CN110282360A - Feeding device - Google Patents
Feeding device Download PDFInfo
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- CN110282360A CN110282360A CN201910720060.3A CN201910720060A CN110282360A CN 110282360 A CN110282360 A CN 110282360A CN 201910720060 A CN201910720060 A CN 201910720060A CN 110282360 A CN110282360 A CN 110282360A
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- feeding
- cabin
- gas nozzle
- gas
- conveying
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- 239000000463 material Substances 0.000 claims abstract description 85
- 238000004140 cleaning Methods 0.000 claims abstract description 52
- 238000009825 accumulation Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 25
- 239000007921 spray Substances 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 4
- 230000006835 compression Effects 0.000 description 10
- 238000007906 compression Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 8
- 239000000243 solution Substances 0.000 description 6
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 230000006837 decompression Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000011345 viscous material Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/24—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/24—Details
- B65G33/26—Screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/24—Details
- B65G33/34—Applications of driving gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/46—Devices for emptying otherwise than from the top using screw conveyors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nozzles (AREA)
Abstract
本发明提供了一种上料装置,涉及输送物料设备的技术领域,包括上料舱、输送组件和清理组件;输送组件能够相对于上料舱进行转动,用于带动上料舱内的物料进行输送;清理组件位于上料舱的一端设置有气体喷嘴,清理组件通过气体喷嘴清理上料舱的侧壁及输送组件堆积的物料,能够把上料舱内壁以及输送组件上的物料吹散,减轻了输送组件的输送功率,缓解现有技术中存在的物料堆积,需要人工手动进行清理,耗费人力,降低工作效率,给生产带来不便的技术问题,减少了上料舱如果要进行物料品种的切换时间及清理工序,减少了作业人员劳动强度,提高了加工效率。
The invention provides a feeding device, which relates to the technical field of material conveying equipment, including a feeding cabin, a conveying assembly and a cleaning assembly; the conveying assembly can rotate relative to the feeding cabin, and is used to drive the materials in the feeding cabin to Conveying; the cleaning component is located at one end of the feeding cabin and is equipped with a gas nozzle. The cleaning component cleans the side wall of the feeding cabin and the material accumulated in the conveying component through the gas nozzle, and can blow away the material on the inner wall of the feeding cabin and the conveying component, reducing The transmission power of the conveying components is improved, and the material accumulation in the prior art is alleviated. Manual cleaning is required, which consumes manpower, reduces work efficiency, and brings inconvenience to production. Switching time and cleaning procedures reduce the labor intensity of operators and improve processing efficiency.
Description
技术领域technical field
本发明涉及输送物料设备技术领域,尤其是涉及一种上料装置。The invention relates to the technical field of material conveying equipment, in particular to a feeding device.
背景技术Background technique
在颗粒或者粉状物料需要输送时,一般需要上料装置进行颗粒或者粉状物料的输送。When the granular or powdery materials need to be transported, a feeding device is generally required to transport the granular or powdery materials.
但是,现有技术中的上料装置在工作的过程中出现了多种问题,其中,当输送粘性较大的物料时,在上料过程中物料很容易挂在送料管道、铰刀芯叶片和轴上,使得动力装置的负载过大,容易出现功率不足,进而引起输送装置的堵塞,形成上料装置内的物料堆积,需要人工手动进行清理,清理过程十分复杂,耗费大量人力,同时也降低了工作效率,给生产带来不便。However, the feeding device in the prior art has a variety of problems during the working process. Among them, when conveying viscous materials, the materials are easy to hang on the feeding pipeline, reamer core blades and On the shaft, the load of the power unit is too large, which is prone to insufficient power, which will cause the blockage of the conveying device and form the accumulation of materials in the feeding device. Manual cleaning is required. The cleaning process is very complicated and consumes a lot of manpower. Reduced work efficiency and brought inconvenience to production.
发明内容Contents of the invention
本发明的目的在于提供上料装置,以缓解现有技术中存在的物料堆积,需要人工手动进行清理,耗费人力,降低工作效率,给生产带来不便的技术问题。The purpose of the present invention is to provide a feeding device to alleviate the technical problems of material accumulation in the prior art, requiring manual cleaning, which consumes manpower, reduces work efficiency, and brings inconvenience to production.
