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CN110255506A - A kind of apparatus and method of electronic-grade sulfuric acid production - Google Patents

A kind of apparatus and method of electronic-grade sulfuric acid production Download PDF

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CN110255506A
CN110255506A CN201910636090.6A CN201910636090A CN110255506A CN 110255506 A CN110255506 A CN 110255506A CN 201910636090 A CN201910636090 A CN 201910636090A CN 110255506 A CN110255506 A CN 110255506A
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vaporizer
sulfuric acid
cooler
sulfur trioxide
buffer tank
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李少平
杜林�
郭岚峰
杨着
汪鹏
廖义
周建国
汪泳
岳兵
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Hubei Xingfa Chemicals Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/69Sulfur trioxide; Sulfuric acid
    • C01B17/74Preparation
    • C01B17/76Preparation by contact processes
    • C01B17/775Liquid phase contacting processes or wet catalysis processes
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/69Sulfur trioxide; Sulfuric acid
    • C01B17/74Preparation
    • C01B17/76Preparation by contact processes
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Abstract

本发明公开了一种电子级硫酸生产的装置与方法。三氧化硫原料储罐经原料泵与汽化器一连通,汽化器一顶部与除雾器连接,除雾器顶部与冷却器一顶部连接,冷却器一底部与缓冲罐一连接,缓冲罐一经进料泵与汽化器二相连,汽化器二与吸收塔连接,吸收塔底部与缓冲罐二连接,缓冲罐二底部经循环酸泵与冷却器二连接,冷却器二与气提塔连通,气提塔连接至电子级硫酸储罐。将三氧化硫输送至汽化器一,汽化后的三氧化硫进入冷却器一,冷凝成液态后进入缓冲罐一,缓冲罐一中的三氧化硫经进料泵输送至汽化器,再次汽化后进入吸收塔,在吸收塔内采用超纯水进行循环吸收,在冷却器二成品才出管道稳定采出,经后续曝气处理后,硫酸产品品质达到SEMI‑C12级别。

The invention discloses a device and method for producing electronic grade sulfuric acid. The sulfur trioxide raw material storage tank is connected to the vaporizer through the raw material pump, the top of the vaporizer is connected to the demister, the top of the demister is connected to the top of the cooler, the bottom of the cooler is connected to the buffer tank, and the buffer tank is connected to the feed pump It is connected with vaporizer 2, vaporizer 2 is connected with absorption tower, the bottom of absorption tower is connected with buffer tank 2, the bottom of buffer tank 2 is connected with cooler 2 through circulating acid pump, cooler 2 is connected with stripping tower, and the stripping tower is connected to electronic grade sulfuric acid storage tank. Transport sulfur trioxide to vaporizer 1, the vaporized sulfur trioxide enters cooler 1, condenses into a liquid state and then enters buffer tank 1, the sulfur trioxide in buffer tank 1 is transported to vaporizer by feed pump, and enters absorption tank after being vaporized again In the absorption tower, ultra-pure water is used for cyclic absorption, and the secondary product of the cooler is produced stably through the pipeline. After subsequent aeration treatment, the quality of the sulfuric acid product reaches the SEMI‑C12 level.

Description

一种电子级硫酸生产的装置与方法A device and method for producing electronic grade sulfuric acid

技术领域technical field

本发明属于电子化学品领域,具体涉及种电子级硫酸生产的装置与方法。The invention belongs to the field of electronic chemicals, in particular to a device and method for producing electronic-grade sulfuric acid.

背景技术Background technique

电子级硫酸又称超纯硫酸,属于超净高纯试剂。是工业上用量最大的湿电子化学,主要用于硅晶片的清洗、光刻、腐蚀,印刷电路板的腐蚀和清洗,可有效除去晶片上杂志颗粒、无机残留物和碳沉积物。电子级硫酸用于硅晶片的清洗已有40多年的历史。在半导体工业中属于不可缺少的关键基础化学试剂。其纯度直接影响着集成电路成品率。Electronic grade sulfuric acid, also known as ultra-pure sulfuric acid, is an ultra-clean and high-purity reagent. It is the most widely used wet electron chemistry in the industry. It is mainly used for cleaning, photolithography, corrosion of silicon wafers, corrosion and cleaning of printed circuit boards, and can effectively remove impurities, inorganic residues and carbon deposits on the wafer. Electronic grade sulfuric acid has been used for cleaning silicon wafers for over 40 years. It is an indispensable key basic chemical reagent in the semiconductor industry. Its purity directly affects the yield of integrated circuits.

电子级硫酸主要生产方法工业硫酸精馏法或三氧化硫气体直接吸收法;精馏法可分为常压精馏和减压精馏,常压精馏的温度一般高达330℃,装置材质要求较高,一般采用价格昂贵的石英玻璃;减压精馏的温度一般为175~190℃,压力1.33~2.67kPa,装置可采用较廉价的硼硅玻璃和氟聚合物材料。受设备、能源的限制,精馏法适合于小规模生产。此方法难以实现大规模生产高纯度的电子级硫酸。The main production methods of electronic grade sulfuric acid are industrial sulfuric acid rectification method or direct absorption method of sulfur trioxide gas; rectification method can be divided into atmospheric rectification and vacuum rectification. Higher, generally expensive quartz glass is used; the temperature of vacuum distillation is generally 175-190°C, the pressure is 1.33-2.67kPa, and the device can use cheaper borosilicate glass and fluoropolymer materials. Restricted by equipment and energy, distillation is suitable for small-scale production. This method is difficult to achieve large-scale production of high-purity electronic-grade sulfuric acid.

