CN110259588A - A kind of generating set integrated control device - Google Patents
A kind of generating set integrated control device Download PDFInfo
- Publication number
- CN110259588A CN110259588A CN201910669955.9A CN201910669955A CN110259588A CN 110259588 A CN110259588 A CN 110259588A CN 201910669955 A CN201910669955 A CN 201910669955A CN 110259588 A CN110259588 A CN 110259588A
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- connecting terminal
- mould group
- toggle switch
- direct current
- control device
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- 239000000295 fuel oil Substances 0.000 claims description 4
- 230000007257 malfunction Effects 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D29/00—Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto
- F02D29/06—Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto peculiar to engines driving electric generators
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Eletrric Generators (AREA)
Abstract
The present invention provides a kind of generating set integrated control device, each independent electrical component is integrated in one piece of PCB circuit board, monolith pcb board is divided into two mould groups of AC and DC, two parts are without connection, improve safety, and independent two components can be divided into when needed, facilitate layout in the case of Generator Unit Control Cabinet;By the way that toggle switch is arranged in direct current mould group, it can be by replacing different harness, toggle switch is adjusted simultaneously, control device is set to can adapt to a variety of different controllers, different engines and different generators, without being directed to controller, the model of engine and generator individually customizes control device, greatly reduce production cost and production efficiency, keep wiring in the case of Generator Unit Control Cabinet clear, reduce the wiring of staff and the workload of maintenance, do not allow to easily cause connector to miss and the problem of misconnection, improve the reliability and stability of control device.
Description
Technical field
The present invention relates to generating set technical field, in particular to a kind of generating set integrated control device.
Background technique
The control system of existing diesel generating set, generallys use multiple discrete relay elements and fuse, and two
Pole pipe, the elements such as terminal are attached by independent conducting wire one by one, in engine, the generator, control of replacement different model
When the components such as device processed, needs constantly to adjust drawing and the mode of connection, although can satisfy final demand, there can be following ask
Topic:
1, independent component needs individually buying, inventory, and after needing client to confirm, just can determine that drawing, cause delivery date
It is nervous.
2, individual devices all need manual routing, and the understanding of different workers is different, and habit is different, can all cause identical
Unit cabling mode it is inconsistent, wiring confusion in case.
3, the problems such as manual routing also will cause connector leakage tight, misconnection, heavy workload is brought to tester.
Summary of the invention
The technical problems to be solved by the present invention are: providing a kind of integrated generating set for being suitable for different controllers
Integrated control device.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention are as follows:
A kind of generating set integrated control device, including pcb board;
The pcb board be equipped with it is mutually indepedent, the direct current mould group of no connection with exchange mould group;
The exchange mould group includes two or more AC terminal and alternating-current fuse silk;
The direct current mould group includes two or more direct current connecting terminals, DC insurance silk, toggle switch and relays;
The DC insurance silk, toggle switch and relay are arranged at the middle part of direct current mould group, the relay setting
On the top of toggle switch, the right part of relay is arranged in the DC insurance silk;
The top of direct current mould group is arranged in described direct current connecting terminal a part, and a part is arranged under direct current mould group
Portion.
The beneficial effects of the present invention are: in generating set integrated control device structure provided by the invention, by each independence
Electrical component be integrated in one piece of PCB circuit board, monolith pcb board is divided into two mould groups of AC and DC, and two parts are without route
Connection, improves safety, and can be divided into independent two components when needed, facilitates cloth in the case of Generator Unit Control Cabinet
Office;It, can be by replacing different harness by the way that toggle switch is arranged in direct current mould group, while toggle switch is adjusted, make to control
Device can adapt to a variety of different controllers, different engines and different generators, without for controller,
The model of engine and generator individually customizes control device, greatly reduces production cost and production efficiency, makes generating set
Wiring is clear in the case of control cabinet, reduces the wiring of staff and the workload of maintenance, it is not easy to cause connector miss and
The problem of misconnection, improves the reliability and stability of control device.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of generating set integrated control device of the specific embodiment of the invention;
Label declaration:
1, pcb board;11, mould group is exchanged;111, the first connecting terminal;112, the second connecting terminal;
113, third connecting terminal;114, the 4th connecting terminal;115, the 5th connecting terminal;116, alternating-current fuse silk;12,
Direct current mould group;121, the 6th connecting terminal;122, the 7th connecting terminal;123, the 8th connecting terminal;124, the 9th connecting terminal;
125, the tenth connecting terminal;126, the 11st connecting terminal;127, the 12nd connecting terminal;128, the 13rd connecting terminal;
129, the 14th connecting terminal;
1210, fuel oil relay;1211, starting relay;1212, preheating relay;1213, idling relay;1214,
Unit closing relay;1215, alternating current closing relay;1216, fault alarm relay;1217, DC insurance silk;1218,
First toggle switch;1219, the second toggle switch;
1220, third toggle switch;1221, the 4th toggle switch;1222, grounding point.
