CN110279144B - A rotary wire dividing bucket and a single-tube metering wind wire feeder therefor - Google Patents
A rotary wire dividing bucket and a single-tube metering wind wire feeder therefor Download PDFInfo
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- CN110279144B CN110279144B CN201910456049.0A CN201910456049A CN110279144B CN 110279144 B CN110279144 B CN 110279144B CN 201910456049 A CN201910456049 A CN 201910456049A CN 110279144 B CN110279144 B CN 110279144B
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- 238000003860 storage Methods 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 241000208125 Nicotiana Species 0.000 claims description 38
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 38
- 235000019504 cigarettes Nutrition 0.000 claims description 19
- 238000005259 measurement Methods 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims 3
- 239000013589 supplement Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/39—Tobacco feeding devices
- A24C5/392—Tobacco feeding devices feeding pneumatically
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/39—Tobacco feeding devices
- A24C5/396—Tobacco feeding devices with separating means, e.g. winnowing, removing impurities
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/39—Tobacco feeding devices
- A24C5/399—Component parts or details, e.g. feed roller, feed belt
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Abstract
本发明涉及一种旋转分丝斗及其使用的可单管计量的风力送丝机,上述旋转分丝斗为中空结构,且其呈倒置的斜圆锥台状,旋转分丝斗的上、下两端分别设有进料口、出料口,且进料口及出料口均与旋转分丝斗的内部连通。本发明提供的风力送丝机中,通过设置可周期性放料的料斗,配合可绕分丝机体的轴心线旋转并向待补丝的储丝仓内补丝的旋转分丝斗,即可实现对单个送丝管的独立送料和单独计量,避免常规设计中多管同时送料时的抢料问题。
The invention relates to a rotary wire divider and a single-tube metering wind-powered wire feeder therefor. The above-mentioned rotary wire divider has a hollow structure and is in the shape of an inverted inclined conical frustum. The two ends are respectively provided with a feeding port and a discharging port, and both the feeding port and the discharging port are communicated with the inner part of the rotating hopper. In the pneumatic wire feeder provided by the present invention, a hopper that can be discharged periodically is provided with a rotating wire dividing hopper that can rotate around the axis of the wire dividing body and fill the wire in the wire storage bin to be filled, that is, It can realize independent feeding and separate metering of a single wire feeding tube, avoiding the problem of material grabbing when feeding multiple tubes at the same time in conventional design.
Description
技术领域technical field
本发明涉及机械设备技术领域,尤其涉及一种旋转分丝斗及其使用的可单管计量的风力送丝机。The invention relates to the technical field of mechanical equipment, in particular to a rotary wire dividing bucket and a single-tube metering wind wire feeder therefor.
背景技术Background technique
送丝机是衔接储丝柜和卷烟机的关键设备,送丝机将储丝柜的烟丝按卷烟机的需求,送入送丝管,通过风力输送到卷烟机料仓。目前使用的送丝机主要有滚筒式送丝机,依靠滚筒的旋转将烟丝带到吸口处,再通过送丝管风送到卷烟机料仓;振盘式烟丝送丝机,依靠振盘的振动将烟丝送到四周吸口处,再通过吸丝管将烟丝风送到卷烟机料仓;输送带式喂丝机,当卷烟机发出要料信号时,输送带和拨料辊开始启动,向送丝管喂料,将烟丝风送到卷烟机料仓。The wire feeder is the key equipment connecting the wire storage cabinet and the cigarette machine. The wire feeder feeds the cut tobacco from the wire storage cabinet into the wire feeding tube according to the requirements of the cigarette machine, and conveys it to the cigarette machine silo by wind. The wire feeders currently used mainly include drum wire feeders, which rely on the rotation of the drum to bring the cut tobacco to the suction mouth, and then send it to the silo of the cigarette machine through the wire feeding pipe; the vibrating disc type tobacco wire feeder relies on the Vibration sends the cut tobacco to the surrounding suction ports, and then sends the cut tobacco air to the cigarette machine silo through the suction pipe; when the cigarette machine sends out the signal for material, the conveyor belt and the feeding roller start to move to the cigarette machine. The wire feeding tube feeds the shredded tobacco air to the silo of the cigarette machine.
