CN110244673A - A kind of metal material manufacturing enterprise equipment on-line monitoring and managing method and system - Google Patents

Abstract

The invention discloses a kind of metal material manufacturing enterprise equipment on-line monitoring and managing method and systems, and method is the following steps are included: S10: running state parameter and the transmission of collection in worksite production equipment, power equipment, hydraulic station, lubrication station, watering equipment and gas equipment；S20: concentrating all running state parameters, passes through cable network or wireless network transmissions to data center；S30: carrying out processing analysis to all running state parameters according to preset data analysis model, the result after real-time running state parameter and processing analysis are shown by computer end, cell phone application end or wechat small routine end.The present invention can replace the manual inspection in metal material enterprise production process to production equipment, power equipment, hydraulic station, lubrication station, watering equipment and gas equipment, above equipment is allowed to be under system online monitoring and management in real time, unified management and coordination, ensure equipment long-term safety stable operation, simultaneity factor has favorable compatibility, opening and scalability.

Description

A kind of metal material manufacturing enterprise equipment on-line monitoring and managing method and system

Technical field

The present invention relates to metal material manufacture processing technique fields more particularly to a kind of metal material manufacturing enterprise equipment to exist Line monitoring and managing method and system.

Background technique

The capital equipment of metal material manufacturing enterprise is large-scale smelting and molding equipment, and equipment long-term work is in high temperature height Under the complex working conditions such as pressure, the equipment fault of any link can cause bigger business economic to lose, and may cause simultaneously Industrial accident.

Equipment in metal material production process mainly needs several big supportive systems such as electric power, cooling, hydraulic, lubrication Running environment is provided, these systems abnormal state occur and may cause the shutdown or damage of production equipment.Currently, producing In the case that equipment itself has realized on-line automaticization control substantially, as the patent document of Publication No. CN109459998A discloses " steel manufacture process monitoring and alarming system and method ", method includes during monitoring steel material production in different processes Technological parameter；And when the technological parameter is more than setting range, alarm signal is generated, which includes multiple alarms Grade respectively corresponds the different size of the difference more than setting range, therefore production equipment itself can be substantially achieved on-line automaticization Control；Further to keep the operation steady in a long-term of producing line, it is necessary to ensure that electric power, cooling, hydraulic and to lubricate this several big in real time Supportive system is in good working state.And most enterprises rely primarily on the mode for inspection of manually arranging an order according to class and grade, Lai Jinhang at present These equipment guarantee services.One side personnel investment is big, and artificial judgement be easy to cause missing inspection to judge by accident there are very strong subjectivity. On the other hand, place is big, and artificially there are certain hysteresis qualitys for inspection on schedule, can not find and solve in time potential faults.Also have The condition monitoring of some fragmentary independent each websites, such as " electricity disclosed in the patent document of Publication No. CN105652120A Power transformer fault detection method and detection system ", for another example notification number is " a kind of profit disclosed in CN106441966B patent document The long-range problem diagnosis system in lubricating oil station and working method " is supervised complete not enough although can also play the role of certain supervision Face can not be shared and be compatible between data.

Therefore it needs to establish a set of effective and perfect equipment on-line oversight mechanism, a side in class of metal materials manufacturing enterprise Face reduces cost of labor and improves supervisory efficiency, equipment is allowed to be in system in real time come the manual inspection for replacing major part daily Under supervision；On the other hand unified management is implemented to multiple types equipment and coordinates, improve the supervision water to complex device system It is flat.

Summary of the invention

The technical problem to be solved by the present invention is in view of the above shortcomings of the prior art, provide one kind to replace gold substantially Belong in material enterprise production process to production equipment, power equipment, hydraulic station, lubrication station, watering equipment and gas equipment Manual inspection allows above equipment be under system online monitoring and management in real time, unified management and coordination, while having good compatibility The metal material manufacturing enterprise equipment on-line monitoring and managing method and system of property, opening and scalability.

