CN110292804B - Equipment integrating check valve, filter and expansion tank - Google Patents
Equipment integrating check valve, filter and expansion tank Download PDFInfo
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- CN110292804B CN110292804B CN201910716134.6A CN201910716134A CN110292804B CN 110292804 B CN110292804 B CN 110292804B CN 201910716134 A CN201910716134 A CN 201910716134A CN 110292804 B CN110292804 B CN 110292804B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J12/00—Pressure vessels in general
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K15/00—Check valves
- F16K15/02—Check valves with guided rigid valve members
- F16K15/03—Check valves with guided rigid valve members with a hinged closure member or with a pivoted closure member
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Check Valves (AREA)
Abstract
Description
技术领域Technical Field
本发明属于机械设备领域。涉及制造节能改造技术领域,具体涉及一种集止回阀、过滤器、膨胀罐为一体的设备。The present invention belongs to the field of mechanical equipment and the technical field of manufacturing energy-saving transformation, and specifically relates to a device integrating a check valve, a filter and an expansion tank.
背景技术Background technique
对于一个利用泵进行循环的系统中,为防止泵在停用时液体倒流,一般在泵的前端或后端安装一止回阀;为了防止液体中含有的固体颗粒进入泵及下游系统,在泵的进口安装Y型过滤器,但由于受空间的限制,目前市场上的止回阀和Y型过滤器在使用时普遍存在阻力损失大,增加循环泵功耗。另外,对于一个封闭的循环系统而言,循环液体随着温度的改变体积会增大或减少,并且循环液体中夹杂的气体会不断溢出,如不及时排出轻则使系统运行噪音增大,重则可使泵抽不出液体,循环系统失效。目前在解决这一问题上大多采用囊式膨胀罐解决液体膨胀的问题,采用自动排气阀来排除系统中的气体,安装麻烦,造价高,排气效果不太理想。In a system that uses a pump for circulation, in order to prevent the liquid from flowing back when the pump is not in use, a check valve is generally installed at the front or rear end of the pump; in order to prevent solid particles contained in the liquid from entering the pump and downstream system, a Y-type filter is installed at the pump inlet, but due to space limitations, the check valves and Y-type filters currently on the market generally have large resistance losses when used, which increases the power consumption of the circulating pump. In addition, for a closed circulation system, the volume of the circulating liquid will increase or decrease with the change of temperature, and the gas mixed in the circulating liquid will continue to overflow. If it is not discharged in time, the system operation noise will increase at the least, and the pump may not be able to pump out the liquid at the worst, and the circulation system will fail. At present, most of the bladder expansion tanks are used to solve the problem of liquid expansion, and automatic exhaust valves are used to remove the gas in the system. The installation is troublesome, the cost is high, and the exhaust effect is not ideal.
发明内容Summary of the invention
为了提供一种方便简单的设备,弥补现有技术的缺陷,本发明提供一种集止回阀、过滤器、膨胀罐为一体的设备。本发明具有安装简便,稳压及排气效果好,止回、过滤等功能运行正常且比传统止回阀、Y型过滤器阻力损失大幅降低,而且投资成本也大大降低的特点。In order to provide a convenient and simple device and make up for the defects of the prior art, the present invention provides a device integrating a check valve, a filter and an expansion tank. The present invention has the characteristics of easy installation, good pressure stabilization and exhaust effect, normal operation of check valve, filtration and other functions, and greatly reduced resistance loss compared with traditional check valves and Y-type filters, and greatly reduced investment cost.
为了达到上述目的,本发明技术方案如下:In order to achieve the above object, the technical solution of the present invention is as follows:
一种集止回阀、过滤器、膨胀罐为一体的设备,包括支撑密闭罐体的支座和密闭罐体,所述密闭罐体的下半部分设有液体出口端和液体进口端,所述液体出口端对称的圆柱体罐体部分上延伸出一水平圆柱罐体,所述液体进口端设置在该水平圆柱罐体上,且与水平圆柱罐体之间设有一下检修口法兰;A device integrating a check valve, a filter and an expansion tank, comprising a support supporting a closed tank body and a closed tank body, wherein the lower half of the closed tank body is provided with a liquid outlet and a liquid inlet, a horizontal cylindrical tank body is extended from the cylindrical tank body part symmetrical to the liquid outlet, the liquid inlet is arranged on the horizontal cylindrical tank body, and a lower inspection port flange is arranged between the liquid inlet and the horizontal cylindrical tank body;
所述密闭罐体内部设有过滤芯和止回阀组件,所述过滤芯分隔开液体进口端和液体出口端;所述止回阀组件和液体进口端位于过滤芯分隔开的同一侧,所述止回阀组件包括止回阀滑块,止回阀固定端和铰链,止回阀固定端设于液体进口端的末端,止回阀滑块通过固定于罐体内壁的铰链与止回阀固定端水平对应设置;A filter element and a check valve assembly are provided inside the sealed tank body, wherein the filter element separates a liquid inlet end and a liquid outlet end; the check valve assembly and the liquid inlet end are located on the same side where the filter element separates them, and the check valve assembly comprises a check valve slider, a check valve fixed end and a hinge, wherein the check valve fixed end is arranged at the end of the liquid inlet end, and the check valve slider is arranged horizontally corresponding to the check valve fixed end through a hinge fixed to the inner wall of the tank body;
所述圆柱体罐体部分的上半部分外侧设有排气口,该排气口和液体出口端位于过滤分隔开的同一侧,该排气口外侧连接有自动排气阀。An exhaust port is arranged on the outer side of the upper half of the cylindrical tank body, the exhaust port and the liquid outlet end are located on the same side separated by the filter, and an automatic exhaust valve is connected to the outer side of the exhaust port.
