CN110283364A - A kind of rubber composition and preparation method thereof for safety tread sidewall - Google Patents
A kind of rubber composition and preparation method thereof for safety tread sidewall Download PDFInfo
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 87
- 239000005060 rubber Substances 0.000 title claims abstract description 87
- 239000000203 mixture Substances 0.000 title claims abstract description 65
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 33
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 238000002156 mixing Methods 0.000 claims abstract description 10
- 125000004432 carbon atom Chemical group C* 0.000 claims description 26
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 20
- 238000004073 vulcanization Methods 0.000 claims description 20
- 239000011593 sulfur Substances 0.000 claims description 18
- 229910052717 sulfur Inorganic materials 0.000 claims description 18
- 239000006229 carbon black Substances 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 7
- 229910052739 hydrogen Inorganic materials 0.000 claims description 7
- 239000001257 hydrogen Substances 0.000 claims description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N hexane Substances CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- -1 acyl Hydrazine Chemical compound 0.000 claims description 4
- 229940042795 hydrazides for tuberculosis treatment Drugs 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 2
- 239000005864 Sulphur Substances 0.000 claims 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims 2
- 238000011084 recovery Methods 0.000 claims 2
- 244000248349 Citrus limon Species 0.000 claims 1
- 235000005979 Citrus limon Nutrition 0.000 claims 1
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical class [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 claims 1
- 125000000217 alkyl group Chemical group 0.000 claims 1
- 125000003917 carbamoyl group Chemical group [H]N([H])C(*)=O 0.000 claims 1
- 238000001816 cooling Methods 0.000 claims 1
- 239000000945 filler Substances 0.000 claims 1
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine Substances NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims 1
- 150000003949 imides Chemical class 0.000 claims 1
- 238000007670 refining Methods 0.000 claims 1
- 230000002787 reinforcement Effects 0.000 claims 1
- 230000020169 heat generation Effects 0.000 abstract description 13
- 239000012763 reinforcing filler Substances 0.000 abstract description 7
- 230000014759 maintenance of location Effects 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract description 4
- 229920001194 natural rubber Polymers 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 13
- 229920002857 polybutadiene Polymers 0.000 description 13
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 12
- 244000043261 Hevea brasiliensis Species 0.000 description 11
- 229920003052 natural elastomer Polymers 0.000 description 11
- 239000005062 Polybutadiene Substances 0.000 description 6
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 6
- 150000002430 hydrocarbons Chemical group 0.000 description 6
- XSXYESVZDBAKKT-UHFFFAOYSA-N 2-hydroxybenzohydrazide Chemical compound NNC(=O)C1=CC=CC=C1O XSXYESVZDBAKKT-UHFFFAOYSA-N 0.000 description 5
- 235000021355 Stearic acid Nutrition 0.000 description 5
- IBVAQQYNSHJXBV-UHFFFAOYSA-N adipic acid dihydrazide Chemical compound NNC(=O)CCCCC(=O)NN IBVAQQYNSHJXBV-UHFFFAOYSA-N 0.000 description 5
- 229920001400 block copolymer Polymers 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 5
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 5
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 5
- 239000008117 stearic acid Substances 0.000 description 5
- 239000011787 zinc oxide Substances 0.000 description 5
- 230000003712 anti-aging effect Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 229920003244 diene elastomer Polymers 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- MIIBUHIQXLFJFP-UHFFFAOYSA-N 3-methyl-1-[[3-[(3-methyl-2,5-dioxopyrrol-1-yl)methyl]phenyl]methyl]pyrrole-2,5-dione Chemical compound O=C1C(C)=CC(=O)N1CC1=CC=CC(CN2C(C(C)=CC2=O)=O)=C1 MIIBUHIQXLFJFP-UHFFFAOYSA-N 0.000 description 3
- 239000006057 Non-nutritive feed additive Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 3
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 description 3
- 229920001195 polyisoprene Polymers 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 3
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 2
- VSKJLJHPAFKHBX-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical compound CC(=C)C=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 VSKJLJHPAFKHBX-UHFFFAOYSA-N 0.000 description 2
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 2
- UTTHLMXOSUFZCQ-UHFFFAOYSA-N benzene-1,3-dicarbohydrazide Chemical compound NNC(=O)C1=CC=CC(C(=O)NN)=C1 UTTHLMXOSUFZCQ-UHFFFAOYSA-N 0.000 description 2
- ALHNLFMSAXZKRC-UHFFFAOYSA-N benzene-1,4-dicarbohydrazide Chemical compound NNC(=O)C1=CC=C(C(=O)NN)C=C1 ALHNLFMSAXZKRC-UHFFFAOYSA-N 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- IUJLOAKJZQBENM-UHFFFAOYSA-N n-(1,3-benzothiazol-2-ylsulfanyl)-2-methylpropan-2-amine Chemical compound C1=CC=C2SC(SNC(C)(C)C)=NC2=C1 IUJLOAKJZQBENM-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920003192 poly(bis maleimide) Polymers 0.000 description 2
- IPJGAEWUPXWFPL-UHFFFAOYSA-N 1-[3-(2,5-dioxopyrrol-1-yl)phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC(N2C(C=CC2=O)=O)=C1 IPJGAEWUPXWFPL-UHFFFAOYSA-N 0.000 description 1
