CN110277865A - Hollow cup brush direct current motor and robot - Google Patents
Hollow cup brush direct current motor and robot Download PDFInfo
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- CN110277865A CN110277865A CN201910527886.8A CN201910527886A CN110277865A CN 110277865 A CN110277865 A CN 110277865A CN 201910527886 A CN201910527886 A CN 201910527886A CN 110277865 A CN110277865 A CN 110277865A
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- 238000004804 winding Methods 0.000 claims abstract description 24
- 230000006978 adaptation Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 230000004907 flux Effects 0.000 abstract description 12
- 230000005415 magnetization Effects 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 13
- 230000004323 axial length Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000005405 multipole Effects 0.000 description 2
- 229910001172 neodymium magnet Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/2726—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of a single magnet or two or more axially juxtaposed single magnets
- H02K1/2733—Annular magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K23/00—DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors
- H02K23/02—DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors characterised by arrangement for exciting
- H02K23/04—DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors characterised by arrangement for exciting having permanent magnet excitation
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K23/00—DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors
- H02K23/58—Motors or generators without iron cores
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/47—Air-gap windings, i.e. iron-free windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
- H02K7/083—Structural association with bearings radially supporting the rotary shaft at both ends of the rotor
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Dc Machiner (AREA)
Abstract
本发明属于电机技术领域,旨在提供一种空心杯有刷直流电机及机器人,包括套接于电机转轴的拉管、套设于拉管上的内磁环以及活动套设于内磁环的空心杯绕组组件,其中,外磁环固定连接于机壳上,电机转轴带动负载。本发明,通过将内磁环设置为为更多偶数极的环形磁环,保证内外两磁环的N极和S极相对应并采用正弦充磁方式,有效地减少电机的漏磁,改善电机内部气隙的磁密波形,使得内磁环能将单位体积内的最大磁性能发挥出来,进而增大电机的输出转矩和输出效率,降低电机的转矩波动,降低电机的成本。
The invention belongs to the technical field of motors, and aims to provide a coreless brushed DC motor and a robot, including a pull tube sleeved on the motor shaft, an inner magnetic ring sleeved on the pull tube, and an inner magnetic ring movably sleeved on the inner magnetic ring. The coreless winding assembly, wherein the outer magnetic ring is fixedly connected to the casing, and the motor shaft drives the load. In the present invention, by setting the inner magnetic ring as an annular magnetic ring with more even-numbered poles, it is ensured that the N poles and S poles of the inner and outer magnetic rings correspond to each other, and a sinusoidal magnetization method is adopted to effectively reduce the magnetic flux leakage of the motor and improve the motor performance. The magnetic density waveform of the internal air gap enables the internal magnetic ring to exert the maximum magnetic performance per unit volume, thereby increasing the output torque and output efficiency of the motor, reducing the torque fluctuation of the motor, and reducing the cost of the motor.
Description
技术领域technical field
本发明属于电机技术领域,更具体地说,是涉及一种空心杯有刷直流电机及机器人。The invention belongs to the technical field of motors, and more specifically relates to a coreless brushed DC motor and a robot.
背景技术Background technique
空心杯电机属于直流永磁的伺服、控制电动机,因其采用无铁芯转子,而彻底地消除了传统电机中由于铁芯形成涡流造成电能损耗,故,其具有突出的节能特性、灵敏方便的控制特性和稳定的运行特性。通常,空心杯电机分为有刷和无刷两种类型。以有刷这一类型为例,现有的空心杯有刷直流电机因永磁体内部装有导磁的薄的不锈钢拉管,拉管内装有轴承,轴承中通过可旋转的电机转轴,拉管与电机转轴之间留有气隙。The coreless motor belongs to the DC permanent magnet servo and control motor. Because it adopts the ironless rotor, it completely eliminates the power loss caused by the eddy current formed by the iron core in the traditional motor. Therefore, it has outstanding energy-saving characteristics and is sensitive and convenient. Control characteristics and stable running characteristics. Generally, coreless motors are divided into two types: brushed and brushless. Taking the type of brush as an example, the existing coreless brushed DC motor is equipped with a magnetically conductive thin stainless steel drawing tube inside the permanent magnet, and a bearing is installed in the drawing tube, and the rotating shaft of the motor passes through the bearing, and the drawing tube There is an air gap between the shaft and the motor shaft.
其中,永磁体形成的磁场回路在经过拉管和电机转轴时,容易存在电机整体漏磁场大,气隙的磁密分布不均匀,难以实现正弦充磁等问题;同时,由于拉管与电机轴的气隙过大,造成磁路饱和,容易使得局部的永磁体磁路存在一定的漏磁,致使电机气隙的磁通密度难以达到最佳状态,也即,气隙的磁密降低。另外,过多的使用钕铁硼永磁体,不仅存在材料浪费,电机成本大幅增加,还存在电机转矩波动大等问题。Among them, when the magnetic field circuit formed by the permanent magnet passes through the pull tube and the motor shaft, there are likely to be problems such as large leakage magnetic field of the motor as a whole, uneven magnetic density distribution of the air gap, and difficulty in realizing sinusoidal magnetization; at the same time, due to the pull tube and the motor shaft If the air gap is too large, the magnetic circuit will be saturated, which will easily cause a certain amount of magnetic flux leakage in the local permanent magnet magnetic circuit, making it difficult for the magnetic flux density of the air gap of the motor to reach the optimum state, that is, the magnetic density of the air gap will decrease. In addition, the excessive use of NdFeB permanent magnets not only leads to material waste, but also greatly increases the cost of the motor, and there are also problems such as large motor torque fluctuations.
