diagram.
Fig. 6 is insert structure schematic diagram.
Fig. 7 is the portion A structural schematic diagram in Fig. 6.
Specific embodiment
1 to 7 pair of the embodiment of the present invention is described further with reference to the accompanying drawing.
A kind of blow molding method of TEEE bellows, includes the following steps:
Step 1: pipe forms: TEEE materials in the tube being molded into pipe, control forming temperature is 245 DEG C~280 DEG C;
Step 2: pipe softens: will be packed into blow molding tooling after the pipe demoulding in step 1 by automatic feed mechanism, make pipe Base is placed on the mandrel component at the top of forming frock, and the infrared tube positioned at mandrel component circumferential direction is to the pipe being arranged outside blow molding tooling It is heated, forming frock includes driven disc 21 and support base 22, and driven disc 21 is movably set on support base 22, and is passed through Drive chain rotates on support base 22, to drive the pipe being arranged outside mandrel component rotation softening, makes each side of pipe Face is heated evenly, and control heating time is 10min, and control heating temperature is 190~200 DEG C;Until pipe softens, cylindrical tube Just there is non-cylindrical after the heating in base, has an apparent dent when contacting pipe with hard object, and bellows segment do not occur it is non-circular The phenomenon that cylindricality, in entire softening process, the mandrel component being blow molded in tooling can support pipe, prevent pipe from softening out Existing collapse and fold;
Step 3: molding: blow molding tooling is sent by transport mechanism to molding station, pipe molding of the mold in blow molding tooling, It is equipped with closing cylinder at air inlet on ejection seat, the sealing cylinder movement of tooling is blow molded, sealing is withstood, mould is controlled The angle R that corrugated top portion wedge angle is molded in shaped insert in tool is R0.45mm~R0.55mm;
Step 4: blow molding: the matched ejection assembly of blow molding tooling and lower section cooperates, and knock-pin 43 is dynamic by driving cylinder 42 Make, at the movable head along the cavity top in mandrel component to plug top, so that movable head is bent, drives the pipe outside movable head Base bending together is then passed through high pressure gas from the air inlet on ejection seat, and the air pressure for controlling high pressure gas is 0.6~2MPa, The type chamber of mold is embedded with insert, and forms ripple and be integrally formed in insert, and insert two sides have been arranged radially 6 exhausts Mouthful, exhaust outlet includes the through-hole 111 that diameter is 0.25mm, and the tool positioned at 111 side of through-hole and with the integrated connection of through-hole 111 Having width is the through slot 112 of 0.1mm, so that during high pressure blow-gas, it can be ensured that the smooth in exhaust at ripple and mold inner-cavity, The ripple angle sharp corner R increases, and the angle R of sharp corner is R0.45mm at the top of ripple, can reduce wedge angle at mold ripple block to blowing Pipe during modeling causes to cut, the wall thickness all-the-time stable of pipe, the breakage of ripple when preventing from being blow molded;
Step 5: blow molding tooling is moved together together with the pipe after blow molding to demoulding station, part is detached from from plug, And the clout on tube body is cleared up, it can be obtained the bellows of TEEE material.
In above-mentioned technique, blow molding tooling includes mandrel component and forming frock, and mandrel component is installed on forming frock, at Be provided with the cavity of mutual connection in type tooling and mandrel component, ejection assembly by cavity pass through after forming frock with plug Component cooperation, realizes the bending of molding die inner corrugated pipe embryo, and ejection assembly includes ejection seat 41, driving cylinder 42 and ejection Bar 43, ejection 41 side of seat have been wholely set air inlet 411, have ejected in seat 41 and be wholely set cavity, knock-pin 43 is threaded through In the cavity for ejecting seat 41, the end of the knock-pin 43 and driving cylinder 42 link, and mandrel component includes pedestal 31, fixed column 32, movable head 33 and return spring, through-hole has been wholely set inside fixed column 32, and 31 coaxial sleeve of pedestal is set to fixed column 32 Lower end, movable head 33 are articulated with the upper end of fixed column 32, and return spring is set at the delivery position of fixed column 32 and movable head 33, Movable head 33 has been wholely set oblique angle close to the end of fixed column 32, so that having one between fixed column 32 and movable head 33 The zone of action of angle shape, return spring are fixedly installed on the rear end of the angle zone of action.
In above-mentioned technical proposal, in exhaust outlet structure, the diameter of through-hole can also be 0.15~0.25mm, be located at through-hole one The through slot width of side and through-hole one connection can also be between 0.1~0.2mm, and the setting quantity of exhaust outlet can be 4~7 It is a.