To achieve the goals above, the technical solution adopted by the present invention are as follows:

A kind of metal material manufacturing enterprise equipment on-line monitoring and managing method, comprising the following steps:

S10: collection in worksite production equipment, power equipment, hydraulic station, lubrication station, watering equipment and gas equipment operation shape State parameters for transmission；Production equipment includes at least various milling trains, electric furnace and cold bed, corresponds to the running state parameter of acquisition extremely It less include the vibrational waveform of energy consumption data, oneself state data and motor；Power equipment includes at least main drop station, transformer It stands, switchyard and middle pressure case, the running state parameter for corresponding to acquisition include at least voltage, electric current, power factor (PF), transformer Temperature, the temperature of radiating fin of transformer, transformer station ambient temperature and humidity, transformer oil level and the transformer noise of busbar； The running state parameter of the corresponding acquisition of hydraulic station is including at least the oil temperature of hydraulic oil, the pressure of hydraulic station and hydraulic station fuel tank Liquid level；The running state parameter of the corresponding acquisition of lubrication station includes at least oil temperature, the liquid level and profit of lubrication station fuel tank of lubricating oil The leak state at sliding station；The running state parameter of the corresponding acquisition of watering equipment includes at least water flow, siphon pressure and water tank With the liquid level in pond；Gas equipment includes at least natural gas gas equipment, compressed air gas equipment and special gas gas Equipment, whether corresponding to the running state parameter of acquisition including at least gas flow, gas pressure, gas temperature and leakage；

S20: concentrating all running state parameters, described to have by cable network or wireless network transmissions to data center Gauze network includes Ethernet and/or RS485, and the wireless network includes any one in GPRS, NB-IOT, 4G, 5G, WiFi Kind is a variety of；

S30: processing analysis is carried out to all running state parameters according to preset data analysis model, passes through computer end, hand The end machine APP or wechat small routine end show the result after real-time running state parameter and processing analysis.

In above scheme, to the fortune of production equipment, power equipment, hydraulic station, lubrication station, watering equipment and gas equipment Row state parameter is all acquired, and by field data concentrating equipment to production equipment, power equipment, hydraulic station, lubrication It stands, the running state parameter of watering equipment and gas equipment is transferred to data center after being sorted out.Data center further according to After program setting carries out data processing to the running state parameter of each equipment, pass through computer end, cell phone application end or wechat small routine End display, is advantageously implemented the comprehensive supervision of above equipment.It is small that supervisor directly passes through computer end, cell phone application end or wechat The data of program end, which are shown, can be realized equipment daily management and exception monitoring, and enterprise is helped to improve the reality of equipment routine monitoring Shi Xing reduces the labor intensity of manual inspection and avoids the hysteresis quality of data, is conducive to find the problem and solve in time Problem.It is emphasized that when being upgraded using this method, the original control of preferential compliant applications equipment and communication component are newly established Standby and hardware does not change existing equipment system construction, installs implementation process, shuts down substantially without stopping production, having can exempt to tie up for a long time Shield, the easy good characteristic of maintenance upgrading.

Further, further comprising the steps of:

S40: the size of more all running state parameters and default pre-/alarm threshold, wherein in advance/alarm threshold includes pre- Alert threshold value and alarm threshold, determine whether to meet early-warning conditions or alarm conditions according to preset alarm model, if meeting early warning item Part then generates early warning and alarming signal and is sent to person liable, and sending method includes short message, the pop-up of the computer end page, the push of APP message And any one or more in the push of wechat small routine message；If meeting alarm conditions, alarm alarm signal hair is generated It send to person liable, sending method includes short message, the pop-up of the computer end page, the push of APP message and the push of wechat small routine message In any one or more.Early warning and alarming signal is instruction there are potential abnormal risk, to cause to pay close attention to；Alert alarm signal It is that exception has occurred and that, needs to immediately treat.

Alarm model is set in data center and system software, to help supervisor actively to judge whether there is exception Or there are abnormal risk, alleviate supervisor by the data analytic intensity that artificially determines, realize supervise extremely it is round-the-clock With the timeliness to note abnormalities.And according to the big data analysis of the acquisition of mass data and combination historical data, alarm model can With self-teaching and optimization, and then helps to realize and may occur from the occurent passive-type early warning of equipment fault to failure Active early warning transformation, lasting prevention and the probability of happening for reducing equipment fault.

