CN110272542A - The preparation method of a kind of amic acid lotion and its modified to the surface of glass fibre - Google Patents
The preparation method of a kind of amic acid lotion and its modified to the surface of glass fibre Download PDFInfo
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Abstract
本发明属于玻璃纤维浸润剂领域,涉及一种酰胺酸乳液的制备及其对玻璃纤维的表面改性。本发明通过控制芳香族二酐与4,4'‑二氨基二苯醚的摩尔比1.05:1~2:1以及水与N,N'‑二甲基甲酰胺的体积比2:1~10:1,并加入酸性或者中性水溶性聚合物0.01~5%,制备固含量为0.1‑5%的乳白色酰胺酸乳液,并用微脱黏法测定界面剪切强度以判定酰胺酸乳液对玻璃纤维的表面改性效果。本发明利用乳液中‑COOH、‑NH等活性基团和玻璃纤维表面的硅羟基反应形成牢固的氢键或者化学键,加热亚胺化后,有良好的界面耐温性能,并且与树脂之间有良好的相容性,以改善纤维的界面性能,具有广阔的应用前景。The invention belongs to the field of glass fiber sizing agent and relates to the preparation of amic acid emulsion and the surface modification of glass fiber. The present invention controls the molar ratio of aromatic dianhydride and 4,4'-diaminodiphenyl ether to 1.05:1 to 2:1 and the volume ratio of water to N,N'-dimethylformamide to 2:1 to 10 : 1, and add 0.01-5% of acid or neutral water-soluble polymer to prepare milky white amic acid emulsion with solid content of 0.1-5%, and use micro-debonding method to measure interfacial shear strength to determine the effect of amic acid emulsion on glass fiber surface modification effect. The present invention utilizes active groups such as ‑COOH and ‑NH in the emulsion to react with silicon hydroxyl groups on the surface of glass fibers to form firm hydrogen bonds or chemical bonds. Good compatibility to improve the interfacial properties of fibers, has broad application prospects.
Description
技术领域technical field
本发明属于玻璃纤维浸润剂领域,涉及一种酰胺酸乳液的制备方法及其对玻璃纤维的表面改性。The invention belongs to the field of glass fiber sizing agent and relates to a preparation method of amic acid emulsion and surface modification of glass fiber.
背景技术Background technique
玻璃纤维增强树脂基复合材料因为其质轻高强、价格低廉以及良好的力学性能等优点,广泛的应用在航天制造、汽车部件、电子制品、轻工机械等领域。但是玻璃纤维韧性不强、断裂拉伸率低,在制造过程中出现细丝断裂等问题,在生产过程中都会进行涂覆成膜处理,浸润剂在其中可起到两方面的作用: 一是赋予纤维可控的表观性能,使纤维成为具有一定宽度和硬度的纤维束,降低生产加工过程中因摩擦产生的毛丝数量;二是在纤维表面涂覆上一层薄膜后,与树脂基体之间起到桥梁作用,增强纤维与树脂之间的相容性,减少应力集中和提高整体力学性能。目前的浸润剂有非常优异的效果,但是仍需进行进一步的探索,以解决加热易分解,界面耐温性不好,与树脂间界面粘结性差等缺点。Glass fiber reinforced resin matrix composites are widely used in aerospace manufacturing, auto parts, electronic products, light industrial machinery and other fields because of their advantages of light weight, high strength, low price and good mechanical properties. However, the toughness of glass fiber is not strong, the elongation at break is low, and problems such as filament breakage occur during the manufacturing process. Coating and film formation will be carried out during the production process. The sizing agent can play two roles in it: one is Endow the fiber with controllable apparent properties, make the fiber into a fiber bundle with a certain width and hardness, and reduce the number of hairs caused by friction during the production process; the second is to coat the surface of the fiber with a layer of film, and the resin matrix It acts as a bridge between fibers, enhances the compatibility between fibers and resins, reduces stress concentration and improves overall mechanical properties. The current sizing has very excellent effects, but further exploration is still needed to solve the shortcomings of easy decomposition by heating, poor interface temperature resistance, and poor interface adhesion with resin.