因为生产管理和质量控制的需求,卷烟企业对单机台烟丝耗用量及喂丝机送丝量均有计量需求。目前一般采用在喂丝机前增加计量电子秤,可计量单台喂丝机的累计送丝量。然而,一台送丝机有2-8个送丝管,无法实现单管独立精准计量。另一种送丝计量的方法是在卷烟机料仓内安装计量秤,可以实现单管送丝量的计量,但该方法的缺点是需要对卷烟机进行改造,计量秤需要安装于全密封料仓内,且卷接包车间的环境要求较高,设备使用维护比较困难。Due to the needs of production management and quality control, cigarette companies have metering requirements for the consumption of cut tobacco per machine and the amount of wire fed by the wire feeder. At present, it is generally used to add a measuring electronic scale before the wire feeding machine, which can measure the cumulative wire feeding amount of a single wire feeding machine. However, a wire feeder has 2-8 wire feeding tubes, which cannot achieve independent and precise measurement of a single tube. Another method of wire feeding measurement is to install a weighing scale in the silo of the cigarette machine, which can realize the measurement of the wire feeding amount of a single tube, but the disadvantage of this method is that the cigarette machine needs to be modified, and the weighing scale needs to be installed in the fully sealed material In the warehouse, and the environmental requirements of the coiling and packaging workshop are relatively high, it is difficult to use and maintain the equipment.
发明内容SUMMARY OF THE INVENTION
针对上述问题,现提供一种旋转分丝斗及其使用的可单管计量的风力送丝机,旨在实现单个送丝管的独立送料和单独计量,避免常规设计中多管同时送料时的抢料问题。In view of the above problems, a rotary wire hopper and a single-tube-measuring wind-powered wire feeder are provided, which aim to realize independent feeding and individual measurement of a single wire feeding tube, and avoid the simultaneous feeding of multiple tubes in conventional designs. Stealing problem.
具体技术方案如下:The specific technical solutions are as follows:
本发明的第一个方面时提供一种旋转分丝斗,具有这样的特征,旋转分丝斗为中空结构,且其呈倒置的斜圆锥台状,旋转分丝斗的上、下两端分别设有进料口、出料口,且进料口及出料口均与旋转分丝斗的内部连通。A first aspect of the present invention provides a rotary wire divider, which has the following characteristics: the rotary wire divider has a hollow structure, and is in the shape of an inverted inclined conical frustum, and the upper and lower ends of the rotary wire divider are respectively It is provided with a feeding port and a discharging port, and both the feeding port and the discharging port are communicated with the interior of the rotating hopper.
本发明的第二个方面是提供一种包括上述旋转分丝斗的可单管计量的风力送丝机,具有这样的特征,还包括:A second aspect of the present invention is to provide a single-tube meterable pneumatic wire feeder including the above-mentioned rotary wire divider, which has such features, and further includes:
可周期性放丝的料斗;A hopper for periodic wire feeding;
分丝机体,分丝机体内设有多个呈竖直设置的储丝仓,储丝仓以分丝机体的轴心线为圆心环向间隔分布;The wire dividing body is provided with a plurality of vertically arranged wire storage bins in the wire dividing body, and the wire storage bins are distributed circumferentially with the axis line of the wire dividing body as the center;
多个用于传导由储丝仓内落下的烟丝的输丝装置,输丝装置设于分丝机体上并与储丝仓一一对应设置;以及a plurality of wire feeding devices for conducting the tobacco shreds dropped from the wire storage bin, the wire feeding devices are arranged on the wire dividing body and are arranged in a one-to-one correspondence with the wire storage bin; and
多个用于承接由输丝装置传导出的烟丝并向后续卷烟机料仓分配烟丝的分丝装置,分丝装置设于分丝机体上;a plurality of shredding devices for receiving the shredded tobacco conducted by the shredding device and distributing the shredded tobacco to the subsequent cigarette machine silo, and the shredding devices are arranged on the shredding body;
其中,旋转分丝斗位于料斗与储丝仓之间,且旋转分丝斗可绕分丝机体的轴心线旋转并向待补丝的储丝仓内补丝。Wherein, the rotating wire dividing hopper is located between the hopper and the wire storage bin, and the rotating wire dividing hopper can rotate around the axis of the wire dividing body and fill the wire in the wire storage bin to be filled.
