CN110280629A - The mechanical full electric servo numerical control Synchronous Bending machine of multiple degrees of freedom composite drive - Google Patents
The mechanical full electric servo numerical control Synchronous Bending machine of multiple degrees of freedom composite drive Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
- B21D37/12—Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/004—Bending sheet metal along straight lines, e.g. to form simple curves with program control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0209—Tools therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0209—Tools therefor
- B21D5/0227—Length adjustment of the die
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Abstract
Description
技术领域technical field
本发明涉及板材折弯机,尤其涉及一种多自由度复合驱动的机械式全电伺服数控同 步折弯机。The invention relates to a plate bending machine, in particular to a mechanical all-electric servo numerical control synchronous bending machine with multi-degree-of-freedom compound drive.
背景技术Background technique
数控折弯机是金属板材加工领域最重要、最基础的设备,节能、环保、高速、高精、数字化和智能化是未来的发展趋势。数控折弯机的驱动方式有液压驱动和机械电伺服驱动,目前主要以液压驱动方式为主,但机械电伺服是未来的发展趋势。CNC bending machine is the most important and basic equipment in the field of sheet metal processing. Energy saving, environmental protection, high speed, high precision, digitization and intelligence are the future development trends. The driving methods of CNC bending machines include hydraulic drive and mechanical electric servo drive. At present, hydraulic drive is the main method, but mechanical electric servo is the future development trend.
液压驱动的优点是大吨位,易于实现大幅面、厚板的折弯加工;液压驱动的缺点有以下几个:1、噪声大、能耗高、液压油渗漏和污染环境;2、成本较高,因为液压油缸、 阀组、液压泵等高精密零件成本较高,其中阀组,液压泵部件的高端市场几乎完全依赖 于进口,成本高;3、精度不高,液压系统位置精度控制存在先天的劣势,位置可控性 差;4、寿命低,元器件磨损,液压油路污染,都容易对液压系统稳定性产生不良影响; 5、滑块动作冲击大,不平缓;6、受环境的温度、湿度、灰尘等因素影响较大;7、运 动控制复杂。The advantage of hydraulic drive is large tonnage, which is easy to realize the bending processing of large format and thick plates; the disadvantages of hydraulic drive are as follows: 1. Large noise, high energy consumption, hydraulic oil leakage and environmental pollution; 2. High cost High, because the cost of high-precision parts such as hydraulic cylinders, valve groups, and hydraulic pumps is relatively high. Among them, the high-end market of valve groups and hydraulic pump components is almost completely dependent on imports, and the cost is high; 3. The accuracy is not high, and the position accuracy control of the hydraulic system exists. Inherent disadvantages, poor position controllability; 4. Low service life, wear and tear of components, and pollution of hydraulic oil circuits are likely to have adverse effects on the stability of the hydraulic system; 5. The impact of the slider action is large and uneven; Factors such as temperature, humidity, and dust have great influence; 7. Motion control is complicated.
机械电伺服可解决上述液压驱动方式的不足,但由于机械电伺服驱动方式存在技术 瓶颈,目前仅仅在小吨位领域应用较多,一般不超过50吨。而目前小吨位的机械全电 伺服折弯的驱动方式如图1和图2所示,大多采用重载滚珠丝杠驱动方式,主要有伺服 电机a、同步带传动b、滚珠丝杠传动c、滑块d、工作台e等部分组成。其中伺服电机 固定于机架上,滚珠丝杠与机架铰接,滑块与机架滑动连接且可沿机架上下方向滑动, 工作台固定于机架上。同步带传动由小带轮、同步带、大带轮三个部分组成,起减速、 传动的作用。滑块通过滚珠丝杠传动副进行驱动,伺服电机通过同步带带动丝杠旋转, 滑块在滚珠丝杠传动副的驱动下实现上下运动。滑块d相对于工作台e上下运动,上模 f安装于滑块上,下模g安装于工作台上,即可实现板材h的折弯加工。滑块采用左右 两个丝杠对称驱动,一方面载荷大,刚度高,另一方面当上、下模之间出现平行度误差 时,可以通过左右两个电机的反向转动实现平行度微调。The electromechanical servo can solve the shortcomings of the above-mentioned hydraulic drive method, but due to the technical bottleneck of the electromechanical servo drive method, it is only widely used in the field of small tonnage, generally no more than 50 tons. At present, the driving mode of mechanical all-electric servo bending with small tonnage is shown in Figure 1 and Figure 2. Most of them adopt the driving mode of heavy-duty ball screw, mainly including servo motor a, synchronous belt drive b, ball screw drive c, Slider d, workbench e and other parts. Wherein the servo motor is fixed on the frame, the ball screw is hinged with the frame, the slide block is slidably connected with the frame and can slide up and down along the frame, and the workbench is fixed on the frame. Synchronous belt transmission consists of three parts: small pulley, synchronous belt and large pulley, which play the role of deceleration and transmission. The slider is driven by the ball screw transmission pair, the servo motor drives the screw to rotate through the synchronous belt, and the slider realizes the up and down motion under the drive of the ball screw transmission pair. The slider d moves up and down relative to the workbench e, the upper mold f is installed on the slider, and the lower mold g is installed on the workbench, so that the bending process of the plate h can be realized. The slider is driven symmetrically by two left and right lead screws. On the one hand, the load is large and the rigidity is high. On the other hand, when there is a parallelism error between the upper and lower dies, the parallelism can be fine-tuned by the reverse rotation of the left and right motors.
