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CN110280589A - Thick steel plate and rolling method thereof - Google Patents

Thick steel plate and rolling method thereof Download PDF

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Publication number
CN110280589A
CN110280589A CN201910699238.0A CN201910699238A CN110280589A CN 110280589 A CN110280589 A CN 110280589A CN 201910699238 A CN201910699238 A CN 201910699238A CN 110280589 A CN110280589 A CN 110280589A
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Prior art keywords
rolling
billet
cooling
stage
thick steel
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Chinese (zh)
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镇凡
陆春洁
邵春娟
曲锦波
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Jiangsu Shagang Group Co Ltd
Zhangjiagang Hongchang Steel Plate Co Ltd
Jiangsu Shagang Iron and Steel Research Institute Co Ltd
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Jiangsu Shagang Group Co Ltd
Zhangjiagang Hongchang Steel Plate Co Ltd
Jiangsu Shagang Iron and Steel Research Institute Co Ltd
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Priority to CN201910699238.0A priority Critical patent/CN110280589A/en
Publication of CN110280589A publication Critical patent/CN110280589A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/22Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/74Temperature control, e.g. by cooling or heating the rolls or the product
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/02Hardening articles or materials formed by forging or rolling, with no further heating beyond that required for the formation

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Metal Rolling (AREA)
  • Control Of Metal Rolling (AREA)

Abstract

本发明揭示了一种厚钢板及其轧制方法。所述轧制方法包括依序进行的坯料加热、两阶段轧制以及轧后冷却工序,其中,所述两阶段轧制工序包括粗轧阶段和精轧阶段,在所述粗轧阶段中,对坯料进行多个道次粗轧,所述轧制方法还包括在至少两个或全部奇数道次粗轧后对坯料进行粗轧期在线冷却工序。采用所述轧制方法制备的厚钢板,利用了差温轧制,坯料表层和心部形成一定的温差,坯料表层的温度低,轧制时变形较小,而坯料心部温度较高,轧制时变形较大,心部的疏松和缩孔得到有效轧合,心部质量和力学性能得到改善,探伤合格率得到大幅提高,同时提高了轧制效率。

The invention discloses a thick steel plate and a rolling method thereof. The rolling method includes a sequence of billet heating, two-stage rolling, and post-rolling cooling, wherein the two-stage rolling process includes a rough rolling stage and a finish rolling stage, and in the rough rolling stage, the The billet is subjected to multiple rough rolling passes, and the rolling method further includes performing an online cooling process on the billet during rough rolling after at least two or all odd passes of rough rolling. The thick steel plate prepared by the rolling method utilizes differential temperature rolling, and a certain temperature difference is formed between the surface layer and the core of the billet. The deformation is larger during rolling, the porosity and shrinkage cavity of the core are effectively rolled together, the quality and mechanical properties of the core are improved, the pass rate of flaw detection is greatly improved, and the rolling efficiency is improved at the same time.

Description

厚钢板及其轧制方法Thick steel plate and its rolling method

技术领域technical field

本发明属于钢铁冶炼技术领域,涉及一种厚钢板的轧制方法,还涉及一种采用所述轧制方法制备得到的厚钢板。The invention belongs to the technical field of iron and steel smelting, relates to a rolling method of a thick steel plate, and also relates to a thick steel plate prepared by the rolling method.

背景技术Background technique

厚钢板在凝固过程中,由于厚度较大、传热的不稳定性导致柱状晶生长速度不同,优生生长的柱状晶在坯料中心相遇形成晶桥,液相穴内钢液被凝固晶桥分开,晶桥下部钢液在凝固收缩时得不到钢液补充而形成中心疏松或缩孔。这些中心疏松或缩孔在轧制时若得不到有效变形,则无法进行轧合,导致厚钢板的心部质量和力学性能较差,探伤合格率较低。During the solidification process of the thick steel plate, due to the large thickness and the instability of heat transfer, the growth rate of the columnar crystals is different. When the liquid steel in the lower part of the bridge is solidified and shrinks, it cannot be replenished by liquid steel and forms central looseness or shrinkage cavity. If these center porosities or shrinkage cavities are not effectively deformed during rolling, rolling cannot be carried out, resulting in poor quality and mechanical properties of the center of the thick steel plate, and a low pass rate of flaw detection.

发明内容Contents of the invention

本发明的目的在于提供一种厚钢板的轧制方法,在两阶段轧制期间进行即时在线冷却,以解决现有技术中厚钢板由于轧制时中心疏孔或缩孔得不到有效变形导致的心部质量和力学性能差的技术问题;并且本发明的目的还在于提供一种采用所述轧制方法制备得到的厚钢板。The purpose of the present invention is to provide a rolling method for thick steel plates, which performs instant on-line cooling during the two-stage rolling, so as to solve the problems caused by the lack of effective deformation of the medium-thick steel plates in the prior art due to the central porosity or shrinkage cavity during rolling. The technical problem of poor core quality and mechanical properties; and the purpose of the present invention is to provide a thick steel plate prepared by the rolling method.

为实现上述目的之一,本发明一实施方式提供了一种厚钢板的轧制方法,所述轧制方法包括依序进行的坯料加热、两阶段轧制以及轧后冷却工序,其中,所述两阶段轧制工序包括粗轧阶段和精轧阶段,在所述粗轧阶段中,对坯料进行多个道次粗轧,所述轧制方法还包括在至少两个奇数道次或全部奇数道次粗轧后对坯料进行粗轧期在线冷却工序。In order to achieve one of the above objects, an embodiment of the present invention provides a rolling method of a thick steel plate. The rolling method includes sequentially performing billet heating, two-stage rolling and cooling after rolling, wherein the The two-stage rolling process includes a rough rolling stage and a finish rolling stage, in which the billet is subjected to a plurality of rough rolling passes, and the rolling method also includes at least two odd passes or all odd passes After the second rough rolling, the billet is subjected to an on-line cooling process during the rough rolling period.

这样,在粗轧过程中坯料即时在线冷却,使低温来不及传导到坯料心部,坯料表层和心部形成一定的温差,坯料表层的温度低,轧制时变形较小,而坯料心部温度较高,轧制时变形较大,形成细小的等轴晶粒,再结晶比较充分,其心部的疏松和缩孔得到有效轧合,心部质量和力学性能得到改善,探伤合格率得到大幅提高,同时提高了轧制效率。In this way, the billet is cooled on-line immediately during the rough rolling process, so that the low temperature is too late to be transmitted to the core of the billet, and a certain temperature difference is formed between the surface layer of the billet and the core. High, large deformation during rolling, forming fine equiaxed grains, recrystallization is relatively sufficient, the porosity and shrinkage cavity in the core are effectively rolled together, the quality and mechanical properties of the core are improved, and the pass rate of flaw detection is greatly improved , while improving the rolling efficiency.

作为本发明一实施方式的进一步改进,在所述精轧阶段,对坯料进行多个道次精轧;所述轧制方法还包括在所述精轧阶段前对坯料进行精轧前在线冷却工序,以及/或者,在至少一个偶数道次或全部偶数道次精轧后对坯料进行精轧期在线冷却工序。这样,可进一步确保坯料表层和心部仍然存在一定的温差,坯料表层的温度低,心部温度较高,精轧时可进一步促进非再结晶区的变形,进一步细化晶粒,使组织更扁平,其心部的疏松和缩孔得到有效轧合,心部质量得到再次提升,探伤合格率得到大幅提高。As a further improvement of an embodiment of the present invention, in the finish rolling stage, the billet is subjected to multiple passes of finish rolling; the rolling method also includes performing an online cooling process on the billet before finish rolling before the finish rolling stage , and/or, after at least one even-numbered pass or all even-numbered passes, the billet is subjected to an online cooling process during the finish rolling period. In this way, it can further ensure that there is still a certain temperature difference between the surface layer and the core of the billet. The temperature of the surface layer of the billet is low, and the temperature of the core is relatively high. During finish rolling, the deformation of the non-recrystallized area can be further promoted, the grains are further refined, and the structure is more refined. Flat, the porosity and shrinkage cavities in the core are effectively rolled together, the quality of the core is improved again, and the pass rate of flaw detection is greatly improved.

作为本发明一实施方式的进一步改进,在所述粗轧期在线冷却工序、所述精轧前在线冷却工序、所述精轧期在线冷却工序的任意一个或几个中,对坯料上表面和下表面进行供水冷却,其中,水压为0.5MPa,上表面的水流量为60~120m3/h/股,下表面的水流量为120~240m3/h/股,所述下表面、所述上表面的水流量比≥2,坯料的移动速度为0.5~5m/s。通过控制坯料上表面、下表面的水流数量、水压、水流量、所述下表面与所述上表面的水流量比以及坯料的移动速度,以控制坯料的上表面、下表面冷却速度,对坯料进行均匀、有效的冷却,同时避免低温传导到坯料心部,保证坯料上下表面和心部之间的温差。As a further improvement of an embodiment of the present invention, in any one or several of the on-line cooling process during the rough rolling period, the on-line cooling process before the finish rolling, and the on-line cooling process during the finish rolling period, the upper surface of the billet and the The lower surface is cooled by water supply, wherein the water pressure is 0.5MPa, the water flow rate on the upper surface is 60-120m 3 /h/share, and the water flow rate on the lower surface is 120-240m 3 /h/share. The water flow ratio on the upper surface is greater than or equal to 2, and the moving speed of the billet is 0.5-5 m/s. By controlling the amount of water flow on the upper and lower surfaces of the blank, water pressure, water flow, the ratio of water flow between the lower surface and the upper surface, and the moving speed of the blank, the cooling speed of the upper and lower surfaces of the blank is controlled. The billet is cooled evenly and effectively, and at the same time, the conduction of low temperature to the core of the billet is avoided, and the temperature difference between the upper and lower surfaces of the billet and the core is ensured.

作为本发明一实施方式的进一步改进,在所述粗轧期在线冷却工序、所述精轧前在线冷却工序、所述精轧期在线冷却工序的任意一个或几个中,坯料上表面与下表面的冷却速度、冷却温度及冷却深度相同,从而对坯料进行均匀、有效的冷却,使轧制时上下表面的变形小且一致,保证坯料上下表面和心部之间的温差。As a further improvement of an embodiment of the present invention, in any one or several of the on-line cooling process during the rough rolling period, the on-line cooling process before the finish rolling, and the on-line cooling process during the finish rolling period, the upper surface of the billet and the lower surface The cooling speed, cooling temperature and cooling depth of the surface are the same, so that the billet can be cooled uniformly and effectively, so that the deformation of the upper and lower surfaces during rolling is small and consistent, and the temperature difference between the upper and lower surfaces of the billet and the core is guaranteed.

为实现上述目的之一,本发明一实施方式还提供了一种厚钢板的轧制方法,所述轧制方法包括依序进行的坯料加热、两阶段轧制以及轧后冷却工序,其中,所述两阶段轧制工序包括粗轧阶段和精轧阶段,在所述精轧阶段中,对坯料进行多个道次精轧,所述轧制方法还包括在所述精轧阶段前对坯料进行精轧前在线冷却工序,以及/或者,在至少一个偶数道次或全部偶数道次精轧后对坯料进行精轧期在线冷却工序。In order to achieve one of the above objects, an embodiment of the present invention also provides a rolling method of a thick steel plate. The rolling method includes sequentially performing billet heating, two-stage rolling and cooling after rolling, wherein the The two-stage rolling process includes a rough rolling stage and a finish rolling stage. In the finish rolling stage, the billet is subjected to multiple passes of finish rolling, and the rolling method also includes performing An online cooling process before finish rolling, and/or, after at least one even-numbered pass or all even-numbered passes, the billet is subjected to an online cooling process during finish rolling.

这样,在精轧过程中坯料即时在线冷却,使低温来不及传导到坯料心部,坯料表层和心部形成一定的温差,坯料表层的温度低,轧制时变形较小,而坯料心部温度较高,轧制时变形较大,促进了非再结晶区的变形,形成细小的晶粒,使组织更扁平,其心部的疏松和缩孔得到有效轧合,心部质量得到提升,探伤合格率得到大幅提高。In this way, the billet is cooled on-line immediately during the finish rolling process, so that the low temperature is too late to be transmitted to the core of the billet, and a certain temperature difference is formed between the surface layer of the billet and the core. High, large deformation during rolling, which promotes the deformation of the non-recrystallized area, forms fine grains, makes the structure flatter, the looseness and shrinkage cavity in the core are effectively rolled, the quality of the core is improved, and the flaw detection is qualified rate has been greatly increased.

为实现上述目的之一,本发明一实施方式还提供了一种厚钢板的轧制方法,所述轧制方法包括步骤:In order to achieve one of the above objects, an embodiment of the present invention also provides a rolling method of a thick steel plate, the rolling method comprising steps:

坯料加热;Blank heating;

采用双机架对加热后的坯料进行两阶段轧制;其中,坯料先通过粗轧机进行多个道次粗轧,之后通过精轧机精轧为厚钢板;Two-stage rolling is carried out on the heated billet with double stands; among them, the billet is firstly subjected to multiple passes of rough rolling through the rough rolling mill, and then finished rolled into a thick steel plate through the finishing mill;

对所述厚钢板进行冷却;cooling the thick steel plate;

在所述两阶段轧制期间,至少两个奇数道次或全部奇数道次粗轧后,所述坯料离开粗轧机进入第一即时冷却装置进行粗轧期在线冷却,之后所述坯料再返回粗轧机进行偶数道次粗轧或输送向所述精轧机。During the two-stage rolling, after rough rolling for at least two or all odd passes, the billet leaves the roughing mill and enters the first instant cooling device for on-line cooling during the roughing period, after which the billet returns to the roughing The rolling mill performs even-numbered passes roughing or feeds to the finishing mill.