Further, if meeting early-warning conditions or alarm conditions in the step S40, early warning or alarm alarm signal are generated While number being sent to person liable further include: generate alarm record and simultaneously save.It is comprehensive according to long term data to be conducive to system Failure generating period and the major failure point of analytical equipment instruct equipment management department to improve equipment daily maintenance and management energy Power reduces rate of breakdown, extends service life of equipment.

Further, the step S30 the following steps are included:

S31: the curve that running state parameter described in each equipment respectively changes over time and display are generated；

S32: the 3D for establishing the relevant device of collected running state parameter shows model and shows that the 3D shows the phase of model Position is answered to show corresponding real-time running state parameter and health status；Mould is shown using 3D described in the twin technical treatment of number Type fictionalizes the twin body of number of relevant device.Be conducive to the displaying operating status change information and current state of visual pattern, Can quickly it judge convenient for system user of service and the problem that notes abnormalities.

Further, the step S30 is further comprising the steps of:

S33: the day, week, moon total energy consumption report, the water, electricity, gas energy consumption for generating production equipment of water, electricity, gas are generated by preset model Day, week, moon sheet and generate day, week, moon unit exception summary sheet；Be advantageously implemented all kinds of energy consumption analysis of field device and Exception summarizes, and the variation tendency of timely discovering device energy consumption level assesses the implementation result of all kinds of energy-saving methods, in conjunction with different Reason condition confirms the failure cause of faulty equipment, carries out scrapping assessment etc..

: there is the running state parameter of coupled relation using preset algorithm module relation, Conjoint Analysis provides correspondence The current health state of equipment；

S35: current operating conditions parameter and same period, environment similarity are reached into going through for certain threshold value using preset algorithm module History running state parameter compares and analyzes, and infers the variation tendency of current operating conditions parameter, and provides and accordingly prompt and build View.The relevance between running state parameter is enhanced, comprehensive analysis abnormal risk is conducive to and improves risk-aversion ability.

Further, the step S33 includes:

It is day, the week, moon total energy consumption report that unit generates water, electricity, gas by enterprise and/or single workshop and/or single teams and groups；

According to separate unit production equipment water, electricity, gas energy consumption ranking generate comprising all production equipment water, electricity, gas energy consumptions day, Week, moon sheet；Or the water, electricity, gas energy consumption for generating production equipment is corresponded to according to default production equipment day, week, moon sheet template Day, week, moon sheet；

Day, the week, moon unit exception summary sheet of relevant device are generated by the relevant device that each teams and groups and/or person liable are responsible for.

Facilitate administrative staff according to energy consumption report situation, analyzes the current energy consumption of each workshop or each teams and groups or enterprise Situation and energy consumption variation tendency, the yield level of further unit of analysis energy consumption, Optimization of Energy Saving Reducing Consumption Measure and combine yield Data comparison assesses the level of performance of same production line difference teams and groups；According to abnormal summary sheet comparative analysis difference teams and groups and/or Person liable is responsible for the failure rate of equipment, finds bad working method and improper operation in time.

A kind of metal material manufacturing enterprise equipment on-line supervisory systems, comprising:

Several transmitters set on scene are used for collection in worksite production equipment, power equipment, hydraulic station, lubrication station, watering equipment And gas equipment running state parameter and transmit data concentrator；Production equipment include at least various milling trains, electric furnace and Cold bed, the running state parameter for corresponding to acquisition include at least the vibrational waveform of energy consumption data, oneself state data and motor； Power equipment includes at least main drop station, transformer station, switchyard and middle pressure case, corresponds to the running state parameter of acquisition at least It is warm and humid including voltage, electric current, power factor (PF), the temperature of transformer busbar, the temperature of radiating fin of transformer, transformer station environment Degree, transformer oil level and transformer noise；The running state parameter of the corresponding acquisition of hydraulic station include at least hydraulic oil oil temperature, The pressure of hydraulic station and the liquid level of hydraulic station fuel tank；The running state parameter of the corresponding acquisition of lubrication station includes at least lubricating oil The leak state of oil temperature, the liquid level of lubrication station fuel tank and lubrication station；The running state parameter of the corresponding acquisition of watering equipment is at least Liquid level including water flow, siphon pressure and water tank and pond；Gas equipment includes at least natural gas gas equipment, compression sky Gas gas equipment and special gas gas equipment, the running state parameter for corresponding to acquisition include at least gas flow, gas Whether pressure, gas temperature and leakage；