上述采用滚珠丝杠驱动的机械全电伺服折弯机,优点为结构简单、机械传动效率高、 速度快、精度高、同时有效克服了液压传动的诸多问题;缺点有以下几点:1、成本高,高精度、重载滚珠丝杠基本依赖于进口,价格昂贵;2、对机床的加工制造精度高;3、 仅适合小吨位折弯机;4、功率利用率低,所需驱动电机功率大,成本高;5、丝杠易磨 损,损坏。The above-mentioned mechanical all-electric servo bending machine driven by a ball screw has the advantages of simple structure, high mechanical transmission efficiency, fast speed, high precision, and effectively overcomes many problems of hydraulic transmission; the disadvantages are as follows: 1. Cost High, high-precision, heavy-duty ball screw basically depends on imports, and the price is expensive; 2. The processing and manufacturing precision of the machine tool is high; 3. It is only suitable for small-tonnage bending machines; 4. The power utilization rate is low, and the required drive motor power Large size and high cost; 5. Lead screw is easy to wear and damage.
其中功率利用率,伺服电机在实际使用过程中所消耗的功率由负载决定,可以将实 际使用过程中消耗的功率与电机所能达到的最大功率指标(或者额定功率)之间的比值作为功率利用率。一般情况下,折弯机进行板材折弯过程中,先后经历三个动作阶段: 1、快下阶段,滑块从上死点向下运动,直至上模接触到板材,此阶段速度很快,负载 很小;一般速度在150mm/s~200mm/s的范围内,负载基本就是克服滑块的重力,滑块 重力一般不超过折弯机公称折弯力的1/50,因此负载很小;该阶段是典型的高速、低负 载;2、工进阶段,折弯机折弯板材,是典型的低速、大负载阶段,速度大约在20mm/s 左右,约为快下速度的1/10;3、返程阶段,板材折弯完成后,滑块向上运行,回至上 死点,其速度和载荷与快下阶段相同,高速、低负载。Among them, the power utilization rate, the power consumed by the servo motor in the actual use process is determined by the load, and the ratio between the power consumed in the actual use process and the maximum power index (or rated power) that the motor can achieve can be used as the power utilization Rate. Under normal circumstances, during the bending process of the plate, the bending machine has experienced three action stages: 1. The fast down stage, the slider moves downward from the top dead center until the upper die touches the plate. This stage is very fast. The load is very small; the general speed is in the range of 150mm/s to 200mm/s, the load is basically to overcome the gravity of the slider, and the gravity of the slider generally does not exceed 1/50 of the nominal bending force of the bending machine, so the load is very small; This stage is a typical high-speed, low-load stage; 2. In the stage of work progress, the bending machine bends plates, which is a typical low-speed, heavy-load stage, and the speed is about 20mm/s, which is about 1/10 of the fast-down speed; 3. In the return stage, after the bending of the plate is completed, the slider moves upwards and returns to the top dead center. Its speed and load are the same as those in the fast down stage, with high speed and low load.
由上述可知,折弯机的工况是典型的变速、变载荷工况。由于滚珠丝杠传动的传动比固 定,在快下阶段伺服电机达到了最高转速nmax,但是峰值扭矩Mmax远未达到,根据经 验数据,一般仅为峰值扭矩的1/50,可以直接将负载等同于电机的输出扭矩,那么相当 于快下阶段电机所需要消耗的功率为:而在工进阶段, 电机达到了峰值扭矩Mmax,但是根据经验数据此时电机的转速仅为最高转速nmax的 1/10,主要是考虑安全因素,折弯机的工进速度通常较低,此阶段电机所需的功率: It can be seen from the above that the working condition of the bending machine is a typical variable speed and variable load condition. Due to the fixed transmission ratio of the ball screw drive, the servo motor reaches the maximum speed n max in the fast lower stage, but the peak torque M max is far from reaching. According to empirical data, it is generally only 1/50 of the peak torque, and the load can be directly Equivalent to the output torque of the motor, then the power consumed by the motor in the next stage is equivalent to: In the working stage, the motor reaches the peak torque M max , but according to empirical data, the motor speed is only 1/10 of the maximum speed n max at this time, mainly because of safety factors, and the working speed of the bending machine is usually low , the power required by the motor at this stage:
上述可知,驱动系统既要在快下和回程阶段满足最高转速要求,而同时在工进阶段 需要满足峰值扭矩的要求;那么在传动比固定的前提下,峰值功率:Pmax=nmax× Mmax。既所需的驱动电机功率很大,即便在实际使用过程中,电机并未用到最高的峰 值功率,造成电机的功率并未被完全应用,即功率利用率低。以目前市场上常见的35 吨机械电伺服折弯机为例,其快下速度和返程速度一般为200mm/s,公称折弯力为350kN, 为同时满足最高速度和最大折弯力的要求,通常需要采用2个7.5kW伺服电机,目前市 场的常规配置,而实际工作过程中,两个伺服电机实际消耗的功率大致在1kw~2kW左 右,功率的利用率很低。It can be known from the above that the drive system must not only meet the maximum speed requirements in the fast down and return stages, but also meet the peak torque requirements in the working stage; then under the premise of a fixed transmission ratio, the peak power: P max =n max × M max . The required drive motor power is very large, even in the actual use process, the motor does not use the highest peak power, resulting in the power of the motor is not fully used, that is, the power utilization rate is low. Taking the common 35-ton electromechanical servo bending machine currently on the market as an example, its fast down speed and return speed are generally 200mm/s, and its nominal bending force is 350kN. In order to meet the requirements of the highest speed and maximum bending force at the same time, Usually need to use two 7.5kW servo motors, the conventional configuration in the current market, but in the actual work process, the actual power consumed by the two servo motors is about 1kw ~ 2kW, and the power utilization rate is very low.
因此,亟待解决上述问题。Therefore, urgently need to solve the above-mentioned problem.
发明内容Contents of the invention
发明目的:本发明的目的是提供一种适合大吨位、且具有重载、高精度、低能耗、驱动电机功率小、功率利用率高、速度快和制造成本低等优点,同时利用连杆机构的非 线性运动特性和特定位置的自锁特性的多自由度复合驱动的机械式全电伺服数控同步 折弯机。Purpose of the invention: the purpose of the present invention is to provide a kind of suitable for large tonnage, and has the advantages of heavy load, high precision, low energy consumption, small drive motor power, high power utilization rate, fast speed and low manufacturing cost, etc. It is a mechanical all-electric servo CNC synchronous bending machine driven by multi-degree-of-freedom composite drive with nonlinear motion characteristics and self-locking characteristics of specific positions.