发明内容Contents of the invention
本发明的目的在于提供一种空心杯有刷直流电机,用以解决现有的空心杯有刷直流电机存在的漏磁大、气隙的磁密分布不均且降低、电机成本高以及转矩波动大的技术问题。The object of the present invention is to provide a coreless brushed DC motor, which is used to solve the problems of large magnetic flux leakage, uneven and reduced magnetic density distribution of the air gap, high motor cost and low torque in the existing coreless brushed DC motor. Volatile technical issues.
为解决上述技术问题,本发明采用的技术方案是:提供一种空心杯有刷直流电机,该空心杯有刷直流电机包括:In order to solve the above technical problems, the technical solution adopted by the present invention is to provide a coreless brushed DC motor, which comprises:
机壳,为开设有开口的中空结构;The casing is a hollow structure with openings;
后盖组件,盖设于所述机壳的所述开口;以及,a rear cover assembly, covering the opening of the casing; and,
电机转轴,一端连接于所述后盖组件的内侧壁上,另一端延伸至所述机壳外;The motor shaft, one end is connected to the inner side wall of the rear cover assembly, and the other end extends to the outside of the casing;
于所述机壳内,所述空心杯有刷直流电机还包括:In the casing, the coreless brushed DC motor also includes:
第一轴承,于远离所述后盖组件的一侧套设于所述电机转轴上;The first bearing is sleeved on the motor shaft at a side away from the rear cover assembly;
第二轴承,套设于所述电机转轴,且连接于所述后盖组件上;The second bearing is sleeved on the motor shaft and connected to the rear cover assembly;
拉管,套接于所述电机转轴,一端连接所述第一轴承,另一端连接所述第二轴承;A pull tube is sleeved on the motor shaft, one end is connected to the first bearing, and the other end is connected to the second bearing;
内磁环,套设于所述拉管上;以及,The inner magnetic ring is sleeved on the pull tube; and,
空心杯绕组组件,活动套设于所述内磁环;The hollow cup winding assembly is movably sleeved on the inner magnetic ring;
其中,所述内磁环为2P个磁极形成的环形结构,P为大于1的正整数。Wherein, the inner magnetic ring is an annular structure formed by 2P magnetic poles, and P is a positive integer greater than 1.
在一个实施例中,所述空心杯有刷直流电机还包括外磁环;In one embodiment, the coreless brushed DC motor also includes an outer magnetic ring;
所述外磁环为2P个磁极形成的环形结构,P为大于1的正整数,且所述外磁环和所述内磁环的N极和S极相对应;The outer magnetic ring is an annular structure formed by 2P magnetic poles, P is a positive integer greater than 1, and the outer magnetic ring corresponds to the N pole and the S pole of the inner magnetic ring;
所述外磁环套设于所述内磁环,并固定连接于所述机壳上;The outer magnetic ring is sleeved on the inner magnetic ring and fixedly connected to the casing;
所述空心杯绕组组件位于所述外磁环和所述内磁环之间,并能围绕所述电机转轴做圆周运动。The coreless winding assembly is located between the outer magnetic ring and the inner magnetic ring, and can perform circular motion around the motor shaft.
在一个实施例中,所述内磁环中的N极和S极相邻设置,并围绕所述内磁环的中心均匀分布;所述外磁环中的N极和S极相邻设置,并围绕所述外磁环的中心均匀分布。In one embodiment, the N poles and S poles in the inner magnetic ring are adjacently arranged and evenly distributed around the center of the inner magnetic ring; the N poles and S poles in the outer magnetic ring are adjacently arranged, and evenly distributed around the center of the outer magnetic ring.
在一个实施例中,所述拉管的一端连接所述第一轴承的外圈,另一端连接所述第二轴承的外圈。In one embodiment, one end of the drawing tube is connected to the outer ring of the first bearing, and the other end is connected to the outer ring of the second bearing.
在一个实施例中,所述拉管、所述内磁环、所述空心杯绕组组件和所述外磁环的中心线与所述电机转轴的中心轴线位于同一直线上。In one embodiment, the centerlines of the pull tube, the inner magnetic ring, the coreless winding assembly and the outer magnetic ring are located on the same straight line as the central axis of the motor shaft.
在一个实施例中,所述拉管、所述内磁环和所述外磁环的两端对应相对齐。In one embodiment, two ends of the pull tube, the inner magnetic ring and the outer magnetic ring are correspondingly aligned.
在一个实施例中,所述内磁环的内表面与所述拉管的外表面适配。In one embodiment, the inner surface of the inner magnetic ring is adapted to the outer surface of the pull tube.
在一个实施例中,所述内磁环和所述外磁环的外周壁上设置有便于充磁的标记。In one embodiment, markings to facilitate magnetization are provided on the outer peripheral walls of the inner magnetic ring and the outer magnetic ring.
在一个实施例中,所述后盖组件包括盖设于所述开口上的盖体、设置于所述盖体内侧壁上的电刷以及延伸至所述盖体外侧的引脚。In one embodiment, the rear cover assembly includes a cover covering the opening, a brush provided on the inner wall of the cover, and pins extending to the outside of the cover.
本发明的目的还在于提供一种机器人,该机器人包括上述的空心杯有刷直流电机。The object of the present invention is also to provide a robot, which includes the above-mentioned coreless brushed DC motor.
