CN110270517A - A kind of fruit sorting system and its method based on fluorescence detection - Google Patents
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- 235000013399 edible fruits Nutrition 0.000 title claims abstract description 65
- 238000001917 fluorescence detection Methods 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims description 12
- 238000001514 detection method Methods 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 239000000523 sample Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000002189 fluorescence spectrum Methods 0.000 claims description 7
- 238000004364 calculation method Methods 0.000 claims description 3
- 230000005284 excitation Effects 0.000 claims description 3
- 238000001228 spectrum Methods 0.000 claims description 2
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- 230000003595 spectral effect Effects 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/009—Sorting of fruit
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- Investigating, Analyzing Materials By Fluorescence Or Luminescence (AREA)
Abstract
Description
技术领域technical field
本发明涉及农产品品质检测与分拣系统,具体涉及一种基于荧光检测的水果分拣系统及其方法。The invention relates to an agricultural product quality detection and sorting system, in particular to a fruit sorting system based on fluorescence detection and a method thereof.
背景技术Background technique
随着精细化农业的发展,大量的农业自动化装备涌现,水果品质的分拣系统也成为发展的一个重点,为提高水果的经济效益及用户体验,一系列水果品质检测方法与分拣装备应运而生。With the development of fine agriculture, a large number of agricultural automation equipment has emerged, and the sorting system of fruit quality has become a focus of development. In order to improve the economic benefits and user experience of fruits, a series of fruit quality testing methods and sorting equipment have come into being. pregnancy.
现有的分拣装备中大多仅根据获得水果表面图像信息进行分拣,该方法无法检测水果内部品质,只能根据外观分拣。还有的分拣装备采用点光源荧光检测方案,该方案的缺点是不能全方位的检测水果只能检测某一个局部,因此检测的精度并不高,仍有大量的漏检率。为解决检测不全面及分拣精度低的问题,需设计全方位的检测系统,减少漏检率,提升优质水果的品质,提高经济效益及用户体验。Most of the existing sorting equipment only sorts according to the obtained fruit surface image information. This method cannot detect the internal quality of the fruit, and can only sort according to the appearance. Some sorting equipment adopts a point light source fluorescence detection scheme. The disadvantage of this scheme is that it cannot detect fruits in all directions and can only detect a certain part. Therefore, the detection accuracy is not high, and there are still a large number of missed detection rates. In order to solve the problems of incomplete detection and low sorting accuracy, it is necessary to design a comprehensive detection system to reduce the missed detection rate, improve the quality of high-quality fruits, and improve economic benefits and user experience.
发明内容Contents of the invention
本发明的目的是提供一种新型的可快捷准确对水果进行分拣的系统和方法。The purpose of the present invention is to provide a novel system and method for quickly and accurately sorting fruits.
为实现上述发明目的,本发明的技术方案具体如下:In order to realize the above-mentioned purpose of the invention, the technical scheme of the present invention is specifically as follows:
一种基于荧光检测的水果分拣系统,包括分拣台、荧光检测装置、推行机构、传送带、分拣框和控制系统,传送带在分拣台上运行,传送带上等间距分布若干转动装置,转动装置上方固定有检测盘,转动装置用于带动检测盘水平旋转,荧光检测装置和若干推行机构分别固定于分拣台上,荧光检测装置和若干推行机构等间距平行排列于传送带一侧,荧光检测装置位于起始位置,荧光检测装置与推行机构之间及若干推行机构之间的间距与转动装置之间的间距相同,荧光检测装置上具有检测探头,检测探头朝向检测盘的行径路线,若干分拣框等间距平行分布于传送带另一侧的分拣台上,各分拣框与各推行机构一一对应,传送带、荧光检测装置、推行机构、转动装置分别与控制系统相连,转动装置在控制系统控制下转动带动检测盘旋转一周,荧光检测装置上的检测探头对检测盘上的水果进行扫描并将扫描数据传送给控制系统,控制系统根据扫描数据判断被扫描水果对应分拣框并控制传送带运行一段距离将被扫描水果运送至对应分拣框与另一侧对应推行机构之间,之后控制机构控制对应推行机构动作将被扫描水果推入对应分拣框。