上述的风力送丝机,还具有这样的特征,料斗内设有两块进丝底板,进丝底板的一端转动连接于料斗的侧壁上,且当两块进丝底板转动至其另一端相抵时料斗停止放料。The above-mentioned pneumatic wire feeder also has the feature that there are two wire feeding bottom plates in the hopper, one end of the wire feeding bottom plate is rotatably connected to the side wall of the hopper, and when the two wire feeding bottom plates are rotated until the other end of the wire feeding bottom plate is in contact with each other When the hopper stops discharging.
上述的风力送丝机,还具有这样的特征,输丝装置包括:传送带,传送带呈水平设置,且传送带的一端位于储丝仓的下方。The above-mentioned wind-powered wire feeder also has the feature that the wire feeding device comprises: a conveyor belt, the conveyor belt is arranged horizontally, and one end of the conveyor belt is located below the wire storage bin.
上述的风力送丝机,还具有这样的特征,输丝装置还包括拨料辊,拨料辊沿传送带的宽度方向设于传送带的另一端的上方,且拨料辊的两端转动连接于分丝机体上。The above-mentioned wind-powered wire feeder also has the feature that the wire feeding device also includes a feeding roller, the feeding roller is arranged above the other end of the conveyor belt along the width direction of the conveyor belt, and the two ends of the feeding roller are rotatably connected to the dividing roller. on the silk body.
上述的风力送丝机,还具有这样的特征,传送带的宽度等于储丝仓的宽度。The above-mentioned pneumatic wire feeder also has the feature that the width of the conveyor belt is equal to the width of the wire storage bin.
上述的风力送丝机,还具有这样的特征,分丝装置包括:The above-mentioned pneumatic wire feeder also has such a feature, and the wire dividing device includes:
接丝斗,接丝斗位于传送带的另一端的下方;以及a wire hopper located below the other end of the conveyor belt; and
分丝管,分丝管的一端与接丝斗的底部连通,分丝管另一端穿过分丝机体并与对应的卷烟机料仓连通。A wire dividing tube, one end of the wire dividing tube is communicated with the bottom of the wire receiving hopper, and the other end of the wire dividing tube is passed through the wire dividing body and communicated with the corresponding silo of the cigarette machine.
上述的风力送丝机,还具有这样的特征,旋转分丝斗的上端外壁上设有驱动齿圈,驱动齿圈、进料口及分丝机体的轴心线重合,驱动齿圈可在驱动电机的驱动下绕分丝机体的轴心线旋转。The above-mentioned pneumatic wire feeder also has the feature that a driving ring gear is arranged on the outer wall of the upper end of the rotating wire dividing bucket. Driven by the motor, it rotates around the axis of the wire-separating body.
上述的风力送丝机,还具有这样的特征,旋转分丝斗还包括多个设于分丝机体上的驱动滚轮,驱动滚轮沿分丝机体的轴心线环向间隔分布,且旋转分丝斗坐设于驱动滚轮上并可在驱动电机的驱动下绕分丝机体的轴心线旋转。The above-mentioned pneumatic wire feeder also has the feature that the rotating wire dividing bucket also includes a plurality of driving rollers arranged on the wire dividing body, and the driving rollers are distributed circumferentially along the axis of the wire dividing body, and the rotating wire dividing The bucket is seated on the driving roller and can be rotated around the axis line of the wire separating body under the driving of the driving motor.
上述的风力送丝机,还具有这样的特征,储丝仓内沿其高度方向间隔设有两个料位传感器。The above-mentioned wind-powered wire feeder also has the feature that two material level sensors are arranged in the wire storage bin at intervals along the height direction thereof.