本发明提供的空心杯有刷直流电机及机器人,通过将内磁环设置为2P个磁极形成的磁环结构,P为大于1的正整数,也即,将内磁环更改为更多偶数极的磁环,以此在无需对现有的空心杯有刷直流电机有大变动的基础上,即可通过变更磁环结构,有效地减少电机的磁路,改善电机内部气隙的磁密波形,增加电机气隙磁密,使得内磁环能将单位体积内的最大磁性能发挥出来,进而增大电机的输出转矩和输出效率,降低电机的转矩波动,提高电机的整体性能,进而降低电机体积。The coreless brushed DC motor and the robot provided by the present invention, by setting the inner magnetic ring to a magnetic ring structure formed by 2P magnetic poles, P is a positive integer greater than 1, that is, the inner magnetic ring is changed to more even-numbered poles On the basis of changing the structure of the magnetic ring, the magnetic circuit of the motor can be effectively reduced, and the magnetic density waveform of the air gap inside the motor can be improved without major changes to the existing coreless brushed DC motor. , increase the air-gap magnetic density of the motor, so that the inner magnetic ring can exert the maximum magnetic performance per unit volume, thereby increasing the output torque and output efficiency of the motor, reducing the torque fluctuation of the motor, and improving the overall performance of the motor. Reduce the size of the motor.
附图说明Description of drawings
为更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings that need to be used in the embodiments or the description of the prior art. Obviously, the drawings in the following description are only for the present invention. For some embodiments, those skilled in the art can also obtain other drawings based on these drawings without creative efforts.
图1是本发明实施例中空心杯有刷直流电机的外观结构示意图;Fig. 1 is a schematic diagram of the appearance and structure of a hollow cup brushed DC motor in an embodiment of the present invention;
图2是图1中空心杯有刷直流电机的立体爆炸示意图;Fig. 2 is a three-dimensional exploded schematic diagram of the coreless brushed DC motor in Fig. 1;
图3是图1中空心杯有刷直流电机的侧视图;Fig. 3 is a side view of the coreless brushed DC motor in Fig. 1;
图4是图3中空心杯有刷直流电机A-A剖面的剖视图;Fig. 4 is a cross-sectional view of the A-A section of the hollow cup brushed DC motor in Fig. 3;
图5是图1中空心杯有刷直流电机去掉壳体、后盖组件和各轴承后的立体结构示意图;Fig. 5 is a three-dimensional schematic diagram of the hollow cup brushed DC motor in Fig. 1 after removing the shell, the rear cover assembly and each bearing;
图6是图4中空心杯有刷直流电机的内磁环和外磁环之间的立体装配结构示意图;Fig. 6 is a schematic diagram of a three-dimensional assembly structure between the inner magnetic ring and the outer magnetic ring of the hollow cup brushed DC motor in Fig. 4;
图7是图6的侧视图;Fig. 7 is a side view of Fig. 6;
图8是示范例中2极空心杯电机的磁力线分布图;Fig. 8 is a distribution diagram of magnetic force lines of a 2-pole coreless motor in an example;
图9是本发明实施例中4极空心杯有刷直流电机的磁力线分布图;Fig. 9 is a distribution diagram of magnetic force lines of a 4-pole coreless brushed DC motor in an embodiment of the present invention;
图10是示范例中2极空心杯电机空载时的气隙磁密波形图;Fig. 10 is the waveform diagram of the air-gap flux density when the 2-pole coreless motor is no-loaded in the example;
图11是本发明实施例中4极空心杯有刷直流电机空载时的气隙磁密波形图;Fig. 11 is an air-gap flux density waveform diagram when a 4-pole coreless brushed DC motor is no-loaded in an embodiment of the present invention;
图12是示范例中2极空心杯电机空载时的气隙磁密FFT波形图;Fig. 12 is an FFT waveform diagram of the air-gap magnetic density when the 2-pole coreless motor is unloaded in the example;
图13是本发明实施例中4极空心杯有刷直流电机空载时的气隙磁密FFT波形图;Fig. 13 is an FFT waveform diagram of the air-gap magnetic density when the 4-pole hollow cup brushed DC motor is no-loaded in the embodiment of the present invention;
图14是示范例中2极空心杯电机空载时的反电动势波形图;Fig. 14 is a waveform diagram of back electromotive force when a 2-pole coreless motor is unloaded in the example;
图15是本发明实施例中4极空心杯有刷直流电机空载时的反电动势波形图。Fig. 15 is a waveform diagram of back electromotive force of a 4-pole coreless brushed DC motor in an embodiment of the present invention when it is no-loaded.
其中,附图中的标号如下:Wherein, the label in the accompanying drawing is as follows:
100-机壳、110-容腔、120-开口、130-壳底;100-chassis, 110-cavity, 120-opening, 130-bottom of the shell;
200-后盖组件、210-盖体、220-引脚;200-back cover assembly, 210-cover body, 220-pin;
300-电机转轴、400-第一轴承、500-第二轴承;300-motor shaft, 400-first bearing, 500-second bearing;
600-拉管、610-凹槽、620-通孔;600-pull tube, 610-groove, 620-through hole;
700-内磁环、710-第一N极、720-第一S极、800-外磁环、810-第二N极、820-第二S极、900-空心杯绕组组件。700-inner magnetic ring, 710-first N pole, 720-first S pole, 800-outer magnetic ring, 810-second N pole, 820-second S pole, 900-coreless cup winding assembly.
具体实施方式Detailed ways
为使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合具体附图及具体实施例,进一步对本发明作详细说明。其中,本发明具体实施例的附图中相同或相似的标号表示相同或相似的元件,或者具有相同或类似功能的元件。应当理解地,下面所描述的具体实施例旨在用于解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with specific drawings and specific embodiments. Wherein, the same or similar symbols in the drawings of the specific embodiments of the present invention indicate the same or similar elements, or elements with the same or similar functions. It should be understood that the specific embodiments described below are intended to explain the present invention, not to limit the present invention.