A fruit sorting system based on fluorescence detection, including a sorting table, a fluorescent detection device, a push mechanism, a conveyor belt, a sorting frame and a control system. The conveyor belt runs on the sorting table, and several rotating devices are distributed at equal intervals on the conveyor belt. A detection disc is fixed above the device, and the rotating device is used to drive the detection disc to rotate horizontally. The fluorescence detection device and several pushing mechanisms are respectively fixed on the sorting table. The device is located at the initial position, and the distance between the fluorescence detection device and the pushing mechanism and between several pushing mechanisms is the same as the distance between the rotating devices. There is a detection probe on the fluorescence detection device. The sorting frames are equally spaced and distributed parallel to the sorting table on the other side of the conveyor belt. Each sorting frame corresponds to each pushing mechanism. The conveyor belt, fluorescence detection device, pushing mechanism, and rotating device are respectively connected to the control system. The rotating device is controlled Under the control of the system, the rotation drives the detection plate to rotate one circle. The detection probe on the fluorescence detection device scans the fruits on the detection plate and transmits the scanned data to the control system. The control system judges the sorting box corresponding to the scanned fruit according to the scanned data and controls the conveyor belt. Run a certain distance to transport the scanned fruit to between the corresponding sorting box and the corresponding pushing mechanism on the other side, and then the control mechanism controls the action of the corresponding pushing mechanism to push the scanned fruit into the corresponding sorting box.
进一步的,所述转动装置为步进电机,步进电机的输出轴垂直于所述传送带,检测盘固定于步进电动机输出轴上。Further, the rotating device is a stepping motor, the output shaft of the stepping motor is perpendicular to the conveyor belt, and the detection disc is fixed on the output shaft of the stepping motor.
进一步的,所述推行机构和所述分拣框的个数分别为三个。Further, the number of the pushing mechanism and the number of the sorting boxes are three respectively.
一种基于荧光检测的水果分拣方法,其特征在于,包括以下步骤:A kind of fruit sorting method based on fluorescence detection, is characterized in that, comprises the following steps:
S1:实验标定待分拣水果的糖度、含水率、颜色和总酸度下的荧光特征模型并建立数据库;S1: Experimentally calibrate the fluorescence characteristic model under the sugar content, water content, color and total acidity of the fruit to be sorted and establish a database;
S2:将待分拣水果放置于转动装置上旋转一周,通过荧光检测装置检测得到水果旋转一周的平均荧光光谱信息;S2: Place the fruit to be sorted on the rotating device for one rotation, and obtain the average fluorescence spectrum information of the fruit for one rotation through the detection of the fluorescence detection device;
S3:调用数据库中的模型,将获得的荧光光谱信息带入到模型中,判断待分拣水果的品质分级;S3: call the model in the database, bring the obtained fluorescence spectrum information into the model, and judge the quality classification of the fruit to be sorted;
S4:根据分级结果将待分拣水果投送至与分级相对应的分拣框。S4: Deliver the fruits to be sorted to the sorting box corresponding to the grading according to the grading results.
进一步的,所述步骤S1中的特征模型在荧光激发波长365nm下测定。Further, the characteristic model in the step S1 is measured at a fluorescence excitation wavelength of 365 nm.
6进一步的,所述步骤S3具体包括:调用数据库中的模型数据,将获得的荧光光谱信息带入到模型中,按4:3:2:1的的比例加权计算水果的糖度、含水量、颜色和总酸度,将加权计算结果与模型数据进行对比,判断待分拣水果的品质分级。。6 Further, the step S3 specifically includes: calling the model data in the database, bringing the obtained fluorescence spectrum information into the model, and calculating the sugar content, water content, Color and total acidity, the weighted calculation results are compared with the model data to judge the quality grading of the fruit to be sorted. .