本发明提供的一种上料装置,包括:上料舱、输送组件和清理组件;A feeding device provided by the present invention includes: a feeding cabin, a conveying assembly and a cleaning assembly;
所述输送组件位于所述上料舱内,所述输送组件能够相对于所述上料舱进行转动,用于带动所述上料舱内的物料进行输送;The conveying assembly is located in the feeding cabin, the conveying assembly can rotate relative to the feeding cabin, and is used to drive the materials in the feeding cabin to be transported;
所述清理组件的一端伸入所述上料舱的侧壁内,所述清理组件位于所述上料舱的一端设置有气体喷嘴,所述清理组件通过所述气体喷嘴清理所述上料舱的侧壁及所述输送组件堆积的物料。One end of the cleaning assembly extends into the side wall of the feeding cabin, and one end of the cleaning assembly located at the loading cabin is provided with a gas nozzle, and the cleaning assembly cleans the feeding cabin through the gas nozzle The side walls and the materials accumulated by the conveying components.
在本发明较佳的实施例中,所述气体喷嘴上设置有多个喷头,多个所述喷头分别朝向所述上料舱内的多个方向,所述清理组件通过多个所述喷头清理所述上料舱的侧壁及所述输送组件堆积的物料。In a preferred embodiment of the present invention, the gas nozzle is provided with a plurality of nozzles, and the plurality of nozzles respectively face multiple directions in the feeding cabin, and the cleaning assembly is cleaned by the plurality of nozzles. The side walls of the upper material compartment and the materials accumulated by the conveying components.
在本发明较佳的实施例中,所述气体喷嘴的所述喷头数量至少为四个,多个所述喷头呈等角度均匀布置于所述气体喷嘴上。In a preferred embodiment of the present invention, the number of the nozzles of the gas nozzle is at least four, and the plurality of nozzles are evenly arranged on the gas nozzle at an equal angle.
在本发明较佳的实施例中,所述清理组件包括气体压缩装置、进气管和气体喷嘴;In a preferred embodiment of the present invention, the cleaning assembly includes a gas compression device, an air inlet pipe and a gas nozzle;
所述气体压缩装置通过所述进气管与所述气体喷嘴远离所述喷头的一端连接,所述气体喷嘴的侧壁与所述上料舱的侧壁密封连接。The gas compression device is connected to the end of the gas nozzle away from the spray head through the air inlet pipe, and the side wall of the gas nozzle is in sealing connection with the side wall of the feeding chamber.
在本发明较佳的实施例中,所述气体喷嘴设置有多个,多个所述气体喷嘴沿着所述上料舱的内部物料的输送方向均匀布置,且多个所述气体喷嘴分别与所述上料舱的侧壁密封连接。In a preferred embodiment of the present invention, a plurality of gas nozzles are provided, and a plurality of gas nozzles are evenly arranged along the conveying direction of the internal materials of the upper material cabin, and the plurality of gas nozzles are respectively connected with The side walls of the feeding compartment are sealed and connected.
在本发明较佳的实施例中,所述进气管包括进气总管和进气支管;In a preferred embodiment of the present invention, the air intake pipe includes an air intake main pipe and an air intake branch pipe;
所述进气支管设置有多个,且所述进气支管的数量与所述气体喷嘴的数量一一对应,所述进气支管与所述气体喷嘴连接,多个所述进气支管分别与所述进气总管连通,所述进气总管与所述气体压缩装置连通。There are multiple intake branch pipes, and the number of the intake branch pipes corresponds to the number of the gas nozzles one by one, the intake branch pipes are connected to the gas nozzles, and the plurality of intake branch pipes are respectively The intake manifold communicates with the gas compression device.
在本发明较佳的实施例中,每个所述进气支管与所述气体喷嘴之间设置有脉冲阀。In a preferred embodiment of the present invention, a pulse valve is arranged between each of the inlet branch pipes and the gas nozzle.
在本发明较佳的实施例中,所述清理组件设置有多组,多组所述清理组件沿着所述上料舱的圆周方向均匀布置。In a preferred embodiment of the present invention, there are multiple sets of cleaning assemblies, and multiple sets of cleaning assemblies are evenly arranged along the circumferential direction of the feeding chamber.
在本发明较佳的实施例中,所述输送组件包括动力机构和推送机构;In a preferred embodiment of the present invention, the conveying assembly includes a power mechanism and a pushing mechanism;
所述推送机构位于所述上料舱内,且所述推送机构的一端贯穿所述上料舱与所述动力机构传动连接。The pushing mechanism is located in the feeding cabin, and one end of the pushing mechanism passes through the loading cabin and is connected to the power mechanism in transmission.