需说明的是,当元件被称为“固定于”或“安装于”或“设于”或“连接于”另一个元件上,它可以是直接或间接位于该另一个元件上。例如,当一个元件被称为“连接于”另一个元件上,它可以是直接或间接连接到该另一个元件上。术语“长度”、“宽度”、“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置为基于附图所示的方位或位置,仅是便于描述,不能理解为对本技术方案的限制。It should be noted that when an element is referred to as being “fixed on” or “mounted on” or “provided on” or “connected to” another element, it may be directly or indirectly located on the other element. For example, when an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element. The terms "length", "width", "top", "bottom", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", The orientations or positions indicated by "inside" and "outside" are based on the orientations or positions shown in the drawings, and are for convenience of description only, and should not be construed as limitations on the technical solution.
此外,术语“第一”、“第二”仅为便于描述,而不能理解为指示或暗示相对重要性或者隐含指明技术特征的数量。“多个”的含义是两个或两个以上,除非另有明确具体的限定。总之,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In addition, the terms "first" and "second" are only for convenience of description, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of technical features. "Plurality" means two or more, unless otherwise clearly and specifically defined. In a word, those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations.
以下结合附图1至图15对本发明提供的一种空心杯有刷直流电机的实现进行详细地描述。The implementation of a hollow cup brushed DC motor provided by the present invention will be described in detail below with reference to FIGS. 1 to 15 .
需说明的是,该空心杯有刷直流电机,可以用到机器人中,还可用到其它合适的产品中,在此不做限制。It should be noted that the coreless brushed DC motor can be used in robots, and can also be used in other suitable products, which is not limited here.
如图1至图4所示,该空心杯有刷直流电机,包括机壳100、后盖组件200以及电机转轴300。其中,如图2和图4所示,机壳100通常为开设有开口120的中空结构。具体地,机壳100可以由多块壳体组合而成,也可一体成型而成。如图4所示,机壳100开设有容腔110和与容腔110相通的开口120,后盖组件200盖设于机壳100的开口120,这样,机壳100和后盖组件200之间即可形成密闭的容纳空间,以利于减少磁漏及保护该空心杯有刷直流电机。As shown in FIGS. 1 to 4 , the coreless brushed DC motor includes a casing 100 , a rear cover assembly 200 and a motor shaft 300 . Wherein, as shown in FIG. 2 and FIG. 4 , the casing 100 is generally a hollow structure with an opening 120 opened therein. Specifically, the casing 100 may be composed of multiple casings, or integrally formed. As shown in FIG. 4 , the casing 100 is provided with a cavity 110 and an opening 120 communicating with the cavity 110 , and the rear cover assembly 200 is covered on the opening 120 of the casing 100 , so that the gap between the casing 100 and the rear cover assembly 200 A closed accommodating space can be formed, which is beneficial to reduce magnetic leakage and protect the coreless brushed DC motor.
在本发明中,于机壳100的开口120相对的一侧,机壳100的壳底130开设连接孔(图未示)。如图4所示,电机转轴300的一端连接于后盖组件200的内侧壁上,电机转轴300的另一端延伸至机壳100外,具体地,电机转轴300的另一端(也即负载端)穿过连接孔并从连接孔处伸出机壳100。In the present invention, on the side opposite to the opening 120 of the casing 100 , the bottom 130 of the casing 100 defines a connection hole (not shown). As shown in FIG. 4, one end of the motor shaft 300 is connected to the inner side wall of the rear cover assembly 200, and the other end of the motor shaft 300 extends out of the casing 100, specifically, the other end of the motor shaft 300 (ie, the load end) The casing 100 passes through the connection hole and protrudes from the connection hole.
在本发明中,如图4所示,于机壳100内,该空心杯有刷直流电机还包括第一轴承400、第二轴承500、拉管600、内磁环700、外磁环800以及空心杯绕组组件900。其中,第一轴承400于远离后盖组件200的一侧套设于电机转轴300上,第二轴承500套设于电机转轴300且连接于后盖组件200上。如图4所示,拉管600套接于电机转轴300,且拉管600的一端连接第一轴承400,另一端连接第二轴承500。其中,拉管600通过电机转轴300过盈配合或通过胶水等固定粘结在一起,以此确保拉管600连接于电机转轴300上并能随电机转轴300一起转动。由此,在拉管600发生转动时,即可通过第一轴承400和第二轴承500向电机转轴300传递转矩,从而带动电机转轴300的负载端连接的负载转动。In the present invention, as shown in FIG. 4 , in the casing 100, the coreless brushed DC motor also includes a first bearing 400, a second bearing 500, a pull tube 600, an inner magnetic ring 700, an outer magnetic ring 800 and Coreless winding assembly 900 . Wherein, the first bearing 400 is sleeved on the motor shaft 300 at a side away from the rear cover assembly 200 , and the second bearing 500 is sleeved on the motor shaft 300 and connected to the rear cover assembly 200 . As shown in FIG. 4 , the pull tube 600 is sleeved on the motor shaft 300 , and one end of the pull tube 600 is connected to the first bearing 400 , and the other end is connected to the second bearing 500 . Wherein, the pull tube 600 is fixedly bonded together through the interference fit of the motor shaft 300 or by glue, so as to ensure that the pull tube 600 is connected to the motor shaft 300 and can rotate together with the motor shaft 300 . Thus, when the pull tube 600 rotates, the torque can be transmitted to the motor shaft 300 through the first bearing 400 and the second bearing 500 , thereby driving the load connected to the load end of the motor shaft 300 to rotate.