这样,坯料在粗轧过程中进入第一即时冷却装置进行粗轧期即时在线冷却,一方面,可缩短冷却时间,提高轧制效率;另一方面,使低温来不及传导到坯料心部,坯料表层和心部形成一定的温差,坯料表层的温度低,轧制时变形较小,而坯料心部温度较高,轧制时变形较大,形成细小的等轴晶粒,再结晶比较充分,其心部的疏松和缩孔得到有效轧合,心部质量和力学性能得到改善,探伤合格率得到大幅提高。In this way, the billet enters the first instant cooling device during the rough rolling process for instant on-line cooling during the rough rolling period. On the one hand, the cooling time can be shortened and the rolling efficiency can be improved; There is a certain temperature difference with the core, the temperature of the billet surface is low, and the deformation is small during rolling, while the temperature of the core of the billet is high, and the deformation is large during rolling, forming fine equiaxed grains, and the recrystallization is relatively sufficient. The porosity and shrinkage cavity of the core are effectively rolled together, the quality and mechanical properties of the core are improved, and the pass rate of flaw detection is greatly improved.

作为本发明一实施方式的进一步改进,所述坯料在通过所述第一即时冷却装置时,所述第一即时冷却装置的上集管以水压0.5MPa、水流量60~120m3/h向所述坯料的上表面进行供水冷却,所述第一即时冷却装置的下集管以水压0.5MPa、水流量120~240m3/h向所述坯料的下表面进行供水冷却,所述下集管、所述上集管的水流量比≥2,所述坯料在辊道上的移动速度为0.5~5m/s。通过控制第一即时冷却装置中的上集管、下集管数量、水压、水流量、水流量比以及坯料在辊道上的移动速度,便可控制坯料上表面、下表面的冷却速度、冷却温度及冷却深度基本上保持一致,对坯料进行均匀、有效的冷却,从而使轧制时坯料上表面与下表面的变形小且一致,同时避免低温传导到坯料心部,保证坯料上下表面和心部之间的温差。As a further improvement of an embodiment of the present invention, when the billet passes through the first immediate cooling device, the upper header of the first immediate cooling device flows toward the The upper surface of the billet is cooled by water supply, and the lower header of the first instant cooling device supplies water to the lower surface of the billet for cooling with a water pressure of 0.5 MPa and a water flow rate of 120-240 m 3 /h. The water flow ratio of the tube and the upper header is ≥2, and the moving speed of the billet on the roller table is 0.5-5m/s. By controlling the number of upper and lower headers, water pressure, water flow, water flow ratio and the moving speed of the billet on the roller table in the first instant cooling device, the cooling speed and cooling rate of the upper and lower surfaces of the billet can be controlled. The temperature and cooling depth are basically kept the same, and the billet is uniformly and effectively cooled, so that the deformation of the upper surface and the lower surface of the billet is small and consistent during rolling, and at the same time, the low temperature is prevented from being transmitted to the center of the billet, ensuring that the upper and lower surfaces of the billet and the core temperature difference between parts.

作为本发明一实施方式的进一步改进,所述第一即时冷却装置的辊道长6400mm,宽3500mm,具有8组一一对应的上集管和下集管。第一即时冷却装置的宽度匹配坯料的宽度设置,同时根据第一即时冷却装置的长度和宽度合理排布上、下集管,保证坯料上表面、下表面冷却速度和冷却深度大体一致,避免坯料上、下表面由于冷却不均匀而产生瓢曲。As a further improvement of an embodiment of the present invention, the roller table of the first instant cooling device is 6400 mm long and 3500 mm wide, and has 8 sets of upper headers and lower headers corresponding to each other. The width of the first instant cooling device is set to match the width of the billet, and the upper and lower headers are reasonably arranged according to the length and width of the first instant cooling device to ensure that the cooling speed and cooling depth of the upper surface and the lower surface of the billet are generally consistent, and avoid billet The upper and lower surfaces are warped due to uneven cooling.

作为本发明一实施方式的进一步改进,所述坯料通过精轧机进行多个道次精轧;在所述两阶段轧制期间,坯料离开所述第一即时冷却装置后且进入所述精轧机之前,通过第二即时冷却装置进行精轧前在线冷却工序,以及/或者,在所述两阶段轧制期间,至少一个偶数道次或全部偶数道次精轧后,坯料离开所述精轧机进入第二即时冷却装置进行精轧期在线冷却工序,之后所述坯料再返回精轧机进行奇数道次精轧。As a further improvement of an embodiment of the present invention, the billet is passed through a finishing mill for multiple passes of finish rolling; during the two-stage rolling, after the billet leaves the first instant cooling device and before entering the finishing mill , using the second instant cooling device to perform an online cooling process before finishing rolling, and/or, during the two-stage rolling, after at least one even-numbered pass or all even-numbered passes, the billet leaves the finishing mill and enters the first The second instant cooling device performs the on-line cooling process during the finish rolling period, and then the billet returns to the finish rolling mill for odd-numbered passes of finish rolling.

中间坯在进入所述精轧机之前进入第二即时冷却装置进行精轧前在线冷却,可缩短冷却时间,提高轧制效率,同时保持坯料表层和心部存在一定的温差,坯料的表层温度低,精轧时变形较小,而心部温度较高,精轧时变形较大,可形成细小的偏平晶粒,心部的疏松和缩孔得到有效轧合,心部质量和力学性能得到改善,探伤合格率得到大幅提高;而若干偶数道次精轧后进行精轧期在线冷却,可缩短冷却时间,提高轧制效率,使低温来不及传导到坯料心部,坯料在表层和心部形成一定温差的情况下进行多道次精轧,坯料表层由于温度低,变形较小,而心部温度较高,精轧时变形较大,可进一步促进非再结晶区的变形,进一步细化晶粒,使组织更扁平,能量更多,心部的疏松和缩孔得到进一步地有效轧合,进一步改善心部质量、力学性能和探伤合格率。The intermediate billet enters the second instant cooling device before entering the finishing rolling mill for on-line cooling before finishing rolling, which can shorten the cooling time and improve the rolling efficiency, while maintaining a certain temperature difference between the surface layer and the core of the billet, and the surface temperature of the billet is low. The deformation is small during finish rolling, while the temperature of the core is high, and the deformation is large during finish rolling, which can form fine flat grains, the porosity and shrinkage cavities in the core are effectively rolled together, and the quality and mechanical properties of the core are improved. The passing rate of flaw detection has been greatly improved; and the online cooling during the finishing rolling period after several even-numbered passes can shorten the cooling time and improve the rolling efficiency, so that the low temperature is too late to be transmitted to the core of the billet, and the billet forms a certain temperature difference between the surface layer and the core In the case of multi-pass finish rolling, the surface layer of the billet has a small deformation due to the low temperature, while the core temperature is high, and the deformation is large during finish rolling, which can further promote the deformation of the non-recrystallized area and further refine the grains. The tissue is flatter, the energy is more, the looseness and shrinkage cavity of the core are further effectively rolled, and the quality, mechanical properties and pass rate of flaw detection of the core are further improved.

作为本发明一实施方式的进一步改进,所述坯料在通过所述第二即时冷却装置时,所述第二即时冷却装置的上集管以水压0.5MPa、水流量60~120m3/h向所述坯料的上表面进行供水冷却,所述第二即时冷却装置的下集管以水压0.5MPa、水流量120~240m3/h向所述坯料的下表面进行供水冷却,所述下集管、所述上集管的水流量比≥2,所述坯料在辊道上的移动速度为0.5~5m/s。。通过控制第二即时冷却装置中的上下集管数量、水压、水流量、下上表面的水流量比,以及坯料在第二即时冷却装置中的辊道上的移动速度,控制坯料上下表面的冷却速度、冷却温度及冷却深度基本上保持一致,进一步对坯料上、下表面进行均匀、有效的冷却,保证坯料上下表面和心部之间的温差。As a further improvement of an embodiment of the present invention, when the billet passes through the second immediate cooling device, the upper header of the second immediate cooling device flows toward the The upper surface of the billet is cooled by water supply, and the lower header of the second instant cooling device supplies water to the lower surface of the billet for cooling with a water pressure of 0.5 MPa and a water flow rate of 120-240 m 3 /h. The water flow ratio of the tube and the upper header is ≥2, and the moving speed of the billet on the roller table is 0.5-5m/s. . Control the cooling of the upper and lower surfaces of the billet by controlling the number of upper and lower headers, water pressure, water flow, water flow ratio of the lower and upper surfaces in the second immediate cooling device, and the moving speed of the billet on the roller table in the second immediate cooling device The speed, cooling temperature and cooling depth are basically consistent, and the upper and lower surfaces of the billet are further uniformly and effectively cooled to ensure the temperature difference between the upper and lower surfaces of the billet and the core.

作为本发明一实施方式的进一步改进,所述第二即时冷却装置的辊道长4800mm,宽3500mm,具有6组一一对应的上集管和下集管。第二即时冷却装置的宽度匹配坯料的宽度设置,由于在粗轧时已对坯料进行过冷却,因此适当减少第二即时冷却装置的长度和的上下集管的数量,两者匹配设置、合理排布,即可对坯料上下表面进行有效冷却,保证坯料上、下表面冷却速度和冷却深度大体一致,避免坯料上、下表面由于冷却不均匀而产生瓢曲。As a further improvement of an embodiment of the present invention, the roller table of the second instant cooling device is 4800mm long and 3500mm wide, and has 6 sets of one-to-one corresponding upper headers and lower headers. The width of the second immediate cooling device is set to match the width of the billet. Since the billet has been overcooled during rough rolling, the length of the second immediate cooling device and the number of upper and lower headers are appropriately reduced. The two are matched and arranged reasonably. The cloth can effectively cool the upper and lower surfaces of the billet to ensure that the cooling speed and cooling depth of the upper and lower surfaces of the billet are roughly consistent, and avoid the buckling of the upper and lower surfaces of the billet due to uneven cooling.

为实现上述目的之一,本发明一实施方式还提供了一种厚钢板的轧制方法,所述轧制方法包括步骤:In order to achieve one of the above objects, an embodiment of the present invention also provides a rolling method of a thick steel plate, the rolling method comprising steps:

坯料加热;Blank heating;

采用双机架对加热后的坯料进行两阶段轧制;其中,坯料先通过粗轧机粗轧,之后通过精轧机进行多个道次精轧,制得厚钢板;Two-stage rolling is carried out on the heated billet with double stands; among them, the billet is first rough rolled by the rough rolling mill, and then passed through the finishing mill for multiple passes of finish rolling to produce thick steel plates;

对所述厚钢板进行冷却;cooling the thick steel plate;

在所述两阶段轧制期间,坯料离开所述第一即时冷却装置后且进入所述精轧机之前,通过第二即时冷却装置进行精轧前在线冷却工序,以及/或者,在所述两阶段轧制期间,至少一个偶数道次或全部偶数道次精轧后,坯料离开所述精轧机进入第二即时冷却装置进行精轧期在线冷却工序,之后所述坯料再返回精轧机进行奇数道次精轧。During the two-stage rolling, after the billet leaves the first instant cooling device and before entering the finish rolling mill, the second instant cooling device is used to perform an online cooling process before finish rolling, and/or, in the two-stage During rolling, after at least one even-numbered pass or all even-numbered passes are finished rolling, the billet leaves the finishing mill and enters the second instant cooling device for on-line cooling during the finish rolling period, and then returns the billet to the finishing mill for odd-numbered passes Finish rolling.

这样,在进入所述精轧机之前进入第二即时冷却装置进行精轧前在线冷却,可缩短冷却时间,提高轧制效率,同时保持坯料表层和心部存在一定的温差,坯料的表层温度低,精轧时变形较小,而心部温度较高,精轧时变形较大,其心部的疏松和缩孔得到有效轧合,同时可形成细小的偏平晶粒,心部质量和力学性能得到改善,探伤合格率得到大幅提高;而在至少一个偶数道次精轧后进行精轧期在线冷却,可缩短冷却时间,提高轧制效率,使低温来不及传导到坯料心部,坯料在表层和心部形成一定温差的情况下进行多道次精轧,坯料表层由于温度低,变形较小,而心部温度较高,精轧时变形较大,可促进非再结晶区的变形,细化晶粒,使组织更扁平,心部的疏松和缩孔得到有效轧合,改善心部质量、力学性能和探伤合格率。In this way, before entering the second instant cooling device to carry out on-line cooling before finishing rolling, the cooling time can be shortened, the rolling efficiency can be improved, and at the same time, there is a certain temperature difference between the surface layer and the core of the billet, and the surface layer temperature of the billet is low. The deformation is small during finish rolling, while the core temperature is high, and the deformation is large during finish rolling. The porosity and shrinkage cavity in the core are effectively rolled together, and small flat grains can be formed at the same time, and the quality and mechanical properties of the core are improved. Improvement, the pass rate of flaw detection has been greatly improved; and the online cooling of the finish rolling period after at least one even-numbered pass finish rolling can shorten the cooling time, improve the rolling efficiency, and prevent the low temperature from being transmitted to the core of the billet. The multi-pass finish rolling is carried out under the condition of a certain temperature difference in the part. The surface layer of the billet has a small deformation due to the low temperature, while the core part has a high temperature and a large deformation during finish rolling, which can promote the deformation of the non-recrystallization area and refine the grain. The particles make the tissue flatter, the looseness and shrinkage cavity of the core are effectively rolled together, and the quality, mechanical properties and pass rate of flaw detection of the core are improved.

相应的,为实现上述目的之一,本发明一实施方式还提供了一种厚钢板,所述厚钢板由所述厚钢板的轧制方法制备而成。该厚钢板在轧制过程中,采用了差温轧制,表层温度低,轧制变形小,而心部温度高,轧制变形大,其心部的疏松和缩孔得到有效轧合,具有优异的综合力学性能和心部质量,探伤合格率得到大幅提高,不仅满足当前行业对厚钢板的高强度和良好低温韧性的要求,而且可以实现厚钢板的规模化生产。Correspondingly, in order to achieve one of the above objects, an embodiment of the present invention further provides a thick steel plate, the thick steel plate is prepared by the rolling method of the thick steel plate. In the rolling process of the thick steel plate, differential temperature rolling is adopted, the surface temperature is low, the rolling deformation is small, and the core temperature is high, the rolling deformation is large, and the porosity and shrinkage cavity in the core are effectively rolled together, which has the advantages of With excellent comprehensive mechanical properties and core quality, the passing rate of flaw detection has been greatly improved, which not only meets the current industry requirements for high strength and good low-temperature toughness of thick steel plates, but also enables large-scale production of thick steel plates.