- XRNSUHLEVOUTDT-UHFFFAOYSA-N 10-hydrazinyl-10-oxodecanoic acid Chemical compound NNC(=O)CCCCCCCCC(O)=O XRNSUHLEVOUTDT-UHFFFAOYSA-N 0.000 description 1
- ROGIWVXWXZRRMZ-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical compound CC(=C)C=C.C=CC1=CC=CC=C1 ROGIWVXWXZRRMZ-UHFFFAOYSA-N 0.000 description 1
- JVCJCQIOQITEIF-UHFFFAOYSA-N 2-undecylpropanedihydrazide Chemical compound CCCCCCCCCCCC(C(=O)NN)C(=O)NN JVCJCQIOQITEIF-UHFFFAOYSA-N 0.000 description 1
- WMRCTEPOPAZMMN-UHFFFAOYSA-N 2-undecylpropanedioic acid Chemical compound CCCCCCCCCCCC(C(O)=O)C(O)=O WMRCTEPOPAZMMN-UHFFFAOYSA-N 0.000 description 1
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- XMEKHKCRNHDFOW-UHFFFAOYSA-N O.O.[Na].[Na] Chemical compound O.O.[Na].[Na] XMEKHKCRNHDFOW-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 150000004657 carbamic acid derivatives Chemical class 0.000 description 1
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 238000010382 chemical cross-linking Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 150000004683 dihydrates Chemical class 0.000 description 1
- QXYKBSYRGILOTK-UHFFFAOYSA-L disodium;1,6-bis(sulfonatosulfanyl)hexane Chemical compound [Na+].[Na+].[O-]S(=O)(=O)SCCCCCCSS([O-])(=O)=O QXYKBSYRGILOTK-UHFFFAOYSA-L 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 150000002019 disulfides Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- BXOUVIIITJXIKB-UHFFFAOYSA-N ethene;styrene Chemical compound C=C.C=CC1=CC=CC=C1 BXOUVIIITJXIKB-UHFFFAOYSA-N 0.000 description 1
- 150000002357 guanidines Chemical class 0.000 description 1
- 150000002431 hydrogen Chemical group 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- QAZLUNIWYYOJPC-UHFFFAOYSA-M sulfenamide Chemical compound [Cl-].COC1=C(C)C=[N+]2C3=NC4=CC=C(OC)C=C4N3SCC2=C1C QAZLUNIWYYOJPC-UHFFFAOYSA-M 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 150000003557 thiazoles Chemical class 0.000 description 1
- 150000003585 thioureas Chemical class 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0025—Compositions of the sidewalls
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
本发明公开了一种用于安全轮胎胎侧的橡胶组合物及其制备方法,橡胶组合物包括如下重量份原料:橡胶100份、多马来酰亚胺0.5‑10份,酰肼或酰肼衍生物0.1‑5份,抗硫化返原剂0.5‑10份,补强填料20‑120份,硫化剂1‑12份,其制备方法为:将橡胶、多马来酰亚胺、酰肼或酰肼衍生物和补强填料加入密炼机中进行混练后排料,冷却后静置,再加入硫化剂以及抗硫化返原剂进行再次混炼后排料,进行硫化后获得橡胶组合物产品。本发明用于安全轮胎胎侧的橡胶组合物不仅生热性低,高温刚性保持率高、且高温抗蠕变性强以及轮胎的零气压行驶耐久性较好。The invention discloses a rubber composition for the sidewall of a safety tire and a preparation method thereof. The rubber composition comprises the following raw materials in parts by weight: 100 parts of rubber, 0.5-10 parts of polymaleimide, hydrazide or hydrazide 0.1-5 parts of derivatives, 0.5-10 parts of anti-reversion agent, 20-120 parts of reinforcing filler, 1-12 parts of vulcanizing agent, the preparation method is: rubber, polymaleimide, hydrazide or Hydrazide derivatives and reinforcing fillers are added to the internal mixer for mixing and discharging, cooled and left to stand, then adding a vulcanizing agent and an anti-reversion agent for re-mixing and discharging, and vulcanized to obtain a rubber composition product. The rubber composition used in the tire sidewall of the invention not only has low heat generation, but also has high high-temperature rigidity retention rate, strong high-temperature creep resistance and good zero-pressure driving durability of the tire.
Description
技术领域technical field
本发明涉及橡胶技术领域,更具体的说是涉及一种用于安全轮胎胎侧的橡胶组合物。The invention relates to the technical field of rubber, in particular to a rubber composition used for sidewalls of safety tires.
背景技术Background technique
目前,随着社会的高速发展,车辆成为人们日常代步工具,而安全轮胎作为一种能在零气压或低气压的情况下继续行驶的轮胎,其应用非常广泛,尤其是自体支撑型安全轮胎,利用胎侧填充了增强胎侧的支撑胶,在轮胎缺气后仍然能够支撑车辆以每小时80公里的速度行驶80公里以上。At present, with the rapid development of society, vehicles have become people's daily means of transportation, and safety tires, as a tire that can continue to run under zero or low air pressure, are widely used, especially self-supporting safety tires, The sidewall is filled with support rubber that reinforces the sidewall, and it can still support the vehicle to travel more than 80 kilometers at a speed of 80 kilometers per hour after the tire is out of air.
但是,支撑型安全轮胎在缺气状态行驶时,轮胎的胎侧部分的变形增加,产生大量热量,温度逐渐升高,最高温度可达到180℃以上。高温会导致橡胶聚合物发生降解,化学交联键断裂,橡胶机械性能丧失,使得胎侧部橡胶性能下降,而轮胎的形变增大,导致胎侧部温度加速升高,且胎侧部胶在长时间高压缩负荷条件下,胎侧部胶会产生蠕变,蠕变的产生也进一步加大了形变量,导致温升加速。加速的温升缩短了胎侧部胶正常服役时间,从而降低了其使用耐久性能,导致轮胎失效。However, when the support type safety tire is running in a deflated state, the deformation of the sidewall portion of the tire increases, a large amount of heat is generated, and the temperature gradually increases, and the maximum temperature can reach more than 180°C. High temperature will cause the rubber polymer to degrade, the chemical cross-linking bond will be broken, and the mechanical properties of the rubber will be lost, which will reduce the performance of the rubber on the sidewall, and the deformation of the tire will increase, resulting in an accelerated increase in the temperature of the sidewall, and the rubber on the sidewall will Under the condition of high compression load for a long time, the sidewall rubber will creep, and the creep will further increase the deformation amount, resulting in accelerated temperature rise. The accelerated temperature rise shortens the normal service time of the sidewall rubber, thereby reducing its durability and leading to tire failure.