技术方案:为实现以上目的,本发明公开了一种多自由度复合驱动的机械式全电伺 服数控同步折弯机,包括机架、与机架固连用于折弯的下模、可沿机架上下运动的上滑块以及与上滑块固连、配合下模折弯的上模,所述上滑块上铰接有第二连杆,该第二连 杆上分别连接有用于驱动上滑块实现不同速度和行程范围的第一驱动机构和第二驱动 机构,其中第二驱动机构左右对称设置;其中所述第一驱动机构包括位于机架上的第一 动力组件、由第一动力组件驱动的2个对称设置的第一曲柄,以及与第一曲柄转动副连 接的第一连杆,且该第一连杆通过第二连杆与上滑块相铰接;第一动力组件输出动力驱 动第一曲柄转动,通过第一连杆和第二连杆带动上滑块上下运动;所述第二驱动机构包 括位于机架上的第二动力组件、由第二动力组件驱动的第二曲柄,以及与第二曲柄转动 副连接的拉杆,且拉杆与第二连杆相铰接;第二动力组件输出动力驱动第二曲柄转动, 通过拉杆和第二连杆带动上滑块上下运动。Technical solution: In order to achieve the above objectives, the present invention discloses a multi-degree-of-freedom composite drive mechanical all-electric servo numerical control synchronous bending machine, including a frame, a lower mold fixedly connected to the frame for bending, and a machine that can be moved along the machine. The upper slider that moves up and down on the frame and the upper mold that is fixedly connected with the upper slider and cooperates with the lower mold to bend, the upper slider is hinged with a second connecting rod, and the second connecting rod is respectively connected to drive the upper slider. The block realizes the first drive mechanism and the second drive mechanism with different speeds and travel ranges, wherein the second drive mechanism is symmetrically arranged left and right; wherein the first drive mechanism includes a first power assembly located on the frame, and the first power assembly Two symmetrically arranged first cranks driven by the drive, and the first connecting rod connected with the first crank rotation pair, and the first connecting rod is hinged with the upper slider through the second connecting rod; the first power assembly outputs power to drive The first crank rotates, and the upper slider moves up and down through the first connecting rod and the second connecting rod; the second driving mechanism includes a second power assembly located on the frame, and a second crank driven by the second power assembly, And the pull rod connected with the second crank rotation pair, and the pull rod is hinged with the second connecting rod; the output power of the second power assembly drives the second crank to rotate, and the upper slider moves up and down through the pull rod and the second connecting rod.
优选的,所述第一动力组件包括位于机架上的第一驱动电机、与第一驱动电机输出 轴通过带传动连接的第一同步轴、分别位于第一同步轴两轴端的同步轴齿轮以及与每一 同步轴齿轮相啮合的曲柄齿轮,该曲柄齿轮与第一曲柄同轴设置,且可带动第一曲柄转动。Preferably, the first power assembly includes a first drive motor located on the frame, a first synchronous shaft connected to the output shaft of the first drive motor through a belt drive, synchronous shaft gears located at both shaft ends of the first synchronous shaft, and A crank gear meshed with each synchronous shaft gear, the crank gear is arranged coaxially with the first crank, and can drive the first crank to rotate.
再者,所述第二动力组件包括位于机架上的第二驱动电机以及与第二驱动电机输出 轴通过带传动连接的第二驱动轴,该第二驱动轴与第二曲柄同轴设置,且可带动第二曲柄转动。Furthermore, the second power assembly includes a second drive motor located on the frame and a second drive shaft connected to the output shaft of the second drive motor through a belt drive, the second drive shaft is coaxially arranged with the second crank, And can drive the second crank to rotate.
进一步,2个左右对称设置的第二驱动电机异步运行可调节上模和下模的平行度偏 差。Further, the asynchronous operation of 2 second drive motors arranged symmetrically can adjust the parallelism deviation of the upper mold and the lower mold.
优选的,所述第二连杆为长度可调节的连杆结构,该连杆结构包括支座、位于支座内且两轴端与支座相铰接的蜗杆、位于支座内与蜗杆相啮合的蜗轮以及通过螺纹连接穿设在蜗轮上的上螺杆和下螺杆,且上、下螺杆均穿出支座;蜗杆的一轴端连接有电机, 电机启动,驱动蜗轮蜗杆传动,从而带动上螺杆和下螺杆沿蜗轮上下移动实现长度可调。Preferably, the second connecting rod is a length-adjustable connecting rod structure, the connecting rod structure includes a support, a worm located in the support with two shaft ends hinged to the support, a worm located in the support and engaged with the worm The worm wheel and the upper screw and lower screw threaded on the worm wheel through threaded connection, and both the upper and lower screws pass through the support; one shaft end of the worm is connected to a motor, and the motor starts to drive the worm gear and worm transmission, thereby driving the upper screw And the lower screw moves up and down along the worm wheel to realize the adjustable length.
再者,所述蜗轮内设有与上螺杆相配合的上螺纹和与下螺杆相配合的下螺纹,上螺 纹与下螺纹的螺纹螺距不等。Furthermore, the described worm wheel is provided with an upper thread matched with the upper screw rod and a lower thread matched with the lower screw rod, and the thread pitches of the upper thread and the lower thread are unequal.
进一步,所述上螺杆和下螺杆的外柱面设有两个相互对称的平面,在支座的相应位 置开设有与上、下螺杆相适配构成移动副的通孔。Further, the outer cylindrical surfaces of the upper screw and the lower screw are provided with two mutually symmetrical planes, and a through hole matching with the upper and lower screws to form a moving pair is opened at the corresponding position of the support.