在本发明较佳的实施例中,所述推送机构包括旋转轴和推送片;In a preferred embodiment of the present invention, the pushing mechanism includes a rotating shaft and a pushing piece;
所述旋转轴一端贯穿所述上料舱与所述动力机构传动连接,所述推送片设置于所述上料舱的内部,且所述推送片呈螺旋状设置于所述旋转轴外部。One end of the rotating shaft passes through the feeding chamber and is connected to the power mechanism, the pushing piece is arranged inside the feeding chamber, and the pushing piece is arranged spirally outside the rotating shaft.
在本发明较佳的实施例中,还包括机架;所述上料舱设置于所述机架上。In a preferred embodiment of the present invention, a frame is also included; the feeding compartment is arranged on the frame.
本发明提供的一种上料装置,包括:上料舱、输送组件和清理组件;输送组件位于上料舱内,输送组件能够相对于上料舱进行转动,用于带动上料舱内的物料进行输送;清理组件的一端伸入上料舱的侧壁内,清理组件位于上料舱的一端设置有气体喷嘴,清理组件通过气体喷嘴清理上料舱的侧壁及输送组件堆积的物料,能够把上料舱内壁以及输送组件上的物料吹散,减轻了输送组件的输送阻力,减少了物料在上料舱内的堆积,缓解现有技术中存在的物料堆积,需要人工手动进行清理,耗费人力,降低工作效率,给生产带来不便的技术问题,减少了上料舱如果要进行物料品种切换时的时间及清理工序,减少了作业人员劳动强度,提高了加工效率,适合推广使用。A feeding device provided by the present invention includes: a feeding cabin, a conveying assembly and a cleaning assembly; the conveying assembly is located in the feeding cabin, and the conveying assembly can rotate relative to the feeding cabin to drive the materials in the feeding cabin Conveying; one end of the cleaning component extends into the side wall of the upper material cabin, and the end of the cleaning component located in the upper material cabin is provided with a gas nozzle. The cleaning component cleans the side wall of the upper material cabin and the materials accumulated by the conveying component through the gas nozzle. Blowing away the material on the inner wall of the feeding cabin and the conveying components reduces the conveying resistance of the conveying components, reduces the accumulation of materials in the feeding cabin, and alleviates the accumulation of materials in the prior art. Manual cleaning is required, which costs a lot of money. Manpower reduces work efficiency and brings inconvenience to production. It reduces the time and cleaning process when switching materials in the loading cabin, reduces the labor intensity of operators, and improves processing efficiency. It is suitable for popularization and use.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1为本发明实施例提供的上料装置的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a feeding device provided by an embodiment of the present invention;
图2为本发明实施例提供的上料装置的局部剖面结构示意图;Fig. 2 is a partial cross-sectional structural schematic diagram of a feeding device provided by an embodiment of the present invention;
图3为本发明实施例提供的上料装置具有多个喷头的局部剖面结构示意图;Fig. 3 is a partial cross-sectional structural schematic diagram of a feeding device provided by an embodiment of the present invention having multiple nozzles;
图4为本发明实施例提供的上料装置的俯视图;Fig. 4 is the top view of the feeding device provided by the embodiment of the present invention;
图5为本发明实施例提供的上料装置的喷嘴的结构示意图。Fig. 5 is a schematic structural diagram of a nozzle of a feeding device provided by an embodiment of the present invention.
图标:100-上料舱;200-输送组件;300-清理组件;301-气体喷嘴;311-喷头;302-进气管;312-进气总管;322-进气支管;400-脉冲阀;500-机架。Icons: 100-loading cabin; 200-conveyor assembly; 300-cleaning assembly; 301-gas nozzle; 311-spray head; 302-intake pipe; 312-intake main pipe; 322-intake branch pipe; -frame.
具体实施方式Detailed ways
下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本实施例针对的使用场景,是针对输送颗粒或者粉状的上料装置中,当输送粘性较大的物料时,在上料过程中物料很容易挂在送料管道、铰刀芯叶片和轴上,形成上料装置内的物料堆积;或者,当上料装置需要更换输送物料的种类,需要对上料装置进行清料处理时,可以通过本实施例提供的上料装置内的清理组件300,清理上料舱100的侧壁及输送组件200堆积的物料。The application scenario targeted by this embodiment is for conveying granular or powdery feeding devices. When conveying viscous materials, the materials are easy to hang on the feeding pipes, reamer core blades and shafts during the feeding process. , to form material accumulation in the feeding device; or, when the feeding device needs to change the type of transported material and needs to clean the feeding device, the cleaning component 300 in the feeding device provided in this embodiment can be used to Clean up the materials accumulated on the side wall of the upper material compartment 100 and the conveying assembly 200 .