Specific embodiment
To explain the technical content, the achieved purpose and the effect of the present invention in detail, below in conjunction with embodiment and cooperate attached
Figure is explained.
The most critical design of the present invention is: each independent electrical component is integrated in one piece of PCB circuit board, monolith
Pcb board is divided into two mould groups of AC and DC, and two parts are made without connection by the way that toggle switch is arranged in direct current mould group
Control device can adapt to a variety of different controllers, different engines and different generators.
Fig. 1 is please referred to, the present invention relates to a kind of generating set integrated control devices, including pcb board 1;
The pcb board 1 be equipped with it is mutually indepedent, the direct current mould group 12 of no connection with exchange mould group 11;
The exchange mould group 11 includes two or more AC terminal and alternating-current fuse silk 116;
The direct current mould group 12 include two or more direct current connecting terminal, DC insurance silk 1217, toggle switch and after
Electric appliance;
The DC insurance silk 1217, toggle switch and relay are arranged at the middle part of direct current mould group 12, the relay
The top of toggle switch is arranged in device, and the right part of relay is arranged in the DC insurance silk 1217;
The top of direct current mould group 12 is arranged in described direct current connecting terminal a part, and direct current mould group 12 is arranged in a part
Lower part.
In above-mentioned generating set integrated control device structure, each independent electrical component is integrated in one piece of PCB circuit board
On, monolith pcb board 1 is divided to for two mould groups of AC and DC, and two parts improve safety without connection, and when needed
Independent two components can be divided into, facilitate layout in the case of Generator Unit Control Cabinet;By the way that dial-up is arranged in direct current mould group 12
Switch, can be by replacing different harness, while adjusting toggle switch, and control device is made to can adapt to a variety of different controls
Device, different engines and different generators, it is individually fixed without the model for controller, engine and generator
Control device processed, greatly reduces production cost and production efficiency, keeps the interior wiring of the case of Generator Unit Control Cabinet clear, reduces
The wiring of staff and the workload of maintenance, it is not easy to cause connector to miss and the problem of misconnection, improve control device
Reliability and stability.
Further, in above-mentioned generating set integrated control device structure, the toggle switch includes the first toggle switch
1218, the second toggle switch 1219, third toggle switch 1220 and the 4th toggle switch 1221;
First toggle switch 1218 be used to be set according to generator voltage the operating voltage of relay as 12V or
24V;
Second toggle switch 1219 is used to set the idle signal polarity of speed adjusting plate to be normally opened or normally closed;
The third toggle switch 1220 be used for set client be use mains voltage signal as starting unit condition or
It is the signal using on-off model as starting unit;
4th toggle switch 1221 is used to open or close the alarm signal of alternating current floating charge;
The left part of direct current mould group 12, the third is arranged in first toggle switch 1218 and the second toggle switch 1219
The right part of direct current mould group 12, the third toggle switch 1220 and is arranged in toggle switch 1220 and the 4th toggle switch 1221
The underface of DC insurance silk 1217 is arranged in four toggle switch 1221.
Further, in above-mentioned generating set integrated control device structure, the relay include fuel oil relay 1210,
Starting relay 1211, preheating relay 1212, idling relay 1213, unit closing relay 1214, alternating current combined floodgate relay
Device 1215 and fault alarm relay 1216.
Further, in above-mentioned generating set integrated control device structure, the AC terminal attached bag includes the first wiring
Terminal 111, the second connecting terminal 112, third connecting terminal 113, the 4th connecting terminal 114 and the 5th connecting terminal 115;
First connecting terminal 111, the second connecting terminal 112 are arranged at third connecting terminal 113 and exchange mould group
11 upper left quarter;
The lower part for exchanging mould group 11 is arranged in the 5th connecting terminal 115 for 4th connecting terminal 114;
First connecting terminal 111 and the second connecting terminal 112 are client connecting terminal, are cut for alternating current and automatically
Change the control of switch;
The third connecting terminal 113 is generator terminal terminal, the access for generator voltage current signal;
4th connecting terminal 114, which is that alternating current is floating, rushes connecting terminal;
5th connecting terminal 115 is director port.
