CN110253412A - A kind of tubing polishing machine and its polishing method - Google Patents
A kind of tubing polishing machine and its polishing method Download PDFInfo
- Publication number
- CN110253412A CN110253412A CN201910681412.9A CN201910681412A CN110253412A CN 110253412 A CN110253412 A CN 110253412A CN 201910681412 A CN201910681412 A CN 201910681412A CN 110253412 A CN110253412 A CN 110253412A
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- Prior art keywords
- tubing
- processed
- polishing
- sliding platform
- sliding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/06—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction
- B24B29/08—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction the cross-section being circular, e.g. tubes, wires, needles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
The invention discloses a kind of tubing polishing machine and its polishing methods, belong to surface polishing field.It is formed including fundamental mechanism, feeding mechanism, polishing mechanism and four part of discharging mechanism.Wherein, fundamental mechanism includes rack and the processing table top that is arranged in above the rack；Feeding mechanism includes disk feeder, tubing sliding platform, the starting point that tubing sliding platform is arranged in and the Liang Ge linear advancement at the end end mechanism being arranged on the processing table top；Polishing mechanism includes the outer surface burnishing device to align respectively with two propulsive mechanisms and inner surface burnishing device two parts composition.The present invention is matched by transmission belt, disk feeding device and tubing sliding platform, is carried out loading and unloading instead of artificial, is reduced the working strength of worker, improves automation efficiency；The ramming head of inner surface burnishing device is made using rubber, and shape designs cross, and polishing force can be made more uniform, improves the quality of product after polishing.
Description
Technical field
The invention belongs to surface polishing field, especially a kind of tubing polishing machine and its polishing method.
Background technique
With the raising of product quality and the upgrading of product, the requirement to polishing is also increased, in stainless steel pipe
In production and processing, require to be processed by shot blasting especially have in chemical industry, medicine and other fields to the roughness of tubing more stringent
Requirement.On the one hand, existing polishing mode mostly uses greatly the polishing of ordinary people's work or semi-automatic polishing, needs user straight
It connects participation or position adjustment aside is carried out to polishing tubing.Moreover, existing semi-automation polissoir is more pipe
The inner surface of material or outer surface is single is polished, needs manually to carry out loading and unloading, just be able to achieve same to the surfaces externally and internally of tubing
Shi Jinhang polishing, this undoubtedly increases the labor intensity of worker.
On the other hand, in inner surface polissoir used in existing polissoir, when processing thin, long tubing,
It is excessive due to throwing pole length, it is easy to appear and significantly shakes, rigid ramming head is easy that rigid collision occurs with internal surface of pipe,
The degree of friction that not only cannot uniformly reduce in this way, in some instances it may even be possible to should be stress and excessively concentrate, improve the coarse of pipe material inner wall instead
Degree reduces product quality.
Summary of the invention
Goal of the invention: providing a kind of tubing polishing machine and its polishing method, involved in above-mentioned background technique to solve
The problem of.
Technical solution: on the one hand, a kind of tubing polishing machine, comprising: fundamental mechanism, feeding mechanism, polishing mechanism and go out
Expect four part of mechanism.
The machine frame inside is arranged in including rack and the processing table top being arranged in above the rack in fundamental mechanism
Distribution system and PLC control system；
Feeding mechanism is arranged under the disk feeder including the disk feeder being arranged on the processing table top
The tubing sliding platform of side, is separately positioned on the starting point of the tubing sliding platform and two linear advancement machines at end end
Structure；
Polishing mechanism is arranged in the tubing and carries the side of track, and aligns with the propulsive mechanism；Specifically by respectively with
Outer surface burnishing device and inner surface burnishing device two parts composition that two propulsive mechanisms align；
Discharging mechanism, for a transmission belt below the tubing sliding platform is arranged in.
In further implementation process, the disk feeder includes: two branch being arranged in parallel in the rack
Side plate is supportted, the lower of the charging bottom plate is arranged in by crossbeam in the charging bottom plate being obliquely installed between two support side plates
The top of side and there are the postive stop baffles of preset distance between the bottom plate, is fixedly mounted on the one of the postive stop baffle
The spiral feeding axis of side is fixedly mounted on the spiral feeding axis and passes through the more of its center of circle with the extended line of the charging bottom plate
The outer edge of the feeding disk and the groove that gets stuck identical with pipe geometry size to be processed is arranged in a feeding disk,
It is spaced to be adapted above the feeding disk, with the feeding disk outer profile and two branch are fixed on by crossbeam
The arc-shaped limit plate on side plate is supportted, be fixedly mounted on the charging bottom plate at minimum point and is located under the arc-shaped limit plate
One trapezoidal guide plate of side, and the rotating electric machine being connected by belt with the spiral feeding axis.
In further implementation process, the tubing sliding platform include: setting in the disk feeder lower end and
The support frame being fixedly mounted on the processing platform, the sliding platform being inclined on support frame as described above, is fixedly mounted on
Lifting cylinder on the crossbeam of the support frame of the higher side of sliding table, is connected with the lifting cylinder output shaft, leads to
Cross the lifting guide plate that fixed guide rail is slidably mounted on support frame as described above, be fixedly mounted on the lifting guide plate and with it is described
Multiple wedge blocks of trapezoidal guide plate alignment, and the limit assembly of lower side on the tubing sliding platform is set.