发明内容Contents of the invention
本发明针对目前常见的玻璃纤维浸润剂虽然具有较好的成膜集束性能,但是界面耐温性及与树脂结合效果差的缺陷,提供了一种酰胺酸乳液的制备方法及其对玻璃纤维的表面改性。一方面,玻璃纤维表面富含硅羟基,可与酰胺酸中-COOH、-NH等活性基团形成强烈的氢键作用。在加热干燥过程,部分硅羟基可与羧基脱水形成化学键,玻璃纤维与膜层之间结合紧密。另一方面,酰胺酸加热亚胺化后生成的酰亚胺,耐温性良好,含有苯环与含氧官能团等有机基团,不仅,根据“相似相容”原理,与树脂间有良好的相容性。酰胺酸乳液可作为浸润剂的组分,也可单独使用进行玻璃纤维改性,提升界面剪切强度。The present invention aims at the defect that the current common glass fiber sizing agent has good film-forming and clustering performance, but poor interface temperature resistance and poor binding effect with resin, and provides a preparation method of amic acid emulsion and its effect on glass fiber. surface modification. On the one hand, the surface of glass fiber is rich in silicon hydroxyl groups, which can form strong hydrogen bonds with active groups such as -COOH and -NH in amic acid. During the heating and drying process, part of the silicon hydroxyl group can dehydrate with the carboxyl group to form a chemical bond, and the glass fiber and the film layer are tightly combined. On the other hand, the imide formed after heating imidization of amic acid has good temperature resistance, and contains organic groups such as benzene ring and oxygen-containing functional groups. Not only, according to the principle of "similar compatibility", it has good compatibility with resins. compatibility. Amic acid emulsion can be used as a component of the sizing agent, or it can be used alone to modify the glass fiber to improve the interfacial shear strength.
为了实现上述目的,本发明所采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种酰胺酸乳液,包括:芳香族二酐,4,4'-二氨基二苯醚,N,N'-二甲基甲酰胺,酸性或者中性水溶性聚合物和水。酸性或者中性水溶性聚合物包括聚乙烯吡咯烷酮,聚乙烯醇,聚乙二醇,聚丙烯酰胺的一种或几种混合。各组分的质量用量占乳液总质量的百分比表示如下:An amic acid emulsion, comprising: aromatic dianhydride, 4,4'-diaminodiphenyl ether, N,N'-dimethylformamide, acidic or neutral water-soluble polymer and water. Acidic or neutral water-soluble polymers include one or more mixtures of polyvinylpyrrolidone, polyvinyl alcohol, polyethylene glycol, and polyacrylamide. The mass consumption of each component accounts for the percentage of emulsion gross mass and expresses as follows:
(1)芳香族二酐0.1~5%(1) Aromatic dianhydride 0.1~5%
(2)4,4'-二氨基二苯醚0.1~2.5%(2) 4,4'-diaminodiphenyl ether 0.1~2.5%
(3) 酸性或者中性水溶性聚合物 0.05~5%(3) Acidic or neutral water-soluble polymer 0.05~5%
(4) N,N'-二甲基甲酰胺 5~30%(4) N,N'-Dimethylformamide 5~30%
(5) 余量为去离子水。(5) The balance is deionized water.
所述的的乳液中,水与N,N'-二甲基甲酰胺的体积比为2:1~10:1。In the said emulsion, the volume ratio of water to N,N'-dimethylformamide is 2:1-10:1.
所述的的乳液,芳香族二酐和4,4'-二氨基二苯醚的摩尔比为2:1~1.05:1。In the emulsion, the molar ratio of aromatic dianhydride to 4,4'-diaminodiphenyl ether is 2:1-1.05:1.
所述的芳香族二酐,包括均苯四甲酸酐、3,3',4,4'-二苯酮四羧酸二酐、3,3',4,4'-二苯硫醚四酸二酐、2,3,3',4'-二苯醚四甲酸二酐的一种或者几种混合。The aromatic dianhydrides include pyromellitic anhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfide tetraacid One or more mixtures of dianhydride and 2,3,3',4'-diphenyl ether tetracarboxylic dianhydride.
所述的乳液,为合成的含酰胺酸的乳液,PH值为1~5,酰胺酸以其固体质量计占乳液固体质量的50~90%。酸性或者中性水溶性聚合物以其固体质量计占乳液固体质量的5~30%。The emulsion is a synthetic amic acid-containing emulsion with a pH value of 1-5, and the amic acid accounts for 50-90% of the solid mass of the emulsion based on its solid mass. The acidic or neutral water-soluble polymer accounts for 5-30% of the solid mass of the emulsion based on its solid mass.