因此,如何提供一种能够提高用于支撑型安全轮胎的耐久性能、稳定胎侧部支撑胶刚性、胎侧部支撑胶抗高温蠕变性能,降低胎侧部支撑胶生热的橡胶组合物是本领域技术人员亟需解决的问题。Therefore, how to provide a rubber composition that can improve the durability of the support type safety tire, stabilize the rigidity of the sidewall support rubber, the high temperature creep resistance of the sidewall support rubber, and reduce the heat generation of the sidewall support rubber is Problems that those skilled in the art need to solve urgently.
发明内容Contents of the invention
有鉴于此,本发明提供了用于安全轮胎胎侧的橡胶组合物及其制备方法。In view of this, the present invention provides a rubber composition for a sidewall of a safety tire and a preparation method thereof.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
用于安全轮胎胎侧的橡胶组合物,包括如下重量份原料:橡胶100份、多马来酰亚胺0.5-10份,酰肼或酰肼衍生物0.1-5份,抗硫化返原剂0.5-10份,补强填料20-120份,硫化剂1-12份。The rubber composition used for the sidewall of safety tires comprises the following raw materials in parts by weight: 100 parts of rubber, 0.5-10 parts of polymaleimide, 0.1-5 parts of hydrazide or hydrazide derivatives, and 0.5 parts of anti-reversion agent -10 parts, 20-120 parts of reinforcing filler, 1-12 parts of vulcanizing agent.
本发明的有益效果为:本发明中将多马来酰亚胺、酰肼或酰肼衍生物与抗硫化返原剂按照本发明重量份配合。其中,酰肼或其衍生物的使用能够降低胎侧部工作状态下的生热,从而进一步降低零气压行驶时候的温度上升速率;多马来酰亚胺形成的碳碳交联键,使得橡胶组合物耐热性能提升,有利于高温刚性的保持,有利于改善长时间的压缩负荷所导致的蠕变问题;抗硫化返原剂的使用能够减缓高温所导致交联密度的下降。本发明组合物用于安全轮胎胎侧部时,能够显著改善高温下的刚性下降和相应的蠕变问题。The beneficial effects of the present invention are: in the present invention, polymaleimide, hydrazide or hydrazide derivatives are compounded with the anti-reversion agent according to the weight of the present invention. Among them, the use of hydrazide or its derivatives can reduce the heat generation in the working state of the sidewall, thereby further reducing the temperature rise rate during zero-pressure driving; the carbon-carbon cross-linking bond formed by polymaleimide makes the rubber The improved heat resistance of the composition is conducive to maintaining high temperature rigidity and improving the creep problem caused by long-term compression load; the use of anti-reversion agent can slow down the decrease of crosslinking density caused by high temperature. When the composition of the present invention is used in the sidewall of a safety tire, it can significantly improve the rigidity drop at high temperature and the corresponding creep problem.
上述橡胶成分选自二烯烃弹性体,包括聚丁二烯橡胶、天然橡胶、聚异戊二烯橡胶、苯乙烯-丁二烯共聚物橡胶、苯乙烯-异戊二烯-苯乙烯三元嵌段共聚物橡胶和苯乙烯-丁二烯-苯乙烯三元嵌段共聚物橡胶或它们的混合物。优选天然橡胶或聚异戊二烯橡胶用量为20至100质量份,优选聚丁二烯橡胶用量为0至80质量份,通过调整聚丁二烯橡胶的配合量到特定的范围(如天然橡胶80质量份,顺丁橡胶20质量份),能够降低橡胶组合物的生热性能,同时能够保证胎侧部所必备的抗屈挠性能。The above-mentioned rubber components are selected from diene elastomers, including polybutadiene rubber, natural rubber, polyisoprene rubber, styrene-butadiene copolymer rubber, styrene-isoprene-styrene tertiary Segment copolymer rubber and styrene-butadiene-styrene ternary block copolymer rubber or their mixtures. The preferred natural rubber or polyisoprene rubber consumption is 20 to 100 mass parts, and the preferred polybutadiene rubber consumption is 0 to 80 mass parts, by adjusting the compounding quantity of polybutadiene rubber to specific scope (such as natural rubber 80 parts by mass, 20 parts by mass of butadiene rubber), which can reduce the heat generation performance of the rubber composition, and at the same time ensure the necessary flex resistance of the sidewall.
进一步,如上所述本发明橡胶组合物,包括如下重量份原料:橡胶100份、多马来酰亚胺1-6份,酰肼或酰肼衍生物0.1-3份,抗硫化返原剂0.5-5份,补强填料20-120份,硫化剂1-12份,多马来酰亚胺更优选1-4份。Further, as mentioned above, the rubber composition of the present invention includes the following raw materials in parts by weight: 100 parts of rubber, 1-6 parts of polymaleimide, 0.1-3 parts of hydrazide or hydrazide derivatives, 0.5 parts of anti-reversion agent -5 parts, 20-120 parts of reinforcing filler, 1-12 parts of vulcanizing agent, more preferably 1-4 parts of polymaleimide.
其中,本发明中,上述的橡胶可以选自二烯烃弹性体,包括聚丁二烯橡胶、天然橡胶、聚异戊二烯橡胶、苯乙烯-丁二烯共聚物橡胶、苯乙烯-异戊二烯-苯乙烯三元嵌段共聚物橡胶和苯乙烯-丁二烯-苯乙烯三元嵌段共聚物橡胶或它们的混合物。Wherein, in the present invention, the above-mentioned rubber can be selected from diene elastomers, including polybutadiene rubber, natural rubber, polyisoprene rubber, styrene-butadiene copolymer rubber, styrene-isoprene ethylene-styrene ternary block copolymer rubber and styrene-butadiene-styrene ternary block copolymer rubber or mixtures thereof.