After the completion of pipe is molded by normal process flow, be inserted on mandrel component by automatic feed mechanism, i.e., it is logical It crosses mandrel component and internal support is done to pipe, prevent the collapsing of pipe, fold, after suit, pipe is complete on mandrel component At softening, which drives driven disc to rotate by drive chain, and auxiliary infra red heating device is evenly heated softening to pipe, After softening, it is correspondingly arranged at the molding die molding of forming frock two sides, while passing through the exhaust in the intracavitary insert of type Mouthful deep chamber exhaust is carried out, driving cylinder drives knock-pin, from bottom to up along ejection seat, support base, driven disc, pedestal and solid The cavity of connection goes upward to the lower end surface of movable head in fixed column, and is located on rear side of angle zone of action, with the continuation of knock-pin Uplink, movable head or along the hinged axial private tutor zone of action rotation in fixed column are set in outside mandrel component to drive The pipe of side is bent, to realize the bending of the pipe in mold cavity, after the completion of bending, passes through the air inlet on ejection seat Mouth injects high pressure gas into die cavity, to realize the molding of bending tube, after to be formed, driving cylinder drives knock-pin retraction, Movable head resets under the action of the return spring, since bending tube cavity after molding is much larger than the size of movable head, return Bending tube structure is not interfered with when position.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, although referring to aforementioned reality Applying example, invention is explained in detail, for those skilled in the art, still can be to aforementioned each implementation Technical solution documented by example is modified or equivalent replacement of some of the technical features, all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of blow molding method of TEEE bellows, which comprises the steps of:
Step 1: pipe forms: TEEE materials in the tube being molded into pipe, control forming temperature is 245 DEG C~280 DEG C;
Step 2: pipe softens: the pipe in step 1 being packed into blow molding tooling, and by heating device to pipe peripheral side Heating makes its softening, and control heating time is 8~12min, and control heating temperature is 190~220 DEG C;
Step 3: molding: blow molding tooling is sent by transport mechanism to molding station, pipe molding of the mold in blow molding tooling, Controlling and being molded the angle R of corrugated top portion wedge angle in the shaped insert in mold is R0.45mm~R0.55mm;
Step 4: blow molding: the matched ejection assembly of blow molding tooling and lower section cooperates, and makes one capitiform of pipe at bending state, High pressure gas is then blown into mold cavity by being blow molded tooling, the air pressure for controlling high pressure gas is 0.6~2MPa;
Step 5: part after molding is detached from from blow molding tooling and shaping.
2. a kind of blow molding method of TEEE bellows according to claim 1, which is characterized in that the step 3 In, before being blown into high pressure gas, the deeply intracavitary gas that need to begin to rehearse of mold.
3. a kind of blow molding method of TEEE bellows according to claim 1, which is characterized in that the heating dress It is set to infrared tube.
4. a kind of blow molding method of TEEE bellows according to claim 1, which is characterized in that the blow molding tooling Including mandrel component and forming frock, the mandrel component is installed on the forming frock, the forming frock with Be provided with the cavity of mutual connection in the mandrel component, the ejection assembly by the cavity pass through it is described at Cooperate after type tooling with the mandrel component, realizes the bending of molding die inner corrugated pipe embryo.
5. a kind of blow molding method of TEEE bellows according to claim 4, which is characterized in that the core group Part includes pedestal (31), fixed column (32), movable head (33) and return spring, is wholely set inside the fixed column (32) There is through-hole, pedestal (31) coaxial sleeve is set to the lower end of the fixed column (32), and the movable head (33) is articulated with described The upper end of fixed column (32), the return spring are set to the delivery position of the fixed column (32) and the movable head (33) Place.
6. a kind of blow molding method of TEEE bellows according to claim 5, which is characterized in that the movable head (33) end close to the fixed column (32) has been wholely set oblique angle, so that the fixed column (32) and the activity With the zone of action of an angle shape between head (33).
7. a kind of blow molding method of TEEE bellows according to claim 4, which is characterized in that the molding work Dress includes driven disc (21) and support base (22), and the driven disc (21) is movably set on the support base (22), and It is rotated on the support base (22) by drive chain.
8. a kind of blow molding method of TEEE bellows according to claim 1, which is characterized in that the type of the mold The intracavitary insert (11) being embedded with exhaust outlet.
9. a kind of blow molding method of TEEE bellows according to claim 8, which is characterized in that the exhaust outlet Structure include diameter be 0.15~0.25 through-hole (111), and be located at the through-hole (111) side and with the through-hole (111) through slot (112) for being 0.1~0.2mm with width of integrated connection.
10. a kind of blow molding method of TEEE bellows according to claim 8, which is characterized in that the exhaust outlet It is arranged radially along the insert (11), and it is 4~7 that quantity, which is arranged,.
CN201910551841.4A 2019-06-25 2019-06-25 Injection blow molding method of TEEE corrugated pipe Active CN110293665B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910551841.4A CN110293665B (en) 2019-06-25 2019-06-25 Injection blow molding method of TEEE corrugated pipe