In further implementation process, the limit assembly include: be rotatably installed in it is lower on the tubing sliding platform
Side limit rotary shaft, be fixedly connected on two limited blocks of the limit rotary shaft two sides, be arranged in the limit rotary shaft
The gear in portion, the rack gear being meshed with the gear, by slide rail be slidably mounted on tubing sliding platform bottom and
The first sliding shoe being fixedly connected with the rack gear is connected with first sliding shoe and is fixed on the tubing sliding and puts down
Rotary cylinder on platform.
In further implementation process, the propulsive mechanism includes: the propulsion cylinder being fixedly mounted on processing table top, Gu
It is scheduled on the linear guide to align on the processing table top and with the propulsion cylinder, the straight line is mounted on by bearing and is led
The second sliding shoe being connected on rail and with the output shaft of propulsion cylinder, the catch bar being connected with the second sliding shoe, with
And the mechanical grip on the other end of the catch bar is set.
In further implementation process, the outer surface burnishing device includes: to be provided in the tubing sliding platform
Starting point and the polishing assembly being aligned with propulsive mechanism, two stationary conveyors positioned at polishing assembly two sides, and setting exist
Rotation roller between described two stationary conveyors；Wherein, the polishing assembly includes being arranged on the processing table top
Two linear motion mould groups adjusted by adjusting handle, two be fixedly mounted on the sliding part in the linear motion mould group
The first servo motor of a same model, the revolving wheel being connected with two first servo motor output shafts, and be arranged two
Protective cover on a revolving wheel；The stationary conveyor includes top sheave and lower sheave, and lower sheave is fixed pulley, and with it is small-sized
Motor is connected, and upper sliding is movable pulley, is connected with motorized adjustment wheel；It rotates roller and is fixedly mounted on the processing by two
On table top and with pipe outer surface to be processed it is tangent, can free shaft roller.
In further implementation process, the inner surface burnishing device includes: the second servo being arranged in the rack
Motor, is sequentially connected with second servo motor by belt and diameter is 1/5 interior throwing bar of pipe diameter to be processed,
It is mounted on the multiple ramming heads to match on the interior throwing bar and with the pipe internal diameter to be processed；It is arranged under the interior throwing bar
Side, the V-arrangement fixture being mounted on the processing table top, are arranged in the fixing piece on the V-arrangement fixture and the V-arrangement fixture
Bottom be provided with linear motion component；Wherein, the fixing piece is to assemble conjunction by straight line mould in the vertical direction to move up and down
Fixture.
In further implementation process, the ramming head is made using rubber, and shape is circular ring shape, polygon or cross
Shape.
On the other hand, a kind of polishing method of tubing polishing machine, includes the following steps:
S1, the tubing that cutting is completed is delivered to by disk feeder by transmission belt comes in expect on bottom plate, it is a large amount of to be processed
Tubing is freely tumbled to postive stop baffle, and tubing can only individually sequentially enter reserved space between postive stop baffle and feeding disk
Place, under rotating electric machine drive, feeding disk rotational, when at the concave slot sports reserved space that gets stuck in feeding disk, tubing
It freely rolls to card slot, under the cooperation of arc-shaped limit plate, tubing moves in a circle along feeding disk, until trapezoidal guide plate
Place, falls on the lifting guide plate of tubing sliding platform along the inclined-plane of trapezoidal guide plate；
S2, lifting guide plate on wedge block and support frame cooperation under, tubing to be processed be horizontally arranged wedge block on, at this point,
Pusher cylinder in first propulsive mechanism pushes the second sliding shoe and catch bar to one end of tubing to be processed, and mechanical grip will
Pipe clamping to be processed is lived, and is moved forward to polishing machine for outer surface structure；
S3, after tubing to be processed moves to first stationary conveyor, release mechanism handgrip, top sheave push to pipe to be processed
Material is limited, and micro-machine drives lower sheave rotation, tubing to be processed is transported through rotation roller, rotation roller drives pipe
Material is rotated along axis, after tubing to be processed moves to revolving wheel, under the drive of two first servo motors, with
It is polished under opposite direction, same rotational speed, until transporting completely to the stationary conveyor of the other end, and is completed to pipe to be processed
The polishing of material；
S4, two first servo motors, the micro-machine reversion in stationary conveyor, continue reversely upper polishing；Finally to
Processing tubing is simultaneously transmitted at mechanical gripper, and mechanical grip clamps tubing to be processed again, and tubing to be processed is returned to wedge
At shape block, release mechanism clamping jaw is horizontally arranged；
S5, lifting cylinder push to be moved at sliding platform in lifting guide plate phase, and tubing free skating to be processed drops down onto limit assembly
On limited block at, identical as step S2, pusher cylinder in second propulsive mechanism pushes the second sliding shoe and catch bar extremely
One end of tubing to be processed, mechanical grip live pipe clamping to be processed, move forward to inner surface polishing mechanism；
S6, when tubing to be processed moves to V-arrangement fixture, and be sleeved on interior throwing bar, release mechanism is grabbed, and in fixation kit
Cooperation is lower to be fixed, and the second servo motor drives multiple ramming heads to polish in tubing internal rotating to be processed, meanwhile, pass through linear motion
Components drive V-arrangement fixture and tubing to be processed move preset distance in the horizontal direction, then come back to initial position, in completion
Polishing process；
S7, mechanical grip clamp tubing to be processed again, and tubing to be processed is returned at limit assembly, release mechanism folder
Pawl is horizontally arranged；Then rotary cylinder pushes the first sliding shoe and rack gear to move on slide rail, and then is driven by gear
Limit rotary shaft and limited block rotate predetermined angular, until limited block is concordant with sliding platform, tubing to be processed is free to slide, until transmission
It takes, realizes discharging, next workshop section is sent to by transmission belt and is processed.