如上所述本发明橡胶组合物,进一步,包括如下重量份原料:橡胶100份、多马来酰亚胺1-4份,酰肼或酰肼衍生物0.1-1份,抗硫化返原剂0.5-3份,补强填料20-120份,硫化剂3-8份。As mentioned above, the rubber composition of the present invention further includes the following raw materials in parts by weight: 100 parts of rubber, 1-4 parts of polymaleimide, 0.1-1 part of hydrazide or hydrazide derivatives, 0.5 parts of anti-reversion agent -3 parts, 20-120 parts of reinforcing filler, 3-8 parts of vulcanizing agent.
如上所述本发明橡胶组合物,进一步,橡胶可以为二烯烃弹性体;As mentioned above, the rubber composition of the present invention, further, the rubber can be a diene elastomer;
如上所述本发明橡胶组合物,进一步,橡胶可以为聚丁二烯橡胶、天然橡胶、聚异戊二烯橡胶、苯乙烯-丁二烯共聚物橡胶、苯乙烯-异戊二烯-苯乙烯三元嵌段共聚物橡胶和苯乙烯-丁二烯-苯乙烯三元嵌段共聚物橡胶一种或任意多种混合。As mentioned above, the rubber composition of the present invention, further, the rubber can be polybutadiene rubber, natural rubber, polyisoprene rubber, styrene-butadiene copolymer rubber, styrene-isoprene-styrene One or more of the tertiary block copolymer rubber and the styrene-butadiene-styrene ternary block copolymer rubber are mixed.
如上所述本发明橡胶组合物,进一步,橡胶包括如下重量份原料:天然橡胶或聚异戊二烯橡胶20-100份、聚丁二烯橡胶用量为0.1-80份。As mentioned above in the rubber composition of the present invention, further, the rubber includes the following raw materials in parts by weight: 20-100 parts of natural rubber or polyisoprene rubber, and 0.1-80 parts of polybutadiene rubber.
采用上述进一步的有益效果:在本发明天然橡胶或聚异戊二烯橡胶和聚丁二烯橡胶的特定用量进行复配,能够降低橡胶组合物的生热性能,同时能够保证胎侧部所必备的抗屈挠性能。Adopting the above-mentioned further beneficial effects: compounding the natural rubber or polyisoprene rubber and polybutadiene rubber in a specific amount of the present invention can reduce the heat generation performance of the rubber composition, and at the same time ensure the necessary Excellent flex resistance.
如上所述本发明橡胶组合物,进一步,包括如下重量份原料:硫化剂包括如下重量份的原料:硫磺1-5份、硫化促进剂0.5-4份。As mentioned above, the rubber composition of the present invention further includes the following raw materials in parts by weight: the vulcanizing agent includes the following raw materials in parts by weight: 1-5 parts of sulfur, and 0.5-4 parts of vulcanization accelerator.
如上所述本发明橡胶组合物,进一步,包括如下重量份原料:硫化剂包括如下重量份的原料:硫磺1.5-3.5份、硫化促进剂1-3.5份。As mentioned above, the rubber composition of the present invention further includes the following raw materials in parts by weight: the vulcanizing agent includes the following raw materials in parts by weight: 1.5-3.5 parts of sulfur, and 1-3.5 parts of vulcanization accelerator.
上述橡胶组合物中,硫磺可以选自可溶性硫磺、不溶性硫磺、硫磺载体等中的一种或几种的混合物;硫化促进剂可以选自噻唑类、秋兰姆类、次磺酰胺类、二硫代氨基甲酸盐类、黄原酸类、胍类、硫脲类等中的一种或几种的混合物。In the above rubber composition, sulfur can be selected from one or a mixture of soluble sulfur, insoluble sulfur, sulfur carrier, etc.; the vulcanization accelerator can be selected from thiazoles, thiurams, sulfenamides, disulfides One or a mixture of carbamates, xanthic acids, guanidines, thioureas, etc.
硫磺的用量质量份数X和硫化促进剂的用量质量份数Y比例关系满足以下表达式:0.5≤X/Y≤1.5;为保证足够的交联密度和较好的热稳定性,优选硫磺和硫化促进剂比例为0.8≤X/Y≤1.2,优选硫化剂的总用量在3至8质量份。The ratio between the amount of sulfur used in parts by mass X and the amount of vulcanization accelerator used in parts by mass Y is proportional to the following expression: 0.5≤X/Y≤1.5; in order to ensure sufficient crosslinking density and better thermal stability, sulfur and The ratio of the vulcanization accelerator is 0.8≤X/Y≤1.2, and the total amount of the vulcanization agent is preferably 3 to 8 parts by mass.
采用上述进一步的有益效果:本发明中在硫化体系中硫化促进剂和硫磺用量比在本发明范围内,具备足够的交联密度和较好的热稳定性,使得本发明橡胶组合物在高温下刚性稳定和低蠕变性能。Adopt the above-mentioned further beneficial effects: in the present invention, in the vulcanization system, the amount ratio of vulcanization accelerator and sulfur is within the scope of the present invention, possesses sufficient crosslinking density and better thermal stability, so that the rubber composition of the present invention can be used at high temperature Rigid stability and low creep performance.
如上所述本发明橡胶组合物,进一步,酰肼或酰肼衍生物为对苯二甲酰肼,己二酸二酰肼,癸二酰肼,十二烷二羧酸二酰肼,水杨酰肼,N'-(1,3-二甲基亚丁基)-3-羟基-2-萘并酰肼中的一种或几种的混合物。As mentioned above, the rubber composition of the present invention, further, the hydrazide or hydrazide derivatives are terephthalic hydrazide, adipic acid dihydrazide, sebacyl hydrazide, dodecane dicarboxylic acid dihydrazide, salicyl hydrazide , N'-(1,3-dimethylbutylene)-3-hydroxy-2-naphthohydrazide one or a mixture of several.
如上所述本发明橡胶组合物,进一步,酰肼或酰肼衍生物为对苯二甲酰肼,己二酸二酰肼,水杨酰肼,N'-(1,3-二甲基亚丁基)-3-羟基-2-萘并酰肼混合。As mentioned above, the rubber composition of the present invention, further, the hydrazide or hydrazide derivative is terephthalic hydrazide, adipic acid dihydrazide, salicyl hydrazide, N'-(1,3-dimethylbutylene) -3-Hydroxy-2-naphthohydrazide mixed.