附图说明Description of drawings

图1是本发明一实施方式的厚钢板的轧制方法采用的轧制系统示意图;Fig. 1 is a schematic diagram of a rolling system adopted in a rolling method of a thick steel plate according to an embodiment of the present invention;

图2是本发明实施例1中试验例A的金相组织照片;Fig. 2 is the metallographic structure photograph of test example A in the embodiment of the present invention 1;

图3是本发明实施例1中试验例B的金相组织照片;Fig. 3 is the metallographic structure photograph of test example B in the embodiment of the present invention 1;

图4是本发明实施例1中试验例C的金相组织照片;Fig. 4 is the metallographic structure photograph of test example C in the embodiment of the present invention 1;

图5是本发明实施例1中试验例D的金相组织照片;Fig. 5 is the metallographic structure photograph of test example D in the embodiment of the present invention 1;

图6是本发明实施例2的金相组织照片;Fig. 6 is the metallographic structure photograph of the embodiment of the present invention 2;

图7是本发明实施例3的金相组织照片;Fig. 7 is the metallographic structure photograph of the embodiment of the present invention 3;

图8是本发明实施例4的金相组织照片;Fig. 8 is the metallographic structure photo of embodiment 4 of the present invention;

图9是本发明实施例5的金相组织照片;Fig. 9 is the metallographic structure photograph of the embodiment of the present invention 5;

图10是本发明实施例6的金相组织照片;Fig. 10 is the metallographic structure photograph of embodiment 6 of the present invention;

图11是本发明实施例7的金相组织照片;Fig. 11 is the metallographic structure photograph of the embodiment of the present invention 7;

图12是本发明实施例8的金相组织照片;Fig. 12 is the metallographic structure photograph of embodiment 8 of the present invention;

图13是本发明实施例9的金相组织照片;Fig. 13 is the metallographic structure photograph of embodiment 9 of the present invention;

图14是本发明对比试验例E的金相组织照片;Fig. 14 is the metallographic structure photo of comparative test example E of the present invention;

图15是本发明对比试验例F的金相组织照片;Fig. 15 is the metallographic structure photograph of comparative test example F of the present invention;

图16是本发明对比试验例G的金相组织照片;Fig. 16 is the metallographic structure photo of comparative test example G of the present invention;

图17是本发明对比试验例H的金相组织照片。Fig. 17 is a photo of the metallographic structure of comparative test example H of the present invention.

具体实施方式Detailed ways

本发明一实施方式提供了一种厚钢板的轧制方法,以及一种采用所述轧制方法制得的厚钢板。下面对所述厚钢板的轧制方法进行具体介绍,包括依序进行的坯料加热、两阶段轧制及轧制阶段在线冷却、轧后冷却等工序,其中:An embodiment of the present invention provides a method for rolling a thick steel plate, and a thick steel plate produced by the rolling method. The rolling method of the thick steel plate is described in detail below, including the steps of billet heating, two-stage rolling, on-line cooling in the rolling stage, and post-rolling cooling in sequence, wherein:

(1)坯料加热工序(1) Blank heating process

优选地,对坯料的加热温度为1150~1240℃。Preferably, the heating temperature for the billet is 1150-1240°C.

(2)两阶段轧制及轧制阶段在线冷却工序,包括(2) Two-stage rolling and rolling stage online cooling process, including

a.粗轧阶段:在该阶段,对坯料进行多个道次粗轧;a. Rough rolling stage: at this stage, the billet is subjected to rough rolling for multiple passes;

b.精轧阶段:在该阶段,对坯料进行多个道次精轧;b. Finish rolling stage: at this stage, multiple passes of finish rolling are carried out on the billet;

c.轧制阶段在线冷却:在粗轧阶段,以及/或,精轧阶段,对坯料进行即时在线冷却;c. On-line cooling in the rolling stage: in the rough rolling stage, and/or, in the finish rolling stage, the billet is cooled on-line immediately;

(3)轧后冷却工序(3) Cooling process after rolling

采用超快速冷却或在线缓慢自然冷却对制得的厚钢板进行冷却。The prepared thick steel plate is cooled by ultra-rapid cooling or on-line slow natural cooling.

通过在轧制阶段对坯料进行即时在线冷却,可快速降低坯料表层的温度,而低温来不及传导到坯料心部,在坯料的表层和心部形成温差,在轧制时,坯料表层温度低,变形小,而坯料心部由于温度高变形较大,即使是厚钢板,其心部疏松和缩孔也能得到有效轧合,晶粒细化,心部质量提高,从而综合力学性能得到大幅提升。By cooling the billet on-line in real time during the rolling stage, the temperature of the surface layer of the billet can be quickly reduced, and the low temperature is too late to be transmitted to the core of the billet, and a temperature difference is formed between the surface layer and the core of the billet. During rolling, the surface temperature of the billet is low and the deformation Small, but the core of the billet is greatly deformed due to high temperature. Even if it is a thick steel plate, the looseness and shrinkage cavity of the core can be effectively rolled, the grains are refined, the quality of the core is improved, and the comprehensive mechanical properties are greatly improved.

具体地,在优选的一实施方式中,两阶段轧制及轧制阶段在线冷却工序包括粗轧期在线冷却、精轧前在线冷却工序和精轧期在线冷却工序,下面将对该实施方式进行详细介绍。当然,在该实施方式的变化中,可以取消粗轧期在线冷却、精轧前在线冷却工序和精轧期在线冷却工序三者中的任意一个或任意两个,也即两阶段轧制及轧制阶段在线冷却工序包括粗轧期在线冷却、精轧前在线冷却工序和精轧期在线冷却工序的三者中任一个或任意组合。Specifically, in a preferred embodiment, the two-stage rolling and on-line cooling process in the rolling stage include on-line cooling during rough rolling, on-line cooling before finish rolling, and on-line cooling during finish rolling. Details. Of course, in the variation of this embodiment, any one or any two of the on-line cooling during the rough rolling period, the on-line cooling process before the finish rolling and the on-line cooling process during the finish rolling period can be canceled, that is, two-stage rolling and rolling. The on-line cooling process in the manufacturing stage includes any one or any combination of the on-line cooling in the rough rolling period, the on-line cooling process before the finish rolling and the on-line cooling process in the finish rolling period.

进一步地,在本实施方式中,在两阶段轧制及轧制阶段在线冷却工序中,在粗轧阶段对坯料进行即时在线冷却。具体地,在至少两个奇数道次粗轧后对坯料进行粗轧期在线冷却工序,优选地,在全部奇数道次粗轧后对坯料进行粗轧期在线冷却工序。Furthermore, in this embodiment, in the two-stage rolling and rolling stage online cooling process, the billet is subjected to immediate online cooling in the rough rolling stage. Specifically, after at least two odd-numbered passes of rough rolling, the billet is subjected to a rough-rolling on-line cooling process, preferably, after all odd-numbered rough-rolling passes, the billet is subjected to a rough-rolling on-line cooling process.

优选地,在所述粗轧期在线冷却工序中,对坯料上表面和下表面进行供水冷却,其中,水压为0.5MPa,针对坯料上表面的每根供水管的水流量为60~120m3/h,针对坯料下表面的每根供水管的水流量为120~240m3/h,所述下表面、所述上表面的水流量比≥2,坯料的移动速度为0.5~5m/s。这样,可保证坯料上表面与下表面的冷却速度、冷却温度及冷却深度相同,但不限于完全相同,基本相同也可,以保证坯料上下表面和心部之间的温差,确保对坯料进行均匀、有效的冷却,使轧制时上下表面的变形小且一致。Preferably, in the on-line cooling process during the rough rolling stage, the upper surface and the lower surface of the billet are cooled by water supply, wherein the water pressure is 0.5 MPa, and the water flow rate of each water supply pipe on the upper surface of the billet is 60-120m3 /h, the water flow rate of each water supply pipe on the lower surface of the billet is 120-240m 3 /h, the ratio of the water flow rate between the lower surface and the upper surface is ≥2, and the moving speed of the billet is 0.5-5m/s. In this way, the cooling rate, cooling temperature and cooling depth of the upper surface and the lower surface of the blank can be guaranteed to be the same, but not limited to being completely the same, and basically the same can also be used to ensure the temperature difference between the upper and lower surfaces of the blank and the core, and to ensure that the blank is uniformly cooled. , Effective cooling, so that the deformation of the upper and lower surfaces is small and consistent during rolling.

进一步地,在所述精轧阶段前对坯料进行精轧前在线冷却工序,一方面,可缩短冷却时间,提高轧制效率,同时保持坯料表层和心部仍然存在一定的温差,坯料的表层温度低,精轧时变形较小,而心部温度较高,精轧时变形较大,可形成细小的偏平晶粒,心部的疏松和缩孔得到有效轧合,心部质量和力学性能得到改善,探伤合格率得到大幅提高。Further, before the finish rolling stage, the billet is subjected to an online cooling process before finish rolling. On the one hand, the cooling time can be shortened, and the rolling efficiency can be improved. At the same time, there is still a certain temperature difference between the surface layer and the core of the billet. Low, the deformation is small during finish rolling, while the temperature of the core is high, the deformation is large during finish rolling, and fine flat grains can be formed, the porosity and shrinkage cavities in the core are effectively rolled, and the quality and mechanical properties of the core are improved. Improvement, the pass rate of flaw detection has been greatly improved.

进一步地,在至少一个偶数道次精轧后对坯料进行精轧期在线冷却工序,优选地,在全部偶数道次精轧后对坯料进行精轧期在线冷却工序,坯料在精轧的道次间隙进行快速冷却,可进一步缩短冷却时间,提高轧制效率,使低温来不及传导到坯料心部,坯料在表层和心部形成一定温差的情况下进行多道次精轧,坯料表层由于温度低,变形较小,而心部温度较高,精轧时变形较大,可进一步促进非再结晶区的变形,进一步细化晶粒,使组织更扁平,心部的疏松和缩孔得到进一步地有效轧合,进一步改善心部质量、力学性能和探伤合格率。Further, after at least one even-numbered pass finish rolling, the billet is subjected to an online cooling process during the finish rolling period, preferably, after all the even-numbered pass finish rolling, the billet is subjected to an online cooling process during the finish rolling period. The rapid cooling of the gap can further shorten the cooling time and improve the rolling efficiency, so that the low temperature is too late to be transmitted to the core of the billet. The billet is subjected to multi-pass finish rolling under the condition of a certain temperature difference between the surface layer and the core part. Due to the low temperature of the billet surface layer, The deformation is small, but the temperature of the core is high, and the deformation is large during finish rolling, which can further promote the deformation of the non-recrystallized area, further refine the grains, make the structure flatter, and further effectively reduce the looseness and shrinkage of the core. Rolling, to further improve the core quality, mechanical properties and flaw detection pass rate.

优选地,在所述精轧前在线冷却工序和所述精轧间在线冷却工序中,对坯料上表面和下表面进行供水冷却,其中,水压为0.5MPa,坯料上表面的水流量为60~120m3/h/股,坯料下表面的水流量为120~240m3/h/股,所述下表面、所述上表面的水流量比≥2,坯料的移动速度为0.5~5m/s。这样,可保证坯料上表面与下表面的冷却速度、冷却温度及冷却深度相同,但不限于完全相同,基本相同也可,以保证坯料上下表面和心部之间的温差,确保对坯料进行均匀、有效的冷却,使轧制时上下表面的变形小且一致。Preferably, in the on-line cooling process before the finish rolling and the on-line cooling process between the finish rolling, the upper surface and the lower surface of the billet are cooled by water supply, wherein the water pressure is 0.5 MPa, and the water flow rate on the upper surface of the billet is 60 ~120m 3 /h/strand, the water flow rate on the lower surface of the billet is 120~240m 3 /h/strand, the water flow ratio between the lower surface and the upper surface is ≥2, and the moving speed of the billet is 0.5~5m/s . In this way, the cooling rate, cooling temperature and cooling depth of the upper surface and the lower surface of the blank can be guaranteed to be the same, but not limited to being completely the same, and basically the same can also be used to ensure the temperature difference between the upper and lower surfaces of the blank and the core, and to ensure that the blank is uniformly cooled. , Effective cooling, so that the deformation of the upper and lower surfaces is small and consistent during rolling.

参看图1提供的轧制系统,其能够用于实现上述实施方式中的轧制方法,所述轧制系统包括依序设置的加热设备、粗轧机、第一即时冷却装置、第二即时冷却装置、精轧机、冷却设备,所述轧制系统通过辊道连接呈一连贯的、自加热设备由前向后延伸至冷却设备的坯料输送线。第一即时冷却装置设置于粗轧机出口处,便于坯料在奇数道次粗轧后直接接入第一即时冷却装置进行冷却;第二即时冷却装置设置于精轧机入口处,便于所述中间坯在精轧前进入第二即时冷却装置进行冷却以及在偶数道次精轧后直接进入第二即时冷却装置进行冷却,这样的设置可缩短冷却时间,提高轧制效率。当然,在该实施方式的变化中,也可以取消第一即时冷却装置和第二即时冷却装置中的任意一个。Referring to the rolling system provided in Fig. 1, it can be used to realize the rolling method in the above-mentioned embodiment, and the rolling system includes heating equipment, a rough rolling mill, a first instant cooling device, and a second instant cooling device arranged in sequence , a finishing mill, and cooling equipment. The rolling system is connected by a roller table to form a continuous billet conveying line extending from the heating equipment to the cooling equipment from front to back. The first instant cooling device is arranged at the exit of the rough rolling mill, so that the billet can be directly connected to the first instant cooling device for cooling after the odd-numbered rough rolling; the second instant cooling device is arranged at the entrance of the finishing mill, so that the intermediate billet Enter the second instant cooling device for cooling before finish rolling and directly enter the second instant cooling device for cooling after even-numbered passes of finish rolling. Such settings can shorten the cooling time and improve rolling efficiency. Certainly, in the variation of this embodiment, any one of the first instant cooling device and the second instant cooling device may also be cancelled.

其中,所述第一即时冷却装置的辊道长6400mm,宽3500mm,具有8组一一对应设置的上集管和下集管,可对坯料上表面和下表面进行供水冷却;所述第二即时冷却装置的辊道长4800mm,宽3500mm,具有6组一一对应的上集管和下集管,可对坯料上表面和下表面进行供水冷却。Wherein, the roller table of the first instant cooling device is 6400mm long and 3500mm wide, and has 8 sets of upper headers and lower headers arranged in one-to-one correspondence, which can supply water to cool the upper and lower surfaces of the billet; the second The roller table of the instant cooling device is 4800mm long and 3500mm wide, with 6 sets of one-to-one corresponding upper and lower headers, which can supply water to cool the upper and lower surfaces of the billet.