优选的,所述第一曲柄的长度大于第二曲柄的长度,第一驱动机构带动上滑块实现 高速、轻载、非工作行程运动时第二驱动机构处于自锁状态;第二驱动机构带动上滑块实现低速、重载、工进行程运动时第一驱动机构处于自锁装置。Preferably, the length of the first crank is greater than the length of the second crank, and the second driving mechanism is in a self-locking state when the first driving mechanism drives the upper slider to realize high-speed, light-load, non-working stroke movement; the second driving mechanism drives The first driving mechanism is in the self-locking device when the upper slider realizes low-speed, heavy-load, and process movement.
再者,所述第一曲柄的长度小于第二曲柄的长度,第一驱动机构带动上滑块实现低 速、重载、工进行程运动时第二驱动机构处于自锁装置,第二驱动机构带动上滑块实现高速、轻载、非工作行程运动时第一驱动机构处于自锁状态。Furthermore, the length of the first crank is less than the length of the second crank, and the second drive mechanism is in a self-locking device when the first drive mechanism drives the upper slider to realize low-speed, heavy-load, and process movement. The first driving mechanism is in a self-locking state when the upper slider realizes high-speed, light-load, and non-working stroke motion.
有益效果:与现有技术相比,本发明具有以下显著优点:Beneficial effects: compared with the prior art, the present invention has the following significant advantages:
(1)、本发明充分利用连杆机构的非线性运动特性和特定位置的自锁特性,根据数控折弯机的实际工况特点,采用两个独立的驱动机构实现折弯机的快下、工进和返程动作;其中用快速、低负载、大行程的驱动机构实现快下和回程动作;采用慢速、小行程、 重负载的驱动机构实现工进折弯,有效提高了性能,降低成本,实现高速重载,对推动 数控折弯机由传统的液压驱动方式向机械电伺服驱动方式发展具有重要意义。(1), the present invention makes full use of the nonlinear motion characteristics of the connecting rod mechanism and the self-locking characteristics of a specific position, and according to the actual working conditions of the CNC bending machine, two independent driving mechanisms are used to realize the fast down and down of the bending machine Work-in and return movements; where the fast, low-load, large-stroke drive mechanism is used to realize the fast-down and return movements; the slow-speed, small-stroke, and heavy-load drive mechanism is used to realize work-in bending, which effectively improves performance and reduces costs , Realizing high-speed and heavy load is of great significance to promote the development of CNC bending machine from traditional hydraulic drive mode to mechanical electric servo drive mode.
(2)、本发明中因连杆机构的非线性运动特性,在驱动电机匀速转动情况下,连杆机构在其上、下死点位置的速度较低,而在中间位置速度较高、动作平缓、无冲击。(2) In the present invention, due to the nonlinear motion characteristics of the connecting rod mechanism, under the condition that the driving motor rotates at a constant speed, the speed of the connecting rod mechanism at its upper and lower dead center positions is relatively low, while at the intermediate position, the speed is relatively high and the movement Gentle, no impact.
(3)、本发明中采用快速大行程驱动机构实现快下和返程动作,采用慢速小行程且兼具更大增力效果的驱动机构实现工进动作,两个相互耦合的驱动机构,配合动作,可 大幅提升伺服电机的功率利用率,从而实现重载大吨位折弯机,克服行业内的技术瓶颈;(3) In the present invention, a fast and large-stroke drive mechanism is adopted to realize fast down and return actions, and a drive mechanism with a slow and small stroke and a greater force-increasing effect is used to realize the work-in motion. Two mutually coupled drive mechanisms cooperate to The action can greatly improve the power utilization rate of the servo motor, so as to realize the heavy-duty large-tonnage bending machine and overcome the technical bottleneck in the industry;
(4)、本发明因大幅提升伺服电机的功率利用率,同吨位的折弯机可采用更小的驱动电机,无需价格昂贵的重载、高精滚珠丝杠,改用普通的曲柄和连杆等零件,有效地 降低了制作成本,且免维护、可靠性高;(4), because the present invention greatly improves the power utilization rate of the servo motor, the bending machine of the same tonnage can use a smaller drive motor, without the need for expensive heavy-duty, high-precision ball screws, and instead use ordinary cranks and connecting rods. Rods and other parts, effectively reducing the production cost, and maintenance-free, high reliability;
(5)、本发明可根据不同的工艺需求,分别驱动第一驱动机构和第二驱动机构,两者配合动作,实现多种加工模式,组合灵活;(5), the present invention can respectively drive the first drive mechanism and the second drive mechanism according to different process requirements, and the two cooperate to realize various processing modes and flexible combinations;
(6)、本发明的第二连杆可设置为长度可调节的连杆结构,当更换不同模具时,可通过调整连杆长度实现调整上、下滑块的间距,适应范围大且调整精度高;(6) The second connecting rod of the present invention can be set as a connecting rod structure with adjustable length. When changing different molds, the distance between the upper and lower sliders can be adjusted by adjusting the length of the connecting rod, which has a large adaptability and adjustment accuracy high;
(7)、本发明中利用2个左右对称设置的第二驱动电机异步运行可调节上模和下模的平行度偏差,使下滑块左右侧不平行,可实现带锥度的折弯;(7) In the present invention, the asynchronous operation of the second drive motors arranged symmetrically can adjust the parallelism deviation of the upper mold and the lower mold, so that the left and right sides of the lower slider are not parallel, and the bending with taper can be realized;
(8)、本发明中第一驱动机构和第二驱动机构两者之间相互耦合,当第一曲柄的长度大于第二曲柄的长度,第一驱动机构带动上滑块实现高速大行程运动时第二驱动机构实时保存随动且处于自锁状态;第二驱动机构带动上滑块实现低速小行程运动时第一驱动机构实时保存随动且处于自锁装置;当第一曲柄的长度小于第二曲柄的长度,第一驱 动机构带动上滑块实现低速小行程运动时第一驱动机构实时保存随动且处于自锁装置, 第二驱动机构带动上滑块实现高速大行程运动时第二驱动机构实时保存随动且处于自 锁状态。(8) In the present invention, the first drive mechanism and the second drive mechanism are coupled to each other. When the length of the first crank is greater than the length of the second crank, the first drive mechanism drives the upper slider to realize high-speed and large-stroke movement The second drive mechanism keeps follow-up in real time and is in a self-locking state; when the second drive mechanism drives the upper slider to realize low-speed and small-stroke movement, the first drive mechanism keeps follow-up in real time and is in a self-locking device; when the length of the first crank is less than the first crank The length of the two cranks, when the first driving mechanism drives the upper slider to realize low-speed and small-stroke movement, the first driving mechanism keeps the follow-up in real time and is in a self-locking device, and the second driving mechanism drives the upper slider to realize high-speed and large-stroke movement. The mechanism saves the follow-up in real time and is in a self-locking state.