如图1-图5所示,本实施例提供的一种上料装置,包括:上料舱100、输送组件200和清理组件300;输送组件200位于上料舱100内,输送组件200能够相对于上料舱100进行转动,用于带动上料舱100内的物料进行输送;清理组件300的一端伸入上料舱100的侧壁内,清理组件300位于上料舱100的一端设置有气体喷嘴301,清理组件300通过气体喷嘴301清理上料舱100的侧壁及输送组件200堆积的物料。As shown in Figures 1-5, a feeding device provided in this embodiment includes: a feeding cabin 100, a conveying assembly 200 and a cleaning assembly 300; the conveying assembly 200 is located in the feeding cabin 100, and the conveying assembly 200 can be relatively Rotate in the loading cabin 100 to drive the material in the loading cabin 100 to convey; one end of the cleaning assembly 300 extends into the side wall of the loading cabin 100, and the cleaning assembly 300 is located at one end of the loading cabin 100. Gas Nozzle 301 , the cleaning component 300 cleans up the side wall of the loading chamber 100 and the material accumulated in the conveying component 200 through the gas nozzle 301 .
优选地,气体喷嘴301上设置有多个喷头311,多个喷头311分别朝向上料舱100内的多个方向,清理组件300通过多个喷头311清理上料舱100的侧壁及输送组件200堆积的物料。Preferably, the gas nozzle 301 is provided with a plurality of nozzles 311, and the plurality of nozzles 311 are respectively facing multiple directions in the upper material cabin 100, and the cleaning assembly 300 cleans the side wall of the upper material cabin 100 and the conveying assembly 200 through the plurality of nozzles 311 Stacked materials.
其中,上料舱100的截面形状可以为多种,例如圆形,椭圆形,矩形等,较佳地,上料舱100的截面形状为圆形。Wherein, the cross-sectional shape of the feeding chamber 100 can be various, such as circular, oval, rectangular, etc., preferably, the cross-sectional shape of the feeding chamber 100 is circular.
本实施例中,上料舱100作为物料的承载平台,当物料通过输送带或者其他设备进入到上料舱100内后,上料舱100内部设置有输送组件200,通过输送组件200的输送作用,使得物料在上料舱100内进行转动搅拌,并且在上料舱100内会从入料口至出料口进行输送,在出料口的位置设置有下一工序的设备;由于本实施例针对的物料主要为粘性较大的粉状或者颗粒状物料,当在输送时会有部分物料直接堆积在上料舱100的侧壁或者输送组件200的输送轴外侧壁上,因此通过在上料舱100内设置有清理组件300,而且清理组件300通过气体喷嘴301输送气流,通过气压的作用,可以将上料舱100内的物料进行吹散;优选地,气体喷嘴301上设置有多个喷头311,多个喷头311分别朝向上料舱100内的多个方向,清理组件300通过多个喷头311清理上料舱100的侧壁及输送组件200堆积的物料;实现了上料舱100内部积压的物料进行二次利用,可以减少物料在上料舱100内的堆积,减少了品种切换时间及清理工序,更是减少了作业人员劳动强度,提高了加工效率。In the present embodiment, the loading cabin 100 is used as a loading platform for materials. When the material enters the loading cabin 100 through a conveyor belt or other equipment, a conveying assembly 200 is arranged inside the loading cabin 100. Through the conveying function of the conveying assembly 200 , so that the material is rotated and stirred in the feeding cabin 100, and in the feeding cabin 100, it will be transported from the feed port to the discharge port, and the equipment for the next process is arranged at the position of the discharge port; due to the present embodiment The materials targeted are mainly viscous powdery or granular materials. When conveying, some materials will directly accumulate on the side wall of the feeding cabin 100 or the outer wall of the conveying shaft of the conveying assembly 200. A cleaning assembly 300 is provided in the cabin 100, and the cleaning assembly 300 delivers air flow through the gas nozzle 301, and the material in the loading cabin 100 can be blown away by the effect of air pressure; preferably, the gas nozzle 301 is provided with a plurality of nozzles 311, a plurality of nozzles 311 respectively facing multiple directions in the upper material cabin 100, and the cleaning component 300 cleans up the side wall of the upper material cabin 100 and the materials accumulated in the conveying component 200 through the plurality of nozzles 311; the backlog in the upper material cabin 100 is realized Secondary utilization of the materials can reduce the accumulation of materials in the feeding cabin 100, reduce the time for variety switching and cleaning procedures, reduce the labor intensity of operators, and improve the processing efficiency.