在本发明中,如图4所示,内磁环700套设于拉管600上;对应地,外磁环800套设于内磁环700,并固定连接于机壳100上;空心杯绕组组件900于内磁环700和外磁环800之间,活动套设于内磁环700;可以理解地,如图5所示,内磁环700、空心杯绕组组件900和外磁环800之间依次由内至外套设,内磁环700和外磁环800固定不动,空心杯绕组组件900可以围绕电机转轴300的中心轴做圆周运动。In the present invention, as shown in Figure 4, the inner magnetic ring 700 is sleeved on the pull tube 600; correspondingly, the outer magnetic ring 800 is sleeved on the inner magnetic ring 700 and fixedly connected to the casing 100; the coreless winding The component 900 is between the inner magnetic ring 700 and the outer magnetic ring 800, and is movably sleeved on the inner magnetic ring 700; it can be understood that, as shown in FIG. The inner and outer magnetic rings 700 and 800 are fixed, and the coreless winding assembly 900 can move in a circle around the central axis of the motor shaft 300 .
其中,在本发明中,如图6和图7所示,内磁环700和外磁环800为2P个磁极形成的环形结构,P为大于1的正整数。也即是说,内磁环700可以为4个磁极、6个磁极等偶数个磁极形成的环形结构。同理,外磁环800也可以为4个磁极、6个磁极等偶数个磁极形成的环形结构。另外,内磁环700和外磁环800的N极和S极相对应。这样,即可使内磁环700和外磁环800充分地发挥出单位体积内的最大磁性能。Wherein, in the present invention, as shown in FIG. 6 and FIG. 7 , the inner magnetic ring 700 and the outer magnetic ring 800 are annular structures formed by 2P magnetic poles, and P is a positive integer greater than 1. That is to say, the inner magnetic ring 700 may be a ring structure formed by an even number of magnetic poles such as 4 magnetic poles or 6 magnetic poles. Similarly, the outer magnetic ring 800 may also be a ring structure formed by an even number of magnetic poles such as 4 magnetic poles or 6 magnetic poles. In addition, the N poles and S poles of the inner magnetic ring 700 and the outer magnetic ring 800 correspond to each other. In this way, the inner magnetic ring 700 and the outer magnetic ring 800 can fully exert the maximum magnetic performance per unit volume.
可以理解地,内磁环700包括至少两个N极和至少两个S极,对应地,外磁环800包括至少两个N极和至少两个S极。通常,为确保磁力线尽量分布均匀,内磁环700中的N极和S极相邻设置,且内磁环700中N极和S极围绕内磁环700的中心均匀分布,同理,外磁环800中的N极和S极相邻设置,且外磁环800中N极和S极围绕外磁环800的中心均匀分布。It can be understood that the inner magnetic ring 700 includes at least two N poles and at least two S poles, and correspondingly, the outer magnetic ring 800 includes at least two N poles and at least two S poles. Usually, in order to ensure that the magnetic field lines are evenly distributed as far as possible, the N poles and S poles in the inner magnetic ring 700 are arranged adjacent to each other, and the N poles and S poles in the inner magnetic ring 700 are evenly distributed around the center of the inner magnetic ring 700. Similarly, the outer magnetic ring 700 N poles and S poles in the ring 800 are arranged adjacently, and the N poles and S poles in the outer magnetic ring 800 are evenly distributed around the center of the outer magnetic ring 800 .
具体如图7所示,以4个磁极为例,内磁环700包括两个第一N极710和两个第一S极720,其中,第一N极710和第一S极720相邻设置;同理,外磁环800包括两个第二N极810和两个第二S极820,其中,第二N极810和第二S极820相邻设置,显然,内磁环700中的第一N极710与外磁环800中的第二S极820在径向方向上相对应,且第一N极710和第二S极820的起始端和终止端之间的夹角均为90度。同理,内磁环700中的第一S极720与外磁环800中的第二N极810在径向方向上相对应,第一S极720和第二N极810的起始端和终止端之间的夹角均为90度。Specifically as shown in FIG. 7, taking four magnetic poles as an example, the inner magnetic ring 700 includes two first N poles 710 and two first S poles 720, wherein the first N poles 710 and the first S poles 720 are adjacent setting; similarly, the outer magnetic ring 800 includes two second N poles 810 and two second S poles 820, wherein the second N poles 810 and the second S poles 820 are arranged adjacently, obviously, in the inner magnetic ring 700 The first N pole 710 of the outer magnetic ring 800 corresponds to the second S pole 820 in the radial direction, and the angle between the starting end and the ending end of the first N pole 710 and the second S pole 820 is equal to is 90 degrees. Similarly, the first S pole 720 in the inner magnetic ring 700 corresponds to the second N pole 810 in the outer magnetic ring 800 in the radial direction, and the starting end and the end of the first S pole 720 and the second N pole 810 The angle between the ends is 90 degrees.