所述的酰胺酸乳液的制备方法,包括以下几个步骤:The preparation method of described amic acid emulsion comprises the following steps:
步骤一,按要求称量各组分原料Step 1, weigh each component raw material as required
步骤二,将芳香族二酐溶于N,N'-二甲基甲酰胺中,温度0-30℃,搅拌至固体充分溶解后,再加入4,4'-二氨基二苯醚,搅拌至固体充分溶解后静置5-60min,得到溶液AStep 2: Dissolve the aromatic dianhydride in N,N'-dimethylformamide at a temperature of 0-30°C, stir until the solid is fully dissolved, then add 4,4'-diaminodiphenyl ether, and stir until After the solid is fully dissolved, let it stand for 5-60 minutes to obtain solution A
步骤三,将溶液A逐滴加入去离子水中可自发形成蓝白色水溶胶体系,温度0-30℃,转速50-250r/min搅拌,配制成酰胺酸乳液Step 3: Add solution A dropwise to deionized water to form a blue-white hydrosol system spontaneously. Stir at a temperature of 0-30°C and a speed of 50-250r/min to prepare an amic acid emulsion
步骤四,将适量酸性或者中性水溶性聚合物溶解,得固含量0.1-5%的乳白色均匀稳定的酰胺酸乳液。Step 4, dissolving an appropriate amount of acidic or neutral water-soluble polymer to obtain a milky white uniform and stable amic acid emulsion with a solid content of 0.1-5%.
所述的乳液粒径为50~1000nm,平均粒径尺寸为80-200nm。The particle size of the emulsion is 50-1000nm, and the average particle size is 80-200nm.
所述的表面改性,可实施于硅酸盐类增强材料,包括硅酸盐纳米纤维、蒙脱土、陶瓷粉、高岭土的一种或几种。硅酸盐类增强材料的主要成分是SiO2,表面富含硅羟基,改性机理与玻璃纤维一致。The surface modification can be applied to silicate-based reinforcing materials, including one or more of silicate nanofibers, montmorillonite, ceramic powder, and kaolin. The main component of silicate reinforcing materials is SiO 2 , the surface is rich in silicon hydroxyl groups, and the modification mechanism is consistent with that of glass fibers.
所述的对玻璃纤维表面改性,包括以下几个步骤:Described glass fiber surface modification comprises the following steps:
步骤一,将玻璃纤维在乳液中进行一次性均匀浸润涂覆Step 1, uniform dip coating of glass fiber in emulsion
步骤二,将涂覆后的玻璃纤维在50-200℃下通风干燥5-100minStep 2, the coated glass fiber is ventilated and dried at 50-200°C for 5-100min
步骤三,用处理后的玻璃纤维与环氧树脂在60-180℃下干燥2-24h制备微脱黏样品,测定界面剪切强度,以判断酰胺酸乳液对玻璃纤维的表面改性效果。Step 3: Dry the treated glass fiber and epoxy resin at 60-180°C for 2-24 hours to prepare a micro-debonding sample, and measure the interfacial shear strength to judge the surface modification effect of the amic acid emulsion on the glass fiber.
本发明的有益之处在于,乳液稳定性好,粒径分散均匀,达到实际应用水平;乳液处理纤维后加热干燥,进行亚胺化过程,亚胺化产物耐热性好,具有良好的界面耐温性;酰胺酸乳液制备过程和表面改性工艺简单可行;以水为载体,相对环保,污染小,适合大规模工业化生产,具备较好的前景。The advantages of the present invention are that the emulsion has good stability, uniform particle size dispersion, and reaches the practical application level; after the emulsion is treated with fiber, it is heated and dried, and the imidization process is carried out, and the imidization product has good heat resistance and good interface resistance. Temperature; the preparation process of the amic acid emulsion and the surface modification process are simple and feasible; using water as the carrier, it is relatively environmentally friendly, with little pollution, suitable for large-scale industrial production, and has a good prospect.
附图说明Description of drawings
图1为本发明制备的酰胺酸乳液的TEM照片Fig. 1 is the TEM photo of the amic acid emulsion prepared by the present invention
图2为玻璃纤维表面改性前的AFM照片Figure 2 is the AFM photo of the glass fiber surface before modification
图3为本发明制备的酰胺酸乳液对玻璃纤维表面改性后的AFM照片。Fig. 3 is the AFM photo of the glass fiber surface modified by the amic acid emulsion prepared in the present invention.