本发明的有益效果:Beneficial effects of the present invention:
本发明的一种基于荧光检测的水果分拣和方法,可同时检测多个水果内部品质指标,并能均匀检测水果,提升检测和分类精度,提升用户体验,促使水果的分级销售,提升经济效益。A fruit sorting and method based on fluorescence detection of the present invention can detect multiple internal quality indicators of fruits at the same time, and can evenly detect fruits, improve detection and classification accuracy, improve user experience, promote graded sales of fruits, and improve economic benefits .
附图说明Description of drawings
图1为本发明实施例中的一种基于荧光检测的水果分拣系统的结构示意图;Fig. 1 is the structural representation of a kind of fruit sorting system based on fluorescence detection in the embodiment of the present invention;
图2为本发明实施例的一种基于荧光检测的水果分拣系统工作流程图;Fig. 2 is a kind of work flowchart of the fruit sorting system based on fluorescence detection of the embodiment of the present invention;
以上图1中,1:分拣台,2:传送带,3:步进电机,4:检测盘,5:推行机构一,6:推行结构二,7:推行结构三,8:荧光检测装置,9:检测探头,10:分拣框一,11:分拣框二,12:分拣框三。In the above figure 1, 1: sorting table, 2: conveyor belt, 3: stepping motor, 4: detection disc, 5: pushing mechanism 1, 6: pushing structure 2, 7: pushing structure 3, 8: fluorescent detection device, 9: Detection probe, 10: Sorting box 1, 11: Sorting box 2, 12: Sorting box 3.
具体实施方式:Detailed ways:
实施例1Example 1
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用于解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本实施例中,一种基于荧光检测装置的水果品质分拣系统包括分拣台1、荧光检测装置8、推行机构、传送带2、步进电机、检测盘、分拣框、控制系统。如图1所示,分拣台1的中间部位的上方设置有传送带2,若干个步进电机3均匀设置在传送带2上,且每个步进电机3的正上方均设置有一个检测盘4。传送带2的左上角设置有一个荧光检测装置8,荧光检测装置8的检测探头9正对着检测盘4。荧光检测装置8的右边设置三个推行机构。推行机构根据控制系统的分类信号执行相应的操作,将水果推送至对应的分拣框中。分拣框设置在推行机构的下端部位,且与之一一对应,同时设置间距与推行机构和电机3相同。控制系统设置在分拣台1的下方,电气连接传送带、步进电机、荧光检测装置和推行机构。In this embodiment, a fruit quality sorting system based on a fluorescence detection device includes a sorting table 1, a fluorescence detection device 8, a pushing mechanism, a conveyor belt 2, a stepping motor, a detection disc, a sorting frame, and a control system. As shown in Figure 1, a conveyor belt 2 is arranged above the middle part of the sorting table 1, and several stepping motors 3 are evenly arranged on the conveyor belt 2, and a detection disc 4 is arranged directly above each stepping motor 3 . A fluorescence detection device 8 is arranged on the upper left corner of the conveyor belt 2 , and the detection probe 9 of the fluorescence detection device 8 faces the detection disk 4 . Three pushing mechanisms are arranged on the right side of the fluorescence detection device 8 . The pushing mechanism performs corresponding operations according to the classification signal of the control system, and pushes the fruit to the corresponding sorting box. The sorting frame is arranged at the lower end of the pushing mechanism, and corresponds to one of them, and the setting distance is the same as that of the pushing mechanism and the motor 3 . The control system is arranged under the sorting table 1, and is electrically connected to the conveyor belt, the stepping motor, the fluorescent detection device and the pushing mechanism.