附图说明Description of drawings
图1为现有技术中折弯机的结构示意图;Fig. 1 is the structural representation of bending machine in the prior art;
图2为现有技术中板材折弯示意图;Fig. 2 is a schematic diagram of plate bending in the prior art;
图3为本发明的原理示意图一;Fig. 3 is schematic diagram 1 of principle of the present invention;
图4为本发明的原理示意图二;Fig. 4 is schematic diagram 2 of the present invention;
图5为本发明的结构示意图一;Fig. 5 is a structural schematic diagram 1 of the present invention;
图6为本发明的结构示意图二;Fig. 6 is a structural schematic diagram II of the present invention;
图7为本发明中结构示意图三;Fig. 7 is a structural schematic diagram three in the present invention;
图8为本发明中连杆结构的结构示意图;Fig. 8 is a schematic structural view of the connecting rod structure in the present invention;
图9为本发明连杆结构中蜗轮蜗杆的连接示意图;Fig. 9 is a schematic diagram of the connection of the worm gear in the connecting rod structure of the present invention;
图10为本发明连杆结构中蜗轮、上螺杆和下螺杆的连接示意图;Fig. 10 is a connection schematic diagram of the worm gear, the upper screw and the lower screw in the connecting rod structure of the present invention;
图11为本发明连杆结构中上螺杆和下螺杆的端面示意图;Fig. 11 is a schematic diagram of the end faces of the upper screw and the lower screw in the connecting rod structure of the present invention;
图12(a)~12(c)为本发明实施例1中快下阶段的运动示意图;Figures 12(a) to 12(c) are schematic diagrams of the movement in the fast down stage in Embodiment 1 of the present invention;
图13(a)~13(b)为本发明实施例1中工进阶段的运动示意图;Figures 13(a) to 13(b) are schematic diagrams of the movement of the working stage in Embodiment 1 of the present invention;
图14为本发明中连杆机构的非线性运动特性示意图。Fig. 14 is a schematic diagram of nonlinear motion characteristics of the link mechanism in the present invention.
具体实施方式Detailed ways
下面结合附图对本发明的技术方案作进一步说明。The technical solution of the present invention will be further described below in conjunction with the accompanying drawings.
实施例1Example 1
如图3和图4所示,本发明一种多自由度复合驱动的机械式全电伺服数控同步折弯机,包括机架1、下模2、上滑块3和下模4。上滑块3可沿机架1上下运动,上滑块3 上左右对称设置有用于导向滑动的导向槽24,机架1上相对应位置设有插入导向槽24 可沿导向槽24上下滑动的导向块25。上模4固定设置在上滑块3上,下模2固定设置 在机架1上,上模4和下模2相互配合实现折弯。As shown in Fig. 3 and Fig. 4, a multi-degree-of-freedom composite drive mechanical all-electric servo numerical control synchronous bending machine includes a frame 1, a lower die 2, an upper slider 3 and a lower die 4. The upper slider 3 can move up and down along the frame 1, and the upper slider 3 is symmetrically provided with a guide groove 24 for guiding sliding, and the corresponding position on the frame 1 is provided with an insertion guide groove 24 that can slide up and down along the guide groove Guide block 25. Upper die 4 is fixedly arranged on the upper slide block 3, and lower die 2 is fixedly arranged on the frame 1, and upper die 4 and lower die 2 cooperate with each other to realize bending.
如图5和图6所示,上滑块3上连接有用于驱动上滑块实现不同速度和行程范围的第一驱动机构和第二驱动机构,第一驱动机构包括第一动力组件、第一曲柄5、第一连 杆6和第二连杆7,2个第一曲柄5左右对称设置,由同一个第一动力组件驱动,每一 个第一曲柄5上转动副依次连接有第一连杆6和第二连杆7,且第二连杆7与上滑块3 相铰接。其中第一动力组件包括位于机架上的第一驱动电机10、与第一驱动电机10输 出轴通过带传动连接的第一同步轴11、分别位于第一同步轴两轴端的同步轴齿轮12以 及与每一同步轴齿轮相啮合的曲柄齿轮13,该曲柄齿轮13与第一曲柄5同轴设置,且 可带动第一曲柄5转动。带传动包括与第一驱动电机10输出轴相连接的主动轮、设于 第一同步轴11上的从动轮以及绕设在主动轮和从动轮上实现传动的同步带。第一同步 轴11的两轴端与机架相铰接,其可沿轴线转动。曲柄齿轮13的中心轴穿设在第一曲柄 5上,并与机架相铰接。第一驱动电机10启动,通过带传动驱动第一同步轴11转动, 同时带动左右两侧的同步轴齿轮12转动,同步轴齿轮12与曲柄齿轮13齿轮啮合传动, 带动同轴设置的第一曲柄5转动,通过第一连杆6和第二连杆7带动上滑块3沿着机架 上下运动。As shown in Figures 5 and 6, the upper slider 3 is connected with a first drive mechanism and a second drive mechanism for driving the upper slider to achieve different speeds and stroke ranges, the first drive mechanism includes a first power assembly, a first The crank 5, the first connecting rod 6 and the second connecting rod 7, the two first cranks 5 are symmetrically arranged on the left and right, and are driven by the same first power assembly, and each first crank 5 is connected with the first connecting rod in turn on the revolving pair 6 and the second connecting rod 7, and the second connecting rod 7 is hinged with the upper slider 3. Wherein the first power assembly comprises the first drive motor 10 on the frame, the first synchronous shaft 11 connected with the output shaft of the first drive motor 10 through a belt drive, the synchronous shaft gears 12 respectively located at the two shaft ends of the first synchronous shaft and A crank gear 13 meshing with each synchronous shaft gear, the crank gear 13 is arranged coaxially with the first crank 5 and can drive the first crank 5 to rotate. The belt transmission includes a driving wheel connected to the output shaft of the first drive motor 10, a driven wheel arranged on the first synchronous shaft 11, and a synchronous belt wound around the driving wheel and the driven wheel to realize transmission. The two axle ends of the first synchronizing shaft 11 are hinged with the frame, and it can rotate along the axis. The central axis of crank gear 13 is passed on the first crank 5, and is hinged with frame. The first driving motor 10 starts, and drives the first synchronous shaft 11 to rotate through the belt transmission, and simultaneously drives the synchronous shaft gears 12 on the left and right sides to rotate, and the synchronous shaft gear 12 and the crank gear 13 gear mesh transmission, driving the first crank set coaxially 5 rotates, the upper slider 3 is driven to move up and down along the frame by the first connecting rod 6 and the second connecting rod 7.