具体实施方式Detailed ways
下面以具体实施例对本发明的技术方案做进一步的说明,但本发明的保护范围不限于此。The technical solutions of the present invention will be further described below with specific examples, but the protection scope of the present invention is not limited thereto.
实施例1Example 1
本实施例提供一种酰胺酸乳液的制备方法及其对玻璃纤维的表面改性效果,包括:3,3',4,4'-二苯酮四羧酸二酐,4,4'-二氨基二苯醚,N,N'-二甲基甲酰胺,聚乙烯吡咯烷酮和水。各组分的质量用量占乳液总质量的百分比表示如下:This example provides a preparation method of amic acid emulsion and its surface modification effect on glass fibers, including: 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 4,4'-di Aminodiphenyl ether, N,N'-dimethylformamide, polyvinylpyrrolidone and water. The mass consumption of each component accounts for the percentage of emulsion gross mass and expresses as follows:
(1) 3,3',4,4'-二苯酮四羧酸二酐0.2%(1) 3,3',4,4'-benzophenone tetracarboxylic dianhydride 0.2%
(2)4,4'-二氨基二苯醚0.1%(2) 4,4'-diaminodiphenyl ether 0.1%
(3) 聚乙烯吡咯烷酮 0.1%(3) Polyvinylpyrrolidone 0.1%
(4) N,N'-二甲基甲酰胺 25%(4) N,N'-Dimethylformamide 25%
(5) 余量为去离子水。(5) The balance is deionized water.
本实施例的酰胺酸乳液的制备方法,包括以下几个步骤:The preparation method of the amic acid emulsion of the present embodiment comprises the following steps:
步骤一,按要求称量各组分原料Step 1, weigh each component raw material as required
步骤二,将0.2g3,3',4,4'-二苯酮四羧酸二酐溶于25mlN,N'-二甲基甲酰胺中,温度25℃,搅拌至固体充分溶解后,再加入0.1g 4,4'-二氨基二苯醚,搅拌至固体充分溶解后静置10min,得到溶液AStep 2: Dissolve 0.2g of 3,3',4,4'-benzophenonetetracarboxylic dianhydride in 25ml of N,N'-dimethylformamide at 25°C, stir until the solid is fully dissolved, then add 0.1g of 4,4'-diaminodiphenyl ether, stirred until the solid was fully dissolved and then left to stand for 10min to obtain solution A
步骤三,将溶液A逐滴加入75ml去离子水中,自发形成蓝白色水溶胶体系,温度25℃,转速150r/min搅拌,配制成酰胺酸乳液Step 3: Add solution A dropwise to 75ml of deionized water to form a blue-white hydrosol system spontaneously. Stir at a temperature of 25°C and a speed of 150r/min to prepare an amic acid emulsion
步骤四,将0.1g聚乙烯吡咯烷酮解于酰胺酸乳液中,得100ml固含量0.4%的乳白色均匀稳定的乳液。Step 4: Dissolve 0.1 g of polyvinylpyrrolidone in the amic acid emulsion to obtain 100 ml of milky white uniform and stable emulsion with a solid content of 0.4%.
乳液PH值为2.7,粒径分布为20-250nm,平均粒径为103nm。The pH value of the emulsion is 2.7, the particle size distribution is 20-250nm, and the average particle size is 103nm.
本实施例采用微脱黏法进行界面剪切强度的测定,包括以下几个步骤:The present embodiment adopts micro-debonding method to carry out the mensuration of interfacial shear strength, comprises the following several steps:
步骤一,将玻璃纤维在乳液中进行一次性均匀浸润涂覆Step 1, uniform dip coating of glass fiber in emulsion
步骤二,将涂覆后的玻璃纤维在60℃下通风干燥60minStep 2: Air-dry the coated glass fiber at 60°C for 60 minutes
步骤三,用处理后的玻璃纤维与环氧树脂进行微脱黏样品制备,在100℃下干燥12h,测定界面剪切强度。Step 3: Micro-debonded samples were prepared with the treated glass fiber and epoxy resin, dried at 100°C for 12 hours, and the interfacial shear strength was measured.