可选地,气体喷嘴301上设置的喷头311的数量可以是一个、两个、三个、四个或者五个等,其中,气体喷嘴301上的喷头311的朝向可以为上料舱100的内壁,也可以是直接吹向输送组件200,优选地,气体喷嘴301的喷头311的朝向为上料舱100的内壁,而且气体喷嘴301的喷头311直接吹向上料舱100的内壁,可以保证了最大限度的将上料舱100内壁上的物料吹散。Optionally, the number of spray heads 311 provided on the gas nozzle 301 may be one, two, three, four or five, etc., wherein the orientation of the spray heads 311 on the gas nozzle 301 may be the inner wall of the loading chamber 100 , it can also be blown directly to the conveying assembly 200, preferably, the nozzle 311 of the gas nozzle 301 is directed towards the inner wall of the upper material cabin 100, and the nozzle 311 of the gas nozzle 301 is directly blown to the inner wall of the upper material cabin 100, which can ensure the maximum The material on the inner wall of the upper material compartment 100 is blown away as far as possible.
可选地,气体喷嘴301喷出的气压压力大于或者等于6Pa。Optionally, the gas pressure sprayed by the gas nozzle 301 is greater than or equal to 6Pa.
气体喷嘴301与上料舱100的连接方式可以为多种,例如:在上料舱100的侧壁上开设有通孔,通过将气体喷嘴301插设于通孔内,将气体喷嘴301的外部通过压板及螺栓与上料舱100的侧壁挤压密封连接;又如:在上料舱100的侧壁通过焊接的方式与气体喷嘴301连接。The gas nozzle 301 can be connected with the feeding cabin 100 in various ways, for example: a through hole is provided on the side wall of the feeding cabin 100, and the gas nozzle 301 is inserted outside the gas nozzle 301 through the through hole. It is squeezed and sealed with the side wall of the upper material cabin 100 through a pressure plate and bolts; another example: the side wall of the upper material cabin 100 is connected to the gas nozzle 301 by welding.
本实施例提供的一种上料装置,包括:上料舱100、输送组件200和清理组件300;输送组件200位于上料舱100内,输送组件200能够相对于上料舱100进行转动,用于带动上料舱100内的物料进行输送;清理组件300的一端伸入上料舱100的侧壁内,清理组件300位于上料舱100的一端设置有气体喷嘴301,气体喷嘴301上设置有多个喷头311,多个喷头311分别朝向上料舱100内的多个方向,清理组件300通过多个喷头311清理上料舱100的侧壁及输送组件200堆积的物料,能够把上料舱100内壁以及输送组件200上的物料吹散,减轻了输送组件200的输送阻力,减少了物料在上料舱100内的堆积,缓解现有技术中存在的物料堆积,需要人工手动进行清理,耗费人力,降低工作效率,给生产带来不便的技术问题,减少了上料舱100如果要进行物料品种的切换时间及清理工序,减少了作业人员劳动强度,提高了加工效率,适合推广使用。A feeding device provided in this embodiment includes: a feeding cabin 100, a conveying assembly 200, and a cleaning assembly 300; To drive the material in the feeding cabin 100 to convey; one end of the cleaning assembly 300 extends into the side wall of the loading cabin 100, and the end of the cleaning assembly 300 located at the loading cabin 100 is provided with a gas nozzle 301, and the gas nozzle 301 is provided with a A plurality of nozzles 311, a plurality of nozzles 311 are respectively facing multiple directions in the upper material cabin 100, and the cleaning assembly 300 cleans up the side walls of the upper material cabin 100 and the materials accumulated in the conveying assembly 200 through the plurality of nozzles 311, so that the material in the upper material cabin can be removed. The material on the inner wall of 100 and the conveying assembly 200 is blown away, which reduces the conveying resistance of the conveying assembly 200, reduces the accumulation of materials in the loading chamber 100, and alleviates the accumulation of materials in the prior art, which requires manual cleaning and consumes a lot of time. Manpower reduces work efficiency, brings inconvenience to production, reduces the switching time and cleaning process of material types in the loading cabin 100, reduces the labor intensity of operators, improves processing efficiency, and is suitable for popularization and use.