进一步的,所述支架的截面为带凹槽的梯形状,所述密闭罐体形状为圆柱体罐体部分的两端结合半球体罐体部分,底端半球体罐体部分设置于支座的凹槽中;顶端半球体罐体部分与圆柱体罐体部分之间设有一上检修口法兰,以便检修更换滤芯。Furthermore, the cross-section of the bracket is a trapezoidal shape with a groove, and the closed tank body is shaped like a cylindrical tank body part with hemispherical tank body parts combined at both ends, and the bottom hemispherical tank body part is arranged in the groove of the support; an upper inspection port flange is provided between the top hemispherical tank body part and the cylindrical tank body part to facilitate the inspection and replacement of the filter element.
进一步的,所述底端半球体罐体设有排污阀,该排污阀和止回阀组件位于过滤芯分隔开的同一侧。Furthermore, the bottom hemispherical tank body is provided with a drain valve, and the drain valve and the check valve assembly are located on the same side separated from the filter element.
进一步的,所述自动排气阀连接有手动排气阀,以便在调试时及时将气体排出。Furthermore, the automatic exhaust valve is connected to a manual exhaust valve so that the gas can be discharged in time during debugging.
进一步的,所述液体进口端和液体出口端位于同一水平线上且具有同等大小的开口径。Furthermore, the liquid inlet end and the liquid outlet end are located on the same horizontal line and have opening diameters of the same size.
有益效果:本发明将止回阀和过滤芯安装在一个密闭的密闭罐体内,确保液体流道的过流面积,减少了液体流动过程中的阻力损失,经过工程应用,实现了安装简便,稳压及排气效果好的特点。Beneficial effects: The present invention installs the check valve and the filter element in a closed tank body, ensuring the flow area of the liquid flow channel and reducing the resistance loss during the liquid flow process. After engineering application, it achieves the characteristics of easy installation, good pressure stabilization and exhaust effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的结构示意图。FIG1 is a schematic structural diagram of the present invention.
图中,1-液体进口端、2-液体出口端、3-止回阀滑块、4-止回阀固定端、5-过滤芯、6-铰链、7-手动排气阀、8-自动排气阀、9-排污阀、10-支座、11-上检修口法兰、12-密闭罐体、13-下检修口法兰。In the figure, 1-liquid inlet end, 2-liquid outlet end, 3-check valve slider, 4-check valve fixed end, 5-filter element, 6-hinge, 7-manual exhaust valve, 8-automatic exhaust valve, 9-drain valve, 10-support, 11-upper inspection port flange, 12-sealed tank body, 13-lower inspection port flange.
具体实施方式Detailed ways
以下参照具体的实施例来说明本发明。本领域技术人员能够理解,这些实施例仅用于说明本发明,其不以任何方式限制本发明的范围。The present invention is described below with reference to specific examples. It will be appreciated by those skilled in the art that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention in any way.
一种集止回阀、过滤器、膨胀罐为一体的设备,如图1所示,包括支撑密闭罐体12的支座10和密闭罐体12,支架10的截面为带凹槽的梯形状,密闭罐体12形状为圆柱体罐体部分的两端结合半球体罐体部分,底端半球体罐体部分设置于支座10的凹槽中;顶端半球体罐体部分与圆柱体罐体部分之间设有一上检修口法兰11;密闭罐体12的圆柱体罐体部分的下半部分设有液体出口端2和液体进口端1,液体出口端2对称的圆柱体罐体部分上延伸出一水平圆柱罐体,液体进口端1设置在该水平圆柱罐体上,且与水平圆柱罐体之间设有一下检修口法兰13;A device integrating a check valve, a filter and an expansion tank, as shown in FIG1, comprises a support 10 supporting a closed tank body 12 and the closed tank body 12, the cross section of the support 10 is a trapezoidal shape with a groove, the closed tank body 12 is in the shape of a cylindrical tank body part with hemispherical tank body parts at both ends, and the bottom hemispherical tank body part is arranged in the groove of the support 10; an upper inspection flange 11 is arranged between the top hemispherical tank body part and the cylindrical tank body part; the lower half of the cylindrical tank body part of the closed tank body 12 is provided with a liquid outlet end 2 and a liquid inlet end 1, a horizontal cylindrical tank body is extended from the cylindrical tank body part symmetrical to the liquid outlet end 2, the liquid inlet end 1 is arranged on the horizontal cylindrical tank body, and a lower inspection flange 13 is arranged between the liquid inlet end 1 and the horizontal cylindrical tank body;
密闭罐体12内部设有过滤芯5和止回阀组件,过滤芯5分隔开液体进口端1和液体出口端2;止回阀组件和液体进口端1位于过滤芯5分隔开的同一侧,止回阀组件包括止回阀滑块3,止回阀固定端4和铰链6,止回阀固定端4设于液体进口端1的末端,止回阀滑块3通过固定于罐体内壁的铰链6与止回阀固定端4水平对应设置;A filter element 5 and a check valve assembly are provided inside the closed tank body 12. The filter element 5 separates the liquid inlet end 1 and the liquid outlet end 2. The check valve assembly and the liquid inlet end 1 are located on the same side separated by the filter element 5. The check valve assembly includes a check valve slider 3, a check valve fixed end 4 and a hinge 6. The check valve fixed end 4 is provided at the end of the liquid inlet end 1. The check valve slider 3 is provided horizontally corresponding to the check valve fixed end 4 through the hinge 6 fixed to the inner wall of the tank body.