如图5和图7所示,本发明的第二驱动机构左右对称设置,第二驱动机构包括第二动力组件、第二曲柄8和拉杆9,第二曲柄8由第二动力组件驱动,第二曲柄8上转动 副连接有拉杆9,且拉杆9与第二连杆7相铰接。其中第二动力组件包括位于机架上的 第二驱动电机14以及与第二驱动电机输出轴通过带传动连接的第二驱动轴15,该第二 驱动轴15与第二曲柄8同轴设置,且可带动第二曲柄8转动。带传动包括与第二驱动 电机输出轴相连接的主动轮、设于第二驱动轴15上的从动轮以及绕设在主动轮和从动 轮上实现传动的同步带。第二驱动轴15穿设在第二曲柄8上,且与机架相铰接。第二 驱动电机14启动,通过带传动驱动第二驱动轴15转动,同时带动同轴设置的第二曲柄 8转动,通过拉杆9和第二连杆7带动上滑块3沿机架上下运动。本发明中可利用2个 左右对称设置的第二驱动电机异步运行可调节上模和下模的平行度偏差,使下滑块左右 侧不平行,可实现带锥度的折弯。As shown in Fig. 5 and Fig. 7, the second driving mechanism of the present invention is symmetrically arranged left and right, and the second driving mechanism comprises a second power assembly, a second crank 8 and a pull rod 9, and the second crank 8 is driven by the second power assembly. A pull rod 9 is connected to the rotary pair on the two cranks 8, and the pull rod 9 is hinged to the second connecting rod 7. Wherein the second power assembly includes a second drive motor 14 positioned on the frame and a second drive shaft 15 connected to the output shaft of the second drive motor through a belt drive, the second drive shaft 15 is coaxially arranged with the second crank 8, And can drive the second crank 8 to rotate. Belt transmission comprises the driving wheel that is connected with the output shaft of the second driving motor, the driven wheel that is located on the second driving shaft 15 and the synchronous belt that is wound on driving wheel and driven wheel and realizes transmission. The second drive shaft 15 is passed through the second crank 8 and is hinged with the frame. The second drive motor 14 starts, drives the second drive shaft 15 to rotate by belt transmission, and drives the second crank 8 that is arranged on the same axis to rotate, and drives the upper slide block 3 to move up and down along the frame by the pull bar 9 and the second connecting rod 7. In the present invention, the parallelism deviation of the upper mold and the lower mold can be adjusted by asynchronous operation of 2 second driving motors arranged symmetrically so that the left and right sides of the lower slider are not parallel, and the bending with a taper can be realized.
如图3所示,本发明的第一连杆6、第二连杆7和拉杆9可铰接于一点,或者如图 4所示,本发明的第一连杆6和第二连杆7铰接于一点,拉杆9铰接于第二连杆7中部 处,本发明第一连杆6、第二连杆7和拉杆9铰接于不同点是为了获得不同的运动学和 力学特性。As shown in Figure 3, the first connecting rod 6, the second connecting rod 7 and the pull rod 9 of the present invention can be hinged at one point, or as shown in Figure 4, the first connecting rod 6 and the second connecting rod 7 of the present invention are hinged At one point, the tie rod 9 is hinged at the middle of the second connecting rod 7, and the first connecting rod 6, the second connecting rod 7 and the tie rod 9 are hinged at different points in the present invention in order to obtain different kinematics and mechanical properties.