在上述实施例的基础上,进一步地,在本发明较佳的实施例中,气体喷嘴301的喷头311数量至少为四个,多个喷头311呈等角度均匀布置于气体喷嘴301上。On the basis of the above embodiments, further, in a preferred embodiment of the present invention, the number of nozzles 311 of the gas nozzle 301 is at least four, and the plurality of nozzles 311 are evenly arranged on the gas nozzle 301 at equal angles.
具体地,当气体喷嘴301采用四个喷头311时,四个喷头311的朝向分别呈垂直设置,此时四个喷头311可以将气流直接喷向上料舱100侧壁的四个方向,此时在喷头311喷射的气流下,物料会随着输送组件200的运行不断前进,从而不会再发生挂壁的情况;或者,当气体喷嘴301采用五个喷头311时,此时五个喷头311呈等角度布置,任意两个喷头311之间的角度为72°,从而可以更加均匀的向上料舱100的内壁进行气压清理;又或者,当气体喷嘴301采用五个、六个或七个喷头311时,可以将其中一个喷头311的朝向为输送组件200的方向,剩下的喷头311呈等角度均匀布置,使得喷头311的在水平平面进行清理的同时对于输送组件200也可以进行清理,使得设计更加合理。Specifically, when the gas nozzle 301 adopts four shower heads 311, the orientations of the four shower heads 311 are vertically arranged respectively, and at this time, the four shower heads 311 can directly spray the airflow to the four directions of the side wall of the upper material compartment 100. Under the airflow sprayed by the nozzle 311, the material will continue to advance with the operation of the conveying assembly 200, so that the wall hanging will no longer occur; or, when the gas nozzle 301 uses five nozzles 311, the five nozzles 311 are in an equal shape. Arranged at an angle, the angle between any two nozzles 311 is 72°, so that the inner wall of the upper material compartment 100 can be cleaned by air pressure more evenly; or, when the gas nozzle 301 adopts five, six or seven nozzles 311 One of the nozzles 311 can be directed towards the direction of the conveying assembly 200, and the rest of the nozzles 311 are evenly arranged at equal angles, so that the nozzles 311 can clean the conveying assembly 200 while cleaning on the horizontal plane, making the design more convenient. Reasonable.
在本发明较佳的实施例中,清理组件300包括气体压缩装置、进气管302和气体喷嘴301;气体压缩装置通过进气管302与气体喷嘴301远离喷头311的一端连接,气体喷嘴301的侧壁与上料舱100的侧壁密封连接。In a preferred embodiment of the present invention, the cleaning assembly 300 includes a gas compression device, an air inlet pipe 302, and a gas nozzle 301; It is sealingly connected with the side wall of the upper material compartment 100.
其中,气体压缩装置可以采用气体压缩机,优选地,采用空气压缩机,通过气体压缩装置将空气进行压缩形成带有气压的气体,最后通过气体喷嘴301的多个喷头311向上料舱100内部的内壁进行气流的喷射。Wherein, the gas compression device can adopt a gas compressor, preferably, an air compressor is used, and the air is compressed by the gas compression device to form a gas with air pressure, and finally passes through a plurality of nozzles 311 of the gas nozzle 301 to the inside of the material cabin 100. The inner wall carries out jetting of air flow.
在本发明较佳的实施例中,气体喷嘴301设置有多个,多个气体喷嘴301沿着上料舱100的内部物料的输送方向均匀布置,且多个气体喷嘴301分别与上料舱100的侧壁密封连接。In a preferred embodiment of the present invention, a plurality of gas nozzles 301 are provided, and a plurality of gas nozzles 301 are evenly arranged along the conveying direction of the internal material of the upper material cabin 100, and the plurality of gas nozzles 301 are connected with the upper material cabin 100 respectively. The side wall seal connection.
本实施例中,气体喷嘴301的数量可以根据上料舱100的延伸方向进行确定,而且根据气体喷嘴301的气压输送大小,进而确定每一个气体喷嘴301之间的间隔为多少,当气体喷嘴301的喷出气流的气压为6Pa时,可选地,每个气体喷嘴301的间隔距离在600mm-1500mm。In this embodiment, the number of gas nozzles 301 can be determined according to the extension direction of the upper material cabin 100, and according to the air pressure delivery size of the gas nozzles 301, the interval between each gas nozzle 301 can be determined. When the gas nozzles 301 When the air pressure of the jet stream is 6Pa, optionally, the distance between each gas nozzle 301 is 600mm-1500mm.