需说明的是,内磁环700和外磁环800均采用钕铁硼磁钢材料制成。另外,因为采用多极结构,该电机更易通过正弦充磁来对内磁环700和外磁环800中的各磁极进行充磁,这样,可以改善电机气隙磁通波形,减少电机的力矩波动,提高电机的转矩能力,具体地,电机的力矩系数、反电动势的系数可以得到提升,故此,电机的运行效果提升,温升降低。在保证电机性能的情况下,可以减小永磁体(如内磁环700、外磁环800中的磁性材料)的用量,从而降低电机的成本。It should be noted that both the inner magnetic ring 700 and the outer magnetic ring 800 are made of NdFeB magnet material. In addition, because of the multi-pole structure, the motor is more likely to magnetize the magnetic poles in the inner magnetic ring 700 and the outer magnetic ring 800 through sinusoidal magnetization, so that the air gap flux waveform of the motor can be improved and the torque fluctuation of the motor can be reduced , improve the torque capacity of the motor, specifically, the torque coefficient and the coefficient of the back electromotive force of the motor can be improved, so the operating effect of the motor is improved and the temperature rise is reduced. In the case of ensuring the performance of the motor, the amount of permanent magnets (such as the magnetic material in the inner magnetic ring 700 and the outer magnetic ring 800 ) can be reduced, thereby reducing the cost of the motor.
在一个实施例中,如图4所示,为减小电机的总体体积,确保电机的结构更加紧凑,以及保证转矩的顺畅传输,在机壳100的容腔110内,拉管600的一端连接第一轴承400的外圈,拉管600的另一端连接第二轴承500的外圈。具体地,如图4和图5所示,在拉管600的轴向方向上,拉管600的两端分别开设有凹槽610,拉管600开设有与两凹槽610相通的通孔620。其中,电机转轴300贯穿通孔620。第一轴承400穿过电机转轴300,一端(如右端)的外圈与拉管600对应端(如左端)的凹槽610的槽底相抵接,另一端(即远离后盖组件200的一侧端,如左端)间隙于机壳100的内侧壁(具体为壳底130)。对应地,第二轴承500穿过电机转轴300,一端(如左端)的外圈与拉管600的对应端(如右端)的凹槽610的槽底相抵接,另一端(如右端)固定连接于后盖组件200的内侧壁上。In one embodiment, as shown in FIG. 4 , in order to reduce the overall volume of the motor, ensure a more compact structure of the motor, and ensure smooth transmission of torque, in the cavity 110 of the casing 100, one end of the pull tube 600 The outer ring of the first bearing 400 is connected, and the other end of the pull tube 600 is connected with the outer ring of the second bearing 500 . Specifically, as shown in Figure 4 and Figure 5, in the axial direction of the pull tube 600, grooves 610 are respectively opened at both ends of the pull tube 600, and the pull tube 600 is provided with a through hole 620 communicating with the two grooves 610 . Wherein, the motor shaft 300 passes through the through hole 620 . The first bearing 400 passes through the motor shaft 300, the outer ring of one end (such as the right end) abuts against the groove bottom of the groove 610 at the corresponding end (such as the left end) of the pull tube 600, and the other end (that is, the side away from the rear cover assembly 200 end, such as the left end) with a gap between the inner side wall of the casing 100 (specifically, the bottom 130 of the casing). Correspondingly, the second bearing 500 passes through the motor shaft 300, the outer ring of one end (such as the left end) abuts against the bottom of the groove 610 of the corresponding end (such as the right end) of the pull tube 600, and the other end (such as the right end) is fixedly connected on the inner wall of the rear cover assembly 200 .
在一个实施例中,如图4所示,为确保产生的转矩能顺畅地传输到电机转轴300上,提高电机的转矩性能,降低电机生产成本,拉管600、内磁环700、空心杯绕组组件900和外磁环800的中心线与电机转轴300的中心轴线位于同一直线上。也即,拉管600、内磁环700、空心杯绕组组件900、外磁环800以及电机转轴300为同轴设置。可以理解地,空心杯绕组组件900与电机转轴300同轴转动。In one embodiment, as shown in Figure 4, in order to ensure that the generated torque can be smoothly transmitted to the motor shaft 300, improve the torque performance of the motor, and reduce the production cost of the motor, the pull tube 600, the inner magnetic ring 700, the hollow The central axis of the cup winding assembly 900 and the outer magnetic ring 800 and the central axis of the motor shaft 300 are located on the same straight line. That is, the pull tube 600 , the inner magnetic ring 700 , the coreless winding assembly 900 , the outer magnetic ring 800 and the motor shaft 300 are arranged coaxially. Understandably, the coreless winding assembly 900 rotates coaxially with the motor shaft 300 .
在一个实施例中,如图4所示,为减小电机的体积,确保电机的结构更加紧凑,从而减少生产成本,拉管600、内磁环700和外磁环800的两端对应相对齐。具体地,拉管600的左端、内磁环700的左端和外磁环800的左端相对齐,拉管600的右端、内磁环700的右端和外磁环800的右端相对齐。可以理解地,拉管600的轴向长度、内磁环700的轴向长度和外磁环800的轴向长度相同。当然,实际上,这三者的轴向长度可以稍微有所不同。譬如,拉管600的轴向长度可以略大于或略小于内磁环700的轴向长度。In one embodiment, as shown in FIG. 4 , in order to reduce the volume of the motor and ensure that the structure of the motor is more compact, thereby reducing production costs, the two ends of the pull tube 600 , the inner magnetic ring 700 and the outer magnetic ring 800 are aligned correspondingly. . Specifically, the left end of the pull tube 600, the left end of the inner magnetic ring 700, and the left end of the outer magnetic ring 800 are aligned, and the right end of the pull tube 600, the right end of the inner magnetic ring 700, and the right end of the outer magnetic ring 800 are aligned. It can be understood that the axial length of the pull tube 600 , the axial length of the inner magnetic ring 700 and the axial length of the outer magnetic ring 800 are the same. Of course, in practice, the axial lengths of the three can be slightly different. For example, the axial length of the pull tube 600 may be slightly greater than or slightly smaller than the axial length of the inner magnetic ring 700 .