目前国内部分企业采用三氧化硫气体直接吸收法生产电子级硫酸,但依然面临原料三氧化硫纯度差异、杂质分离难度、内衬设备脆弱在操作不当时易算坏等问题,导致目前电子级硫酸产品品质难以进一步突破。本发明从生产设备、生产与控制方法进行创新,解决了原料纯度差异与杂质分离难度问题,同时保护生产装置。At present, some domestic enterprises use the direct absorption method of sulfur trioxide gas to produce electronic-grade sulfuric acid, but they still face problems such as the difference in the purity of sulfur trioxide raw materials, the difficulty of separating impurities, and the fragility of lining equipment, which is easy to be damaged when improperly operated. Product quality is difficult to further breakthrough. The invention makes innovations in production equipment, production and control methods, solves the problems of raw material purity differences and difficulty in impurity separation, and protects production devices at the same time.

发明内容Contents of the invention

本发明的目的时提供一种电子级硫酸生产的装置与方法,工艺可靠,产品品质稳定,可达到SEMI-C12级别(金属浓度≤0.1μg/L)。The object of the present invention is to provide a device and method for producing electronic grade sulfuric acid, which has reliable process and stable product quality, and can reach SEMI-C12 level (metal concentration ≤ 0.1 μg/L).

本发明公开了一种电子级硫酸生产的装置,包括三氧化硫原料储罐、汽化器一、除雾器、冷却器一、缓冲罐一、汽化器二、吸收塔、缓冲罐二、冷却器二、气提塔,三氧化硫原料储罐经原料泵与汽化器一连通,汽化器一顶部与除雾器连接,除雾器顶部与冷却器一顶部连接,冷却器一底部与缓冲罐一连接,缓冲罐一经进料泵与汽化器二相连,汽化器二与吸收塔连接,吸收塔底部与缓冲罐二连接,缓冲罐二底部经循环酸泵与冷却器二连接,冷却器二与气提塔连通,气提塔连接至电子级硫酸储罐。The invention discloses a device for producing electronic-grade sulfuric acid, which comprises a sulfur trioxide raw material storage tank, a vaporizer one, a demister, a cooler one, a buffer tank one, a vaporizer two, an absorption tower, a buffer tank two, a cooler two, The stripping tower, the sulfur trioxide raw material storage tank is connected to the vaporizer through the raw material pump, the top of the vaporizer is connected to the demister, the top of the demister is connected to the top of the cooler, the bottom of the cooler is connected to the buffer tank, and the buffer tank The feed pump is connected to the second vaporizer, the second vaporizer is connected to the absorption tower, the bottom of the absorption tower is connected to the buffer tank two, the bottom of the buffer tank two is connected to the second cooler through the circulating acid pump, the second cooler is connected to the stripping tower, and the gas stripping The column is connected to an electronic grade sulfuric acid storage tank.

冷却器二与吸收塔连接并与吸收塔内的喷淋器连接,所述的吸收塔上部设置有至少两级塔盘,塔盘下设有积液盘,积液盘上陈列设置孔。积液盘上阵列圆形孔,这样的结构可以消除“壁流”效应,避免吸收塔下部塔盘因缺液而高温损坏;吸收塔中部设有超纯水加入管道。Cooler 2 is connected to the absorption tower and to the sprayer in the absorption tower. The upper part of the absorption tower is provided with at least two stages of trays, and a liquid collection tray is provided under the trays, and holes are arranged on the collection tray. Circular holes are arrayed on the liquid collection tray, which can eliminate the "wall flow" effect and avoid high temperature damage to the lower tray of the absorption tower due to lack of liquid; the middle part of the absorption tower is equipped with an ultrapure water feeding pipe.

所述的吸收塔上部设置有超纯水进入管;所述的气提塔上设置有空气进入管。An ultrapure water inlet pipe is arranged on the upper part of the absorption tower; an air inlet pipe is arranged on the stripping tower.

上述方案中,三氧化硫原料储罐底部采用管道与原料泵相连,并与汽化器一相连;所述缓冲罐一底部采用管道与进料泵相连,并与汽化器二相连。In the above scheme, the bottom of the sulfur trioxide raw material storage tank is connected to the raw material pump through pipelines and connected to vaporizer one; the bottom of buffer tank one is connected to the feed pump through pipelines and connected to vaporizer two.

上述方案中,除雾器中设有两级丝网填料,材质为PP、PE或者PTFE材质丝网;In the above scheme, there are two stages of wire mesh packing in the demister, and the material is PP, PE or PTFE wire mesh;

所述除雾器中设有两级丝网填料,材质为PP、PE或者PTFE材质丝网。The demister is provided with two-stage wire mesh packing, which is made of PP, PE or PTFE wire mesh.

所述汽化器一、汽化器二材质为316L、316或者304材质不锈钢,汽化器上端均设有PFA或PTFE材质丝网。其目的在于拦截三氧化硫气体中的微量雾滴。The first vaporizer and the second vaporizer are made of 316L, 316 or 304 stainless steel, and the upper ends of the vaporizers are provided with PFA or PTFE wire mesh. Its purpose is to intercept trace mist droplets in sulfur trioxide gas.

上述方案中,吸收塔顶部设有循环酸喷淋器、吸收塔上端两级塔盘下设有积液盘,积液盘上阵列圆形孔,这样的结构可以消除“壁流”效应,避免吸收塔下部塔盘因缺液而高温损坏。In the above scheme, the top of the absorption tower is equipped with a circulating acid sprayer, and the upper end of the absorption tower is equipped with a liquid collection tray under the two-stage tray, and the liquid collection tray is arrayed with circular holes. Such a structure can eliminate the "wall flow" effect and avoid The lower tray of the absorption tower is damaged by high temperature due to lack of liquid.

上述方案中,吸收塔中部设有超纯水加入管道;冷却器二出口设有成品采出管道;气体塔底部设有高纯空气加入管道。In the above scheme, there is an ultrapure water feeding pipeline in the middle of the absorption tower; a finished product extraction pipeline is installed at the second outlet of the cooler; and a high-purity air feeding pipeline is installed at the bottom of the gas tower.