在本发明较佳的实施例中,进气管302包括进气总管312和进气支管322;进气支管322设置有多个,且进气支管322的数量与气体喷嘴301的数量一一对应,进气支管322与气体喷嘴301连接,多个进气支管322分别与进气总管312连通,进气总管312与气体压缩装置连通。In a preferred embodiment of the present invention, the intake pipe 302 includes an intake manifold 312 and an intake branch pipe 322; there are multiple intake branch pipes 322, and the number of the intake branch pipes 322 corresponds to the number of the gas nozzles 301 one by one, The air intake branch pipe 322 is connected to the gas nozzle 301, and the plurality of air intake branch pipes 322 are respectively communicated with the intake manifold 312, and the intake manifold 312 is communicated with the gas compression device.
其中,气体压缩装置通过将压缩后的空气输送至气体总管内,气体总管分别向每一个气体支管输送带有气压的空气,每一个气体支管与一个气体喷嘴301连通,从而可以保证每一个气体喷嘴301接收到的气流是相同的。Among them, the gas compression device sends the compressed air to the gas main pipe, and the gas main pipe respectively sends air with air pressure to each gas branch pipe, and each gas branch pipe communicates with a gas nozzle 301, so that each gas nozzle can be guaranteed The airflow received by 301 is the same.
气体总管与每一个气体支管的连接方式可以为多种,例如:焊接、通过法兰盘密封连接或者铆接等,优选地,气体总管与每一个气体支管的连接方式为焊接。There are many ways to connect the gas main pipe and each gas branch pipe, for example: welding, sealing connection through a flange or riveting, etc. Preferably, the connection method between the gas main pipe and each gas branch pipe is welding.
另外,多个进气支管322沿着气体总管的长度方向均匀布置。In addition, a plurality of intake branch pipes 322 are evenly arranged along the length direction of the gas main pipe.
在本发明较佳的实施例中,每个进气支管322与气体喷嘴301之间设置有脉冲阀400。In a preferred embodiment of the present invention, a pulse valve 400 is provided between each intake branch pipe 322 and the gas nozzle 301 .
脉冲阀400指受电磁或气动等先导阀的控制,能在瞬间启闭高压气源产生脉冲的膜片阀;当脉冲阀400未得电时,气体通过上下两壳体的恒压管道以及其中的节流孔进入减压室,由于阀芯在弹簧的作用下堵住泄压孔,气体不会排出,令减压室和下气室的压力一致,而在弹簧作用下,膜片将喷吹口堵住,气体不会冲出;当脉冲阀400得电时,阀芯在电磁力作用下向上抬起,泄压孔打开,气体喷出,由于恒压管道节流孔的作用,泄压孔的流出速度大于减压室恒压管气体的流入速度,令减压室压力低于下气室的压力,下气室的气体将膜片顶起,打开喷吹口,进行气体喷吹;通过脉冲阀400能够控制气体喷嘴301的启闭。The pulse valve 400 refers to a diaphragm valve that is controlled by an electromagnetic or pneumatic pilot valve and can instantly open and close a high-pressure gas source to generate pulses; when the pulse valve 400 is not powered, the gas passes through the constant pressure pipelines of the upper and lower shells and the The orifice enters the decompression chamber, because the valve core blocks the pressure relief hole under the action of the spring, the gas will not be discharged, so that the pressure in the decompression chamber and the lower air chamber are consistent, and under the action of the spring, the diaphragm will spray When the mouthpiece is blocked, the gas will not rush out; when the pulse valve 400 is energized, the valve core is lifted upwards under the action of electromagnetic force, the pressure relief hole is opened, and the gas is ejected. The outflow velocity of the hole is greater than the inflow velocity of the gas in the constant pressure tube of the decompression chamber, so that the pressure of the decompression chamber is lower than the pressure of the lower air chamber, and the gas in the lower air chamber lifts up the diaphragm, opens the injection port, and performs gas injection; through The pulse valve 400 can control the opening and closing of the gas nozzle 301 .
在本发明较佳的实施例中,清理组件300设置有多组,多组清理组件300沿着上料舱100的圆周方向均匀布置。In a preferred embodiment of the present invention, multiple sets of cleaning assemblies 300 are provided, and the multiple sets of cleaning assemblies 300 are evenly arranged along the circumferential direction of the loading chamber 100 .