通过控制上集管和下集管的数量、水压、水流量、水流量比,以及辊道的输送速度,可控制所述坯料上下表面的冷却速度、冷却温度及冷却深度基本上保持一致,且对坯料进行均匀、有效的冷却,从而使轧制时坯料上下表面的变形小且一致,同时避免低温传导到坯料心部,保证坯料上下表面和心部之间的温差。By controlling the number of upper and lower headers, water pressure, water flow, water flow ratio, and the conveying speed of the roller table, the cooling speed, cooling temperature and cooling depth of the upper and lower surfaces of the billet can be controlled to be basically consistent, And the billet is uniformly and effectively cooled, so that the deformation of the upper and lower surfaces of the billet is small and consistent during rolling, and at the same time, the conduction of low temperature to the core of the billet is avoided, and the temperature difference between the upper and lower surfaces of the billet and the core is guaranteed.

应当理解的是尽管术语第一、第二等在本文中可以被用于描述各种装置,但是这些被描述对象不应受到这些术语的限制。这些术语仅用于将这些描述对象彼此区分开。It should be understood that although the terms first, second, etc. may be used herein to describe various means, these descriptions should not be limited by these terms. These terms are only used to distinguish these described objects from one another.

下面,结合图1所示的轧制系统,对本实施方式所述厚钢板的轧制方法进行具体介绍。In the following, the method for rolling a thick steel plate according to this embodiment will be specifically introduced in combination with the rolling system shown in FIG. 1 .

坯料进入加热设备,以对坯料进行加热。The billet enters the heating equipment to heat the billet.

加热之后的坯料采用双机架进行包括粗轧阶段和精轧阶段的两阶段轧制。其中,具体来讲,坯料离开加热设备后向后传输进入粗轧机,并在粗轧机处往复多个循环以进行多个道次粗轧,最终制得中间坯;中间坯继续向后传输进入精轧机,并在精轧机处往复多个循环以进行多个道次精轧,最终制得厚钢板;之后,厚钢板向后传输至冷却设备,采用冷却设备,优选采用超快速冷却系统或冷床对制得的厚钢板进行冷却。The billets after heating are rolled in two stages including a rough rolling stage and a finish rolling stage using two stands. Among them, specifically, after the billet leaves the heating equipment, it is transported backwards into the roughing mill, and reciprocates multiple cycles at the roughing mill to perform rough rolling for multiple passes, and finally the intermediate billet is produced; the intermediate billet continues to be transported backwards into the finishing mill. Rolling mill, and reciprocating multiple cycles at the finishing mill to perform multiple passes of finish rolling, and finally produce thick steel plate; After that, the thick steel plate is transported backward to cooling equipment, using cooling equipment, preferably ultra-rapid cooling system or cooling bed The produced thick steel plate is cooled.

在一实施方式中,如前所述,在至少两个奇数道次粗轧后,所述坯料由前向后传输出粗轧机并进入第一即时冷却装置进行粗轧期在线冷却,优选在全部奇数道次粗轧后,所述坯料由前向后传输出粗轧机并进入第一即时冷却装置进行粗轧期在线冷却,在线冷却完成之后所述坯料再由后向前输送返回粗轧机进行偶数道次粗轧或再由前向后继续向第一即时冷却装置下游输送向精轧机。In one embodiment, as mentioned above, after at least two odd-numbered passes of rough rolling, the billet is transported out of the rough rolling mill from front to back and enters the first instant cooling device for on-line cooling during the rough rolling period. After the odd-numbered rough rolling, the billet is transported out of the roughing mill from front to back and enters the first instant cooling device for on-line cooling during rough rolling. After the online cooling is completed, the billet is transported back to the roughing mill for even Pass rough rolling or continue to the downstream of the first instant cooling device from front to back to the finishing mill.

举例来讲,比如,所述坯料共经过7个道次的粗轧,分别在第1、3、5道次粗轧结束后进入所述第一即时冷却装置,在所述第一即时冷却装置中进行单次冷却或往复冷却后,在粗轧机机后的辊道上对中,之后返回至粗轧机处分别进行第2、4、6道次粗轧,在第7道次粗轧结束后进入所述第一即时冷却装置,在所述第一即时冷却装置中进行单次冷却或往复冷却后,输送向精轧机,或者,在第7道次粗轧结束后经过所述第一即时冷却装置但不冷却,直接输送向精轧机。For example, for example, the billet has gone through 7 passes of rough rolling, and enters the first instant cooling device after the 1st, 3rd, and 5th passes of rough rolling respectively. After single cooling or reciprocating cooling in the middle, center on the roller table behind the roughing mill, and then return to the roughing mill for the 2nd, 4th, and 6th rough rolling respectively, and enter the The first instant cooling device, after performing single cooling or reciprocating cooling in the first immediate cooling device, is transported to the finishing mill, or passes through the first immediate cooling device after the 7th pass of rough rolling But without cooling, it is directly sent to the finishing mill.

优选地,在所述粗轧期在线冷却工序中,所述第一即时冷却装置的8个上集管以水压0.5MPa、水流量60~120m3/h向所述坯料的上表面进行供水冷却,所述第一即时冷却装置的8个下集管以水压0.5MPa、水流量120~240m3/h向所述坯料的下表面进行供水冷却,所述下集管、所述上集管的水流量比≥2,所述坯料在辊道上的移动速度为0.5~5m/s。Preferably, in the on-line cooling process during the rough rolling stage, the eight upper headers of the first immediate cooling device supply water to the upper surface of the billet with a water pressure of 0.5 MPa and a water flow rate of 60-120 m 3 /h Cooling, the 8 lower headers of the first immediate cooling device supply water to the lower surface of the billet for cooling with a water pressure of 0.5MPa and a water flow rate of 120-240m 3 /h, the lower headers, the upper headers The water flow ratio of the tube is ≥2, and the moving speed of the billet on the roller table is 0.5-5 m/s.

优选地,中间坯在离开第一即时冷却装置并由前向后继续向下游输送向精轧机的过程中,中间坯经过第二即时冷却装置,并进行精轧前在线冷却工序,之后所述中间坯再进入精轧机进行多个道次精轧。举例来讲,比如,在所述精轧阶段前,中间坯进入第二即时冷却装置进行精轧前在线冷却工序后,在精轧机机前的辊道上对中,之后所述中间坯进入精轧机进行共计5个道次的精轧。Preferably, when the intermediate billet leaves the first immediate cooling device and is conveyed downstream to the finishing mill from front to back, the intermediate billet passes through the second instant cooling device and undergoes an online cooling process before finishing rolling, and then the intermediate billet The billet then enters the finish rolling mill for multiple passes of finish rolling. For example, before the finish rolling stage, the intermediate billet enters the second instant cooling device for on-line cooling process before finish rolling, and is centered on the roller table before the finish rolling mill, and then the intermediate billet enters the finish rolling mill A total of 5 passes of finish rolling were performed.

优选地,在至少一个偶数道次精轧后,优选在全部偶数道次精轧后,所述中间坯由后向前传输出精轧机并进入第二即时冷却装置以进行精轧期在线冷却工序,之后所述中间坯再由前向后输送返回精轧机进行下一道次精轧。比如,所述中间坯共经过5个道次的精轧,先经过第1、2道次精轧,在第2道次精轧结束后进入所述第二即时冷却装置,在所述第二即时冷却装置中进行单次冷却或往复冷却后,在精轧机机前的辊道上对中,之后返回至精轧机处分别进行第3、4、5道次精轧,在第5道次精轧结束后即结束精轧阶段。Preferably, after at least one even-numbered pass of finish rolling, preferably after all even-numbered passes of finish rolling, the intermediate billet is transported out of the finish rolling mill from back to front and enters the second instant cooling device for on-line cooling during the finish rolling period, Afterwards, the intermediate billet is transported from front to back and returned to the finish rolling mill for the next pass of finish rolling. For example, the intermediate slab has undergone 5 passes of finish rolling, firstly through the 1st and 2nd passes of finish rolling, and after the 2nd pass of finish rolling, enters the second instant cooling device, After single cooling or reciprocating cooling in the instant cooling device, it is centered on the roller table in front of the finishing mill, and then returns to the finishing mill for the 3rd, 4th, and 5th pass of finishing rolling respectively, and the 5th pass of finishing rolling After the end, the finish rolling stage ends.

优选地,在所述精轧前在线冷却工序和所述精轧期在线冷却工序中,所述第二即时冷却装置的6个上集管以水压0.5MPa、水流量60~120m3/h向所述中间坯的上表面进行供水冷却,所述第二即时冷却装置的6个下集管以水压0.5MPa、水流量120~240m3/h向所述中间坯的下表面进行供水冷却,下、上集管的水流量比≥2,所述中间坯以0.5~5m/s的速度通过所述第二即时冷却装置的辊道。Preferably, in the on-line cooling process before the finish rolling and the on-line cooling process during the finish rolling period, the six upper headers of the second immediate cooling device are equipped with a water pressure of 0.5 MPa and a water flow rate of 60-120 m 3 /h Water is supplied and cooled to the upper surface of the intermediate billet, and the six lower headers of the second instant cooling device are used to supply water to the lower surface of the intermediate billet for cooling with a water pressure of 0.5 MPa and a water flow rate of 120 to 240 m 3 /h , the water flow ratio of the lower and upper headers is greater than or equal to 2, and the intermediate billet passes through the roller table of the second instant cooling device at a speed of 0.5-5 m/s.

本发明一实施方式还提供一种厚钢板,所述厚钢板由所述厚钢板的轧制方法制备而成,所述厚钢板具有优异的综合力学性能和心部质量。An embodiment of the present invention also provides a thick steel plate, the thick steel plate is prepared by the rolling method of the thick steel plate, and the thick steel plate has excellent comprehensive mechanical properties and core quality.

综上所述,相较于现有技术,本发明具有以下有益效果:In summary, compared with the prior art, the present invention has the following beneficial effects:

(1)通过粗轧期在线冷却工序,坯料在至少两个或全部奇数道次粗轧后对坯料进行在线冷却,在粗轧过程中对坯料冷却,使低温来不及传导到坯料心部,坯料表层和心部形成一定的温差,坯料表层的温度低,轧制时变形较小,而坯料心部温度较高,轧制时变形较大,形成细小的等轴晶粒,再结晶比较充分,其心部的疏松和缩孔得到有效轧合,心部质量得到改善,探伤合格率得到大幅提高,同时提高了轧制效率。(1) Through the on-line cooling process during the rough rolling period, the billet is cooled on-line after at least two or all odd-numbered passes of rough rolling. There is a certain temperature difference with the core, the temperature of the billet surface is low, and the deformation is small during rolling, while the temperature of the core of the billet is high, and the deformation is large during rolling, forming fine equiaxed grains, and the recrystallization is relatively sufficient. The porosity and shrinkage cavity in the core are effectively rolled together, the quality of the core is improved, the pass rate of flaw detection is greatly improved, and the rolling efficiency is improved at the same time.

(2)通过精轧前或精轧期在线冷却工序,可缩短冷却时间,提高轧制效率,同时保持中间坯表层和心部存在一定的温差,中间坯的表层温度低,精轧时变形较小,而心部温度较高,精轧时变形较大,可细化晶粒,促进非再结晶区的变形,使组织更扁平,中间坯心部的疏松和缩孔得到有效轧合,心部质量和力学性能得到改善,提高探伤合格率。(2) Through the on-line cooling process before or during finish rolling, the cooling time can be shortened, the rolling efficiency can be improved, and at the same time, a certain temperature difference between the surface layer and the core of the intermediate billet can be maintained. The surface temperature of the intermediate billet is low, and the deformation during finish rolling is larger Small, but the core temperature is high, and the deformation is large during finish rolling, which can refine the grains, promote the deformation of the non-recrystallized area, make the structure flatter, and effectively roll the loose and shrinkage cavities in the core of the intermediate billet. The internal quality and mechanical properties are improved, and the pass rate of flaw detection is increased.

(3)通过控制上表面、下表面的水流数量、水压、水流量、水流量比以及坯料在辊道上的移动速度,便可控制坯料上下表面的冷却速度、冷却温度及冷却深度基本上保持一致,对坯料进行均匀、有效的冷却,从而使轧制时上下表面的变形小且一致,同时避免低温传导到坯料心部,保证坯料上下表面和心部之间的温差。(3) By controlling the amount of water flow, water pressure, water flow, water flow ratio and the moving speed of the billet on the roller table on the upper surface and the lower surface, the cooling speed, cooling temperature and cooling depth of the upper and lower surfaces of the billet can be basically maintained Consistent, uniform and effective cooling of the billet, so that the deformation of the upper and lower surfaces during rolling is small and consistent, and at the same time avoid low temperature conduction to the core of the billet, ensuring the temperature difference between the upper and lower surfaces of the billet and the core.

(4)采用本发明提供的厚钢板的轧制方法制备的厚钢板,由于在轧制过程中,采用了差温轧制,表层温度低,轧制变形小,而心部温度高,轧制变形大,其心部的疏松和缩孔得到有效轧合,具有优异的综合力学性能和心部质量,探伤合格率得到大幅提高,不仅满足当前行业对厚钢板的高强度和良好低温韧性的要求,而且可以实现厚钢板的规模化生产。(4) The thick steel plate prepared by the rolling method of the thick steel plate provided by the invention, due to the differential temperature rolling in the rolling process, the surface temperature is low, the rolling deformation is small, and the core temperature is high, and the rolling The deformation is large, the porosity and shrinkage cavity in the core are effectively rolled together, with excellent comprehensive mechanical properties and core quality, the pass rate of flaw detection is greatly improved, not only meeting the current industry requirements for high strength and good low temperature toughness of thick steel plates , and can achieve large-scale production of thick steel plates.

下面,结合实施例和对比例对本发明进行详细示意。Below, the present invention is illustrated in detail in conjunction with examples and comparative examples.