如上所述本发明橡胶组合物,进一步,包括如下重量份原料:抗硫化返原剂为1,3-双(柠康亚酰胺甲基)苯、二水合六亚甲基-1,6-二硫代硫酸二钠盐、1,6-双(N,N'-二苯并噻唑氨基甲酰二硫)-己烷中的一种或者多种混合。As mentioned above, the rubber composition of the present invention further includes the following raw materials in parts by weight: the anti-reversion agent is 1,3-bis(citraconimidemethyl)benzene, hexamethylene-1,6-dihydrate A mixture of one or more of disodium thiosulfate and 1,6-bis(N,N'-dibenzothiazolecarbamoyldithio)-hexane.
如上所述本发明橡胶组合物,进一步,选自1,3-双(柠康亚酰胺甲基)苯(Perkalink 900或PK900),二水合六亚甲基-1,6-二硫代硫酸二钠盐(Duralink HTS或HTS),1,6-双(N,N'-二苯并噻唑氨基甲酰二硫)-己烷(KA9188或WY9188)等中的一种或几种的混合物。优选1,3-双(柠康亚酰胺甲基)苯和二水合六亚甲基-1,6-二硫代硫酸二钠盐,用量为0.5至10质量份,优选0.5至5质量份,更优选0.5至3质量份。As mentioned above, the rubber composition of the present invention is further selected from 1,3-bis(citraconimidomethyl)benzene (Perkalink 900 or PK900), hexamethylene-1,6-dithiosulfate dihydrate One or a mixture of sodium salt (Duralink HTS or HTS), 1,6-bis(N,N'-dibenzothiazolecarbamoyldithio)-hexane (KA9188 or WY9188), etc. Preferably, 1,3-bis(citraconimidomethyl)benzene and hexamethylene-1,6-dithiosulfate disodium salt dihydrate are used in an amount of 0.5 to 10 parts by mass, preferably 0.5 to 5 parts by mass, More preferably 0.5 to 3 parts by mass.
进一步,补强填料为白炭黑和炭黑中的一种或两种混合。Further, the reinforcing filler is one or a mixture of white carbon black and carbon black.
炭黑可以为N110、N121、N134、N220、N231、N234、N242、N293、N299、N315、N326、N330、N332、N339、N343、N347、N351、N358、N375、N539、N550、N582、N630、N642、N650、N683、N754、N762、N765、N774、N787、N907、N908、N990、N991中的一种或几种的混合物。Carbon black can be N110, N121, N134, N220, N231, N234, N242, N293, N299, N315, N326, N330, N332, N339, N343, N347, N351, N358, N375, N539, N550, N582, N630, One or a mixture of N642, N650, N683, N754, N762, N765, N774, N787, N907, N908, N990, N991.
白炭黑可以为气相法白炭黑、沉淀法白炭黑中的一种或几种的混合物。The white carbon black can be one or a mixture of fumed white carbon black and precipitated white carbon black.
进一步,白炭黑的比表面积为40-260m2/g,炭黑的比表面积为20-160m2/g。更优进一步,可以选择白炭黑的比表面积为60-180m2/g,炭黑的比表面积为30-120m2/g。Furthermore, the specific surface area of white carbon black is 40-260m 2 /g, and the specific surface area of carbon black is 20-160m 2 /g. More preferably, the specific surface area of white carbon black can be selected to be 60-180m 2 /g, and the specific surface area of carbon black can be selected to be 30-120m 2 /g.
炭黑用量为0至120质量份,优选30至80质量份。具体可根据实际使用状态下的机械性能要求做调整。优选地,使用大粒径、高结构度的炭黑材料可以获得更高的模量和更低的生热。The amount of carbon black used is 0 to 120 parts by mass, preferably 30 to 80 parts by mass. Specifically, it can be adjusted according to the mechanical performance requirements in the actual use state. Preferably, the use of carbon black materials with large particle size and high structure can achieve higher modulus and lower heat generation.
多马来酰亚胺结构中含有两个或两个以上的马来酰亚胺官能团。包括以下化学式结构,化学式1和2所示结构:The polymaleimide structure contains two or more maleimide functional groups. Including the following chemical formula structures, structures shown in chemical formulas 1 and 2:
其中R表示具有6-30个碳原子的芳香族烃基,或具有6-30个碳原子的烷烃基,或具有6-30个碳原子的烷基芳香族烃基;并且x为0-5的整数;y为0-5的整数。 Wherein R represents an aromatic hydrocarbon group with 6-30 carbon atoms, or an alkane group with 6-30 carbon atoms, or an alkylaromatic hydrocarbon group with 6-30 carbon atoms; and x is an integer of 0-5 ; y is an integer of 0-5.
n为0-30的整数。 n is an integer of 0-30.
所述马来酰亚胺可以为不同结构多马来酰亚胺的混合物。所述马来酰亚胺选自多马来酰亚胺组合物(PAPI)、N,N'-(亚甲基二苯基)双马来酰亚胺(BMI或BDM),N,N'-(亚甲基二苯基)双马来酰亚胺(HVA-2或PDM)等中的一种或几种的混合物。优选低软化点、易分散、且马来酰亚胺官能团占比高的多马来酰亚胺组合物(PAPI);优选1至6质量份,更优选1至4质量份。The maleimide may be a mixture of polymaleimides with different structures. The maleimide is selected from polymaleimide composition (PAPI), N,N'-(methylenediphenyl)bismaleimide (BMI or BDM), N,N' -One or more mixtures of (methylenediphenyl)bismaleimide (HVA-2 or PDM), etc. A polymaleimide composition (PAPI) with a low softening point, easy dispersion, and a high proportion of maleimide functional groups is preferred; preferably 1 to 6 parts by mass, more preferably 1 to 4 parts by mass.