上述方案中,所述吸收塔、冷却器、气提塔均为316L不锈钢或304不锈钢内PFA、PTFE、HDPE中的任意一种,金属离子析出量≤30w/10-12;吸收塔与气提塔内设有填料,填料为PFA材质的鲍尔环和拉西环填料。In the above scheme, the absorption tower, cooler, and stripping tower are any one of PFA, PTFE, and HDPE in 316L stainless steel or 304 stainless steel, and the amount of metal ion precipitation is ≤30w/ 10-12 ; There is packing in the column, and the packing is Pall ring and Raschig ring packing made of PFA.

本发明所述的一种电子级硫酸生产的方法,选用上述的电子级硫酸生产装置,包括以下步骤:A kind of electronic grade sulfuric acid production method of the present invention selects above-mentioned electronic grade sulfuric acid production device for use, comprises the following steps:

(1)三氧化硫原料储罐中的三氧化硫通过原料泵运输至汽化器一,汽化器一中的三氧化硫蒸发后在除雾器中进行气液分离器,除去雾滴杂质的三氧化硫气提在冷却器一中冷凝为液态,进入缓冲罐一;(1) The sulfur trioxide in the sulfur trioxide raw material storage tank is transported to the vaporizer 1 through the raw material pump, and the sulfur trioxide in the vaporizer 1 is evaporated, and the gas-liquid separator is carried out in the demister to remove the sulfur trioxide of mist impurities The air is condensed into a liquid state in the cooler one and enters the buffer tank one;

(2)缓冲罐一中的三氧化硫经过汽化器二进行气液分离后经进料泵输送至吸收塔,并通入超纯水进行吸收,吸收液进入底部缓冲罐二,缓冲罐二中的硫酸通过循环酸泵输送至冷却器二,冷却后的部分硫酸返回吸收塔循环吸收,部分硫酸采出至气提塔;(2) The sulfur trioxide in the buffer tank 1 passes through the vaporizer 2 for gas-liquid separation, and then is transported to the absorption tower by the feed pump, and is fed into ultrapure water for absorption. The absorption liquid enters the bottom buffer tank 2, and the sulfur trioxide in the buffer tank 2 The sulfuric acid is transported to the second cooler through the circulating acid pump, and part of the cooled sulfuric acid is returned to the absorption tower for circular absorption, and part of the sulfuric acid is extracted to the stripping tower;

(3)进入气提塔的硫酸采用高纯压缩空气进行曝气,然后进入硫酸储罐,可得到SEMI-C12级别的电子级硫酸(金属浓度≤0.1μg/L)。(3) The sulfuric acid entering the stripping tower is aerated with high-purity compressed air, and then enters the sulfuric acid storage tank to obtain SEMI-C12 electronic grade sulfuric acid (metal concentration ≤ 0.1μg/L).

上述方法中,三氧化硫储罐、缓冲罐一的温度控制在32℃~40℃。In the above method, the temperature of the sulfur trioxide storage tank and buffer tank 1 is controlled at 32°C to 40°C.

上述方法中,汽化器采用盘管热水或者导热油加热,汽化器一温度控制在50℃~70℃,汽化器二温度控制在40℃~55℃,汽化器一、汽化器二存在温度差,其目的在于汽化器一较高温度汽化,可以除雾大部分的液态杂质,汽化器二温度较低,汽化带入的雾滴少,可通过汽化器二上不丝网拦截,保证进入吸收塔三氧化硫的品质。In the above method, the vaporizer is heated by coiled hot water or heat transfer oil. The temperature of vaporizer 1 is controlled at 50°C-70°C, and the temperature of vaporizer 2 is controlled at 40°C-55°C. There is a temperature difference between vaporizer 1 and vaporizer 2. Vaporization at a higher temperature can remove most of the liquid impurities. The temperature of the second vaporizer is lower, and the fog droplets brought in by vaporization are less, which can be intercepted by the non-screen mesh on the second vaporizer to ensure the quality of sulfur trioxide entering the absorption tower.

上述方法中,冷却器一采用空气作为冷却介质,三氧化硫出料温度控制在32℃~40℃,可降低换热器故障后的安全风险;三氧化硫出料温度控制在32℃~40℃,确保三氧化硫为液态。In the above method, cooler one uses air as the cooling medium, and the discharge temperature of sulfur trioxide is controlled at 32°C to 40°C, which can reduce the safety risk after the failure of the heat exchanger; the discharge temperature of sulfur trioxide is controlled at 32°C to 40°C. ℃, to ensure that sulfur trioxide is liquid.

上述方法中,三氧化硫气提从吸收塔底部进入,超纯水从吸收塔第一块塔盘下喷入(从上往下);吸收塔塔内温度控制在70℃~110℃,温度过高毁坏设备;冷却器二硫酸出料酸温控制在40℃~70℃,温度过低会影响后续的曝气效果。In the above method, the sulfur trioxide gas strip enters from the bottom of the absorption tower, and the ultrapure water is sprayed from under the first tray of the absorption tower (from top to bottom); the temperature inside the absorption tower is controlled at 70°C to 110°C, and the temperature If the temperature is too high, the equipment will be damaged; the acid temperature of the disulfuric acid discharged from the cooler should be controlled at 40°C to 70°C. If the temperature is too low, the subsequent aeration effect will be affected.

上述方法中,超纯水为在25℃下电阻率为≥18MΩ*cm的超纯水。In the above method, the ultrapure water is ultrapure water with a resistivity ≥ 18MΩ*cm at 25°C.