实施例1Example 1

在该实施例中示意了序号分别为A、B、C、D的四个试验例,下面对该实施例的具体详情进行介绍。In this embodiment, four test examples with serial numbers A, B, C, and D are illustrated, and the specific details of this embodiment will be introduced below.

选用钢种为Q345B钢,采用连铸坯,坯料厚度见表1。The selected steel type is Q345B steel, and the continuous casting billet is used. The thickness of the billet is shown in Table 1.

(1)坯料加热工序:(1) Blank heating process:

将坯料进行加热,加热温度为1150~1240℃。The billet is heated, and the heating temperature is 1150-1240°C.

(2)两阶段轧制及轧制阶段在线冷却工序,采用双机架对坯料两阶段轧制,包括(2) Two-stage rolling and online cooling process in the rolling stage, using two-stage rolling of the billet with two stands, including

a.粗轧阶段:加热后的坯料进入粗轧机进行7个道次粗轧,制得中间坯;a. Rough rolling stage: the heated billet enters the rough rolling mill for 7 passes of rough rolling to obtain an intermediate billet;

其中,坯料在第1、3、5道次粗轧后进入粗轧机出口处的第一即时冷却装置进行粗轧期在线冷却,在第一即时冷却装置中进行单次冷却或往复冷却后,在粗轧机机后的辊道上对中,之后返回至粗轧机中分别进行第2、4、6道次粗轧,在第7道次粗轧结束后进入第一即时冷却装置进行粗轧期在线冷却后,输送向精轧机。粗轧的道次压下量和道次压下率信息见表1。Among them, the billet enters the first instant cooling device at the exit of the roughing mill after the 1st, 3rd, and 5th rough rolling for on-line cooling during the rough rolling period. After performing single cooling or reciprocating cooling in the first instant cooling device, Centering on the roller table after the roughing mill, and then return to the roughing mill for the 2nd, 4th, and 6th rough rolling respectively, and enter the first instant cooling device for on-line cooling during the roughing period after the 7th rough rolling After that, it is sent to the finishing mill. The pass reduction and pass reduction rate information of rough rolling are shown in Table 1.

第一即时冷却装置长6400mm,宽3500mm,设置有8组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,坯料在第一即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下、上集管的水流量比信息见表1。The first instant cooling device is 6400mm long and 3500mm wide. It is equipped with 8 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 1.

b.精轧阶段:粗轧后的中间坯进入精轧机进行5个道次精轧,制得厚钢板,精轧的第1道次压下量和第1道次压下率信息见表1。b. Finish rolling stage: After rough rolling, the intermediate slab enters the finish rolling mill for 5 passes of finish rolling to produce a thick steel plate. The first pass reduction and the first pass reduction rate information of the finish rolling are shown in Table 1 .

其中,在精轧阶段前,中间坯进入精轧机入口处的第二即时冷却装置进行精轧前在线冷却工序,在第二即时冷却装置中进行单次冷却或往复冷却后,在精轧机机前的辊道上对中,之后中间坯进入精轧机进行5个道次精轧。Among them, before the finish rolling stage, the intermediate billet enters the second instant cooling device at the entrance of the finish rolling mill to carry out the on-line cooling process before finish rolling. After performing single cooling or reciprocating cooling in the second instant cooling device, Centered on the roller table, and then the intermediate billet enters the finishing mill for 5 passes of finishing rolling.

第二即时冷却装置长4800mm,宽3500mm,设置有6组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,中间坯在第二即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下、上集管的水流量比信息见表1。The second instant cooling device has a length of 4800mm and a width of 3500mm. It is equipped with 6 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the cooling device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 1.

(3)轧后冷却工序:采用超快速冷却系统对厚钢板进行冷却。(3) Cooling process after rolling: the thick steel plate is cooled by an ultra-rapid cooling system.

对厚钢板进行探伤检测及力学性能测试,厚钢板1/4处和1/2处的屈服强度(Rp0.2)、抗拉强度(Rm)、延伸率(A)、-20℃的冲击吸收功(-20℃222)、-40℃的冲击吸收功(-40℃222)、心部平均晶粒尺寸(μm)、探伤等级等信息见表2,其中,-20℃222和-40℃222分别对厚钢板的3个不同部位进行测量,3个测量数据详见表2,试验例A、B、C、D的金相组织照片分别参看图2、3、4、5。Flaw detection and mechanical performance testing of thick steel plates, yield strength (Rp0.2), tensile strength (Rm), elongation (A), impact absorption at -20°C at 1/4 and 1/2 of thick steel plates Work (-20°C 222), impact absorption energy at -40°C (-40°C 222 ), average core grain size (μm), flaw detection grade and other information are shown in Table 2. Among them, -20°C 222 and -40°C 222 to measure 3 different parts of the thick steel plate, the 3 measurement data are shown in Table 2, and the metallographic structure photos of test examples A, B, C, and D are shown in Figures 2, 3, 4, and 5, respectively.

[表1][Table 1]

[表2][Table 2]

实施例2Example 2

选用钢种为Q345B钢,采用连铸坯,坯料厚度见表3。The selected steel type is Q345B steel, and the continuous casting billet is used. The thickness of the billet is shown in Table 3.

(1)坯料加热工序:(1) Blank heating process:

将坯料进行加热,加热温度为1150~1240℃。The billet is heated, and the heating temperature is 1150-1240°C.

(2)两阶段轧制及轧制阶段在线冷却工序,采用双机架对坯料两阶段轧制,包括(2) Two-stage rolling and online cooling process in the rolling stage, using two-stage rolling of the billet with two stands, including

a.粗轧阶段:加热后的坯料进入粗轧机进行7个道次粗轧,制得中间坯;a. Rough rolling stage: the heated billet enters the rough rolling mill for 7 passes of rough rolling to obtain an intermediate billet;

其中,坯料在第1、3、5道次粗轧后进入粗轧机出口处的第一即时冷却装置进行粗轧期在线冷却,在第一即时冷却装置中进行单次冷却或往复冷却后,在粗轧机机后的辊道上对中,之后返回至粗轧机中分别进行第2、4、6道次粗轧,在第7道次粗轧结束后进入第一即时冷却装置进行粗轧期在线冷却后,输送向精轧机。粗轧的道次压下量和道次压下率信息见表3。Among them, the billet enters the first instant cooling device at the exit of the roughing mill after the 1st, 3rd, and 5th rough rolling for on-line cooling during the rough rolling period. After performing single cooling or reciprocating cooling in the first instant cooling device, Centering on the roller table after the roughing mill, and then return to the roughing mill for the 2nd, 4th, and 6th rough rolling respectively, and enter the first instant cooling device for on-line cooling during the roughing period after the 7th rough rolling After that, it is sent to the finishing mill. The pass reduction and pass reduction rate information of rough rolling are shown in Table 3.

第一即时冷却装置长6400mm,宽3500mm,设置有8组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,坯料在第一即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下、上集管的水流量比信息见表3。The first instant cooling device is 6400mm long and 3500mm wide. It is equipped with 8 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 3.

b.精轧阶段:粗轧后的中间坯进入精轧机进行5个道次精轧,制得厚钢板,精轧的第1道次压下量和第1道次压下率信息见表3。b. Finish rolling stage: After rough rolling, the intermediate slab enters the finish rolling mill for 5 passes of finish rolling to produce a thick steel plate. The first pass reduction and first pass reduction rate information of the finish rolling are shown in Table 3 .

(3)轧后冷却工序:采用冷床对所述厚钢板进行冷却。(3) Cooling process after rolling: using a cooling bed to cool the thick steel plate.

对厚钢板进行探伤检测及力学性能测试,厚钢板1/4处和1/2处的屈服强度(Rp0.2)、抗拉强度(Rm)、延伸率(A)、-20℃的冲击吸收功(-20℃222)、-40℃的冲击吸收功(-40℃222)、心部平均晶粒尺寸(μm)、探伤等级等信息见表4,其中,-20℃222和-40℃222分别对厚钢板的3个不同部位进行测量,3个测量数据详见表4,实施例2的金相组织照片参看图6。Flaw detection and mechanical performance testing of thick steel plates, yield strength (Rp0.2), tensile strength (Rm), elongation (A), impact absorption at -20°C at 1/4 and 1/2 of thick steel plates The energy (-20°C 222), the impact absorption energy at -40°C (-40°C 222 ), the average grain size of the core (μm), and the flaw detection level are shown in Table 4. Among them, -20°C 222 and -40°C 222 were measured on three different parts of the thick steel plate, the three measurement data are shown in Table 4, and the photo of the metallographic structure of Example 2 is shown in Figure 6.

[表3][table 3]

[表4][Table 4]

实施例3Example 3

选用钢种为Q345B钢,采用连铸坯,坯料厚度见表5。The selected steel type is Q345B steel, and the continuous casting billet is used. The thickness of the billet is shown in Table 5.

(1)坯料加热工序:(1) Blank heating process:

将坯料进行加热,加热温度为1150~1240℃。The billet is heated, and the heating temperature is 1150-1240°C.

(2)两阶段轧制及轧制阶段在线冷却工序,采用双机架对坯料两阶段轧制,包括(2) Two-stage rolling and online cooling process in the rolling stage, using two-stage rolling of the billet with two stands, including

a.粗轧阶段:加热后的坯料进入粗轧机进行7个道次粗轧,制得中间坯;a. Rough rolling stage: the heated billet enters the rough rolling mill for 7 passes of rough rolling to obtain an intermediate billet;

其中,坯料在第1、3、5道次粗轧后进入粗轧机出口处的第一即时冷却装置进行粗轧期在线冷却,在第一即时冷却装置中进行单次冷却或往复冷却后,在粗轧机机后的辊道上对中,之后返回至粗轧机中分别进行第2、4、6道次粗轧,在第7道次粗轧结束后经过第一即时冷却装置但不冷却,直接输送向精轧机。粗轧的道次压下量和道次压下率信息见表5。Among them, the billet enters the first instant cooling device at the exit of the roughing mill after the 1st, 3rd, and 5th rough rolling for on-line cooling during the rough rolling period. After performing single cooling or reciprocating cooling in the first instant cooling device, Centering on the roller table after the roughing mill, then return to the roughing mill for the 2nd, 4th, and 6th rough rolling respectively, after the 7th rough rolling, pass through the first instant cooling device without cooling, and directly transport to the finishing mill. The pass reduction and pass reduction rate information of rough rolling are shown in Table 5.

第一即时冷却装置长6400mm,宽3500mm,设置有8组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,坯料在第一即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下、上集管的水流量比信息见表5。The first instant cooling device is 6400mm long and 3500mm wide. It is equipped with 8 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 5.

b.精轧阶段:粗轧后的中间坯进入精轧机进行5个道次精轧,制得厚钢板,精轧的第1道次压下量和第1道次压下率信息见表1。b. Finish rolling stage: After rough rolling, the intermediate slab enters the finish rolling mill for 5 passes of finish rolling to produce a thick steel plate. The first pass reduction and the first pass reduction rate information of the finish rolling are shown in Table 1 .

其中,在精轧阶段前,中间坯进入精轧机入口处的第二即时冷却装置进行精轧前在线冷却工序,在第二即时冷却装置中进行单次冷却或往复冷却后,在精轧机机前的辊道上对中,之后中间坯进入精轧机进行5个道次精轧。Among them, before the finish rolling stage, the intermediate billet enters the second instant cooling device at the entrance of the finish rolling mill to carry out the on-line cooling process before finish rolling. After performing single cooling or reciprocating cooling in the second instant cooling device, Centered on the roller table, and then the intermediate billet enters the finishing mill for 5 passes of finishing rolling.

第二即时冷却装置长4800mm,宽3500mm,设置有6组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,中间坯在第二即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下、上集管的水流量比信息见表5。The second instant cooling device has a length of 4800mm and a width of 3500mm. It is equipped with 6 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the cooling device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 5.

(3)轧后冷却工序:采用超快速冷却系统对厚钢板进行冷却。(3) Cooling process after rolling: the thick steel plate is cooled by an ultra-rapid cooling system.

对所述厚钢板进行探伤检测及力学性能测试,测得厚钢板1/4处和1/2处的屈服强度(Rp0.2)、抗拉强度(Rm)、延伸率(A)、-20℃的冲击吸收功(-20℃222)、-40℃的冲击吸收功(-40℃222)、心部平均晶粒尺寸(μm)、探伤等级等信息见表6,其中,-20℃222和-40℃222分别对厚钢板的3个不同部位进行测量,3个测量数据详见表6,实施例3的金相组织照片参看图7。Carry out flaw detection and mechanical performance test to described thick steel plate, measure yield strength (Rp0.2), tensile strength (Rm), elongation (A), -20 The impact absorption energy at ℃ (-20℃222), the impact absorption energy at -40℃ (-40℃222), the average grain size of the core (μm), and the flaw detection level are shown in Table 6. Among them, -20℃222 and -40°C 222 to measure 3 different parts of the thick steel plate respectively. The data of the 3 measurements are shown in Table 6, and the photo of the metallographic structure of Example 3 is shown in Figure 7.

[表5][table 5]

[表6][Table 6]

实施例4Example 4

选用钢种为Q345B钢,采用连铸坯,坯料厚度见表7。The selected steel type is Q345B steel, and the continuous casting billet is used. The thickness of the billet is shown in Table 7.

(1)坯料加热工序:(1) Blank heating process:

将坯料进行加热,加热温度为1150~1240℃。The billet is heated, and the heating temperature is 1150-1240°C.

(2)两阶段轧制及轧制阶段在线冷却工序,采用双机架对坯料两阶段轧制,包括(2) Two-stage rolling and online cooling process in the rolling stage, using two-stage rolling of the billet with two stands, including

a.粗轧阶段:加热后的坯料进入粗轧机进行7个道次粗轧,制得中间坯;a. Rough rolling stage: the heated billet enters the rough rolling mill for 7 passes of rough rolling to obtain an intermediate billet;

其中,坯料在第1、3、5道次粗轧后进入粗轧机出口处的第一即时冷却装置进行粗轧期在线冷却,在第一即时冷却装置中进行单次冷却或往复冷却后,在粗轧机机后的辊道上对中,之后返回至粗轧机中分别进行第2、4、6道次粗轧,在第7道次粗轧结束后进入第一即时冷却装置进行粗轧期在线冷却后,输送向精轧机。粗轧的道次压下量和道次压下率信息见表7。Among them, the billet enters the first instant cooling device at the exit of the roughing mill after the 1st, 3rd, and 5th rough rolling for on-line cooling during the rough rolling period. After performing single cooling or reciprocating cooling in the first instant cooling device, Centering on the roller table after the roughing mill, and then return to the roughing mill for the 2nd, 4th, and 6th rough rolling respectively, and enter the first instant cooling device for on-line cooling during the roughing period after the 7th rough rolling After that, it is sent to the finishing mill. The pass reduction and pass reduction rate information of rough rolling are shown in Table 7.