在一个实施例中,如图4所示,同理,为进一步减少电机的体积,减少电机的生产成本,空心杯绕组组件900的两端与内磁环700的两端分别相对齐。譬如,空心杯绕组组件900的左端与内磁环700的左端相对齐。可以理解地,空心杯绕组组件900的轴向长度也等于内磁环700的轴向长度。In one embodiment, as shown in FIG. 4 , similarly, in order to further reduce the volume of the motor and reduce the production cost of the motor, the two ends of the coreless winding assembly 900 are respectively aligned with the two ends of the inner magnetic ring 700 . For example, the left end of the coreless winding assembly 900 is aligned with the left end of the inner magnetic ring 700 . Understandably, the axial length of the coreless winding assembly 900 is also equal to the axial length of the inner magnetic ring 700 .
在一个实施例中,如图4所示,为确保电机的磁密分布均匀,增加电机气隙磁密,提高电机的转矩性能,内磁环700的内表面与拉管600的外表面紧密适配。可以理解地,内磁环700的内表面形状和大小分别适配于拉管600的外表面的形状和大小。故此,内磁环700和拉管600之间为无间隙的紧配合。In one embodiment, as shown in Figure 4, in order to ensure that the flux density of the motor is evenly distributed, increase the flux density of the motor air gap, and improve the torque performance of the motor, the inner surface of the inner magnetic ring 700 is closely connected to the outer surface of the pull tube 600 adaptation. It can be understood that the shape and size of the inner surface of the inner magnetic ring 700 are respectively adapted to the shape and size of the outer surface of the pull tube 600 . Therefore, there is no gap between the inner magnetic ring 700 and the pull tube 600 .
在一个实施例中,如图4所示,为方便对内磁环700和外磁环800中的各磁极进行正弦充磁,内磁环700的外周壁上设置有便于充磁的标记(图未示),对应地,外磁环800的外周壁上设置有便于充磁的标记(图未示)。需说明的是,内磁环700中的标记可以与外磁环800中的标记相同,也可以不同,两者可以为标记线,也可为其它合适的起标记作用的记号。In one embodiment, as shown in FIG. 4 , in order to facilitate sinusoidal magnetization of each magnetic pole in the inner magnetic ring 700 and the outer magnetic ring 800, the outer peripheral wall of the inner magnetic ring 700 is provided with marks for easy magnetization (Fig. not shown), correspondingly, the outer peripheral wall of the outer magnetic ring 800 is provided with markings (not shown) to facilitate magnetization. It should be noted that the marks on the inner magnetic ring 700 may be the same as those on the outer magnetic ring 800 or may be different, and the two may be marking lines or other suitable markings.
在一个实施例中,如图2和图4所示,后盖组件200包括盖体210、电刷(图未示)以及引脚220。其中,盖体210盖设于机壳100的开口120上;电刷设置于盖体210内侧壁上;引脚220延伸至盖体210的外侧。具体在本实施例中,盖体210与机壳100之间为过盈配合,以确保盖体210和机壳100牢固连接,并使机壳100的容腔110成为密闭的空间;后盖组件200包括一对电刷和一对引脚220,其中,电刷与引脚220一一对应并且电性连接。可以理解地,电刷通过对应的引脚220与外部直流电源电性连接。In one embodiment, as shown in FIGS. 2 and 4 , the rear cover assembly 200 includes a cover body 210 , a brush (not shown in the figure) and pins 220 . Wherein, the cover 210 is disposed on the opening 120 of the housing 100 ; the brushes are disposed on the inner wall of the cover 210 ; and the pins 220 extend to the outside of the cover 210 . Specifically in this embodiment, an interference fit is used between the cover body 210 and the casing 100 to ensure a firm connection between the cover body 210 and the casing 100, and to make the cavity 110 of the casing 100 an airtight space; the rear cover assembly 200 includes a pair of brushes and a pair of pins 220 , wherein the brushes are in one-to-one correspondence with the pins 220 and are electrically connected. Understandably, the brushes are electrically connected to the external DC power supply through corresponding pins 220 .
需说明的是,在一个实施例中,空心杯绕组组件900包括绕组线圈(图未示)、换向器(图未示)和支架(图未示)。其中,绕组线圈与电机转轴300同轴设置,换向器设置在电机转轴300靠近后壳组件的一端上,支架设置在后盖组件200内。另外,绕组线圈与内磁环700和外磁环800之间均存在间隙。可以理解地,直流电源的电能通过电刷和换向器进入到绕组线圈,绕组线圈在电流产生的磁场中发生转动,从而运动中的绕组线圈与内磁环700和外磁环800形成的主磁场相互作用,进而产生电磁转矩,最终通过电机转轴300的旋转来带动负载运动。It should be noted that, in one embodiment, the coreless winding assembly 900 includes a winding coil (not shown), a commutator (not shown) and a bracket (not shown). Wherein, the winding coil is arranged coaxially with the motor shaft 300 , the commutator is arranged on one end of the motor shaft 300 close to the rear shell assembly, and the bracket is arranged in the rear cover assembly 200 . In addition, there are gaps between the winding coil and the inner magnetic ring 700 and the outer magnetic ring 800 . It can be understood that the electric energy of the DC power supply enters the winding coil through the brushes and the commutator, and the winding coil rotates in the magnetic field generated by the current, so that the moving winding coil and the inner magnetic ring 700 and the outer magnetic ring 800 form a main The magnetic fields interact to generate an electromagnetic torque, and finally drive the load to move through the rotation of the motor shaft 300 .