上述方法中,硫酸从气提塔顶部进入,高纯空气从气提塔下部进入;气提塔曝气量控制在450 L/min~650L/min,将产品中易氧化物浓度控制在2ppm以内;In the above method, sulfuric acid enters from the top of the stripping tower, and high-purity air enters from the lower part of the stripping tower; the aeration rate of the stripping tower is controlled at 450 L/min to 650 L/min, and the concentration of easy oxides in the product is controlled within 2 ppm ;

本发明之一种电子级硫酸生产的装置的工作原理是三氧化硫储罐中液态的三氧化硫经三氧化硫原料泵输送至汽化器一,并在汽化器一内升温汽化,气态三氧化硫在除雾器中进行气液分离,三氧化硫气体进入冷却器一冷却成液态,液态三氧化硫从冷却器自流至缓冲罐一,缓冲罐一中的液态三氧化硫通过进料泵输送至汽化器二,再次汽化后,气态三氧化硫进入吸收塔与超纯水反应,生产硫酸,吸收塔的硫酸经冷却器二降温后进入气提塔,在气体塔采用高纯空气曝气,脱出二氧化硫,最后进入成品储罐。The operating principle of a device for producing electronic-grade sulfuric acid in the present invention is that the liquid sulfur trioxide in the sulfur trioxide storage tank is transported to the vaporizer one through the sulfur trioxide raw material pump, and is heated and vaporized in the vaporizer one, and the gaseous sulfur trioxide is vaporized in the vaporizer one. The gas-liquid separation is carried out in the demister, the sulfur trioxide gas enters the cooler 1 and is cooled into a liquid state, and the liquid sulfur trioxide flows from the cooler to the buffer tank 1, and the liquid sulfur trioxide in the buffer tank 1 is transported to the vaporizer through the feed pump 2. After re-vaporization, gaseous sulfur trioxide enters the absorption tower to react with ultrapure water to produce sulfuric acid. The sulfuric acid in the absorption tower enters the stripping tower after being cooled by cooler 2, and is aerated with high-purity air in the gas tower to remove sulfur dioxide. Finally into the finished product storage tank.

本发明的创新点包括如下:The innovations of the present invention include as follows:

(1)本发明使用的汽化器上部设有PFA丝网,可将汽化的三氧化硫中液沫除去,达到除去三氧化硫中杂质的目的;(1) The upper part of the vaporizer used in the present invention is provided with a PFA screen, which can remove the liquid foam in the vaporized sulfur trioxide to achieve the purpose of removing impurities in the sulfur trioxide;

(2)本发明通过两级汽化,汽化器一温度较高下汽化,再经除雾器除去大量杂质,汽化器二在较低温度下汽化,带入较少的雾滴通过汽化器上端丝网除去,保证进入三氧化硫的品质,吸收后可得到SEMI-C12级别的电子级硫酸;(2) The present invention adopts two-stage vaporization, vaporizer one vaporizes at a higher temperature, and then removes a large amount of impurities through a demister, vaporizer two vaporizes at a lower temperature, and brings in less mist droplets to be removed through the upper wire mesh of the vaporizer, Guarantee the quality of incoming sulfur trioxide, and get SEMI-C12 electronic grade sulfuric acid after absorption;

(3)本发明三氧化硫冷却器采用空气做冷却介质,比冷凝水换热更加安全;(3) The sulfur trioxide cooler of the present invention uses air as the cooling medium, which is safer than condensed water for heat exchange;

(4)本发明吸收塔上端两级塔盘下设有积液盘,积液盘上阵列圆形孔,这样的结构可以消除“壁流”效应,避免吸收塔下部塔盘因缺液而高温损坏;(4) There is a liquid accumulation tray under the two-stage tray at the upper end of the absorption tower of the present invention, and a circular hole is arrayed on the accumulation tray. This structure can eliminate the "wall flow" effect and avoid the high temperature of the lower tray of the absorption tower due to lack of liquid. damage;

(5)本发明使用的设备管道均采用316L不锈钢或者304不锈钢内衬聚四氟乙烯塑料,将酸性介质与不锈钢彻底隔离,防止因设备微腐蚀而污染产品品质。(5) The equipment pipelines used in the present invention are all made of 316L stainless steel or 304 stainless steel lined with polytetrafluoroethylene plastic, which completely isolates the acidic medium from the stainless steel and prevents product quality from being polluted by micro-corrosion of the equipment.

附图说明Description of drawings

图1为本发明一种电子级硫酸生产的装置图。Fig. 1 is the device diagram of a kind of electronic grade sulfuric acid production of the present invention.

图2为喷淋器的结构示意图。Figure 2 is a schematic diagram of the structure of the sprinkler.

其中,1.三氧化硫原料储罐,2. 原料泵,3.汽化器一,4.除雾器,5.冷却器一,6.缓冲罐一,7.进料泵,8.汽化器二,9.吸收塔,10.喷淋器,11.积液盘,12.缓冲罐二,13.循环酸泵,14.冷却器二,15.气提塔,16.塔盘,17.孔。Among them, 1. Sulfur trioxide raw material storage tank, 2. Raw material pump, 3. Vaporizer 1, 4. Demister, 5. Cooler 1, 6. Buffer tank 1, 7. Feed pump, 8. Vaporizer 2, 9. Absorption tower, 10. Sprinkler, 11. Fluid tray, 12. Buffer tank 2, 13. Circulating acid pump, 14. Cooler 2, 15. Stripping tower, 16. Tray, 17. Hole.

具体实施方式Detailed ways

下面结合实施例对本发明作进一步说明,但不应该理解为本发明上述主题范围仅限于下述实施例。在不脱离本发明上述技术思想的情况下,根据本领域普通技术知识和惯用手段,做出各种替换和变更,均应包括在本发明的保护范围内。The present invention will be further described below in conjunction with the examples, but it should not be understood that the scope of the subject of the present invention is limited to the following examples. Without departing from the above-mentioned technical ideas of the present invention, various replacements and changes made according to common technical knowledge and conventional means in this field shall be included in the protection scope of the present invention.