第一即时冷却装置长6400mm,宽3500mm,设置有8组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,坯料在第一即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下、上集管的水流量比信息见表7。The first instant cooling device is 6400mm long and 3500mm wide. It is equipped with 8 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 7.

b.精轧阶段:粗轧后的中间坯进入精轧机进行5个道次精轧,制得厚钢板,精轧的第1道次压下量和第1道次压下率信息见表7。b. Finish rolling stage: After rough rolling, the intermediate slab enters the finish rolling mill for 5 passes of finish rolling to produce thick steel plates. The first pass reduction and the first pass reduction rate information of the finish rolling are shown in Table 7 .

其中,在精轧阶段前,中间坯进入精轧机入口处的第二即时冷却装置进行精轧前在线冷却工序,在第二即时冷却装置中进行单次冷却或往复冷却后,在精轧机机前的辊道上对中,之后中间坯进入精轧机进行5个道次精轧,其中,中间坯经过第1、2道次精轧后进入第二即时冷却装置,在第二即时冷却装置中进行单次冷却或往复冷却后,在精轧机机前的辊道上对中,之后返回至精轧机中分别进行第3、4、5道次精轧,而不进入第二即时冷却装置,在第5道次精轧结束后即结束精轧阶段。Among them, before the finish rolling stage, the intermediate billet enters the second instant cooling device at the entrance of the finish rolling mill to carry out the on-line cooling process before finish rolling. After performing single cooling or reciprocating cooling in the second instant cooling device, centered on the roller table, and then the intermediate billet enters the finish rolling mill for 5 passes of finish rolling, wherein, the intermediate billet enters the second instant cooling device after the first and second passes of finish rolling, and is single-passed in the second instant cooling device. After secondary cooling or reciprocating cooling, it is centered on the roller table in front of the finishing mill, and then returns to the finishing mill for the 3rd, 4th, and 5th passes of finishing rolling without entering the second instant cooling device. The finish rolling stage ends after the first finish rolling.

第二即时冷却装置长4800mm,宽3500mm,设置有6组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,中间坯在第二即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下、上集管的水流量比信息见表7。The second instant cooling device has a length of 4800mm and a width of 3500mm. It is equipped with 6 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the cooling device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 7.

(3)轧后冷却工序:采用冷床对厚钢板进行冷却。(3) Cooling process after rolling: use a cooling bed to cool the thick steel plate.

对厚钢板进行探伤检测及力学性能测试,厚钢板1/4处和1/2处的屈服强度(Rp0.2)、抗拉强度(Rm)、延伸率(A)、-20℃的冲击吸收功(-20℃222)、-40℃的冲击吸收功(-40℃222)、心部平均晶粒尺寸(μm)、探伤等级等信息见表8,其中,-20℃222和-40℃222分别对厚钢板的3个不同部位进行测量,3个测量数据详见表8,实施例4的金相组织照片参看图8。Flaw detection and mechanical performance testing of thick steel plates, yield strength (Rp0.2), tensile strength (Rm), elongation (A), impact absorption at -20°C at 1/4 and 1/2 of thick steel plates The energy (-20°C 222), the impact absorption energy at -40°C (-40°C 222 ), the average grain size of the core (μm), and the flaw detection grade are shown in Table 8. Among them, -20°C 222 and -40°C 222 were measured on three different parts of the thick steel plate, the three measurement data are shown in Table 8, and the photo of the metallographic structure of Example 4 is shown in Figure 8.

[表7][Table 7]

[表8][Table 8]

实施例5Example 5

选用钢种为Q345B钢,采用连铸坯,坯料厚度见表9。The selected steel type is Q345B steel, and the continuous casting billet is used. The thickness of the billet is shown in Table 9.

(1)坯料加热工序:(1) Blank heating process:

将坯料进行加热,加热温度为1150~1240℃。The billet is heated, and the heating temperature is 1150-1240°C.

(2)两阶段轧制及轧制阶段在线冷却工序,采用双机架对坯料两阶段轧制,包括(2) Two-stage rolling and online cooling process in the rolling stage, using two-stage rolling of the billet with two stands, including

a.粗轧阶段:加热后的坯料进入粗轧机进行7个道次粗轧,制得中间坯;a. Rough rolling stage: the heated billet enters the rough rolling mill for 7 passes of rough rolling to obtain an intermediate billet;

其中,坯料在第1、3、5道次粗轧后进入粗轧机出口处的第一即时冷却装置进行粗轧期在线冷却,在第一即时冷却装置中进行单次冷却或往复冷却后,在粗轧机机后的辊道上对中,之后返回至粗轧机中分别进行第2、4、6道次粗轧,在第7道次粗轧结束后进入第一即时冷却装置进行粗轧期在线冷却后,输送向精轧机。粗轧的道次压下量和道次压下率信息见表9。Among them, the billet enters the first instant cooling device at the exit of the roughing mill after the 1st, 3rd, and 5th rough rolling for on-line cooling during the rough rolling period. After performing single cooling or reciprocating cooling in the first instant cooling device, Centering on the roller table after the roughing mill, and then return to the roughing mill for the 2nd, 4th, and 6th rough rolling respectively, and enter the first instant cooling device for on-line cooling during the roughing period after the 7th rough rolling After that, it is sent to the finishing mill. The pass reduction and pass reduction rate information of rough rolling are shown in Table 9.

第一即时冷却装置长6400mm,宽3500mm,设置有8组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,坯料在第一即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下、上集管的水流量比信息见表9。The first instant cooling device is 6400mm long and 3500mm wide. It is equipped with 8 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 9.

b.精轧阶段:粗轧后的中间坯进入精轧机进行5个道次精轧,制得厚钢板,精轧的第1道次压下量和第1道次压下率信息见表9。b. Finish rolling stage: After rough rolling, the intermediate slab enters the finish rolling mill for 5 passes of finish rolling to produce thick steel plates. The first pass reduction and first pass reduction rate information of finish rolling are shown in Table 9 .

其中,在精轧阶段前,中间坯经过精轧机入口处的第二即时冷却装置而不冷却,在精轧机机前的辊道上对中,之后中间坯进入精轧机进行第1道次精轧,其中,中间坯分别在第2、4道次精轧后进入第二即时冷却装置,在第二即时冷却装置中进行单次冷却或往复冷却后,在精轧机机前的辊道上对中,之后返回至精轧机中分别进行第3、5道次精轧。Among them, before the finish rolling stage, the intermediate billet passes through the second instant cooling device at the entrance of the finish rolling mill without cooling, and is centered on the roller table in front of the finish rolling mill, and then the intermediate billet enters the finish rolling mill for the first pass of finish rolling, Among them, the intermediate billet enters the second instant cooling device after the 2nd and 4th passes of finishing rolling respectively, and after performing single cooling or reciprocating cooling in the second instant cooling device, it is centered on the roller table in front of the finishing mill, and then Return to the finish rolling mill to carry out the 3rd and 5th pass finish rolling respectively.

第二即时冷却装置长4800mm,宽3500mm,设置有6组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,中间坯在第二即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下、上集管的水流量比信息见表9。The second instant cooling device has a length of 4800mm and a width of 3500mm. It is equipped with 6 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the cooling device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 9.

(3)轧后冷却工序:采用超快速冷却系统对厚钢板进行冷却。(3) Cooling process after rolling: the thick steel plate is cooled by an ultra-rapid cooling system.

对厚钢板进行探伤检测及力学性能测试,厚钢板1/4处和1/2处的屈服强度(Rp0.2)、抗拉强度(Rm)、延伸率(A)、-20℃的冲击吸收功(-20℃222)、-40℃的冲击吸收功(-40℃222)、心部平均晶粒尺寸(μm)、探伤等级等信息见表10,其中,-20℃222和-40℃222分别对厚钢板的3个不同部位进行测量,3个测量数据详见表10,实施例5的金相组织照片参看图9。Flaw detection and mechanical performance testing of thick steel plates, yield strength (Rp0.2), tensile strength (Rm), elongation (A), impact absorption at -20°C at 1/4 and 1/2 of thick steel plates Work (-20°C 222), impact absorption energy at -40°C (-40°C 222 ), average core grain size (μm), flaw detection grade and other information are shown in Table 10, where -20°C 222 and -40°C 222 were measured on three different parts of the thick steel plate, the three measurement data are shown in Table 10, and the photo of the metallographic structure of Example 5 is shown in Figure 9.

[表9][Table 9]

[表10][Table 10]

实施例6Example 6

选用钢种为Q345B钢,采用连铸坯,坯料厚度见表11。The selected steel type is Q345B steel, and the continuous casting slab is used. The thickness of the slab is shown in Table 11.

(1)坯料加热工序:(1) Blank heating process:

将坯料进行加热,加热温度为1150~1240℃。The billet is heated, and the heating temperature is 1150-1240°C.

(2)两阶段轧制及轧制阶段在线冷却工序,采用双机架对坯料两阶段轧制,包括(2) Two-stage rolling and online cooling process in the rolling stage, using two-stage rolling of the billet with two stands, including

a.粗轧阶段:加热后的坯料进入粗轧机进行7个道次粗轧,制得中间坯;a. Rough rolling stage: the heated billet enters the rough rolling mill for 7 passes of rough rolling to obtain an intermediate billet;

其中,坯料在第1、3、5道次粗轧后进入粗轧机出口处的第一即时冷却装置进行粗轧期在线冷却,在第一即时冷却装置中进行单次冷却或往复冷却后,在粗轧机机后的辊道上对中,之后返回至粗轧机中分别进行第2、4、6道次粗轧,在第7道次粗轧结束后经过第一即时冷却装置但不冷却,直接输送向精轧机。粗轧的道次压下量和道次压下率信息见表11。Among them, the billet enters the first instant cooling device at the exit of the roughing mill after the 1st, 3rd, and 5th rough rolling for on-line cooling during the rough rolling period. After performing single cooling or reciprocating cooling in the first instant cooling device, Centering on the roller table after the roughing mill, then return to the roughing mill for the 2nd, 4th, and 6th rough rolling respectively, after the 7th rough rolling, pass through the first instant cooling device without cooling, and directly transport to the finishing mill. See Table 11 for rough rolling pass reduction and pass reduction rate information.

第一即时冷却装置长6400mm,宽3500mm,设置有8组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,坯料在第一即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下、上集管的水流量比信息见表11。The first instant cooling device is 6400mm long and 3500mm wide. It is equipped with 8 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 11.

b.精轧阶段:粗轧后的中间坯进入精轧机进行5个道次精轧,制得厚钢板,精轧的第1道次压下量和第1道次压下率信息见表11。b. Finish rolling stage: After rough rolling, the intermediate slab enters the finish rolling mill for 5 passes of finish rolling to produce thick steel plates. The first pass reduction and the first pass reduction ratio of the finish rolling are shown in Table 11 .

其中,在精轧阶段前,中间坯经过精轧机入口处的第二即时冷却装置而不冷却,在精轧机机前的辊道上对中,之后中间坯进入精轧机进行第1道次精轧,其中,中间坯分别在第2、4道次精轧后进入第二即时冷却装置,在第二即时冷却装置中进行单次冷却或往复冷却后,在精轧机机前的辊道上对中,之后返回至精轧机中分别进行第3、5道次精轧。Among them, before the finish rolling stage, the intermediate billet passes through the second instant cooling device at the entrance of the finish rolling mill without cooling, and is centered on the roller table in front of the finish rolling mill, and then the intermediate billet enters the finish rolling mill for the first pass of finish rolling, Among them, the intermediate billet enters the second instant cooling device after the 2nd and 4th passes of finishing rolling respectively, and after performing single cooling or reciprocating cooling in the second instant cooling device, it is centered on the roller table in front of the finishing mill, and then Return to the finish rolling mill to carry out the 3rd and 5th pass finish rolling respectively.

第二即时冷却装置长4800mm,宽3500mm,设置有6组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,中间坯在第二即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下、上集管的水流量比信息见表11。The second instant cooling device has a length of 4800mm and a width of 3500mm. It is equipped with 6 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the cooling device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 11.

(3)轧后冷却工序:采用超快速冷却系统对厚钢板进行冷却。(3) Cooling process after rolling: the thick steel plate is cooled by an ultra-rapid cooling system.

对厚钢板进行探伤检测及力学性能测试,测得厚钢板1/4处和1/2处的屈服强度(Rp0.2)、抗拉强度(Rm)、延伸率(A)、-20℃的冲击吸收功(-20℃222)、-40℃的冲击吸收功(-40℃222)、心部平均晶粒尺寸(μm)、探伤等级等信息见表12,其中,-20℃222和-40℃222分别对厚钢板的3个不同部位进行测量,3个测量数据详见表12,实施例6的金相组织照片参看图10。Flaw detection and mechanical performance tests were carried out on thick steel plates, and the yield strength (Rp0.2), tensile strength (Rm), elongation (A), and The impact absorption energy (-20°C 222), the impact absorption energy at -40°C (-40°C 222 ), the average grain size of the core (μm), and the flaw detection level are shown in Table 12. Among them, -20°C 222 and - 40°C and 222 were used to measure 3 different parts of the thick steel plate. The data of the 3 measurements are shown in Table 12. For the photo of the metallographic structure of Example 6, see Figure 10.

[表11][Table 11]

[表12][Table 12]

实施例7Example 7

选用钢种为Q345B钢,采用连铸坯,坯料厚度见表13。The selected steel type is Q345B steel, and the continuous casting billet is used. The thickness of the billet is shown in Table 13.

(1)坯料加热工序:(1) Blank heating process:

将坯料进行加热,加热温度为1150~1240℃。The billet is heated, and the heating temperature is 1150-1240°C.