如图8、图9和图10所示,本发明的第二连杆7为长度可调节的连杆结构,该连杆 结构包括支座16、蜗杆17、蜗轮18、上螺杆19、下螺杆20和电机21。电机21与蜗杆 17的一轴端固定连接,用于驱动蜗杆17旋转。蜗杆17位于支座16内、且两轴端与支 座16相铰接,蜗轮18位于支座16内,与蜗杆相啮合构成蜗轮蜗杆传动副。蜗轮18内 设有与上螺杆相配合的上螺纹和与下螺杆相配合的下螺纹,上螺纹与下螺纹的螺纹螺距 不等。上螺杆19和下螺杆20通过螺纹连接穿设在蜗轮18上,且上、下螺杆均穿出支 座16,伸出的上螺杆19和下螺杆20用于铰接其他零部件。电机21启动,驱动蜗轮蜗 杆传动,从而带动上螺杆19和下螺杆20沿蜗轮上下移动实现连杆结构长度可调。上螺 纹的螺距为P1,下螺纹的螺距为P2,蜗轮旋转一周,连杆结构可实现的长度调整量 Δ=P1-P2,有效提高了连杆的调整精度。如图11所示,上螺杆19和下螺杆20的外柱面 设有两个相互对称的平面22,在支座的相应位置开设有与上、下螺杆相适配构成移动副 的通孔23,该通孔23上与平面22相配合导向的面亦为平面,与螺纹面相配合的面可为 螺纹面,亦可选用其他可具有导向作用的面。As shown in Figure 8, Figure 9 and Figure 10, the second connecting rod 7 of the present invention is a length-adjustable connecting rod structure, which includes a support 16, a worm 17, a worm wheel 18, an upper screw 19, a lower screw 20 and motor 21. Motor 21 is fixedly connected with one shaft end of worm screw 17, is used for driving worm screw 17 to rotate. Worm screw 17 is positioned at bearing 16, and two axle ends are hinged with bearing 16, and worm wheel 18 is positioned at bearing 16, and is meshed with worm screw and constitutes worm gear transmission pair. Worm wheel 18 is provided with the upper screw thread that matches with upper screw rod and the lower screw thread that matches with lower screw rod, and the thread pitch of upper screw thread and lower screw thread is not equal. Upper screw rod 19 and lower screw rod 20 are threaded on the worm wheel 18, and upper and lower screw rods all pass through support 16, and the upper screw rod 19 and lower screw rod 20 that stretch out are used to hinge other parts. Motor 21 starts, drives worm gear transmission, thereby drives upper screw rod 19 and lower screw rod 20 to move up and down along the worm gear and realizes that the length of the connecting rod structure is adjustable. The pitch of the upper thread is P1, the pitch of the lower thread is P2, and the worm wheel rotates once, the length adjustment amount that can be realized by the connecting rod structure is Δ=P1-P2, which effectively improves the adjustment accuracy of the connecting rod. As shown in Figure 11, the outer cylindrical surfaces of the upper screw 19 and the lower screw 20 are provided with two mutually symmetrical planes 22, and a through hole 23 matching with the upper and lower screws to form a moving pair is opened at the corresponding position of the support. , the surface that cooperates with the plane 22 on the through hole 23 is also a plane, and the surface that cooperates with the threaded surface can be a threaded surface, and other surfaces that can have a guiding effect can also be selected for use.
本发明中第一曲柄5的长度大于第二曲柄8的长度,第一曲柄5的长度为第二曲柄8的长度的5~10倍。第一驱动机构带动上滑块实现高速、轻载、非工作行程运动,第二 驱动机构带动上滑块实现低速、重载、工进行程运动。折弯机的工况是典型的变速、变 载荷工况,其快下和返程阶段为高速、低负载大行程的运动阶段,工进阶段为低速、大 负载小行程的运动阶段。因此本发明采用第一驱动机构带动上滑块实现快下和返程阶段, 第二驱动机构带动上滑块实现工进阶段。如图12(a)所示,上滑块3位于上死点,即 第一曲柄5和第一连杆6共线且重合,第二曲柄8和拉杆9共线但不重合。本发明的快 下阶段如图12(b)所示,第一驱动电机10启动,通过带传动驱动第一同步轴11转动 其转速为ω1,同时带动左右两侧的同步轴齿轮12转动,同步轴齿轮12与曲柄齿轮13 齿轮啮合传动,带动同轴设置的第一曲柄5转动,第二驱动电机14启动,通过带传动 驱动第二驱动轴15转动,同时带动同轴设置的第二曲柄8转动,两个第二曲柄8的转 速为ω2和ω3,实时动态保持第二曲柄8和拉杆9的共线但不重合状态,此时第二连杆 7带动上滑块3快速下行;达到图12(c)所示位置即快下阶段结束,第一曲柄5和第 一连杆6共线,但两者不重合,此时第一驱动机构处于自锁位置,即第一驱动电机10 仅需要提供很小的驱动扭矩,甚至不提供驱动扭矩,即可承受很大的折弯载荷。在整个 快下阶段中,第二曲柄8与拉杆9实时动态保持共线不重合状态。本发明因为第一曲柄 5的长度大,可实现快下阶段的快速下行,行程大的效果。本发明充分利用了曲柄连杆 机构中共线重合、共线不重合两个位置时,机构处于自锁位置。如图13所示,另外, 连杆机构典型的非线性运动特性,在快下动作开始和结束时,速度低,冲击小。如图13 (a)所示,在整个工进过程中,第一曲柄5和第一连杆6需实时动态保持共线但不重 合的状态,第一驱动机构处于自锁状态,以承受很大的折弯载荷;左右两侧对称设置的 第二驱动电机14通过带传动驱动第二曲柄8旋转,通过拉杆9和第二连杆7带动上滑 块3沿机架上下运动。当上、下模出现平行度偏差时,左右两侧的第二驱动电机14反 向或者同方向不同转速对平行度进行微调,左右两侧的下驱动电机14的转速分别为ω2 和ω3。如图13(b)所示,第二驱动机构达到第二曲柄8与拉杆9共线且重合状态,当 待折弯板厚度不同,折弯角度不同时,工进结束也不一定位于第二曲柄8与拉杆9共线 且重合状态,也可位于其他状态,折弯过程完成。因为第二曲柄8长度较小,因此具有 较大的增力效果,且速度慢,满足工况要求。In the present invention, the length of the first crank 5 is greater than the length of the second crank 8 , and the length of the first crank 5 is 5 to 10 times the length of the second crank 8 . The first drive mechanism drives the upper slider to realize high-speed, light-load, non-working stroke movement, and the second drive mechanism drives the upper slider to realize low-speed, heavy-load, and work-in-progress movement. The working condition of the bending machine is a typical variable speed and variable load condition. The fast down and return stages are high-speed, low-load and large-stroke motion stages, and the working stage is low-speed, large-load and small-stroke motion stages. Therefore the present invention adopts the first driving mechanism to drive the upper slider to realize the fast down and return stages, and the second driving mechanism drives the upper slider to realize the working stage. As shown in Figure 12(a), the upper slider 3 is at the top dead center, that is, the first crank 5 and the first connecting rod 6 are collinear and coincident, and the second crank 8 and the tie rod 9 are collinear but not coincident. As shown in Figure 12(b) in the fast down stage of the present invention, the first drive motor 10 starts, drives the first synchronous shaft 11 to rotate through a belt drive, and its speed is ω1, and simultaneously drives the synchronous shaft gears 12 on the left and right sides to rotate, synchronously Shaft gear 12 and crank gear 13 are gear meshed and driven to drive the coaxial first crank 5 to rotate, and the second drive motor 14 is started to drive the second drive shaft 15 to rotate through belt transmission, and at the same time drive the coaxial second crank 8 Rotate, the rotational speeds of the two second cranks 