实施例1Example 1

一种电子级硫酸生产的装置,包括三氧化硫原料储罐1、汽化器一3、除雾器4、冷却器一5、缓冲罐一6、汽化器二8、吸收塔9、缓冲罐二12、冷却器二14、气提塔15,三氧化硫原料储罐1经原料泵2与汽化器一3连通,汽化器一3顶部与除雾器4连接,除雾器4顶部与冷却器一5顶部连接,冷却器一5底部与缓冲罐一6连接,缓冲罐一6经进料泵7与汽化器二8相连,汽化器二8与吸收塔9连接,吸收塔9底部与缓冲罐二12连接,缓冲罐二12底部经循环酸泵13与冷却器二14连接,冷却器二14与气提塔15连通,气提塔15连接至电子级硫酸储罐。A device for producing electronic-grade sulfuric acid, comprising sulfur trioxide raw material storage tank 1, vaporizer one 3, demister 4, cooler one 5, buffer tank one 6, vaporizer two 8, absorption tower 9, buffer tank two 12, Cooler 2 14, stripping tower 15, sulfur trioxide raw material storage tank 1 communicates with vaporizer 1 3 via raw material pump 2, the top of vaporizer 1 3 is connected with demister 4, and the top of demister 4 is connected with the top of cooler 1 5 , the bottom of the cooler one 5 is connected with the buffer tank one 6, the buffer tank one 6 is connected with the vaporizer two 8 through the feed pump 7, the vaporizer two 8 is connected with the absorption tower 9, the bottom of the absorption tower 9 is connected with the buffer tank two 12, and the buffer tank The bottom of the second 12 is connected to the second cooler 14 through the circulating acid pump 13, the second cooler 14 is connected to the stripping tower 15, and the stripping tower 15 is connected to an electronic-grade sulfuric acid storage tank.

冷却器二14与吸收塔9连接并与吸收塔9内的喷淋器10连接,所述的吸收塔9上部设置有至少两级塔盘16,塔盘下设有积液盘11,积液盘11上陈列设置孔17。Cooler 2 14 is connected with absorption tower 9 and is connected with sprayer 10 in absorption tower 9, and described absorption tower 9 top is provided with at least two-stage tray 16, and tray is provided with liquid accumulation pan 11, and accumulation liquid Holes 17 are arrayed on the disc 11 .

所述的吸收塔9上部设置有超纯水进入管;所述的气提塔15上设置有空气进入管。The upper part of the absorption tower 9 is provided with an ultrapure water inlet pipe; the stripping tower 15 is provided with an air inlet pipe.

本明还公开了一种电子级硫酸生产的方法:工业级三氧化硫卸料至原料储罐,经原料泵输送至汽化器一,汽化后的三氧化硫进入除雾器除杂,除杂后的三氧化硫在冷却器一冷凝成液态,进入缓冲罐一,缓冲罐一中的三氧化硫经进料泵输送至汽化器二,再次汽化后进入吸收塔,在吸收塔内采用超纯水进行循环吸收,控制吸收液的浓度,并在冷却器二成品才出管道稳定采出,经后续曝气处理后,硫酸产品品质达到SEMI-C12级别(金属浓度≤0.1μg/L)。The invention also discloses a method for producing electronic-grade sulfuric acid: industrial-grade sulfur trioxide is unloaded to a raw material storage tank, and transported to vaporizer 1 by a raw material pump, and the vaporized sulfur trioxide enters a mist eliminator to remove impurities. The sulfur trioxide in the cooler 1 is condensed into a liquid state and enters the buffer tank 1. The sulfur trioxide in the buffer tank 1 is transported to the vaporizer 2 through the feed pump, and enters the absorption tower after being vaporized again. Circular absorption, controlling the concentration of the absorption liquid, and stable production of the secondary product in the cooler, after the subsequent aeration treatment, the quality of the sulfuric acid product reaches the SEMI-C12 level (metal concentration ≤ 0.1μg/L).

所述除雾器中设有两级丝网填料,材质为PP、PE或者PTFE材质丝网;The demister is provided with two-stage wire mesh packing, and the material is PP, PE or PTFE wire mesh;

所述汽化器一、汽化器二材质为316L、316或者304材质不锈钢,汽化器上端均设有PFA或PTFE材质丝网。The first vaporizer and the second vaporizer are made of 316L, 316 or 304 stainless steel, and the upper ends of the vaporizers are provided with PFA or PTFE wire mesh.

所述吸收塔顶部设有循环酸喷淋器、吸收塔上端两级塔盘下设有积液盘,积液盘上阵列圆形孔;The top of the absorption tower is provided with a circulating acid sprayer, and the upper end of the absorption tower is provided with a liquid accumulation tray under the two-stage tray, and a circular hole is arrayed on the liquid accumulation tray;

所述吸收塔中部设有超纯水加入管道;冷却器二出口设有成品采出管道;气体塔底部设有高纯空气加入管道。The middle part of the absorption tower is provided with an ultrapure water feeding pipe; the second outlet of the cooler is provided with a product extraction pipe; the bottom of the gas tower is provided with a high-purity air feeding pipe.

所述吸收塔、冷却器一、冷却器二、气提塔均为316L不锈钢或304不锈钢内PFA、PTFE、HDPE中的任意一种,金属离子析出量≤30w/10-12;吸收塔与气提塔内设有填料,填料为PFA材质的鲍尔环和拉西环填料。The absorption tower, cooler one, cooler two, and stripping tower are any one of PFA, PTFE, and HDPE in 316L stainless steel or 304 stainless steel, and the amount of metal ion precipitation is ≤30w/ 10-12 ; the absorption tower and gas There is packing in the column, and the packing is Pall ring and Raschig ring packing made of PFA.

所述冷却器一采用空气作为冷却介质,三氧化硫出料温度控制在32℃~40℃;三氧化硫出料温度控制在32℃~40℃;The cooler one uses air as the cooling medium, and the discharge temperature of sulfur trioxide is controlled at 32°C to 40°C; the discharge temperature of sulfur trioxide is controlled at 32°C to 40°C;

所述三氧化硫气提从吸收塔底部进入,超纯水从吸收塔第一块塔盘下喷入(从上往下);吸收塔塔内温度控制在70℃~110℃,;冷却器二硫酸出料酸温控制在40℃~70℃;The sulfur trioxide stripping enters from the bottom of the absorption tower, and the ultrapure water is sprayed from under the first tray of the absorption tower (from top to bottom); the temperature in the absorption tower is controlled at 70°C to 110°C; the cooler The acid temperature of the disulfuric acid output is controlled at 40°C to 70°C;

所述超纯水为在25℃下电阻率为≥18MΩ*cm的超纯水。The ultrapure water is ultrapure water with a resistivity ≥ 18MΩ*cm at 25°C.