Further, in above-mentioned generating set integrated control device structure, the direct current connecting terminal includes the 6th wiring
Terminal 121, the 7th connecting terminal 122, the 8th connecting terminal 123, the 9th connecting terminal 124, the 11st connecting terminal 126,
12 connecting terminals 127, the 13rd connecting terminal 128 and the 14th connecting terminal 129;
6th connecting terminal 121, the 7th connecting terminal 122, the 8th connecting terminal 123 and the 9th connecting terminal 124
It is successively set on the top of direct current mould group 12 from left to right;
11st connecting terminal 126, the 12nd connecting terminal 127, the 13rd connecting terminal 128 and the 14th wiring
Terminal 129 is successively set on the lower part of direct current mould group 12 from left to right;
6th connecting terminal 121 and the 7th connecting terminal 122 are engine governed speed plate terminals;
8th connecting terminal 123 is engine wiring harness connecting terminal;
9th connecting terminal 124 is alternating current floating charge connecting terminal;
11st connecting terminal 126 is client connecting terminal, the control for alternating current and automatic transfer switch;
12nd connecting terminal 127 and the 13rd connecting terminal 128 are for connecting scram button, control cabinet panel
On power switch or malfunction indicator lamp connecting terminal;
14th connecting terminal 129 is director port.
Further, in above-mentioned generating set integrated control device structure, the direct current connecting terminal includes the tenth wiring
Terminal 125, the tenth connecting terminal 125 are ECP Extended Capabilities Port, and the ECP Extended Capabilities Port has the standby of multiple switch amount and analog quantity
With interface, for meeting the specific demand of client, the right part of direct current mould group 12 is arranged in the tenth connecting terminal 125.
Further, in above-mentioned generating set integrated control device structure, the direct current mould group 12 further includes grounding point
1222, the right part of direct current mould group 12 is arranged in the grounding point 1222, and the grounding point 1222 is located at the tenth connecting terminal 125
Surface.
Further, in above-mentioned generating set integrated control device structure, the direct current mould group 12 is located at exchange mould group 11
Right side.
Embodiment 1
A kind of generating set integrated control device, including pcb board 1;The pcb board 1 is equipped with mutually indepedent, no route company
The direct current mould group 12 connect with exchange mould group 11;The exchange mould group 11 includes two or more AC terminal and alternating-current fuse
Silk 116;The direct current mould group 12 includes two or more direct current connecting terminals, DC insurance silk 1217, toggle switch and relays
Device;The DC insurance silk 1217, toggle switch and relay are arranged at the middle part of direct current mould group 12, the relay setting
On the top of toggle switch, the right part of relay is arranged in the DC insurance silk 1217;Described direct current connecting terminal a part
The top of direct current mould group 12 is set, and the lower part of direct current mould group 12 is arranged in a part.
The toggle switch includes the first toggle switch 1218, the second toggle switch 1219,1220 and of third toggle switch
4th toggle switch 1221;First toggle switch 1218 is used to set the operating voltage of relay according to generator voltage
For 12V or 24V;Second toggle switch 1219 is used to set the idle signal polarity of speed adjusting plate to be normally opened or normally closed;It is described
It is to use the condition or use switching value that mains voltage signal is starting unit that third toggle switch 1220, which is used to set client,
Signal of the signal as starting unit;4th toggle switch 1221 is used to open or close the alarm signal of alternating current floating charge;
The left part of direct current mould group 12, the third toggle switch is arranged in first toggle switch 1218 and the second toggle switch 1219
1220 and the 4th toggle switch 1221 right part of direct current mould group 12 is set, the third toggle switch 1220 and the 4th dial-up are opened
Close 1221 underfaces that DC insurance silk 1217 is set.
The relay includes fuel oil relay 1210, starting relay 1211, preheating relay 1212, idling relay
1213, unit closing relay 1214, alternating current closing relay 1215 and fault alarm relay 1216.