进一步,所述酰肼或酰肼衍生物为单酰肼、单酰肼衍生物、双酰肼和双酰肼衍生物的混合。Further, the hydrazide or hydrazide derivative is a mixture of monohydrazide, monohydrazide derivative, bishydrazide and bishydrazide derivative.
单酰肼及其衍生物的化学式3所示结构:The structure shown in chemical formula 3 of monohydrazide and its derivatives:
其中,R为具有6-30个碳原子的芳香族烃基、有6-30个碳原子的烷烃基、有6-30个碳原子的烷基芳香族烃基中的任一种;R1为氢、具有6-30个碳原子的芳香族烃基、具有6-30个碳原子的烷烃基、具有6-30个碳原子的烷基芳香族烃基、氢中的任一种。Wherein, R is any one of an aromatic hydrocarbon group with 6-30 carbon atoms, an alkane group with 6-30 carbon atoms, and an alkylaromatic hydrocarbon group with 6-30 carbon atoms; R1 is hydrogen, Any of an aromatic hydrocarbon group having 6-30 carbon atoms, an alkane group having 6-30 carbon atoms, an alkylaromatic hydrocarbon group having 6-30 carbon atoms, and hydrogen.
双酰肼衍生物如化学式4的所示结构:Bihydrazide derivatives have the structure shown in Chemical Formula 4:
R为具有6-30个碳原子的芳香族烃基、具有6-30个碳原子的烷烃基、具有6-30个碳原子的烷基芳香族烃基中的任一种;R1为具有6-30个碳原子的芳香族烃基、具有6-30个碳原子的烷烃基、具有6-30个碳原子的烷基芳香族烃基、氢中的任一种;R2为具有6-30个碳原子的芳香族烃基、具有6-30个碳原子的烷烃基、具有6-30个碳原子的烷基芳香族烃基、氢中的任一种。 R is any one of an aromatic hydrocarbon group with 6-30 carbon atoms, an alkane group with 6-30 carbon atoms, and an alkylaromatic hydrocarbon group with 6-30 carbon atoms; R1 is any one with 6-30 carbon atoms Any one of aromatic hydrocarbon group with 6-30 carbon atoms, alkane group with 6-30 carbon atoms, alkylaromatic hydrocarbon group with 6-30 carbon atoms, hydrogen; R2 is any one with 6-30 carbon atoms Any of an aromatic hydrocarbon group, an alkane group having 6-30 carbon atoms, an alkylaromatic hydrocarbon group having 6-30 carbon atoms, and hydrogen.
上述的酰肼及其衍生物具体可以选自间苯二甲酰肼(IDH或DC-02),己二酸二酰肼(ADH),癸二酰肼(SDH),十二烷二羧酸二酰肼(DDH),水杨酰肼(SAH),N'-(1,3-二甲基亚丁基)-3-羟基-2-萘并酰肼(BMH或DC-01)等中的一种或几种的混合物。酰肼及其衍生物的使用能够降低胎侧部工作状态下的生热,从而进一步降低零气压行驶时候的温度上升速率。优选DC-02,ADH,DC-01,SAH,优选0.1至3质量份,为保持良好的加工性能,更优选0.1至1质量份。The above-mentioned hydrazides and derivatives thereof can be specifically selected from isophthalic hydrazide (IDH or DC-02), adipic dihydrazide (ADH), sebacic hydrazide (SDH), dodecane dicarboxylic acid One of dihydrazide (DDH), salicylhydrazide (SAH), N'-(1,3-dimethylbutylene)-3-hydroxy-2-naphthohydrazide (BMH or DC-01), etc. or a mixture of several. The use of hydrazide and its derivatives can reduce the heat generation of the sidewall part in the working state, thereby further reducing the temperature rise rate during zero-pressure driving. Preferably DC-02, ADH, DC-01, SAH, preferably 0.1 to 3 parts by mass, more preferably 0.1 to 1 part by mass in order to maintain good processability.
本发明用于安全轮胎胎侧的橡胶组合物中还包括防老剂、加工助剂、氧化锌、硬脂酸、增硬树脂中任一种或多种混合。The rubber composition for the safety tire sidewall of the present invention also includes any one or more of antioxidants, processing aids, zinc oxide, stearic acid, and hardening resins.
采用上述混合时,所述防老剂的重量份为2份、加工助剂重量份为2份、加工助剂重量份为2份、氧化锌重量份为2份、重量份为硬脂酸2份、增硬树脂重量份为2.5份。When adopting the above mixing, the weight portion of the anti-aging agent is 2 parts, the weight portion of the processing aid is 2 parts, the weight portion of the processing aid is 2 parts, the weight portion of zinc oxide is 2 parts, and the weight portion is 2 parts of stearic acid , Hardening resin weight portion is 2.5 parts.
防老剂为山东阳谷华泰化工股份有限公司的防老剂6PPD。氧化锌为氧化锌有限公司的氧化锌。硬脂酸为四川天宇油脂化学有限公司的硬脂酸。硫化树脂为圣莱科特的SP1045。The anti-aging agent is the anti-aging agent 6PPD of Shandong Yanggu Huatai Chemical Co., Ltd. Zinc oxide is zinc oxide from Zinc Oxide Co., Ltd. Stearic acid is the stearic acid of Sichuan Tianyu Oleochemical Co., Ltd. The vulcanized resin is SP1045 from SI.