所述硫酸从气提塔顶部进入,高纯空气从气提塔下部进入;气提塔曝气量控制在450 L/min~650L/min;The sulfuric acid enters from the top of the stripping tower, and the high-purity air enters from the bottom of the stripping tower; the aeration rate of the stripping tower is controlled at 450 L/min~650 L/min;

本实施例的一种电子级硫酸生产的方法,选用上述的电子级硫酸生产装置,包括以下步骤:A kind of electronic grade sulfuric acid production method of the present embodiment selects above-mentioned electronic grade sulfuric acid production device for use, comprises the following steps:

(1)原料储罐中的三氧化硫通过原料泵运输至汽化器一,液态三氧化硫在汽化器通过桶盘管热水或者导热油加热汽化,加热温度控制在65℃;汽化器中的三氧化硫蒸发后进入除雾器除杂,除杂后的三氧化硫进入冷却器一,并在冷却器一中冷凝为液态,进入缓冲罐一,冷却介质为冷却水或者空气,三氧化硫出料温度控制在38℃,缓冲罐一温度控制在38℃;(1) The sulfur trioxide in the raw material storage tank is transported to the vaporizer 1 through the raw material pump, and the liquid sulfur trioxide is vaporized in the vaporizer through the hot water of the barrel coil or heat transfer oil, and the heating temperature is controlled at 65°C; the sulfur trioxide in the vaporizer After evaporation, it enters the mist eliminator to remove impurities. The sulfur trioxide after removal enters cooler 1, condenses into a liquid state in cooler 1, and enters buffer tank 1. The cooling medium is cooling water or air, and the discharge temperature of sulfur trioxide is Control at 38°C, the temperature of buffer tank 1 is controlled at 38°C;

(2)缓冲罐一中的三氧化硫经过进料泵输送至吸收塔,并通入超纯水进行吸收,吸收液进入底部缓冲罐二,缓冲罐二中的硫酸通过循环酸泵输送至冷却器二,冷却后的部分硫酸返回吸收塔循环吸收,部分硫酸采出至气提塔;其中吸收塔塔内温度控制在95℃;冷却器二硫酸出料酸温控制在65℃;(2) The sulfur trioxide in the buffer tank 1 is transported to the absorption tower through the feed pump, and passed into the ultrapure water for absorption, the absorption liquid enters the bottom buffer tank 2, and the sulfuric acid in the buffer tank 2 is transported to the cooling tower through the circulating acid pump. In the second device, part of the sulfuric acid after cooling is returned to the absorption tower for circular absorption, and part of the sulfuric acid is extracted to the stripping tower; the temperature inside the absorption tower is controlled at 95°C; the acid temperature of the disulfuric acid discharged from the cooler is controlled at 65°C;

(3)进入气提塔的硫酸采用高纯压缩空气进行曝气,高纯空气气量控制在560L/min,曝气后的产品进入成品储罐。(3) The sulfuric acid entering the stripping tower is aerated with high-purity compressed air. The volume of high-purity air is controlled at 560L/min, and the aerated product enters the finished product storage tank.

经检测,电子级硫酸中金属离子<80ppt、阴离子浓度<100ppb、易氧化物浓度<2ppm、硫酸浓度96%~97%。After testing, the metal ions in electronic grade sulfuric acid are <80ppt, the anion concentration is <100ppb, the easy oxide concentration is <2ppm, and the sulfuric acid concentration is 96%-97%.

实施例2Example 2

参考图1、2,实施例2的实施步骤如下:With reference to Fig. 1,2, the implementation steps of embodiment 2 are as follows:

(1)原料储罐中的三氧化硫通过原料泵运输至汽化器一,液态三氧化硫在汽化器通过桶盘管热水加热汽化,加热温度控制在60℃;汽化器中的三氧化硫蒸发后进入除雾器除杂,除杂后的三氧化硫进入冷却器一,并在冷却器一中冷凝为液态,进入缓冲罐一,冷却介质为冷却水或者空气,三氧化硫出料温度控制在38℃,缓冲罐一温度控制在36℃;(1) The sulfur trioxide in the raw material storage tank is transported to the vaporizer 1 through the raw material pump, and the liquid sulfur trioxide is vaporized in the vaporizer through the hot water of the barrel coil, and the heating temperature is controlled at 60°C; the sulfur trioxide in the vaporizer evaporates and enters The mist eliminator removes impurities, and the sulfur trioxide after removal enters cooler 1, condenses into a liquid state in cooler 1, and enters buffer tank 1. The cooling medium is cooling water or air, and the sulfur trioxide output temperature is controlled at 38 ℃, the buffer tank temperature is controlled at 36 ℃;

(2)缓冲罐一中的三氧化硫经过进料泵输送至吸收塔,并通入超纯水进行吸收,吸收液进入底部缓冲罐二,缓冲罐二中的硫酸通过循环酸泵输送至冷却器二,冷却后的部分硫酸返回吸收塔循环吸收,部分硫酸采出至气提塔;其中吸收塔塔内温度控制在90℃;冷却器二硫酸出料酸温控制在60℃;(2) The sulfur trioxide in the buffer tank 1 is transported to the absorption tower through the feed pump, and passed into the ultrapure water for absorption, the absorption liquid enters the bottom buffer tank 2, and the sulfuric acid in the buffer tank 2 is transported to the cooling tower through the circulating acid pump. In the second device, part of the sulfuric acid after cooling is returned to the absorption tower for circular absorption, and part of the sulfuric acid is extracted to the stripping tower; the temperature in the absorption tower is controlled at 90°C; the acid temperature of the disulfuric acid discharged from the cooler is controlled at 60°C;

(3)进入气提塔的硫酸采用高纯压缩空气进行曝气,高纯空气气量控制在520L/min,曝气后的产品进入成品储罐。(3) The sulfuric acid entering the stripping tower is aerated with high-purity compressed air. The volume of high-purity air is controlled at 520L/min, and the aerated product enters the finished product storage tank.