The AC terminal attached bag include the first connecting terminal 111, the second connecting terminal 112, third connecting terminal 113,
4th connecting terminal 114 and the 5th connecting terminal 115;First connecting terminal 111, the second connecting terminal 112 and third connect
Line terminals 113 are arranged at the upper left quarter of exchange mould group 11;4th connecting terminal 114 and the setting of the 5th connecting terminal 115
In the lower part of exchange mould group 11;First connecting terminal 111 and the second connecting terminal 112 are client connecting terminal, are used for
The control of alternating current and automatic transfer switch;The third connecting terminal 113 is generator terminal terminal, for generator voltage electricity
Flow the access of signal;4th connecting terminal 114, which is that alternating current is floating, rushes connecting terminal;5th connecting terminal 115 is control
Device port.
The direct current connecting terminal include the 6th connecting terminal 121, the 7th connecting terminal 122, the 8th connecting terminal 123,
9th connecting terminal 124, the 11st connecting terminal 126, the 12nd connecting terminal 127, the 13rd connecting terminal 128 and the 14th
Connecting terminal 129;6th connecting terminal 121, the 7th connecting terminal 122, the 8th connecting terminal 123 and the 9th connecting terminal
124 are successively set on the top of direct current mould group 12 from left to right;11st connecting terminal 126, the 12nd connecting terminal
127, the 13rd connecting terminal 128 and the 14th connecting terminal 129 are successively set on the lower part of direct current mould group 12 from left to right;Institute
It states the 6th connecting terminal 121 and the 7th connecting terminal 122 is engine governed speed plate terminals;8th connecting terminal 123 is
Engine wiring harness connecting terminal;9th connecting terminal 124 is alternating current floating charge connecting terminal;11st connecting terminal
126 be client connecting terminal, the control for alternating current and automatic transfer switch;12nd connecting terminal 127 and the tenth
Three connecting terminals 128 be for connecting scram button, the connecting terminal of the power switch on control cabinet panel or malfunction indicator lamp;
14th connecting terminal 129 is director port.
The direct current connecting terminal includes the tenth connecting terminal 125, and the tenth connecting terminal 125 is ECP Extended Capabilities Port, institute
The spare interface that ECP Extended Capabilities Port has multiple switch amount and analog quantity is stated, for meeting the specific demand of client, the described tenth is connect
The right part of direct current mould group 12 is arranged in line terminals 125.The direct current mould group 12 further includes grounding point 1222, the grounding point 1222
The right part of direct current mould group 12 is set, and the grounding point 1222 is located at the surface of the tenth connecting terminal 125.
The direct current mould group 12 is located at the right side of exchange mould group 11.
In conclusion in generating set integrated control device structure provided by the invention, by each independent electrical component collection
In Cheng Yi block PCB circuit board, monolith pcb board is divided into two mould groups of AC and DC, and two parts improve peace without connection
Quan Xing, and independent two components can be divided into when needed, facilitate layout in the case of Generator Unit Control Cabinet;By in direct current mould
Toggle switch is set in group, it can be by replacing different harness, while toggle switch is adjusted, it can adapt to control device various
Different controller, different engines and different generators, without for controller, engine and generator
Model individually customizes control device, greatly reduces production cost and production efficiency, makes wiring in the case of Generator Unit Control Cabinet
It is clear, reduce the wiring of staff and the workload of maintenance, it is not easy to cause connector to miss and the problem of misconnection, improve
The reliability and stability of control device.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalents made by bright specification and accompanying drawing content are applied directly or indirectly in relevant technical field, similarly include
In scope of patent protection of the invention.
Claims (8)
1. a kind of generating set integrated control device, which is characterized in that including pcb board;
The pcb board be equipped with it is mutually indepedent, the direct current mould group of no connection with exchange mould group;
The exchange mould group includes two or more AC terminal and alternating-current fuse silk;
The direct current mould group includes two or more direct current connecting terminals, DC insurance silk, toggle switch and relays;
The DC insurance silk, toggle switch and relay are arranged at the middle part of direct current mould group, and the relay setting is being dialled
The right part of relay is arranged in the top of code switch, the DC insurance silk;
The top of direct current mould group is arranged in described direct current connecting terminal a part, and the lower part of direct current mould group is arranged in a part.