优选地,清理组件300设置为两组,两组相对于上料舱100的中心线呈对称设置;此时,清理组件300设置有两组,可以是设置有两组气体喷嘴301和气体支管,关于气体总管以及气体压缩装置可以是两组气体支管共用一个,当然,气体总管以及气体压缩装也可以分别设置有两组,此处不做限定。Preferably, the cleaning assembly 300 is arranged in two groups, and the two groups are arranged symmetrically with respect to the center line of the upper material compartment 100; at this time, the cleaning assembly 300 is provided with two groups, which may be provided with two groups of gas nozzles 301 and gas branch pipes, Regarding the gas main pipe and the gas compression device, two sets of gas branch pipes may share one. Of course, two sets of the gas main pipe and the gas compression device may also be provided respectively, which is not limited here.
在本发明较佳的实施例中,输送组件200包括动力机构和推送机构;推送机构位于上料舱100内,且推送机构的一端贯穿上料舱100与动力机构传动连接。In a preferred embodiment of the present invention, the conveying assembly 200 includes a power mechanism and a pushing mechanism; the pushing mechanism is located in the feeding cabin 100 , and one end of the pushing mechanism passes through the feeding cabin 100 and is connected to the power mechanism in transmission.
优选地,动力机构选用电机;动力机构与推送机构传动连接可以为多种,例如:齿轮传动、带传动,链条传动等,由于带传动具有结构简单、传动平稳、能缓冲吸振、可以在大的轴间距和多轴间传递动力,且其造价低廉、不需润滑、维护容易等特点,较佳地,动力机构与推送机构传动连接为带传动。Preferably, the power mechanism is a motor; the transmission connection between the power mechanism and the push mechanism can be various, such as: gear transmission, belt transmission, chain transmission, etc., because the belt transmission has simple structure, stable transmission, and can buffer and absorb shocks. The distance between the shafts and the transmission of power between multiple shafts have the characteristics of low cost, no need for lubrication, and easy maintenance. Preferably, the transmission connection between the power mechanism and the pushing mechanism is a belt drive.
在本发明较佳的实施例中,推送机构包括旋转轴和推送片;旋转轴一端贯穿上料舱100与动力机构传动连接,推送片设置于上料舱100的内部,且推送片呈螺旋状设置于旋转轴外部。In a preferred embodiment of the present invention, the pushing mechanism includes a rotating shaft and a pushing piece; one end of the rotating shaft passes through the upper material cabin 100 and is connected to the power mechanism, and the pushing piece is arranged inside the upper material cabin 100, and the pushing piece is in a spiral shape Set outside the axis of rotation.
当动力机构带动旋转轴转动时,由于推送片呈螺旋状设置于旋转轴外部,故而推送片会根据螺旋方向依次将物料进行推送,实现了物料的整体运输;而且,推送机构一方面可以推送物料,另一方面也可以将物料搅拌更加均匀。When the power mechanism drives the rotating shaft to rotate, since the push piece is arranged outside the rotating shaft in a spiral shape, the push piece will push the material in turn according to the spiral direction, realizing the overall transportation of the material; moreover, the pushing mechanism can push the material on the one hand , On the other hand, it can also stir the material more evenly.
另外,推送机构可以采用绞龙结构。In addition, the pushing mechanism may adopt an auger structure.
在本发明较佳的实施例中,还包括机架500;上料舱100设置于机架500上。机架500设置有多个底座,使得整体装置更加稳定,且机架500具有一定的高度,方便上料舱100与其他设备进行连接。In a preferred embodiment of the present invention, a frame 500 is also included; the feeding cabin 100 is arranged on the frame 500 . The frame 500 is provided with a plurality of bases, so that the overall device is more stable, and the frame 500 has a certain height, which facilitates the connection between the feeding cabin 100 and other equipment.
本实施例提供的上料装置设置有出料口,出料口可以连接有出口管,出口管可以套设于物料袋的入口,更加方便装料;也可以在出料口连接有下一工序的入口端,通过将物料搅拌后直接输送至下一操作工序的设备中。The feeding device provided in this embodiment is provided with a discharge port, the discharge port can be connected with an outlet pipe, and the outlet pipe can be sleeved at the entrance of the material bag, which is more convenient for loading; the discharge port can also be connected with the next process At the inlet end, the material is directly transported to the equipment in the next operation process after being stirred.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
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Application publication date: 20190927 |