经检测,电子级硫酸中金属离子<70ppt、阴离子浓度<100ppb、易氧化物浓度<2ppm、硫酸浓度96%~97%。After testing, the metal ion in electronic grade sulfuric acid is <70ppt, the concentration of anion is <100ppb, the concentration of easy oxide is <2ppm, and the concentration of sulfuric acid is 96%~97%.

实施例3Example 3

参考图1、2,实施例3的实施步骤如下:With reference to Fig. 1,2, the implementation steps of embodiment 3 are as follows:

(1)原料储罐中的三氧化硫通过原料泵运输至汽化器一,液态三氧化硫在汽化器通过桶盘管热水加热汽化,加热温度控制在55℃;汽化器中的三氧化硫蒸发后进入除雾器除杂,除杂后的三氧化硫进入冷却器一,并在冷却器一中冷凝为液态,进入缓冲罐一,冷却介质为冷却水或者空气,三氧化硫出料温度控制在38℃,缓冲罐一温度控制在36℃;(1) The sulfur trioxide in the raw material storage tank is transported to the vaporizer 1 through the raw material pump, and the liquid sulfur trioxide is vaporized in the vaporizer through the hot water of the barrel coil, and the heating temperature is controlled at 55°C; the sulfur trioxide in the vaporizer evaporates and enters The mist eliminator removes impurities, and the sulfur trioxide after removal enters cooler 1, condenses into a liquid state in cooler 1, and enters buffer tank 1. The cooling medium is cooling water or air, and the sulfur trioxide discharge temperature is controlled at 38 ℃, the buffer tank temperature is controlled at 36 ℃;

(2)缓冲罐一中的三氧化硫输送至吸收塔,并通入超纯水进行吸收,吸收液进入底部缓冲罐二,缓冲罐二中的硫酸通过循环酸泵输送至冷却器二,冷却后的部分硫酸返回吸收塔循环吸收,部分硫酸采出至气提塔;其中吸收塔塔内温度控制在85℃;冷却器二硫酸出料酸温控制在55℃;(2) The sulfur trioxide in the buffer tank 1 is transported to the absorption tower, and passed into the ultrapure water for absorption, the absorption liquid enters the bottom buffer tank 2, and the sulfuric acid in the buffer tank 2 is transported to the cooler 2 through the circulating acid pump, and cooled The final part of the sulfuric acid is returned to the absorption tower for circular absorption, and part of the sulfuric acid is extracted to the stripping tower; the temperature inside the absorption tower is controlled at 85°C; the acid temperature of the disulfuric acid discharged from the cooler is controlled at 55°C;

(3)进入气提塔的硫酸采用高纯压缩空气进行曝气,高纯空气气量控制在480L/min,曝气后的产品进入成品储罐。(3) The sulfuric acid entering the stripping tower is aerated with high-purity compressed air. The volume of high-purity air is controlled at 480L/min, and the aerated product enters the finished product storage tank.

经检测,电子级硫酸中金属离子<60ppt、阴离子浓度<100ppb、易氧化物浓度<2ppm、硫酸浓度96%~97%。After testing, the metal ions in electronic grade sulfuric acid are <60ppt, the anion concentration is <100ppb, the easy oxide concentration is <2ppm, and the sulfuric acid concentration is 96%-97%.

Claims (8)