The utility model has the advantages that the present invention relates to a kind of tubing polishing machine and its polishing methods to have compared to existing technologies
Following advantage:
1, the loading and unloading of tubing are matched by transmission belt, disk feeding device and tubing sliding platform, instead of manually carrying out
Blanking reduces the working strength of worker, improves automation efficiency.
2, using disk feeding device, since the space between groove and arc-shaped limit plate that gets stuck is only capable of accommodating next pipe
Single, the automation charging of tubing may be implemented in the size of material.
3, starting point and end end are respectively arranged with lifting guide plate and limit assembly as positioning on tubing sliding platform
Then device cooperates propulsive mechanism, positioned, realize autofeed, it is ensured that the accuracy of charging.
4, outer surface burnishing device and inner surface burnishing device are simultaneously processed by shot blasting different tubing, improve equipment benefit
With efficiency and polishing efficiency.
5, ramming head is made using rubber, and shape designs cross, when polishing is significantly shaken, since cross is thrown
Head is flexible structure, and polishing force can be made more uniform, is not in the case where stress is concentrated, is more not in tubing
The generation for the situations such as the roughness of wall becomes larger, and product quality reduces.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the structural schematic diagram of disk feeder in the present invention.
Fig. 3 is the structural schematic diagram of tubing sliding platform in the present invention.
Fig. 4 is the structural schematic diagram of limit assembly in the present invention.
Fig. 5 is the structural schematic diagram of propulsive mechanism in the present invention.
Fig. 6 is the structural schematic diagram of China and foreign countries' surface polishing device of the present invention.
Fig. 7 is the structural schematic diagram of stationary conveyor in the present invention.
Fig. 8 is the structural schematic diagram of inner surface burnishing device in the present invention.
Fig. 9 is the schematic illustration of V-arrangement fixture and fixing piece in the present invention.
Figure 10 is the structural schematic diagram of cross ramming head in the present invention.
Figure 11 is the structural schematic diagram of M shape ramming head in the present invention.
Appended drawing reference are as follows: processing table top 1, disk feeder 2, tubing sliding platform 3, propulsive mechanism 4, outer surface polishing
Device 5, inner surface burnishing device 6, transmission belt 7, support side plate 201, charging bottom plate 202, postive stop baffle 203, spiral feeding axis
204, feeding disk 205, the groove 206 that gets stuck, arc-shaped limit plate 207, trapezoidal guide plate 208, rotating electric machine 209, support frame 301,
Sliding platform 302, lifting cylinder 303, lifting guide plate 304, wedge block 305, limit assembly 306, limit rotary shaft 306a, limited block
306b, gear 306c, rack gear 306d, the first sliding shoe 306e, rotary cylinder 306f, propulsion cylinder 401, linear guide 402,
Two sliding shoes 403, catch bar 404, mechanical grip 405, adjusting handle 501, linear motion mould group 502, first servo motor
503, revolving wheel 504, protective cover 505, top sheave 506, lower sheave 507, micro-machine 508, motorized adjustment wheel 509, roller
510, the second servo motor 601, interior throwing bar 602, ramming head 603, V-arrangement fixture 604, fixing piece 605, linear motion component 606, sand
Skin 603a.
Specific embodiment
In the following description, a large amount of concrete details are given so as to provide a more thorough understanding of the present invention.So
And it is obvious to the skilled person that the present invention may not need one or more of these details and be able to
Implement.In other examples, in order to avoid confusion with the present invention, for some technical characteristics well known in the art not into
Row description.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
As shown in Fig. 1, a kind of tubing polishing machine, comprising: fundamental mechanism, feeding mechanism, polishing mechanism and discharging machine
Four part of structure composition.
Fundamental mechanism includes: rack, and the processing table top 1 being arranged in above the rack.Wherein, in the machine frame inside
It is provided with distribution system and PLC control system.
Feeding mechanism, comprising: disk feeder 2, tubing sliding platform 3, propulsive mechanism 4.Wherein, disk feeder
2 are arranged on the processing table top 1, and tubing sliding platform 3 is arranged below the disk feeder 2, sliding in the tubing
The starting point and end end of moving platform 3 are respectively set there are two linear advancement mechanism 4.