需说明的是,本发明的空心杯有刷直流电机(以4极的双磁环结构为例)与示范例中的空心杯电机(为2极单永磁体结构)相比,从数据上分析,大致具有如下特点:It should be noted that, compared with the coreless motor in the example (being a 2-pole single permanent magnet structure), the hollow cup brushed DC motor of the present invention (taking the double magnetic ring structure of 4 poles as an example) is analyzed from the data. , roughly has the following characteristics:
(1)对比图8和图9所示,本发明4极的双磁环直流电机的磁力线分布更加均匀,对应地,漏磁将相对较少;(1) As shown in Fig. 8 and Fig. 9, the distribution of the magnetic field lines of the 4-pole double magnetic ring DC motor of the present invention is more uniform, and correspondingly, the magnetic flux leakage will be relatively less;
(2)对比图10和图11所示,本发明4极的双磁环直流电机的气隙磁密波形更加趋近正弦曲线;另外,对比图12和图13所示,本发明4极的双磁环直流电机在空载时,气隙磁密FFT波形图中的幅值提高。具体地,示范例中的幅值为0.633,本发明中的幅值为0.90,故此,可以提高1.43倍。当然,实际上,还可根据其它设置的不同,该幅值比例还会有所不同,但总体趋势是幅值得到提高;(2) As shown in Fig. 10 and Fig. 11, the air-gap flux density waveform of the 4-pole double magnetic ring DC motor of the present invention is closer to a sinusoidal curve; in addition, as shown in Fig. 12 and Fig. 13, the 4-pole of the present invention When the double-magnetic ring DC motor is under no load, the amplitude of the air-gap flux density FFT waveform increases. Specifically, the amplitude in the example is 0.633, and the amplitude in the present invention is 0.90, so it can be increased by 1.43 times. Of course, in practice, the ratio of the amplitude may vary depending on other settings, but the general trend is that the amplitude is increased;
(3)对比图14和图15所示,本发明4极的双磁环直流电机在空载时,反电动势波形图中,其反电动势的系数提高。具体地,示范例中的系数为20,本发明中的幅值为31.1,故此,可以提高1.55倍。当然,实际上,根据实际需要的不同设置,该反电动势的系数比值可以有所变化,但总体趋势是该系数比值大于1,也即系数得到提高。可以理解地,本发明中的反电动势波形的正弦度佳,谐波含量将明显减少。(3) As shown in Fig. 14 and Fig. 15, when the 4-pole double-magnetic ring DC motor of the present invention is under no load, the coefficient of the counter electromotive force in the waveform diagram of the counter electromotive force increases. Specifically, the coefficient in the example is 20, and the amplitude in the present invention is 31.1, so it can be increased by 1.55 times. Of course, in practice, the ratio of the coefficient of the counter electromotive force may vary according to different settings according to actual needs, but the general trend is that the ratio of the coefficient is greater than 1, that is, the coefficient is increased. It can be understood that the sinusoidal degree of the back EMF waveform in the present invention is good, and the harmonic content will be significantly reduced.
总体上,相比示范例中采用2极的单个永磁体空心杯有刷直流电机结构而言,本发明中的空心杯有刷直流电机,无需大的变动,主要是通过变更磁环结构,将内磁环700由2极设置为更多偶数极的磁环,另外,还增加一个外磁环800,并将外磁环800也设置为更多偶数极的磁环,有时还可对应地将充磁方式更改为正弦充磁,由此,即可通过内磁环700和外磁环800的多极结构,有效地减少电机的磁路,改善电机内部气隙的磁密波形,增加电机气隙磁密,使得内磁环700和外磁环800能分别将单位体积内的最大磁性能发挥出来,进而增大电机的输出转矩和输出效率,降低电机的转矩波动,提高电机的整体性能,进而降低电机体积,降低电机的成本。Generally speaking, compared with the single permanent magnet hollow cup brushed DC motor structure with 2 poles in the example, the coreless brushed DC motor in the present invention does not require major changes, mainly by changing the structure of the magnetic ring. The inner magnetic ring 700 is set to a magnetic ring with more even-numbered poles from 2 poles. In addition, an outer magnetic ring 800 is added, and the outer magnetic ring 800 is also set to a magnetic ring with more even-numbered poles. The magnetization method is changed to sinusoidal magnetization, thus, through the multi-pole structure of the inner magnetic ring 700 and the outer magnetic ring 800, the magnetic circuit of the motor can be effectively reduced, the magnetic density waveform of the air gap inside the motor can be improved, and the air gap of the motor can be increased. Gap magnetic density, so that the inner magnetic ring 700 and the outer magnetic ring 800 can respectively exert the maximum magnetic performance per unit volume, thereby increasing the output torque and output efficiency of the motor, reducing the torque fluctuation of the motor, and improving the overall performance of the motor. performance, thereby reducing the size of the motor and reducing the cost of the motor.
本发明还提供一种机器人,该机器人包括上述的空心杯有刷直流电机。其中,该机器人通过使用该空心杯有刷直流电机,响应更稳定,转矩性能更佳,成本更低。The present invention also provides a robot, which includes the above hollow cup brushed DC motor. Among them, the robot uses the coreless brushed DC motor, which has more stable response, better torque performance and lower cost.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明。对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的权利要求范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Various modifications and variations of the present invention will occur to those skilled in the art. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of the claims of the present invention.
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Application publication date: 20190924 |