本实施例测得酰胺酸乳液改性前后,玻璃纤维与环氧树脂的界面剪切强度从20.06MPa增至32.70MPa,提升了63.01%。In this example, before and after the modification of the amic acid emulsion, the interfacial shear strength between the glass fiber and the epoxy resin increased from 20.06MPa to 32.70MPa, an increase of 63.01%.
实施例2Example 2
本实施例提供一种酰胺酸乳液的制备方法及其对玻璃纤维的表面改性效果,包括:均苯四甲酸酐,4,4'-二氨基二苯醚,N,N'-二甲基甲酰胺,聚乙二醇和水。各组分的质量用量占乳液总质量的百分比表示如下:This example provides a preparation method of amic acid emulsion and its surface modification effect on glass fiber, including: pyromellitic anhydride, 4,4'-diaminodiphenyl ether, N,N'-dimethyl Formamide, polyethylene glycol and water. The mass consumption of each component accounts for the percentage of emulsion gross mass and expresses as follows:
(1) 均苯四甲酸酐0.227%(1) Pyromellitic anhydride 0.227%
(2) 4,4'-二氨基二苯醚0.173%(2) 4,4'-diaminodiphenyl ether 0.173%
(3) 聚乙二醇 0.05%(3) Polyethylene glycol 0.05%
(4) N,N-二甲基甲酰胺 20%(4) N,N-Dimethylformamide 20%
(5) 余量为去离子水。(5) The balance is deionized water.
本实施例的酰胺酸乳液的制备方法,包括以下几个步骤:The preparation method of the amic acid emulsion of the present embodiment comprises the following steps:
步骤一,按要求称量各组分原料Step 1, weigh each component raw material as required
步骤二,将0.227g均苯四甲酸酐溶于20ml N,N'-二甲基甲酰胺中,温度20℃,搅拌至固体充分溶解后,再加入0.173g 4,4'-二氨基二苯醚,搅拌至固体充分溶解后静置5min,得到溶液AStep 2: Dissolve 0.227g of pyromellitic anhydride in 20ml of N,N'-dimethylformamide at 20°C, stir until the solid is fully dissolved, then add 0.173g of 4,4'-diaminodiphenyl Ether, stirred until the solid was fully dissolved and left to stand for 5min to obtain solution A
步骤三,将溶液A逐滴缓慢的加入80ml去离子水中,自发形成蓝白色水溶胶体系,温度20℃,转速100r/min搅拌,配制成酰胺酸乳液Step 3: Slowly add solution A to 80ml of deionized water drop by drop to form a blue-white hydrosol system spontaneously. Stir at a temperature of 20°C and a speed of 100r/min to prepare an amic acid emulsion
步骤四,将0.05g聚乙二醇解于酰胺酸乳液中,得100ml固含量0.45%的乳白色均匀稳定的乳液。Step 4: Dissolve 0.05 g of polyethylene glycol in the amic acid emulsion to obtain 100 ml of milky white uniform and stable emulsion with a solid content of 0.45%.
乳液PH值为2.6,粒径分布为25-650nm,平均粒径为140nm。The pH value of the emulsion is 2.6, the particle size distribution is 25-650nm, and the average particle size is 140nm.
本实施例采用微脱黏法进行界面剪切强度的测定,包括以下几个步骤:The present embodiment adopts micro-debonding method to carry out the mensuration of interfacial shear strength, comprises the following several steps:
步骤一,将玻璃纤维在乳液中进行一次性均匀浸润涂覆Step 1, uniform dip coating of glass fiber in emulsion
步骤二,将涂覆后的玻璃纤维在80℃下通风干燥40minStep 2: Air-dry the coated glass fiber at 80°C for 40 minutes
步骤三,用处理后的玻璃纤维与环氧树脂进行微脱黏样品制备,在120℃下干燥8h,测定界面剪切强度。Step 3: Micro-debonded samples were prepared with the treated glass fiber and epoxy resin, dried at 120°C for 8 hours, and the interfacial shear strength was measured.
本实施例测得酰胺酸乳液改性前后,玻璃纤维与环氧树脂的界面剪切强度从20.07MPa增至30.54MPa,提升了52.16%。According to this example, before and after the modification of the amic acid emulsion, the interfacial shear strength between the glass fiber and the epoxy resin increased from 20.07MPa to 30.54MPa, an increase of 52.16%.
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