As a preferred embodiment, as shown in Fig. 2, the disk feeder 2 includes: support side plate 201, charging bottom
Plate 202, postive stop baffle 203, spiral feeding axis 204, feeding disk 205, the groove 206 that gets stuck, arc-shaped limit plate 207, trapezoidal guide plate
208, rotating electric machine 209.Two support side plates 201 are arranged in parallel in the rack, are tilted between two support side plates 201
Be provided with charging bottom plate 202, the lower side of the charging bottom plate 202 top and there are predetermined between the bottom plate
Distance is provided with postive stop baffle 203 by crossbeam, and spiral feeding axis 204 is fixedly mounted on the side of the postive stop baffle 203, in institute
It states and is fixedly installed with multiple feeding disks 205 on spiral feeding axis 204, and the extended line of the charging bottom plate 202 passes through described send
Expect the center of circle of disk 205, the groove 206 that gets stuck is arranged in the outer edge of the feeding disk 205, and with pipe geometry to be processed
Size is identical, arc-shaped limit plate 207 it is spaced above the feeding disk 205, with 205 outer profile of feeding disk
It is adapted and is fixed in two support side plates 201 by crossbeam, trapezoidal guide plate 208 is fixedly mounted on the charging bottom plate
On 202 at minimum point, and it is located at 207 lower section of arc-shaped limit plate, rotating electric machine 209 passes through belt and the spiral feeding axis
204 are connected.The tubing that cutting is completed disk feeder 2 is delivered to by transmission belt 7 to come in expect on bottom plate, largely to
Processing tubing is freely tumbled to postive stop baffle 203, and tubing can only individually sequentially enter postive stop baffle 203 and feeding disk 205
Between at reserved space, under the drive of rotating electric machine 209, feeding disk 205 is rotated, when the groove that gets stuck in feeding disk 205
When at 206 movement reserved spaces, tubing is freely rolled to card slot, and under the cooperation of arc-shaped limit plate 207, tubing is along feeding
Disk 205 moves in a circle, until falling on tubing sliding platform 3 at trapezoidal guide plate 208 along the inclined-plane of trapezoidal guide plate 208.It should
Polishing machine use disk feeding device, due to the space between groove 206 and arc-shaped limit plate 207 that gets stuck be only capable of accommodating it is next
The size of tubing realizes the unicity and automation charging of the charging of tubing.
As a preferred embodiment, as shown in Fig. 3, the tubing sliding platform 3 includes: support frame 301, sliding platform
302, lifting cylinder 303, lifting guide plate 304, wedge block 305, limit assembly 306, limit rotary shaft 306a, limited block 306b, tooth
Take turns 306c, rack gear 306d, the first sliding shoe 306e, rotary cylinder 306f.Support frame 301 is arranged in the disk feeder 2
It lower end and is fixedly mounted on the processing platform, sliding platform 302 is inclined on support frame as described above 301, in the cunning
Lifting cylinder 303, lifting guide plate 304 and the lifting are fixedly installed on the crossbeam of the support frame 301 of the dynamic higher side of table top
303 output shaft of cylinder is connected, is slidably mounted on support frame as described above 301 by fixed guide rail, on the lifting guide plate 304
Multiple wedge blocks 305 are fixedly installed with, and the wedge block 305 is aligned with the trapezoidal guide plate 208, are slided in the tubing
Lower side is provided with limit assembly 306 on platform 3.Tubing to be processed can just be fallen along the inclined-plane of trapezoidal guide plate 208
Enter on the lifting guide plate 304 on tubing sliding platform 3, and the limit of the wedge block 305 and support frame 301 on lifting guide plate 304
Under the cooperation of position, tubing to be processed is lain in a horizontal plane on wedge block 305, plays a positioning action, carries out outer surface polishing.
Then, lifting cylinder 303 pushes moves at sliding platform 302 in lifting 304 phase of guide plate, and tubing free skating to be processed drops down onto limit
At limited block 306b on hyte part 306.
As a preferred embodiment, as shown in Fig. 4, the limit assembly 306 includes: limit rotary shaft 306a, limited block
306b, gear 306c, rack gear 306d, the first sliding shoe 306e, rotary cylinder 306f.Limit rotary shaft 306a is rotatably installed in described
Lower side on tubing sliding platform 3 is fixedly connected there are two limited block 306b, in institute in the two sides the limit rotary shaft 306a
It states and is fixedly installed with gear 306c in the middle part of limit rotary shaft 306a, rack gear 306d is meshed with the gear 306c, the first sliding shoe
306e is fixedly connected with the rack gear 306d, and is slidably mounted on 3 bottom of tubing sliding platform by slide rail, rotation
Cylinder 306f is fixed on the tubing sliding platform 3, output shaft be connected with the first sliding shoe 306e.At this point,
The effect of limited block 306b is identical as wedge block 305, and tubing to be processed can just be fallen into along the inclined-plane of tubing sliding platform 3
Limited block 306b's and tubing sliding platform 3 on limited block 306b on tubing sliding platform 3, and on limit assembly 306
Under limit cooperation, tubing to be processed is lain in a horizontal plane on limited block 306b, plays a positioning action, is carried out inner surface polishing and is added
Work.Then, rotary cylinder 306f pushes the first sliding shoe 306e and rack gear 306d to move on slide rail, and then passes through gear
306c drives limit rotary shaft 306a and limited block 306b to rotate predetermined angular, until limited block 306b is concordant with sliding platform 302, to
It is free to slide to process tubing, is sent in transmission belt 7.