上述方案的有益效果是:The beneficial effects of the above scheme are:
本发明提供的风力送丝机中,通过设置可周期性放料的料斗,配合可绕分丝机体的轴心线旋转并向待补丝的储丝仓内补丝的旋转分丝斗,即可实现对单个送丝管的独立送料和单独计量,避免常规设计中多管同时送料时的抢料问题。In the pneumatic wire feeder provided by the present invention, a hopper that can be discharged periodically is provided with a rotating wire dividing hopper that can rotate around the axis of the wire dividing body and fill the wire in the wire storage bin to be filled, that is, It can realize independent feeding and separate metering of a single wire feeding tube, avoiding the problem of material grabbing when feeding multiple tubes at the same time in conventional design.
附图说明Description of drawings
图1为本发明的实施例中提供的风力送丝机的剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of the pneumatic wire feeder provided in the embodiment of the present invention;
图2为本发明的实施例中提供的旋转分丝斗的结构示意图。FIG. 2 is a schematic structural diagram of a rotary splitter provided in an embodiment of the present invention.
附图中:1、旋转分丝斗;2、进料口;3、出料口;4、料斗;5、分丝机体;6、储丝仓;7、进丝底板;8、传送带;9、拨料辊;10、接丝斗;11、分丝管;12、驱动齿圈;13、驱动滚轮。In the accompanying drawings: 1. Rotating wire dividing bucket; 2. Feeding port; 3. Material discharging port; 4. Hopper; 1. Feeding roller; 10. Wire bucket; 11. Wire dividing pipe; 12. Driving ring gear; 13. Driving roller.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.
下面结合附图和具体实施例对本发明作进一步说明,但不作为本发明的限定。The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but it is not intended to limit the present invention.
如图1、图2所示,本发明的实施例中提供的风力送丝机,包括:可周期性放丝的料斗4;分丝机体5,分丝机体5内设有4个呈竖直设置的储丝仓 6,储丝仓6以分丝机体5的轴心线为中心轴环向间隔分布于分丝机体5轴心线的外围;多个用于传导由储丝仓6内落下的烟丝的输丝装置,输丝装置设于分丝机体5上并与储丝仓6一一对应设置;多个用于承接由输丝装置传导出的烟丝并向后续卷烟机料仓分配烟丝的分丝装置,分丝装置设于分丝机体5上;以及旋转分丝斗1,本发明中旋转分丝斗1为中空结构,且其呈倒置的斜圆锥台状,旋转分丝斗1的上、下两端分别设有进料口2、出料口3,且进料口2及出料口3均与旋转分丝斗1的内部连通,本发明中旋转分丝斗 1位于料斗4与储丝仓6之间,且旋转分丝斗1可绕分丝机体5的轴心线旋转并向待补丝的储丝仓6内补丝。As shown in Fig. 1 and Fig. 2, the pneumatic wire feeder provided in the embodiment of the present invention includes: a
本发明中当对应卷烟机料仓中需要进行补丝时,经(电子皮带秤)称重计量的烟丝即可被送入料斗4中,此时旋转分丝斗1旋转并使其出料口3位于对应储丝仓6的进料口上方,料斗4放料,烟丝经旋转分丝斗1被导入对应的储丝仓6内,并依次经输丝装置、分丝装置后被送入对应的卷烟机料仓中。In the present invention, when the silo of the corresponding cigarette machine needs to be filled, the shredded tobacco that has been weighed and measured by the (electronic belt scale) can be fed into the
本发明中旋转分丝斗1呈倒置的斜圆锥台状,其上进料口2的轴心线与分丝机体5的轴心线重合,由于斜圆锥台状结构,因而使得当旋转分丝斗1 绕分丝机体5轴心线旋转时可利用其下端的出料口3为单独且对应的储丝仓 6补料,避免常规设计中多管同时送料时的抢料问题。In the present invention, the rotating