1.一种电子级硫酸生产的装置,其特征在于,包括三氧化硫原料储罐(1)、汽化器一(3)、除雾器(4)、冷却器一(5)、缓冲罐一(6)、汽化器二(8)、吸收塔(9)、缓冲罐二(12)、冷却器二(14)、气提塔(15),三氧化硫原料储罐(1)经原料泵(2)与汽化器一(3)连通,汽化器一(3)顶部与除雾器(4)连接,除雾器(4)顶部与冷却器一(5)顶部连接,冷却器一(5)底部与缓冲罐一(6)连接,缓冲罐一(6)经进料泵(7)与汽化器二(8)相连,汽化器二(8)与吸收塔(9)连接,吸收塔(9)底部与缓冲罐二(12)连接,缓冲罐二(12)底部经循环酸泵(13)与冷却器二(14)连接,冷却器二(14)与气提塔(15)连通,气提塔(15)连接至电子级硫酸储罐。1. A device for electronic-grade sulfuric acid production, characterized in that it comprises a sulfur trioxide raw material storage tank (1), vaporizer one (3), demister (4), cooler one (5), buffer tank one ( 6), vaporizer two (8), absorption tower (9), buffer tank two (12), cooler two (14), stripping tower (15), sulfur trioxide raw material storage tank (1) through the raw material pump (2 ) is connected with vaporizer one (3), the top of vaporizer one (3) is connected with mist eliminator (4), the top of mist eliminator (4) is connected with the top of cooler one (5), and the bottom of cooler one (5) is connected with buffer Tank 1 (6) is connected, buffer tank 1 (6) is connected to vaporizer 2 (8) via feed pump (7), vaporizer 2 (8) is connected to absorption tower (9), and the bottom of absorption tower (9) is connected to buffer tank Two (12) are connected, the bottom of the buffer tank two (12) is connected to the cooler two (14) through the circulating acid pump (13), the cooler two (14) is connected to the stripping tower (15), and the stripping tower (15) Connects to electronic grade sulfuric acid storage tank. 2.根据权利要求1所述的电子级硫酸生产的装置,其特征在于,冷却器二(14)与吸收塔(9)连接并与吸收塔(9)内的喷淋器(10)连接,所述的吸收塔(9)上部设置有至少两级塔盘(16),塔盘下设有积液盘(11),积液盘(11)上陈列设置孔(17)。2. The device for producing electronic-grade sulfuric acid according to claim 1, characterized in that the second cooler (14) is connected to the absorption tower (9) and connected to the sprayer (10) in the absorption tower (9), The upper part of the absorption tower (9) is provided with at least two stages of trays (16), and a liquid collection tray (11) is provided under the trays, and holes (17) are arranged on the liquid collection tray (11). 3.根据权利要求1所述的电子级硫酸生产的装置,其特征在于,所述的吸收塔(9)上部设置有超纯水进入管;所述的气提塔(15)上设置有空气进入管。3. The device for producing electronic-grade sulfuric acid according to claim 1, characterized in that, the upper part of the absorption tower (9) is provided with an ultrapure water inlet pipe; the stripping tower (15) is provided with an air into the tube. 4.一种电子级硫酸生产的方法,采用如权利要求1~3任一项所述的电子级硫酸生产的装置,包括以下步骤:4. A method for producing electronic grade sulfuric acid, adopting the device for producing electronic grade sulfuric acid as claimed in any one of claims 1 to 3, comprising the following steps: (1)三氧化硫原料储罐中的三氧化硫通过原料泵运输至汽化器一,汽化器一中的三氧化硫蒸发后进入除雾器,进行气液分离器,气态三氧化硫进入冷却器一冷凝为液态,进入缓冲罐一;(1) The sulfur trioxide in the sulfur trioxide raw material storage tank is transported to the vaporizer 1 through the raw material pump, and the sulfur trioxide in the vaporizer 1 evaporates and enters the demister, then goes through the gas-liquid separator, and the gaseous sulfur trioxide enters the cooler 1 Condensate into a liquid state and enter the buffer tank 1; (2)缓冲罐一中的三氧化硫经过汽化器二进行气液分离后经进料泵输送至吸收塔,并通入超纯水进行吸收,吸收液进入底部缓冲罐二,缓冲罐二中的硫酸通过循环酸泵输送至冷却器二,冷却后的部分硫酸返回吸收塔循环吸收,部分硫酸采出至气提塔;(2) The sulfur trioxide in the buffer tank 1 passes through the vaporizer 2 for gas-liquid separation, and then is transported to the absorption tower by the feed pump, and is fed into ultrapure water for absorption. The absorption liquid enters the bottom buffer tank 2, and the sulfur trioxide in the buffer tank 2 The sulfuric acid is transported to the second cooler through the circulating acid pump, and part of the cooled sulfuric acid is returned to the absorption tower for circular absorption, and part of the sulfuric acid is extracted to the stripping tower; (3)进入气提塔的硫酸采用高纯压缩空气进行曝气,然后进入硫酸储罐,可得到SEMI-C12级别的电子级硫酸。(3) The sulfuric acid entering the stripping tower is aerated with high-purity compressed air, and then enters the sulfuric acid storage tank to obtain SEMI-C12 electronic grade sulfuric acid. 5.如权利要求4所述电子级硫酸生产的方法,其特征在于,步骤(1)中三氧化硫原料储罐、缓冲罐一的温度控制在32℃~40℃;汽化器采用盘管热水或者导热油加热,汽化器一温度控制在50℃~70℃,汽化器二温度控制在40℃~55℃,汽化器一、二存在温度差,其目的在于汽化器一较高温度汽化,可以除雾大部分的液态杂质,汽化器二温度较低,汽化带入的雾滴少,保证进入吸收塔三氧化硫的品质;冷却器一采用冷却水或者空气作为冷却介质,三氧化硫出料温度控制在32℃~40℃。5. the method for electronic grade sulfuric acid production as claimed in claim 4 is characterized in that, in the step (1), the temperature of sulfur trioxide raw material storage tank, buffer tank one is controlled at 32 ℃~40 ℃; Vaporizer adopts coil hot water Or heating with heat-conducting oil, the temperature of vaporizer 1 is controlled at 50°C-70°C, and the temperature of vaporizer 2 is controlled at 40°C-55°C. There is a temperature difference between vaporizer 1 and 2. The purpose is to vaporize at a higher temperature in vaporizer 1, which can remove most of the fog. The second vaporizer has a lower temperature and less mist droplets brought into the vaporization to ensure the quality of sulfur trioxide entering the absorption tower; cooler one uses cooling water or air as the cooling medium, and the sulfur trioxide output temperature is controlled at 32°C ~40°C. 6.如权利要求4所述电子级硫酸生产的方法,其特征在于,步骤(2)三氧化硫气体从吸收塔底部进入,超纯水从吸收塔上部的第一块塔盘下喷入;吸收塔塔内温度控制在70℃~110℃;冷却器二硫酸出料酸温控制在40℃~70℃。6. the method for electronic-grade sulfuric acid production as claimed in claim 4, is characterized in that, step (2) sulfur trioxide gas enters from the absorption tower bottom, and ultrapure water is sprayed into from the first piece tray of absorption tower top; The temperature in the absorption tower is controlled at 70°C to 110°C; the acid temperature of the disulfuric acid discharged from the cooler is controlled at 40°C to 70°C. 7.如权利要求4所述电子级硫酸生产的方法,其特征在于,所述的超纯水为在25℃下电阻率为≥18MΩ*cm的超纯水。7. The method for producing electronic-grade sulfuric acid as claimed in claim 4, wherein the ultrapure water is ultrapure water with a resistivity of ≥18MΩ*cm at 25°C. 8. 如权利要求4所述电子级硫酸生产的方法,其特征在于,步骤(3)硫酸从气提塔顶部进入,高纯空气从气提塔下部进入;气提塔曝气量控制在450 L/min~650L/min。8. the method for electronic-grade sulfuric acid production as claimed in claim 4, is characterized in that, step (3) sulfuric acid enters from stripper top, and high-purity air enters from stripper bottom; Stripper aeration rate is controlled at 450 L/min~650L/min.
CN201910636090.6A 2019-07-15 2019-07-15 A kind of apparatus and method of electronic-grade sulfuric acid production Withdrawn CN110255506A (en)

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