As a preferred embodiment, as shown in Fig. 5, the propulsive mechanism 4 includes: propulsion cylinder 401, linear guide
402, the second sliding shoe 403, catch bar 404, mechanical grip 405.Propulsion cylinder 401 is fixedly mounted on processing table top 1, straight line
Guide rail 402 is fixed on the processing table top 1, and is aligned with the propulsion cylinder 401, and the second sliding shoe 403 passes through bearing
It is mounted in the linear guide 402, and be connected with the output shaft of propulsion cylinder 401, catch bar 404 and second sliding
Block 403 is connected, and the catch bar 404 is arranged in the minimum point alignment with the lifting guide plate 304, mechanical grip 405
On the other end.Pusher cylinder in two propulsive mechanisms 4 pushes the second sliding shoe 403 and catch bar 404 to tubing to be processed
One end, mechanical grip 405 live pipe clamping to be processed, move forward to polishing mechanism, mechanical grip 405 unclamps pipe
Material, tubing are processed by shot blasting in polishing mechanism.After polishing, mechanical grip 405 clamps tubing to be processed again, and will
Tubing to be processed is returned at wedge block 305, and release mechanism clamping jaw 405 restPoses.
Polishing mechanism is arranged in the tubing and carries the side of track, and aligns with the propulsive mechanism 4；Specifically by
Outer surface burnishing device 5 and 6 two parts of inner surface the burnishing device composition to align respectively with two propulsive mechanisms 4.
As a preferred embodiment, as shown in Fig. 6, the outer surface burnishing device 5 includes: that polishing assembly is provided in
The starting point of the tubing sliding platform 3, and align with propulsive mechanism 4, two stationary conveyors are located at polishing assembly two sides,
At least one rotation roller 510 is arranged between described two stationary conveyors.Wherein, the polishing assembly includes: setting
Two linear motion mould groups 502 adjusted by adjusting handle 501 on the processing table top 1 are fixedly mounted on described straight
Line moves two first servo motors 503 with model on the sliding part in mould group 502, with two first servo motors 503
The revolving wheel 504 that output shaft is connected, and the protective cover 505 being arranged on two revolving wheels 504.As shown in Fig. 7,
The stationary conveyor includes: top sheave 506 and lower sheave 507.Lower sheave 507 is fixed pulley, and is connected with micro-machine 508
It connects, upper sliding is movable pulley, is connected with motorized adjustment wheel 509.It rotates roller 510 and is fixedly mounted on the machine table by two
On face 1 and with pipe outer surface to be processed it is tangent, can free shaft roller 510.When tubing to be processed moves to first admittedly
After determining conveyer, release mechanism handgrip, the pushing of top sheave 506 limits tubing to be processed, and micro-machine 508, which drives, to glide
Tubing to be processed is transported through rotation roller 510 by 507 rotation of wheel, and rotation roller 510 drives tubing to be revolved along axis
Turn, after tubing to be processed moves to revolving wheel 504, under the drive of two first servo motors 503, in the opposite direction,
It is polished under same rotational speed, until transporting completely to the stationary conveyor of the other end, and completes the polishing to tubing to be processed；
Then, two first servo motors 503, the micro-machine 508 in stationary conveyor invert, and continue reversely upper polishing.It is logical
It crosses positive and negative polishing twice, polish, improve the bright and clean effect of outer surface.
As a preferred embodiment, as shown in Fig. 8, the inner surface burnishing device 6 includes: to be arranged in the rack
The second servo motor 601, with second servo motor 601 by belt be sequentially connected and diameter be tubing to be processed it is straight
The interior throwing bar 602 of the 1/5 of diameter is mounted on the multiple throwings to match on the interior throwing bar 602 and with the pipe internal diameter to be processed
First 603；The V-arrangement fixture 604 be arranged in below the interior throwing bar 602, being mounted on the processing table top 1, is arranged in the V-arrangement
The bottom of fixing piece 605 and the V-arrangement fixture 604 on fixture 604 is provided with linear motion component 606.Linear motion group
Part 606 is similar to the structure of propulsive mechanism 4, here, therefore not being specifically described；Catch bar in propulsive mechanism is replaced with into sliding
Platform, and sliding platform is fixedly mounted on sliding shoe.When tubing to be processed moves to V-arrangement fixture 604, and it is sleeved on interior
It throws on bar 602, release mechanism is grabbed, and fixed under the cooperation of fixation kit, and the second servo motor 601 drives multiple ramming heads 603
It is polished in tubing internal rotating to be processed, meanwhile, push V-arrangement fixture 604 and tubing to be processed to exist by linear motion component 606
Then horizontal motion preset distance comes back to initial position, complete interior polishing process.
Wherein, as shown in Fig. 9, the V-arrangement fixture 604 is fixedly mounted on the sliding platform on the processing table top 1；
The fixing piece 605 is to assemble the fixture for closing and moving up and down by straight line mould in the vertical direction, and the straight line mould group passes through several
Bracket is fixed on sliding platform.The straight line mould group, which is specifically as follows, motor-driven lead screw mould group, can also be cylinder
The slider module of promotion is not particularly limited its specific structure at this.But it should be recognized that the linear motion mould group with
Power device (motor, cylinder) junction needs that damping spring is arranged.During the polishing process due to interior throwing bar 602, will lead to
It processes tubing to vibrate for a long time, and then causes the vibration of straight line mould group, during Long-term Vibration, be easy to cause linear motion mould
Group is damaged, thus, damping spring is set in straight line mould group and power device junction, can extend straight line mould group uses the longevity
Life.