本发明还公开了一种用于安全轮胎胎侧的橡胶组合物的制备方法,包括如下步骤:The invention also discloses a preparation method of the rubber composition used for the sidewall of the safety tire, comprising the following steps:
步骤(1):按照权利要求上述用于安全轮胎胎侧的橡胶组合物的重量份称取各原料。将橡胶、多马来酰亚胺、酰肼或酰肼衍生物和补强填料加入密炼机中进行混练后排料,获得物料A;混练时间可以为2-8分钟,所述排料时温度可以为140-170℃;Step (1): Weighing each raw material according to the parts by weight of the rubber composition used for the sidewall of a safety tire according to the claims. Add rubber, polymaleimide, hydrazide or hydrazide derivatives and reinforcing fillers into the internal mixer for mixing and discharging to obtain material A; the mixing time can be 2-8 minutes, and the discharging The temperature during feeding can be 140-170°C;
步骤(2):待步骤(1)中所述物料A冷却后静置,静置时间大于8小时,再加入硫化剂以及抗硫化返原剂进行再次混练后排料,获得物料B,该步骤中再次混练时间为2-8分钟;Step (2): Wait for the material A described in step (1) to cool down and let it stand for more than 8 hours, then add a vulcanizing agent and an anti-reversion agent for re-mixing and discharge to obtain material B. The mixing time in the step is 2-8 minutes again;
步骤(3):将步骤(2)中所述物料B进行硫化后获得橡胶组合物产品,该步骤中,硫化温度为150℃,硫化时间为15-60分钟。Step (3): vulcanize the material B in step (2) to obtain a rubber composition product. In this step, the vulcanization temperature is 150° C., and the vulcanization time is 15-60 minutes.
经由上述的技术方案可知,与现有技术相比,本发明橡胶组合物,具有耐热性能高,有利于高温刚性的保持,能够减缓高温所导致交联密度的下降,降低胎侧支撑胶的生热,同时可以有利于改善长时间的压缩负荷所导致的蠕变问题,可以有效的增强支撑型安全轮胎的耐久性能。It can be seen from the above-mentioned technical solutions that, compared with the prior art, the rubber composition of the present invention has high heat resistance, is conducive to maintaining high-temperature rigidity, can slow down the decrease in cross-linking density caused by high temperature, and reduces the thickness of the sidewall support rubber. Heat generation can help improve the creep problem caused by long-term compression load, and can effectively enhance the durability of the support type safety tire.
具体实施方式Detailed ways
下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following clearly and completely describes the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本实施例中,100质量份二烯类橡胶选用天然橡胶和顺丁橡胶的组合并用,其中天然橡胶80质量份,顺丁橡胶20质量份。天然橡胶选用的是20号标胶,顺丁橡胶选用的是由朗盛公司的高顺式钕系顺丁橡胶CB24。In this embodiment, 100 parts by mass of diene rubber is selected from a combination of natural rubber and butadiene rubber, wherein 80 parts by mass of natural rubber and 20 parts by mass of butadiene rubber. The natural rubber is selected from No. 20 standard rubber, and the butadiene rubber is selected from Lanxess' high-cis neodymium-based butadiene rubber CB24.
炭黑选用的是卡博特公司的N550。Carbon black was selected from Cabot's N550.
多马来酰亚胺选用的是张家港大塚化学有限公司的具有低软化点、易分散、马来酰亚胺官能团占比高的多马来酰亚胺组合物PAPI。The polymaleimide is selected from Zhangjiagang Otsuka Chemical Co., Ltd., which has a low softening point, is easy to disperse, and has a high proportion of maleimide functional groups. The polymaleimide composition PAPI.
抗硫化返原剂选用朗盛公司的1,3-双(柠康亚酰胺甲基)苯(Perkalink 900)和1,6-双(N,N'-二苯并噻唑氨基甲酰二硫)-己烷(KA9188)中的一种或组合使用。The anti-reversion agent is 1,3-bis(citraconimidomethyl)benzene (Perkalink 900) and 1,6-bis(N,N'-dibenzothiazolecarbamoyl disulfide) from LANXESS - One or a combination of hexane (KA9188).
酰肼及其衍生物选用的是大塚化学株式会社生产的间苯二甲酰肼(IDH)。Hydrazide and its derivatives were selected from isophthalic hydrazide (IDH) produced by Otsuka Chemical Co., Ltd.
硫磺选用的是山东阳谷华泰化工股份有限公司的不溶性硫磺HDOT 20(有效硫磺含量为80%);硫化促进剂可以选用的是山东尚舜化工有限公司次磺酰胺类促进剂TBBS。What sulfur selects is the insoluble sulfur HDOT 20 of Shandong Yanggu Huatai Chemical Co., Ltd. (effective sulfur content is 80%); What the vulcanization accelerator can select is the sulfenamide accelerator TBBS of Shandong Shangshun Chemical Co., Ltd..
选用山东阳谷华泰化工股份有限公司的防老剂6PPD,选用大连氧化锌有限公司的氧化锌;选用四川天宇油脂化学有限公司的硬脂酸;选用华奇化工的增硬树脂SL-3005和固化剂HMT。Choose anti-aging agent 6PPD from Shandong Yanggu Huatai Chemical Co., Ltd., choose zinc oxide from Dalian Zinc Oxide Co., Ltd.; choose stearic acid from Sichuan Tianyu Oleochemical Co., Ltd.; choose hardening resin SL-3005 and curing agent from Huaqi Chemical HMT.
本实施例的样品制备流程如下:首先将天然胶和顺丁胶放入密炼机中让两种生胶充分混合,然后再加入多马来酰亚胺PAPI以及除硫磺、硫化促进剂和抗硫化返原剂以外的其它材料,混炼约4-6分钟,在温度为160℃时排料。待母胶冷却且停放8小时以上,再加入硫磺、硫化促进剂和抗硫化返原剂,低速混炼约2至8分钟,然后排料,获得橡胶组合物。经150℃下50分钟硫化后,测试相关物理性能。The sample preparation process of this example is as follows: first, put natural rubber and butadiene rubber into an internal mixer to fully mix the two kinds of raw rubber, and then add polymaleimide PAPI, sulfur removal, vulcanization accelerator and anti-vulcanization For materials other than the original agent, knead for about 4-6 minutes, and discharge when the temperature is 160°C. After the masterbatch is cooled and parked for more than 8 hours, add sulfur, vulcanization accelerator and anti-reversion agent, mix at a low speed for about 2 to 8 minutes, and then discharge to obtain a rubber composition. After vulcanization at 150°C for 50 minutes, the relevant physical properties were tested.