(2)两阶段轧制及轧制阶段在线冷却工序,采用双机架对坯料两阶段轧制,包括(2) Two-stage rolling and online cooling process in the rolling stage, using two-stage rolling of the billet with two stands, including

a.粗轧阶段:加热后的坯料进入粗轧机进行7个道次粗轧,在第7道次粗轧结束后进入第一即时冷却装置进行粗轧期在线冷却后,制得中间坯,输送向精轧机。粗轧的道次压下量和道次压下率信息见表13。a. Rough rolling stage: the heated billet enters the rough rolling mill for 7 passes of rough rolling, and after the 7th pass of rough rolling, it enters the first instant cooling device for online cooling during the rough rolling period, and then the intermediate billet is produced and transported to the finishing mill. See Table 13 for rough rolling pass reduction and pass reduction rate information.

第一即时冷却装置长6400mm,宽3500mm,设置有8组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,坯料在第一即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下上集管的水流量比信息见表13。The first instant cooling device is 6400mm long and 3500mm wide. It is equipped with 8 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 13.

b.精轧阶段:粗轧后的中间坯进入精轧机进行5个道次精轧,制得厚钢板,精轧的第1道次压下量和第1道次压下率信息见表13。b. Finish rolling stage: After rough rolling, the intermediate slab enters the finish rolling mill for 5 passes of finish rolling to produce a thick steel plate. The first pass reduction and the first pass reduction ratio of the finish rolling are shown in Table 13 .

其中,在精轧阶段前,中间坯经过精轧机入口处的第二即时冷却装置而不冷却,在精轧机机前的辊道上对中,之后中间坯进入精轧机进行第1道次精轧,其中,中间坯分别在第2、4道次精轧后进入第二即时冷却装置,在第二即时冷却装置中进行单次冷却或往复冷却后,在精轧机机前的辊道上对中,之后返回至精轧机中分别进行第3、5道次精轧。Among them, before the finish rolling stage, the intermediate billet passes through the second instant cooling device at the entrance of the finish rolling mill without cooling, and is centered on the roller table in front of the finish rolling mill, and then the intermediate billet enters the finish rolling mill for the first pass of finish rolling, Among them, the intermediate billet enters the second instant cooling device after the 2nd and 4th passes of finishing rolling respectively, and after performing single cooling or reciprocating cooling in the second instant cooling device, it is centered on the roller table in front of the finishing mill, and then Return to the finish rolling mill to carry out the 3rd and 5th pass finish rolling respectively.

第二即时冷却装置长4800mm,宽3500mm,设置有6组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,中间坯在第二即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下上集管的水流量比信息见表13。The second instant cooling device has a length of 4800mm and a width of 3500mm. It is equipped with 6 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the cooling device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 13.

(3)轧后冷却工序:采用冷床对厚钢板进行冷却。(3) Cooling process after rolling: use a cooling bed to cool the thick steel plate.

对厚钢板进行探伤检测及力学性能测试,测得厚钢板1/4处和1/2处的屈服强度(Rp0.2)、抗拉强度(Rm)、延伸率(A)、-20℃的冲击吸收功(-20℃222)、-40℃的冲击吸收功(-40℃222)、心部平均晶粒尺寸(μm)、探伤等级等信息见表14,其中,-20℃222和-40℃222分别对厚钢板的3个不同部位进行测量,3个测量数据详见表14,实施例7的金相组织照片参看图11。Flaw detection and mechanical performance tests were carried out on thick steel plates, and the yield strength (Rp0.2), tensile strength (Rm), elongation (A), and The impact absorption energy (-20°C 222), the impact absorption energy at -40°C (-40°C 222 ), the average grain size of the core (μm), and the flaw detection grade are shown in Table 14. Among them, -20°C 222 and - 40°C and 222 were used to measure 3 different parts of the thick steel plate. The data of the 3 measurements are shown in Table 14. For the photo of the metallographic structure of Example 7, see Figure 11.

[表13][Table 13]

[表14][Table 14]

实施例8Example 8

选用钢种为Q345B钢,采用连铸坯,坯料厚度见表15。The selected steel type is Q345B steel, and the continuous casting billet is used. The thickness of the billet is shown in Table 15.

(1)坯料加热工序:(1) Blank heating process:

将坯料进行加热,加热温度为1150~1240℃。The billet is heated, and the heating temperature is 1150-1240°C.

(2)两阶段轧制及轧制阶段在线冷却工序,采用双机架对坯料两阶段轧制,包括(2) Two-stage rolling and online cooling process in the rolling stage, using two-stage rolling of the billet with two stands, including

a.粗轧阶段:加热后的坯料进入粗轧机进行7个道次粗轧,制得中间坯;a. Rough rolling stage: the heated billet enters the rough rolling mill for 7 passes of rough rolling to obtain an intermediate billet;

中间坯经过第一即时冷却装置但不冷却,直接输送向精轧机。粗轧的道次压下量和道次压下率信息见表15。The intermediate billet passes through the first instant cooling device but is not cooled, and is directly transported to the finishing mill. See Table 15 for rough rolling pass reduction and pass reduction rate information.

b.精轧阶段:粗轧后的中间坯进入精轧机进行5个道次精轧,制得厚钢板,精轧的第1道次压下量和第1道次压下率信息见表15。b. Finish rolling stage: After rough rolling, the intermediate slab enters the finish rolling mill for 5 passes of finish rolling to produce a thick steel plate. See Table 15 for information on the first pass reduction and the first pass reduction rate of the finish rolling .

其中,在精轧阶段前,中间坯进入精轧机入口处的第二即时冷却装置进行精轧前在线冷却工序,在第二即时冷却装置中进行单次冷却或往复冷却后,在精轧机机前的辊道上对中,之后中间坯进入精轧机进行5个道次精轧,其中,中间坯分别在第2、4道次精轧后进入第二即时冷却装置,在第二即时冷却装置中进行单次冷却或往复冷却后,在精轧机机前的辊道上对中,之后返回至精轧机中分别进行第3、5道次精轧。Among them, before the finish rolling stage, the intermediate billet enters the second instant cooling device at the entrance of the finish rolling mill to carry out the on-line cooling process before finish rolling. After performing single cooling or reciprocating cooling in the second instant cooling device, centered on the roller table, and then the intermediate billet enters the finishing mill for 5 passes of finishing rolling. Among them, the intermediate billet enters the second instant cooling device after the 2nd and 4th pass of finishing rolling, and is carried out in the second instant cooling device. After single cooling or reciprocating cooling, center on the roller table in front of the finishing mill, and then return to the finishing mill for the 3rd and 5th pass finishing rolling respectively.

第二即时冷却装置长4800mm,宽3500mm,设置有6组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,中间坯在第二即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下上集管的水流量比信息见表15。The second instant cooling device has a length of 4800mm and a width of 3500mm. It is equipped with 6 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the cooling device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 15.

(3)轧后冷却工序:采用超快速冷却系统对厚钢板进行冷却。(3) Cooling process after rolling: the thick steel plate is cooled by an ultra-rapid cooling system.

对厚钢板进行探伤检测及力学性能测试,厚钢板1/4处和1/2处的屈服强度(Rp0.2)、抗拉强度(Rm)、延伸率(A)、-20℃的冲击吸收功(-20℃222)、-40℃的冲击吸收功(-40℃222)、心部平均晶粒尺寸(μm)、探伤等级等信息见表16,其中,-20℃222和-40℃222分别对厚钢板的3个不同部位进行测量,3个测量数据详见表16,实施例8的金相组织照片参看图12。Flaw detection and mechanical performance testing of thick steel plates, yield strength (Rp0.2), tensile strength (Rm), elongation (A), impact absorption at -20°C at 1/4 and 1/2 of thick steel plates Work (-20°C 222), impact absorption energy at -40°C (-40°C 222 ), average core grain size (μm), flaw detection grade and other information are shown in Table 16. Among them, -20°C 222 and -40°C 222 to measure 3 different parts of the thick steel plate, the 3 measurement data are shown in Table 16, and the photo of the metallographic structure of Example 8 is shown in Figure 12.

[表15][Table 15]

[表16][Table 16]

实施例9Example 9

选用钢种为Q345B钢,采用连铸坯,坯料厚度见表17。The selected steel type is Q345B steel, and the continuous casting slab is used. The thickness of the slab is shown in Table 17.

(1)坯料加热工序:(1) Blank heating process:

将坯料进行加热,加热温度为1150~1240℃。The billet is heated, and the heating temperature is 1150-1240°C.

(2)两阶段轧制及轧制阶段在线冷却工序,采用双机架对坯料两阶段轧制,包括(2) Two-stage rolling and online cooling process in the rolling stage, using two-stage rolling of the billet with two stands, including

a.粗轧阶段:加热后的坯料进入粗轧机进行7个道次粗轧,在第7道次粗轧结束后进入第一即时冷却装置进行粗轧期在线冷却后,制得中间坯,输送向精轧机。粗轧的道次压下量和道次压下率信息见表17。a. Rough rolling stage: the heated billet enters the rough rolling mill for 7 passes of rough rolling, and after the 7th pass of rough rolling, it enters the first instant cooling device for online cooling during the rough rolling period, and then the intermediate billet is produced and transported to the finishing mill. See Table 17 for rough rolling pass reduction and pass reduction rate information.

第一即时冷却装置长6400mm,宽3500mm,设置有8组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,坯料在第一即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下上集管的水流量比信息见表17。The first instant cooling device is 6400mm long and 3500mm wide. It is equipped with 8 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 17.

b.精轧阶段:粗轧后的中间坯进入精轧机进行5个道次精轧,制得厚钢板,精轧的第1道次压下量和第1道次压下率信息见表17。b. Finish rolling stage: After rough rolling, the intermediate billet enters the finish rolling mill for 5 passes of finish rolling to produce thick steel plates. For information on the first pass reduction and the first pass reduction rate of finish rolling, see Table 17 .

其中,在精轧阶段前,中间坯进入精轧机入口处的第二即时冷却装置进行精轧前在线冷却工序,在第二即时冷却装置中进行单次冷却或往复冷却后,在精轧机机前的辊道上对中,之后中间坯进入精轧机进行5个道次精轧,其中,中间坯经过第1、2道次精轧后进入第二即时冷却装置,在第二即时冷却装置中进行单次冷却或往复冷却后,在精轧机机前的辊道上对中,之后返回至精轧机中分别进行第3、4、5道次精轧,而不进入第二即时冷却装置,在第5道次精轧结束后即结束精轧阶段。Among them, before the finish rolling stage, the intermediate billet enters the second instant cooling device at the entrance of the finish rolling mill to carry out the on-line cooling process before finish rolling. After performing single cooling or reciprocating cooling in the second instant cooling device, centered on the roller table, and then the intermediate billet enters the finish rolling mill for 5 passes of finish rolling, wherein, the intermediate billet enters the second instant cooling device after the first and second passes of finish rolling, and is single-passed in the second instant cooling device. After secondary cooling or reciprocating cooling, it is centered on the roller table in front of the finishing mill, and then returns to the finishing mill for the 3rd, 4th, and 5th passes of finishing rolling without entering the second instant cooling device. The finish rolling stage ends after the first finish rolling.

第二即时冷却装置长4800mm,宽3500mm,设置有6组一一对应设置的上集管和下集管,其中,上集管和下集管的水压为0.5MPa,中间坯在第二即时冷却装置的辊道上的移动速度、上集管的水流量、下集管的水流量以及下、上集管的水流量比信息见表17。The second instant cooling device has a length of 4800mm and a width of 3500mm. It is equipped with 6 sets of upper headers and lower headers corresponding to each other. The hydraulic pressure of the upper headers and lower headers is 0.5MPa. The moving speed on the roller table of the cooling device, the water flow of the upper header, the water flow of the lower header, and the water flow ratio of the lower and upper headers are shown in Table 17.

(3)轧后冷却工序:采用超快速冷却系统对厚钢板进行冷却。(3) Cooling process after rolling: the thick steel plate is cooled by an ultra-rapid cooling system.

对厚钢板进行探伤检测及力学性能测试,厚钢板1/4处和1/2处的屈服强度(Rp0.2)、抗拉强度(Rm)、延伸率(A)、-20℃的冲击吸收功(-20℃222)、-40℃的冲击吸收功(-40℃222)、心部平均晶粒尺寸(μm)、探伤等级等信息见表18,其中,-20℃222和-40℃222分别对厚钢板的3个不同部位进行测量,3个测量数据详见表18,实施例9的金相组织照片参看图13。Flaw detection and mechanical performance testing of thick steel plates, yield strength (Rp0.2), tensile strength (Rm), elongation (A), impact absorption at -20°C at 1/4 and 1/2 of thick steel plates Work (-20°C 222), impact absorption energy at -40°C (-40°C 222 ), average core grain size (μm), flaw detection grade and other information are shown in Table 18. Among them, -20°C 222 and -40°C 222 to measure 3 different parts of the thick steel plate, the 3 measurement data are shown in Table 18, and the photo of the metallographic structure of Example 9 is shown in Figure 13.

[表17][Table 17]

[表18][Table 18]

对比实施例comparative example

在对比实施例中示意了序号分别为E、F、G、H的四个对比试验例,下面对对比实施例的具体详情进行介绍。Four comparative test examples whose serial numbers are E, F, G, and H are illustrated in the comparative examples, and the specific details of the comparative examples are introduced below.

选用钢种为Q345B钢,采用连铸坯,坯料厚度见表19。The selected steel type is Q345B steel, and the continuous casting billet is used. The thickness of the billet is shown in Table 19.

(1)坯料加热工序:(1) Blank heating process:

将坯料进行加热,加热温度为1150~1240℃。The billet is heated, and the heating temperature is 1150-1240°C.

(2)两阶段轧制工序,采用双机架对坯料两阶段轧制,包括(2) Two-stage rolling process, using double stands to roll the billet in two stages, including

a.粗轧阶段:加热后的坯料进入粗轧机进行7个道次粗轧,制得中间坯,之后在辊道上空冷后进入精轧阶段。其中,粗轧的道次压下量、道次压下率以及中间坯厚度信息见表19。a. Rough rolling stage: the heated billet enters the rough rolling mill for 7 passes of rough rolling to obtain an intermediate billet, and then enters the finish rolling stage after air cooling on the roller table. Among them, the pass reduction, pass reduction rate and intermediate billet thickness information of rough rolling are shown in Table 19.

b.精轧阶段:粗轧后的中间坯进入精轧机进行5个道次精轧,制得厚钢板,精轧的第1道次压下量、第1道次压下率以及钢板厚度信息见表19。b. Finish rolling stage: After rough rolling, the intermediate billet enters the finish rolling mill for 5 passes of finish rolling to produce thick steel plates. The first pass reduction of the finish rolling, the reduction rate of the first pass and the thickness information of the steel plate See Table 19.