As a preferred embodiment, as shown in attached drawing 10, attached drawing 11, the ramming head 603 is made using rubber 603a, is passed through
Rubber 603a is folded back and forth, and folding in shape is circular ring shape, polygon or criss-cross ramming head 603.Wherein, preferably cross
Or its deformation, such as M shape and waveform etc..When polishing is significantly shaken, due to cross or M shape ramming head 603
For flexible structure, a degree of deformation can occur, it is not in the case where stress is concentrated that polishing force is more uniform,
More be not in the case where roughness of pipe material inner wall becomes larger, improve product quality, reduces rejection rate.In actual use process
In, the ramming head 603 of multiple flexible structures in the technical program in the specific implementation process, significantly shakes due to polishing
When, the radial shaking amplitude of interior throwing bar 602 and ramming head 603 far from belt fixing end side is greater than close to belt fixing end one
The shaking amplitude of bar 602 and ramming head 603 is thrown in side；Thus it will appear: after the completion of polishing, in the polishing area of different ramming heads 603
Roughness there are the differences of a 0.05 ~ 0.10um, and closer to belt fixing end, roughness is bigger.Therefore it is actually answering
With in the process, can suitably increase in the diameter close to belt fixing end side ramming head 603, reduce far from belt fixing end side
The diameter of the diameter of ramming head 603, i.e., the described ramming head 603 gradually becomes smaller from belt fixing end to far from belt fixing end.
Discharging mechanism is a transmission belt 7 being arranged in below the tubing sliding platform 3.It is sent to by transmission belt 7
Next workshop section is processed, and realizes discharging.
In order to facilitate the technical solution for understanding tubing polishing machine, its working principle and workflow are made briefly
It is bright.
S1, the tubing that cutting is completed is delivered to by disk feeder 2 by transmission belt 7 comes in expect on bottom plate, largely
Tubing to be processed is freely tumbled to postive stop baffle 203, and tubing can only individually sequentially enter postive stop baffle 203 and feeding disk
Between 205 at reserved space, under the drive of rotating electric machine 209, feeding disk 205 is rotated, when getting stuck in feeding disk 205 is recessed
When slot 206 is moved at reserved space, tubing is freely rolled to card slot, and under the cooperation of arc-shaped limit plate 207, tubing is along sending
Material disk 205 moves in a circle, until falling into tubing sliding platform 3 along the inclined-plane of trapezoidal guide plate 208 at trapezoidal guide plate 208
It goes up and down on guide plate 304.
S2, lifting guide plate 304 on wedge block 305 and support frame 301 cooperation under, tubing to be processed is horizontally arranged wedge
On shape block 305, at this point, pusher cylinder in first propulsive mechanism 4 pushes the second sliding shoe 403 and catch bar 404 to be added
One end of work tubing, mechanical grip 405 live pipe clamping to be processed, move forward to polishing machine for outer surface structure.
S3, after tubing to be processed moves to first stationary conveyor, release mechanism handgrip, top sheave 506 push pair
Tubing to be processed is limited, and micro-machine 508 drives lower sheave 507 to rotate, and tubing to be processed is transported through rotation roller
510, rotation roller 510 drives tubing to be rotated along axis, after tubing to be processed moves to revolving wheel 504, two
It under the drive of a first servo motor 503, is polished in the opposite direction, under same rotational speed, until being transported completely to the other end
Stationary conveyor, and complete polishing to tubing to be processed.
S4, two first servo motors 503, the micro-machine 508 in stationary conveyor invert, and continue reversed upthrow
Light；Last tubing to be processed is simultaneously transmitted at mechanical gripper, and mechanical grip 405 clamps tubing to be processed again, and will be to be processed
Tubing is returned at wedge block 305, release mechanism clamping jaw 405, is horizontally arranged.
S5, lifting cylinder 303 push to be moved at sliding platform 302 in lifting 304 phase of guide plate, tubing free skating to be processed
It drops down at the limited block 306b on limit assembly 306, identical as step S2, the pusher cylinder in second propulsive mechanism 4 pushes
To one end of tubing to be processed, mechanical grip 405 lives pipe clamping to be processed for the second sliding shoe 403 and catch bar 404, continues
It moves forward at inner surface polishing mechanism.
S6, when tubing to be processed moves to V-arrangement fixture 604, and be sleeved on interior throwing bar 602, release mechanism is grabbed, and
It is fixed under the cooperation of fixation kit, the second servo motor 601 drives multiple ramming heads 603 to polish in tubing internal rotating to be processed,
Meanwhile pushing V-arrangement fixture 604 and tubing to be processed to move preset distance in the horizontal direction by linear motion component 606, then
Initial position is come back to, interior polishing process is completed.
S7, mechanical grip 405 clamp tubing to be processed again, and tubing to be processed is returned at limit assembly 306, pine
Mechanical grip 405 is opened, is horizontally arranged；Then rotary cylinder 306f pushes the first sliding shoe 306e and rack gear 306d in slide rail
Upper movement, and then drive limit rotary shaft 306a and limited block 306b to rotate predetermined angular by gear 306c, until limited block 306b
Concordant with sliding platform 302, tubing to be processed is free to slide, until realizing discharging in transmission belt 7, being sent to down by transmission belt 7
One workshop section is processed.