具体的,本发明中料斗4内设有两块进丝底板7,进丝底板7的一端转动连接于料斗4的侧壁上,本发明中当两块进丝底板7在驱动装置的作用下转动至其另一端相抵时料斗4停止放料,当两块进丝底板7在驱动装置的作用下转动至其另一端相互远离时料斗4即可放料,本发明中通过设置进丝底板7以实现料斗4的周期性(或可控性)放料。Specifically, in the present invention, the
具体的,本发明中输丝装置包括:传送带8,传送带8呈水平设置,且传送带8的一端位于储丝仓6的下方,本发明中由储丝仓6内落下的烟丝可经传送带3传送后进入后续分丝装置中,本发明中为使得烟丝可有序、完全的进入后续分丝装置中,进而将传送带8的宽度优化为与对应储丝仓6等宽,从而避免烟丝落入分丝机体5内,造成计量与传送间的误差,本发明中为使得烟丝可由传送带3上顺利落入分丝装置中,也可增设拨料辊9,本发明中拨料辊9沿传送带8的宽度方向设于传送带8的另一端的上方,且拨料辊9 的两端转动连接于分丝机体5上,以通过拨料辊9的拨动作用使烟丝落入后续装置中。Specifically, the wire feeding device in the present invention includes: a
具体的,本发明中分丝装置包括:接丝斗10,接丝斗10位于传送带8 的另一端的下方;以及分丝管11,分丝管11的一端与接丝斗10的底部连通,分丝管11另一端穿过分丝机体5并与对应卷烟机料仓连通,本发明中烟丝可依次经接丝斗10、分丝管11导入对应的卷烟机料仓中。Specifically, the wire dividing device in the present invention includes: a
本发明中为减少烟丝造碎率,并降低送丝风速,保证风送前的烟丝配方不变化,也可直接喂丝到分丝管11中,即省去接丝斗10,并将分丝管11 的一端延伸至传送带8的另一端的下方,并于分丝管11的一端管壁上开设接丝口,以使得烟丝可落入分丝管11中。In the present invention, in order to reduce the shredding rate of shredded tobacco and reduce the wind speed of wire feeding, and ensure that the formula of shredded tobacco before air feeding does not change, the shredded tobacco can also be directly fed into the shredding pipe 11, that is, the
具体的,本发明中旋转分丝斗1的上端外壁上设有驱动齿圈12,驱动齿圈12、进料口2及分丝机体5的轴心线重合,本发明中驱动齿圈12可在驱动电机的驱动下绕分丝机体5的轴心线旋转,从而利用旋转分丝斗1的旋转过程为单独且对应的储丝仓6补料,本发明中为增强旋转分丝斗1旋转过程中的稳定性,也可在分丝机体5上设置多个驱动滚轮13,本发明中驱动滚轮 13沿分丝机体5的轴心线环向间隔分布,本发明中旋转分丝斗1坐设于驱动滚轮13上并可在驱动电机的驱动下绕分丝机体5的轴心线旋转,本发明中利用驱动滚轮13支撑旋转分丝斗1并进一步为旋转分丝斗1的旋转动作提供滑动支撑。Specifically, in the present invention, a
于上述技术方案基础上,进一步的,本实施例提供的风力送丝机中还可与储丝仓6内沿其高度方向间隔设置两个料位传感器(如红外传感器等),本发明中当储丝仓6内烟丝低于相对处于下方的料位传感器的探测位置时,即可向该储丝仓6内补丝,当储丝仓6内烟丝高度达到相对处于上方的料位传感器的探测位置时即可停止补料,本发明中利用上述结构实现对单独分丝管11的单独计量,配合料斗4中与之配套的电子皮带秤的总体计量方式,可进一步提高本发明提供的分丝机的计量方式和应用范围。On the basis of the above technical solutions, further, in the wind wire feeder provided in this embodiment, two material level sensors (such as infrared sensors, etc.) can be arranged in the
以上仅为本发明较佳的实施例,并非因此限制本发明的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本发明说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本发明的保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the embodiments and protection scope of the present invention. For those skilled in the art, they should be aware of the equivalent replacement and Solutions obtained by obvious changes shall all be included in the protection scope of the present invention.
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