如图2所示,为本发明的执行流程图,首先将水果人工或自动化的方式放置到检测盘中,控制系统控制传送带2运转,当荧光检测装置8检测到正前方有水果时,传送带2停止运转,荧光检测装置8正前方的步进电机3缓慢旋转一周,荧光检测装置8将检测到的数据传送给控制系统,控制系统将水果的分类信号传送给推行机构,推行机构根据信号执行相应的操作将水果推送到对应的分拣框中,完成一次分拣操作。该系统根据上述的步骤持续循环,直到关闭系统。As shown in Figure 2, it is the execution flowchart of the present invention, at first the fruit is placed in the detection tray manually or automatically, the control system controls the operation of the conveyor belt 2, and when the fluorescent detection device 8 detects that there is fruit directly ahead, the conveyor belt 2 stop running, the stepping motor 3 directly in front of the fluorescence detection device 8 slowly rotates one circle, the fluorescence detection device 8 transmits the detected data to the control system, and the control system transmits the classification signal of the fruit to the pushing mechanism, and the pushing mechanism executes the corresponding action according to the signal. The operation pushes the fruit to the corresponding sorting box to complete a sorting operation. The system continues to cycle according to the steps described above until the system is shut down.
本发明还提出了一种基于荧光检测装置的分类方法,包括以下步骤:The present invention also proposes a classification method based on a fluorescence detection device, comprising the following steps:
步骤1:测量前,实验标定若干种水果不同糖度、含水率、颜色和总酸度下的荧光特征模型,所述特征模型在荧光激发波长365nm下测定;以苹果为例,打开荧光检测装置的365nm的激发光源照射苹果样本,由检测探头接收反射荧光光谱信号,测定50组样本后,将所有光谱信号通过SG算法进行噪点的去除,之后通过PCA特征提取后采用PLSR进行对苹果的糖度、含水率、颜色和总酸度与特征光谱进行模型拟合,并采用4:3:2:1的比例对50组苹果样本的糖度、含水率、颜色和总酸度进行加权计算,根据结果平均划分2个标准,将结果分为3类。标定时,糖度、含水率、颜色和总酸度由其他现有仪器测定。Step 1: Before the measurement, experimentally calibrate the fluorescence characteristic models of several kinds of fruits with different sugar content, water content, color and total acidity. Apple samples are irradiated by a unique excitation light source, and the reflected fluorescence spectral signals are received by the detection probe. After measuring 50 groups of samples, all spectral signals are removed by the SG algorithm. , color and total acidity were model-fitted with the characteristic spectrum, and weighted calculations were carried out on the sugar content, water content, color and total acidity of 50 groups of apple samples with a ratio of 4:3:2:1, and the results were divided into 2 standards on average , to classify the results into 3 categories. For calibration, Brix, Moisture, Color and Total Acidity are determined by other existing instruments.
步骤2:采用将上述步骤测定各类水果的模型,并建立一个数据库;Step 2: adopt the above-mentioned steps to measure the model of various fruits, and set up a database;
步骤3:检测前设置水果信息,将水果放置在检测盘中,由荧光检测装置检测一周后得到一周的平均荧光光谱信息;Step 3: Set the fruit information before detection, place the fruit in the detection plate, and obtain the average fluorescence spectrum information of one week after detection by the fluorescence detection device for one week;
步骤4:调用数据库中的模型,将荧光光谱信息带入到模型中,获取水果的糖度、含水量、颜色和总酸度;Step 4: Call the model in the database, bring the fluorescence spectrum information into the model, and obtain the sugar content, water content, color and total acidity of the fruit;
步骤5:按4:3:2:1的的比例加权计算水果的糖度、含水量、颜色和总酸度,根据数据库中某一水果的的2个划分标准进行数据划分;Step 5: Calculate the sugar content, water content, color and total acidity of the fruit weighted according to the ratio of 4:3:2:1, and divide the data according to the two division standards of a certain fruit in the database;
步骤6:将划分结果传送送推送机构进行分拣。Step 6: Send the division result to the pushing mechanism for sorting.
以上实施例仅用于说明本发明的设计思想和特点,其目的在于使本领域内的技术人员能够了解本发明的内容并据以实施,本发明的保护范围不限于上述实施例。所以,凡依据本发明所揭示的原理、设计思路所作的等同变化或修饰,均在本发明的保护范围之内。The above embodiments are only used to illustrate the design concept and characteristics of the present invention, and its purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly. The protection scope of the present invention is not limited to the above embodiments. Therefore, all equivalent changes or modifications based on the principles and design ideas disclosed in the present invention are within the protection scope of the present invention.
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