8 are ω2 and ω3, keep the collinear but non-overlapping state of the second crank 8 and the tie rod 9 in real time, at this moment, the second connecting rod 7 drives the upper slider 3 to go down quickly; The position shown in 12(c) is the end of the lower stage, the first crank 5 and the first connecting rod 6 are collinear, but the two do not overlap, and the first drive mechanism is in the self-locking position at this time, that is, the first drive motor 10 only It is necessary to provide a small driving torque, or even no driving torque, to withstand a large bending load. In whole fast down stage, second crank 8 and pull bar 9 real-time dynamics keep collinear non-coincident state. Because the length of the first crank 5 is large, the present invention can realize fast descending in the fast descending stage, and the effect that the stroke is large. The present invention makes full use of when the crank-link mechanism is in the two positions of collinear coincidence and collinear non-coincidence, and the mechanism is in the self-locking position. As shown in Figure 13, in addition, due to the typical nonlinear motion characteristics of the linkage mechanism, the speed is low and the impact is small at the beginning and end of the fast down action. As shown in Fig. 13 (a), during the entire working process, the first crank 5 and the first connecting rod 6 need to maintain a collinear but non-overlapping state in real time, and the first driving mechanism is in a self-locking state to withstand a large Large bending load; the second drive motor 14 arranged symmetrically on the left and right sides drives the second crank 8 to rotate through the belt transmission, and the upper slider 3 is driven to move up and down along the frame through the pull rod 9 and the second connecting rod 7 . When the upper and lower molds have parallelism deviation, the second drive motor 14 on the left and right sides reverses or the different speeds in the same direction fine-tune the parallelism, and the speed of the lower drive motor 14 on the left and right sides is respectively ω2 and ω3. As shown in Figure 13(b), the second drive mechanism reaches the state where the second crank 8 and the tie rod 9 are collinear and coincident. The crank 8 and the pull rod 9 are collinear and coincident, or in other states, and the bending process is completed. Because the second crank 8 is less in length, it has a larger boosting effect, and the speed is slow, which meets the requirements of the working conditions.
本发明中可将快下阶段和工进阶段进行组合,实现不同的加工模式,依据工况不同 采取不同的工作模式,达到轻载快速、重载慢速的效果,提升驱动电机功率利用率。In the present invention, the fast-down stage and the work-in stage can be combined to realize different processing modes, adopt different working modes according to different working conditions, achieve the effect of light-load fast and heavy-load slow, and improve the power utilization rate of the drive motor.
快速模式:仅采用快下阶段,即当进行薄板折弯时,由于负载小,仅通过第一驱动机构驱动上滑块上下运动即可完成折弯加工,且速度快;同时左右两侧的第二驱动机构 中第二曲柄8与拉杆9实时动态保持共线不重合状态;Fast mode: Only the fast down stage is used, that is, when bending thin plates, due to the small load, the bending process can be completed only through the first driving mechanism to drive the upper slider to move up and down, and the speed is fast; at the same time, the second In the second driving mechanism, the second crank 8 and the pull rod 9 are dynamically kept in a collinear and non-coincident state in real time;
重载模式:先快下阶段后工进阶段,即先进行快下动作,再进行工进动作,第二驱动机构达到第二曲柄8与拉杆9共线且重合状态,折弯完成;Heavy-duty mode: the fast-down stage is followed by the work-in stage, that is, the fast-down action is performed first, and then the work-in action is performed. The second driving mechanism reaches the state where the second crank 8 and the tie rod 9 are collinear and overlapped, and the bending is completed;
混合模式:快下阶段和工进阶段同时动作;Mixed mode: Simultaneous actions in the fast-down stage and the work-in stage;
小开口折弯模式:上滑块不完全停留在下死点,仅仅向上动作微小距离,上滑块在小行程范围内直线运动进行折弯,该模式仅适合小尺寸、简单的零件进行折弯,效率高。Small opening bending mode: the upper slider does not stay completely at the bottom dead center, but only moves upward for a small distance, and the upper slider moves linearly within a small stroke range for bending. This mode is only suitable for bending small-sized and simple parts. efficient.
实施例2Example 2
实施例2的结构与实施例1的结构相同,区别之处在于:第一曲柄5的长度小于第二曲柄8的长度,第一驱动机构带动上滑块实现低速、重载、工进行程运动,第二驱动 机构带动上滑块实现高速、轻载、非工作行程运动。折弯机的工况是典型的变速、变载 荷工况,其快下和返程阶段为高速、低负载大行程的运动阶段,工进阶段为低速、大负 载小行程的运动阶段。因此本发明采用第二驱动机构带动上滑块实现快下和返程阶段, 第一驱动机构带动上滑块实现工进阶段。The structure of embodiment 2 is the same as that of embodiment 1, the difference is that the length of the first crank 5 is shorter than the length of the second crank 8, and the first driving mechanism drives the upper slider to realize low-speed, heavy-load, and process movement , the second driving mechanism drives the upper slider to realize high-speed, light-load, non-working stroke movement. The working condition of the bending machine is a typical variable speed and variable load condition. The fast down and return stages are high-speed, low-load and large-stroke motion stages, and the working stage is low-speed, large-load and small-stroke motion stages. Therefore, the present invention adopts the second drive mechanism to drive the upper slider to realize the fast down and return stages, and the first drive mechanism to drive the upper slider to realize the working stage.
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