底端半球体罐体设有排污阀9,该排污阀 9和止回阀组件位于过滤芯5分隔开的同一侧;The bottom hemispherical tank body is provided with a drain valve 9, and the drain valve 9 and the check valve assembly are located on the same side separated from the filter element 5;
圆柱体罐体部分的上半部分外侧设有排气口,该排气口和液体出口端2位于过滤芯5分隔开的同一侧,且到顶端半球体罐体部分的顶部设有一段距离,以防罐内气体排完失去膨胀稳压作用;该排气口外侧连接有自动排气阀8,自动排气阀8又连接有手动排气阀7,手动排气阀以便在调试时及时将气体排出,使泵的循环尽快建立起来。An exhaust port is provided on the outer side of the upper half of the cylindrical tank body part. The exhaust port and the liquid outlet end 2 are located on the same side separated by the filter element 5, and a distance is provided to the top of the top hemispherical tank body part to prevent the gas in the tank from losing its expansion and pressure stabilizing effect after being exhausted. An automatic exhaust valve 8 is connected to the outer side of the exhaust port, and the automatic exhaust valve 8 is connected to a manual exhaust valve 7. The manual exhaust valve is used to exhaust the gas in time during debugging so that the circulation of the pump can be established as soon as possible.
在一个具体实施例中,液体进口端1和液体出口端2位于同一水平线上且具有同等大小的开口径。In a specific embodiment, the liquid inlet port 1 and the liquid outlet port 2 are located on the same horizontal line and have opening diameters of the same size.
本发明的工作流程:The workflow of the present invention is:
(1)液体在正向运行时从液体进口端1进入,液体推动止回阀滑块3,止回阀滑块3绕铰链6旋转,止回阀滑块3和止回阀固定端4分离,液体经过过滤芯5过滤后从液体出口端2流出,然后进入下一个设备,即循环泵的进口;在反向运行时,液体从液体出口端2进入,止回阀滑块3在液体的推力下沿铰链6旋转,与止回阀固定端4闭合,完成止回功能;(1) When the liquid is running in the forward direction, it enters from the liquid inlet end 1, and the liquid pushes the check valve slider 3, which rotates around the hinge 6. The check valve slider 3 and the check valve fixed end 4 are separated, and the liquid flows out from the liquid outlet end 2 after being filtered by the filter element 5, and then enters the next device, that is, the inlet of the circulation pump; when the liquid is running in the reverse direction, it enters from the liquid outlet end 2, and the check valve slider 3 rotates along the hinge 6 under the thrust of the liquid, and closes with the check valve fixed end 4, completing the check function;
(2)正常运行时手动排气阀7关闭,自动排气阀8打开用以控制密闭罐体中气体的容积,以防在系统中温度变化时系统压力变化过大影响系统安全;当液体中夹杂的气体在密闭罐体12中释放出来,并到密闭罐体12的上部,这时候打开手动放气阀7把多余的气体放出,当手动放气阀7出液体时将阀门关闭;此设备要尽量安装在循环泵的进口处,这样排气效果最好;(2) During normal operation, the manual exhaust valve 7 is closed and the automatic exhaust valve 8 is opened to control the volume of the gas in the closed tank body to prevent the system pressure from changing too much when the temperature in the system changes, affecting the safety of the system; when the gas mixed in the liquid is released in the closed tank body 12 and flows to the upper part of the closed tank body 12, the manual exhaust valve 7 is opened to release the excess gas, and the valve is closed when the manual exhaust valve 7 discharges liquid; this equipment should be installed at the inlet of the circulation pump as much as possible, so that the exhaust effect is best;
(3)密闭罐体12设上检修口法兰11,以便检修更换滤芯5;密闭罐体12设下检修口法兰13,以便对止回阀组件进行检修及更换;密闭罐体12设排污阀9,以便将密闭罐体12中积存的固体颗粒物排出密闭罐体。(3) The closed tank body 12 is provided with an upper inspection flange 11 to facilitate inspection and replacement of the filter element 5; the closed tank body 12 is provided with a lower inspection flange 13 to facilitate inspection and replacement of the check valve assembly; the closed tank body 12 is provided with a drain valve 9 to discharge the solid particles accumulated in the closed tank body 12 out of the closed tank body.
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