It is further to note that specific technical features described in the above specific embodiments, in not lance
In the case where shield, it can be combined in any appropriate way.In order to avoid unnecessary repetition, the present invention to it is various can
No further explanation will be given for the combination of energy.
Claims (9)
1. a kind of tubing polishing machine characterized by comprising
The distribution of the machine frame inside is arranged in including rack and the processing table top being arranged in above the rack in fundamental mechanism
System and PLC control system；
Feeding mechanism is arranged under the disk feeder including the disk feeder being arranged on the processing table top
The tubing sliding platform of side, is separately positioned on the starting point of the tubing sliding platform and two linear advancement machines at end end
Structure；
Polishing mechanism is arranged in the tubing and carries the side of track, and aligns with the propulsive mechanism；Specifically by respectively with
Outer surface burnishing device and inner surface burnishing device two parts composition that two propulsive mechanisms align；
Discharging mechanism, for a transmission belt below the tubing sliding platform is arranged in.
2. tubing polishing machine according to claim 1, which is characterized in that the disk feeder includes: to set in parallel
Two support side plates in the rack are set, the charging bottom plate being obliquely installed between two support side plates is set by crossbeam
It sets the top in the lower side of the charging bottom plate and there are the postive stop baffle of preset distance between the bottom plate, it is fixed
Be mounted on the spiral feeding axis of the side of the postive stop baffle, be fixedly mounted on the spiral feeding axis and with the charging bottom plate
Extended line pass through its center of circle multiple feeding disks, be arranged in the outer edge of the feeding disk and with tubing to be processed
The identical groove that gets stuck of shape size, it is spaced be adapted above the feeding disk, with the feeding disk outer profile,
And the arc-shaped limit plate in two support side plates is fixed on by crossbeam, be fixedly mounted on the charging bottom plate at minimum point,
And it is located at a trapezoidal guide plate below the arc-shaped limit plate, and the rotation being connected by belt with the spiral feeding axis
Motor.
3. tubing polishing machine according to claim 2, which is characterized in that the tubing sliding platform includes: that setting exists
The disk feeder lower end and the support frame being fixedly mounted on the processing platform, are inclined at support frame as described above
On sliding platform, the lifting cylinder being fixedly mounted on the crossbeam of the support frame of the higher side of the sliding table is and described
The lifting guide plate that lifting cylinder output shaft is connected, is slidably mounted on support frame as described above by fixed guide rail, is fixedly mounted on
The multiple wedge blocks being aligned on the lifting guide plate and with the trapezoidal guide plate, and be arranged on the tubing sliding platform
The limit assembly of lower side.
4. tubing polishing machine according to claim 3, which is characterized in that the limit assembly includes: to be rotatably installed in
The limit rotary shaft of lower side on the tubing sliding platform is fixedly connected on two limits of the limit rotary shaft two sides
The gear in the middle part of the limit rotary shaft is arranged in block, and the rack gear being meshed with the gear is slidably mounted on by slide rail
Tubing sliding platform bottom and the first sliding shoe being fixedly connected with the rack gear, be connected with first sliding shoe,
And it is fixed on the rotary cylinder on the tubing sliding platform.
5. tubing polishing machine according to claim 1, which is characterized in that the propulsive mechanism includes: to be fixedly mounted on
The propulsion cylinder on table top is processed, the linear guide to align on the processing table top and with the propulsion cylinder is fixed on, leads to
The second sliding shoe that bearing is mounted in the linear guide and is connected with the output shaft of propulsion cylinder is crossed, with described second
The catch bar that sliding shoe is connected, and the mechanical grip being arranged on the other end of the catch bar.
6. tubing polishing machine according to claim 1, which is characterized in that the outer surface burnishing device includes: setting
The polishing assembly for being the starting point of the tubing sliding platform and being aligned with propulsive mechanism, positioned at the two of polishing assembly two sides
A stationary conveyor, and the rotation roller being arranged between described two stationary conveyors；Wherein, the polishing assembly includes
Two linear motion mould groups adjusted by adjusting handle on the processing table top are set, the straight line fortune is fixedly mounted on
Two first servo motors with model on sliding part in dynamic model group are connected with two first servo motor output shafts
Revolving wheel, and the protective cover being arranged on two revolving wheels；The stationary conveyor includes top sheave and lower sheave, under
Pulley is fixed pulley, and is connected with micro-machine that upper sliding is movable pulley, is connected with motorized adjustment wheel；Rotate roller by
Two be fixedly mounted on it is described processing table top on and with pipe outer surface to be processed it is tangent, can free shaft roller.
7. tubing polishing machine according to claim 1, which is characterized in that the inner surface burnishing device includes: setting
The second servo motor in the rack, is sequentially connected with second servo motor by belt and diameter is to be processed
The interior throwing bar of the 1/5 of pipe diameter is mounted on the multiple throwings to match on the interior throwing bar and with the pipe internal diameter to be processed
Head；The V-arrangement fixture be arranged in below the interior throwing bar, being mounted on the processing table top, is arranged in consolidating on the V-arrangement fixture
The bottom for determining part and the V-arrangement fixture is provided with linear motion component；Wherein, the fixing piece be in the vertical direction by
Straight line mould assembles the fixture for closing and moving up and down.
8. tubing polishing machine according to claim 7, which is characterized in that the ramming head is made using rubber, shape
For circular ring shape, polygon or cross.