2. generating set integrated control device according to claim 1, which is characterized in that the toggle switch includes first
Toggle switch, the second toggle switch, third toggle switch and the 4th toggle switch;
First toggle switch is used to set the operating voltage of relay as 12V or 24V according to generator voltage;
Second toggle switch is used to set the idle signal polarity of speed adjusting plate to be normally opened or normally closed;
The third toggle switch be used for set client be use mains voltage signal be starting unit condition or use open
Measure signal of the signal as starting unit in pass;
4th toggle switch is used to open or close the alarm signal of alternating current floating charge;
The left part of direct current mould group, the third toggle switch and the 4th is arranged in first toggle switch and the second toggle switch
The right part of direct current mould group is arranged in toggle switch, and DC insurance silk is arranged in the third toggle switch and the 4th toggle switch
Underface.
3. generating set integrated control device according to claim 1, which is characterized in that the relay include fuel oil after
Electric appliance, starting relay, preheating relay, idling relay, unit closing relay, alternating current closing relay and fault alarm
Relay.
4. generating set integrated control device according to claim 1, which is characterized in that the AC terminal attached bag includes
First connecting terminal, the second connecting terminal, third connecting terminal, the 4th connecting terminal and the 5th connecting terminal;
First connecting terminal, the second connecting terminal are arranged at the upper left quarter for exchanging mould group with third connecting terminal;
The lower part of exchange mould group is arranged in 4th connecting terminal and the 5th connecting terminal;
First connecting terminal and the second connecting terminal are client connecting terminal, the control for alternating current and automatic transfer switch
System;
The third connecting terminal is generator terminal terminal, the access for generator voltage current signal;
4th connecting terminal, which is that alternating current is floating, rushes connecting terminal;
5th connecting terminal is director port.
5. generating set integrated control device according to claim 1, which is characterized in that the direct current connecting terminal includes
6th connecting terminal, the 7th connecting terminal, the 8th connecting terminal, the 9th connecting terminal, the 11st connecting terminal, the 12nd wiring
Terminal, the 13rd connecting terminal and the 14th connecting terminal;
6th connecting terminal, the 7th connecting terminal, the 8th connecting terminal and the 9th connecting terminal are set gradually from left to right
On the top of direct current mould group;
11st connecting terminal, the 12nd connecting terminal, the 13rd connecting terminal and the 14th connecting terminal are from left to right
It is successively set on the lower part of direct current mould group;
6th connecting terminal and the 7th connecting terminal are engine governed speed plate terminals;
8th connecting terminal is engine wiring harness connecting terminal;
9th connecting terminal is alternating current floating charge connecting terminal;
11st connecting terminal is client connecting terminal, the control for alternating current and automatic transfer switch;
12nd connecting terminal and the 13rd connecting terminal be for connecting scram button, the power supply on control cabinet panel opens
The connecting terminal of pass or malfunction indicator lamp;
14th connecting terminal is director port.
6. generating set integrated control device according to claim 1, which is characterized in that the direct current connecting terminal includes
Tenth connecting terminal, the tenth connecting terminal are ECP Extended Capabilities Port, and the ECP Extended Capabilities Port has multiple switch amount and analog quantity
Spare interface, for meeting the specific demand of client, the right part of direct current mould group is arranged in the tenth connecting terminal.
7. generating set integrated control device according to claim 6, which is characterized in that the direct current mould group further includes connecing
The right part of direct current mould group is arranged in place, the grounding point, and the grounding point is located at the surface of the tenth connecting terminal.
8. generating set integrated control device according to claim 1, which is characterized in that the direct current mould group is located at exchange
The right side of mould group.
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CN201910669955.9A CN110259588A (en) | 2019-07-24 | 2019-07-24 | A kind of generating set integrated control device |
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CN201910669955.9A CN110259588A (en) | 2019-07-24 | 2019-07-24 | A kind of generating set integrated control device |
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Family
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Cited By (2)
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CN110735727A (en) * | 2019-10-14 | 2020-01-31 | 江西清华泰豪三波电机有限公司 | Control device and control method for emergency operation of diesel generator sets |
CN112746901A (en) * | 2019-10-30 | 2021-05-04 | 沪东重机有限公司 | Diesel engine and auxiliary system connection integrated module |
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CN112746901A (en) * | 2019-10-30 | 2021-05-04 | 沪东重机有限公司 | Diesel engine and auxiliary system connection integrated module |
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