物理性能的测试方法和标准如下:The test methods and standards of physical properties are as follows:
1.低生热性:使用Metravib公司的DMA测试,温度25℃,频率10Hz,动态形变0.07%~50%,平面剪切模式下滞后损失因子tanδ的最大值。低生热性=(比较例2-4,实施例1-4的滞后损失因子tanδ最大值÷比较例1的滞后损失因子tanδ最大值)×100,低生热性数值越小表示低生热性越好。1. Low heat generation: use the DMA test of Metravib Company, the temperature is 25°C, the frequency is 10Hz, the dynamic deformation is 0.07% to 50%, and the maximum value of the hysteresis loss factor tanδ is in the plane shear mode. Low heat generation = (Comparative Example 2-4, the maximum value of the hysteresis loss factor tanδ of Examples 1-4 ÷ the maximum value of the hysteresis loss factor tanδ of Comparative Example 1) × 100, the smaller the value of low heat generation, the lower the heat generation Sex is better.
2.高温刚性保持率:使用Metravib公司的DMA上测试胶料在50℃剪切刚性K1,然后通过程序升温至150℃(升温速率10℃/分钟),再次测量样品的剪切刚性K2。K2/K1的比值即为样品高温条件下的刚性保持率。2. High-temperature rigidity retention rate: use Metravib’s DMA to test the shear rigidity K1 of the compound at 50°C, and then increase the temperature to 150°C (heating rate 10°C/min) by program, and measure the shear rigidity K2 of the sample again. The ratio of K2/K1 is the rigidity retention rate of the sample under high temperature conditions.
3.高温抗蠕变性:使用Metravib公司的DMA上测试胶料经程序升温到150℃(升温速率10℃/分钟),开始对样品施加剪切力读取样品形变量计算出剪切刚性K1,继续保持剪切压缩状态10分钟后再次读取样品形变量计算出剪切刚性K2,K2/K1的比值即为样品高温条件下的抗蠕变性。3. High-temperature creep resistance: use Metravib's DMA to test the rubber material and heat it up to 150°C (heating rate 10°C/min), start to apply shear force to the sample, read the sample deformation, and calculate the shear rigidity K1 , continue to maintain the shear compression state for 10 minutes and then read the sample deformation again to calculate the shear rigidity K2, the ratio of K2/K1 is the creep resistance of the sample under high temperature conditions.
4.轮胎耐久性:以实验配方生产制备跑气保用轮胎(225/50R18),将轮胎进行室内机床里程实验。在零气压条件下,以80km/h速度匀速行驶至轮胎破坏,记录能够正常行驶的时间。4. Tire durability: The run-flat tire (225/50R18) was prepared with the experimental formula, and the tire was subjected to an indoor machine tool mileage test. Under the condition of zero air pressure, drive at a constant speed of 80km/h until the tire is damaged, and record the time for normal driving.
下表是基于本发明技术指导的实施例和作为性能对照的比较例。The following table is an embodiment based on the technical guidance of the present invention and a comparative example as a performance comparison.
*低生热性采用指数形式,计算公式为:(实施例/比较例1)×100,数值越低说明低生热性能越好。*The low heat build-up is in the form of an index, and the calculation formula is: (Example/Comparative Example 1)×100. The lower the value, the better the low heat build-up performance.
*轮胎耐久性采用指数形式,计算公式为:轮胎耐久性=(实施例的轮胎零气压正常行驶时间÷比较例1的轮胎零气压正常行驶时间)×100,轮胎耐久性数值越大零气压耐久性能越好。* The tire durability is in the form of an index, and the calculation formula is: tire durability = (the normal running time of the tire at zero pressure in the embodiment ÷ the normal running time of the tire at zero pressure in Comparative Example 1) × 100, the greater the tire durability value, the zero pressure durability The better the performance.
基于以上实验数据,对比实施例1和比较例1可以看出多马来酰亚胺组合物PAPI对提升了橡胶高温刚性保持率、高温抗蠕变性及轮胎的零气压行驶耐久性。对比实施例3和实施例1、比较例1,可以看出并用酰肼化合物IDH对低生热性能的进一步改善,从而进一步提升了轮胎的零气压行驶耐久性。Based on the above experimental data, comparing Example 1 and Comparative Example 1, it can be seen that the polymaleimide composition PAPI can improve the high-temperature rigidity retention rate of rubber, high-temperature creep resistance and zero-pressure driving durability of tires. Comparing Example 3 with Example 1 and Comparative Example 1, it can be seen that the combined use of the hydrazide compound IDH further improves the low heat generation performance, thereby further improving the zero-pressure driving durability of the tire.
对比实施例2、比较例1、比较例2、比较例3,可以发现多马来酰亚胺组合物PAPI及抗硫化返原剂KA9188、PK900对高温刚性保持率和高温抗蠕变性的提升效果。Comparing Example 2, Comparative Example 1, Comparative Example 2, and Comparative Example 3, it can be found that the polymaleimide composition PAPI and the anti-reversion agent KA9188 and PK900 have improved high-temperature rigidity retention and high-temperature creep resistance Effect.
对比实施例1和比较例4、比较例5、比较例6,可以看出当硫磺HDOT 20和促进剂TBBS的用量比例超出适当范围,高温刚性保持率显著下降,导致轮胎的零气压行驶耐久性能下降。硫磺用量重量份X与硫化促进剂用量重量份Y比例关系满足以下表达式:0.5≤X/Y≤1.5Comparing Example 1 with Comparative Example 4, Comparative Example 5, and Comparative Example 6, it can be seen that when the dosage ratio of sulfur HDOT 20 and accelerator TBBS exceeds the appropriate range, the high-temperature rigidity retention rate decreases significantly, resulting in zero-pressure driving durability of the tire decline. The proportion relationship between the amount of sulfur in parts by weight X and the amount of vulcanization accelerator in parts by weight Y satisfies the following expression: 0.5≤X/Y≤1.5
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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