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CN201910551841.4A CN110293665B (en) 2019-06-25 2019-06-25 Injection blow molding method of TEEE corrugated pipe

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CN110293665B CN110293665B (en) 2021-06-08

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113733519A (en) * 2020-05-29 2021-12-03 昆山天跃翔塑胶制品有限公司 Automobile pipeline process

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5944211B2 (en) * 1977-08-15 1984-10-27 松下電工株式会社 Manufacturing method of synthetic resin flexible tube
EP0818300A1 (en) * 1996-07-10 1998-01-14 Solvay Automotive GmbH Method and apparatus to avoid premature cooling of a preform due to placing this preform in a blow mould cavity
CN1449905A (en) * 2002-04-10 2003-10-22 林子祥 Method and equipment for making hot-filling polyester bottle
CN101298184A (en) * 2007-04-30 2008-11-05 白安立 Multi-thread jar, manufacturing method thereof and multi-thread straight-through subsection
CN104669589A (en) * 2014-12-15 2015-06-03 湖南鑫高自动化设备有限公司 Injection-stretch-blow molding method for hollow plastic product

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5944211B2 (en) * 1977-08-15 1984-10-27 松下電工株式会社 Manufacturing method of synthetic resin flexible tube
EP0818300A1 (en) * 1996-07-10 1998-01-14 Solvay Automotive GmbH Method and apparatus to avoid premature cooling of a preform due to placing this preform in a blow mould cavity
CN1449905A (en) * 2002-04-10 2003-10-22 林子祥 Method and equipment for making hot-filling polyester bottle
CN101298184A (en) * 2007-04-30 2008-11-05 白安立 Multi-thread jar, manufacturing method thereof and multi-thread straight-through subsection
CN104669589A (en) * 2014-12-15 2015-06-03 湖南鑫高自动化设备有限公司 Injection-stretch-blow molding method for hollow plastic product

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113733519A (en) * 2020-05-29 2021-12-03 昆山天跃翔塑胶制品有限公司 Automobile pipeline process

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