9. a kind of polishing method of tubing polishing machine, which comprises the steps of:
S1, the tubing that cutting is completed is delivered to by disk feeder by transmission belt comes in expect on bottom plate, it is a large amount of to be processed
Tubing is freely tumbled to postive stop baffle, and tubing can only individually sequentially enter reserved space between postive stop baffle and feeding disk
Place, under rotating electric machine drive, feeding disk rotational, when at the concave slot sports reserved space that gets stuck in feeding disk, tubing
It freely rolls to card slot, under the cooperation of arc-shaped limit plate, tubing moves in a circle along feeding disk, until trapezoidal guide plate
Place, falls on the lifting guide plate of tubing sliding platform along the inclined-plane of trapezoidal guide plate；
S2, lifting guide plate on wedge block and support frame cooperation under, tubing to be processed be horizontally arranged wedge block on, at this point,
Pusher cylinder in first propulsive mechanism pushes the second sliding shoe and catch bar to one end of tubing to be processed, and mechanical grip will
Pipe clamping to be processed is lived, and is moved forward to polishing machine for outer surface structure；
S3, after tubing to be processed moves to first stationary conveyor, release mechanism handgrip, top sheave push to pipe to be processed
Material is limited, and micro-machine drives lower sheave rotation, tubing to be processed is transported through rotation roller, rotation roller drives pipe
Material is rotated along axis, after tubing to be processed moves to revolving wheel, under the drive of two first servo motors, with
It is polished under opposite direction, same rotational speed, until transporting completely to the stationary conveyor of the other end, and is completed to pipe to be processed
The polishing of material；
S4, two first servo motors, the micro-machine reversion in stationary conveyor, continue reversely upper polishing；Finally to
Processing tubing is simultaneously transmitted at mechanical gripper, and mechanical grip clamps tubing to be processed again, and tubing to be processed is returned to wedge
At shape block, release mechanism clamping jaw is horizontally arranged；
S5, lifting cylinder push to be moved at sliding platform in lifting guide plate phase, and tubing free skating to be processed drops down onto limit assembly
On limited block at, identical as step S2, pusher cylinder in second propulsive mechanism pushes the second sliding shoe and catch bar extremely
One end of tubing to be processed, mechanical grip live pipe clamping to be processed, move forward to inner surface polishing mechanism；
S6, when tubing to be processed moves to V-arrangement fixture, and be sleeved on interior throwing bar, release mechanism is grabbed, and in fixation kit
Cooperation is lower to be fixed, and the second servo motor drives multiple ramming heads to polish in tubing internal rotating to be processed, meanwhile, pass through linear motion
Components drive V-arrangement fixture and tubing to be processed move preset distance in the horizontal direction, then come back to initial position, in completion
Polishing process；
S7, mechanical grip clamp tubing to be processed again, and tubing to be processed is returned at limit assembly, release mechanism folder
Pawl is horizontally arranged；Then rotary cylinder pushes the first sliding shoe and rack gear to move on slide rail, and then is driven by gear
Limit rotary shaft and limited block rotate predetermined angular, until limited block is concordant with sliding platform, tubing to be processed is free to slide, until transmission
It takes, realizes discharging, next workshop section is sent to by transmission belt and is processed.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910681412.9A CN110253412B (en) | 2019-07-26 | 2019-07-26 | Polishing machine for pipes and polishing method thereof |
| CN202010982329.8A CN112247818B (en) | 2019-07-26 | 2019-07-26 | Polishing method of polishing machine for pipes |
| PCT/CN2020/091197 WO2021017586A1 (en) | 2019-07-26 | 2020-05-20 | Pipe material polishing machine and polishing method therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910681412.9A CN110253412B (en) | 2019-07-26 | 2019-07-26 | Polishing machine for pipes and polishing method thereof |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010982329.8A Division CN112247818B (en) | 2019-07-26 | 2019-07-26 | Polishing method of polishing machine for pipes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110253412A true CN110253412A (en) | 2019-09-20 |
| CN110253412B CN110253412B (en) | 2020-10-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910681412.9A Active CN110253412B (en) | 2019-07-26 | 2019-07-26 | Polishing machine for pipes and polishing method thereof |
| CN202010982329.8A Active CN112247818B (en) | 2019-07-26 | 2019-07-26 | Polishing method of polishing machine for pipes |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010982329.8A Active CN112247818B (en) | 2019-07-26 | 2019-07-26 | Polishing method of polishing machine for pipes |
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| Country | Link |
|---|---|
| CN (2) | CN110253412B (en) |
| WO (1) | WO2021017586A1 (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN112247818A (en) | 2021-01-22 |
| CN110253412B (en) | 2020-10-13 |
| CN112247818B (en) | 2021-11-19 |
| WO2021017586A1 (en) | 2021-02-04 |
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Effective date of registration: 20230515 Address after: 438000 No. 1 Nanhu Fourth Road, Nanhu Industrial Park, Huangzhou District, Huanggang City, Hubei Province Patentee after: Huanggang Eiger Hardware Manufacturing Co.,Ltd. Address before: 211100 300 Chi Hui Road, Qilin science and Technology Innovation Park, Jiangning District, Nanjing, Jiangsu Patentee before: NANJING YUZHI INTELLIGENT TECHNOLOGY Co.,Ltd. |