(3)轧后冷却工序:采用超快速冷却系统或冷床对厚钢板进行冷却。(3) Cooling process after rolling: use ultra-rapid cooling system or cooling bed to cool the thick steel plate.

对厚钢板进行探伤检测及力学性能测试,测得厚钢板1/4处和1/2处的屈服强度(Rp0.2)、抗拉强度(Rm)、延伸率(A)、-20℃的冲击吸收功(-20℃222)、-40℃的冲击吸收功(-40℃222)、心部平均晶粒尺寸(μm)、探伤等级等信息见表20,其中,-20℃222和-40℃222分别对厚钢板的3个不同部位进行测量,3个测量数据详见表20,对比试验例E、F、G、H的金相组织照片分别参看图14、15、16、17。Flaw detection and mechanical performance tests were carried out on thick steel plates, and the yield strength (Rp0.2), tensile strength (Rm), elongation (A), and The impact absorption energy (-20°C 222), the impact absorption energy at -40°C (-40°C 222 ), the average grain size of the core (μm), and the flaw detection grade are shown in Table 20. Among them, -20°C 222 and - 40°C and 222 were used to measure three different parts of the thick steel plate. The three measurement data are shown in Table 20. The metallographic photos of comparative test examples E, F, G, and H are shown in Figures 14, 15, 16, and 17, respectively.

[表19][Table 19]

序号serial number EE. Ff GG Hh 坯料厚度(mm)Blank thickness (mm) 320320 320320 270270 220220 粗轧道次压下量(mm)Rough rolling pass reduction (mm) ≥20≥20 ≥20≥20 ≥20≥20 ≥20≥20 粗轧道次压下率(%)Rough rolling pass reduction rate (%) ≥10≥10 ≥10≥10 ≥10≥10 ≥10≥10 中间坯厚度(mm)Intermediate billet thickness (mm) 190190 160160 160160 120120 精轧第一道次压下量(mm)Rolling reduction in the first pass of finish rolling (mm) ≥12≥12 ≥12≥12 ≥12≥12 ≥12≥12 精轧第一道次压下率(%)Rolling reduction in the first pass of finish rolling (%) ≥12≥12 ≥12≥12 ≥12≥12 ≥12≥12 厚钢板厚度(mm)Thick steel plate thickness (mm) 150150 120120 110110 9090

[表20][Table 20]

Claims (13)

1.一种厚钢板的轧制方法,包括依序进行的坯料加热、两阶段轧制以及轧后冷却工序,其中,所述两阶段轧制工序包括粗轧阶段和精轧阶段,在所述粗轧阶段中,对坯料进行多个道次粗轧,其特征在于,所述轧制方法还包括在至少两个奇数道次或全部奇数道次粗轧后对坯料进行粗轧期在线冷却工序。1. A rolling method for a thick steel plate, comprising sequentially carried out billet heating, two-stage rolling and cooling after rolling, wherein the two-stage rolling process includes a rough rolling stage and a finish rolling stage, in the In the rough rolling stage, the billet is subjected to a plurality of rough rolling passes, and the rolling method further includes performing an on-line cooling process on the billet during rough rolling after at least two or all odd passes of rough rolling . 2.根据权利要求1所述的厚钢板的轧制方法,其特征在于,在所述精轧阶段,对坯料进行多个道次精轧;2. The rolling method of thick steel plate according to claim 1, characterized in that, in the finish rolling stage, the billet is subjected to a plurality of passes of finish rolling; 所述轧制方法还包括在所述精轧阶段前对坯料进行精轧前在线冷却工序,以及/或者,在至少一个偶数道次或全部偶数道次精轧后对坯料进行精轧期在线冷却工序。The rolling method also includes performing an on-line cooling process on the billet before the finish rolling stage before the finish rolling stage, and/or, performing on-line cooling on the billet during the finish rolling period after at least one even-numbered pass or all even-numbered passes. process. 3.根据权利要求2所述的厚钢板的轧制方法,其特征在于,在所述粗轧期在线冷却工序、所述精轧前在线冷却工序、所述精轧期在线冷却工序的任意一个或几个中,对坯料上表面和下表面进行供水冷却,其中,水压为0.5MPa,上表面的水流量为60~120m3/h/股,下表面的水流量为120~240m3/h/股,所述下表面、所述上表面的水流量比≥2,坯料的移动速度为0.5~5m/s。3. The rolling method of thick steel plate according to claim 2, characterized in that, in any one of the online cooling process during the rough rolling period, the online cooling process before the finish rolling, and the online cooling process during the finish rolling period or several of them, supply water to cool the upper and lower surfaces of the billet, wherein the water pressure is 0.5MPa, the water flow rate on the upper surface is 60-120m 3 /h/strand, and the water flow rate on the lower surface is 120-240m 3 / h/strand, the water flow ratio between the lower surface and the upper surface is ≥2, and the moving speed of the billet is 0.5-5m/s. 4.根据权利要求2所述的厚钢板的轧制方法,其特征在于,在所述粗轧期在线冷却工序、所述精轧前在线冷却工序、所述精轧期在线冷却工序的任意一个或几个中,坯料上表面与下表面的冷却速度、冷却温度及冷却深度相同。4. The method for rolling a thick steel plate according to claim 2, wherein any one of the on-line cooling process during the rough rolling period, the on-line cooling process before the finish rolling, and the on-line cooling process during the finish rolling period In one or more of them, the cooling rate, cooling temperature and cooling depth of the upper surface and the lower surface of the billet are the same. 5.一种厚钢板的轧制方法,包括依序进行的坯料加热、两阶段轧制以及轧后冷却工序,其中,所述两阶段轧制工序包括粗轧阶段和精轧阶段,在所述精轧阶段中,对坯料进行多个道次精轧,其特征在于,所述轧制方法还包括在所述精轧阶段前对坯料进行精轧前在线冷却工序,以及/或者,在至少一个偶数道次或全部偶数道次精轧后对坯料进行精轧期在线冷却工序。5. A rolling method for a thick steel plate, comprising a sequence of billet heating, two-stage rolling and cooling after rolling, wherein the two-stage rolling process includes a rough rolling stage and a finish rolling stage, in the In the finish rolling stage, the billet is subjected to multiple passes of finish rolling, and the rolling method further includes performing an online cooling process on the billet before the finish rolling stage, and/or, in at least one After even-numbered passes or all even-numbered passes are finished-rolled, the billet is subjected to an online cooling process during the finish-rolling period. 6.一种厚钢板的轧制方法,包括步骤:6. A method for rolling a thick steel plate, comprising the steps of: 坯料加热;Blank heating; 采用双机架对加热后的坯料进行两阶段轧制;其中,坯料先通过粗轧机进行多个道次粗轧,之后通过精轧机精轧为厚钢板;Two-stage rolling is carried out on the heated billet with double stands; among them, the billet is firstly subjected to multiple passes of rough rolling through the rough rolling mill, and then finished rolled into a thick steel plate through the finishing mill; 对所述厚钢板进行冷却;其特征在于,The thick steel plate is cooled; it is characterized in that, 在所述两阶段轧制期间,至少两个奇数道次或全部奇数道次粗轧后,所述坯料离开粗轧机进入第一即时冷却装置进行粗轧期在线冷却,之后所述坯料再返回粗轧机进行偶数道次粗轧或输送向所述精轧机。During the two-stage rolling, after rough rolling for at least two or all odd passes, the billet leaves the roughing mill and enters the first instant cooling device for on-line cooling during the roughing period, after which the billet returns to the roughing The rolling mill performs even-numbered passes roughing or feeds to the finishing mill. 7.根据权利要求6所述的厚钢板的轧制方法,其特征在于,所述坯料在通过所述第一即时冷却装置时,所述第一即时冷却装置的上集管以水压0.5MPa、水流量60~120m3/h向所述坯料的上表面进行供水冷却,所述第一即时冷却装置的下集管以水压0.5MPa、水流量120~240m3/h向所述坯料的下表面进行供水冷却,所述下集管、所述上集管的水流量比≥2,所述坯料在辊道上的移动速度为0.5~5m/s。7. The rolling method of thick steel plate according to claim 6, characterized in that, when the billet passes through the first immediate cooling device, the upper header of the first immediate cooling device is filled with a water pressure of 0.5 MPa. The upper surface of the billet is supplied with water for cooling at a water flow rate of 60-120m 3 /h, and the lower header of the first instant cooling device supplies water to the upper surface of the billet with a water pressure of 0.5MPa and a water flow rate of 120-240m 3 /h. The lower surface is cooled by water supply, the water flow ratio of the lower header and the upper header is ≥2, and the moving speed of the billet on the roller table is 0.5-5m/s. 8.根据权利要求7所述的厚钢板的轧制方法,其特征在于,所述第一即时冷却装置的辊道长6400mm,宽3500mm,具有8组一一对应的上集管和下集管。8. The rolling method of thick steel plate according to claim 7, characterized in that, the roller table of the first instant cooling device is 6400mm long and 3500mm wide, and has 8 sets of one-to-one corresponding upper headers and lower headers . 9.根据权利要求6所述的厚钢板的轧制方法,其特征在于,所述坯料通过精轧机进行多个道次精轧;9. The rolling method of thick steel plate according to claim 6, characterized in that, the billet is subjected to a plurality of passes of finish rolling by a finish rolling mill; 在所述两阶段轧制期间,坯料离开所述第一即时冷却装置后且进入所述精轧机之前,通过第二即时冷却装置进行精轧前在线冷却工序,以及/或者,在所述两阶段轧制期间,至少一个偶数道次或全部偶数道次精轧后,坯料离开所述精轧机进入第二即时冷却装置进行精轧期在线冷却工序,之后所述坯料再返回精轧机进行奇数道次精轧。During the two-stage rolling, after the billet leaves the first instant cooling device and before entering the finish rolling mill, the second instant cooling device is used to perform an online cooling process before finish rolling, and/or, in the two-stage During rolling, after at least one even-numbered pass or all even-numbered passes are finished rolling, the billet leaves the finishing mill and enters the second instant cooling device for on-line cooling during the finish rolling period, and then returns the billet to the finishing mill for odd-numbered passes Finish rolling. 10.根据权利要求9所述的厚钢板的轧制方法,其特征在于,所述坯料在通过所述第二即时冷却装置时,所述第二即时冷却装置的上集管以水压0.5MPa、水流量60~120m3/h向所述坯料的上表面进行供水冷却,所述第二即时冷却装置的下集管以水压0.5MPa、水流量120~240m3/h向所述坯料的下表面进行供水冷却,所述下集管、所述上集管的水流量比≥2,所述坯料在辊道上的移动速度为0.5~5m/s。10. The rolling method of thick steel plate according to claim 9, characterized in that, when the billet passes through the second immediate cooling device, the upper header of the second immediate cooling device is filled with a water pressure of 0.5 MPa. The upper surface of the billet is supplied with water for cooling at a water flow rate of 60-120m 3 /h, and the lower header of the second instant cooling device supplies water to the upper surface of the billet with a water pressure of 0.5MPa and a water flow rate of 120-240m 3 /h. The lower surface is cooled by water supply, the water flow ratio of the lower header and the upper header is ≥2, and the moving speed of the billet on the roller table is 0.5-5m/s. 11.根据权利要求10所述的厚钢板的轧制方法,其特征在于,所述第二即时冷却装置的辊道长4800mm,宽3500mm,具有6组一一对应的上集管和下集管。11. The rolling method of thick steel plate according to claim 10, characterized in that, the roller table of the second instant cooling device is 4800 mm long and 3500 mm wide, and has 6 sets of one-to-one corresponding upper headers and lower headers . 12.一种厚钢板的轧制方法,包括步骤:12. A method for rolling a thick steel plate, comprising the steps of: 坯料加热;Blank heating; 采用双机架对加热后的坯料进行两阶段轧制;其中,坯料先通过粗轧机进行粗轧,之后通过精轧机进行多个道次精轧,制得厚钢板;Two-stage rolling is carried out on the heated billet with double stands; among them, the billet is firstly rough-rolled through the rough rolling mill, and then passed through the finishing mill for multiple passes of finish rolling to produce thick steel plates; 对所述厚钢板进行冷却;其特征在于,The thick steel plate is cooled; it is characterized in that, 在所述两阶段轧制期间,坯料离开第一即时冷却装置后且进入所述精轧机之前,通过第二即时冷却装置进行精轧前在线冷却工序,以及/或者,在所述两阶段轧制期间,至少一个偶数道次或全部偶数道次精轧后,坯料离开所述精轧机进入第二即时冷却装置进行精轧期在线冷却工序,之后所述坯料再返回精轧机进行奇数道次精轧。During the two-stage rolling, after the billet leaves the first instant cooling device and before entering the finish rolling mill, the second instant cooling device is used to perform an online cooling process before finish rolling, and/or, during the two-stage rolling During this period, after at least one even-numbered pass or all even-numbered passes, the billet leaves the finishing mill and enters the second instant cooling device for an online cooling process during the finish rolling period, and then the billet returns to the finishing mill for odd-numbered passes. . 13.一种厚钢板,其特征在于,所述厚钢板采用权利要求1~12任一项所述的轧制方法制备而成。13. A thick steel plate, characterized in that the thick steel plate is prepared by the rolling method according to any one of claims 1-12.
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CN103540866A (en) * 2013-11-12 2014-01-29 湖南华菱湘潭钢铁有限公司 Production method of tempered high-strength Q800D super-thick steel plate
CN107983784A (en) * 2017-11-29 2018-05-04 江苏省沙钢钢铁研究院有限公司 Method for improving performance uniformity of hot-rolled steel plate
CN109252108A (en) * 2018-09-28 2019-01-22 唐山中厚板材有限公司 A kind of 150mm thickness low compression ratio Z-direction performance steel plate and its production method

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