Data concentrator, with all running state parameters for summarizing several transmitter acquisitions are concentrated on site, by wired To data center, the cable network includes Ethernet and/or RS485, the wireless network packet for network or wireless network transmissions Include any one or more in GPRS, NB-IOT, 4G, 5G, WiFi；

Data center, for receiving data data of concentrator and storage are used for according to preset data analysis model to all institutes Running state parameter is stated to carry out processing analysis and send the result after real-time running state parameter and processing analysis to client；

Client, including any one or more in computer end, cell phone application end or wechat small routine end, for receiving data Result and display after real-time running state parameter and processing analysis that center is sent.

Further, the data center is also used to all running state parameters of comparison and default pre-/alarm threshold Size determine whether to meet early warning according to preset alarm model wherein in advance/alarm threshold includes threshold value of warning and alarm threshold Condition or alarm conditions generate the client that early warning and alarming signal is sent to person liable, sending method if meeting early-warning conditions Including any one or more in short message, the pop-up of the computer end page, the push of APP message and the push of wechat small routine message； If meeting alarm conditions, the client that alarm alarm signal is sent to person liable is generated, sending method includes short message, computer end Page pop-up, APP message push and wechat small routine message push in any one or more.

Further, the data center is also used to be sent to the client of person liable in generation early warning or alarm alarm signal Alarm record is generated while end and is saved.

Further, the data center includes:

Curve generation unit, for generating curve that running state parameter described in each equipment respectively changes over time and sending institute Client is stated to show；

Chart generation unit, for generating respective statistical, the comparative chart of each running state parameter and sending institute Client is stated to show；

Model generation unit, for establishing the 3D displaying model of the relevant device of collected running state parameter and sending the visitor Family end shows that the 3D shows that the corresponding position of model shows corresponding real-time running state parameter and health status；

Report generation unit, for by enterprise and/or single workshop and/or single teams and groups be unit generate water, electricity, gas day, Week, moon total energy consumption report；According to separate unit production equipment water, electricity, gas energy consumption ranking generate comprising all production equipment water, electricity, The day of gas energy consumption, week, moon sheet；Or according to default production equipment day, week, the corresponding water for generating production equipment of moon sheet template, Electricity, the day of gas energy consumption, week, moon sheet；The relevant device being responsible for by each teams and groups and/or person liable generate relevant device day, Week, moon unit exception summary sheet.

After adopting the above technical scheme, the beneficial effects of the present invention are: can substitute substantially in metal material manufacturing enterprise To the artificial Daily Round Check of each equipment in workshop, production equipment, power equipment, hydraulic station, lubrication station, watering equipment and use are allowed Gas equipment is in real time under system online monitoring and management, and unified management and coordination reduce manual inspection labor intensity and reduce Business manpower cost payout, be conducive to constantly improve equipment daily management level and reduce rate of occurrence of equipment failure, prevention and The generation for reducing safety accident, improves the ability of Enterprise Risk Management.System can pass through big data analysis and monitoring model Self-teaching helps enterprise to realize from passive-type early warning to the transformation of active early warning, especially by the ginseng with coupled relation It counts comprehensive analysis after being associated with and provides equipment current health condition prompting, parameter current and history parameters comparison of combined is all advantageous In the raising of anticipating risk ability, actively monitoring and active forewarning to equipment are realized.System is while monitoring equipment is run It can help to realize that it is lasting excellent to be conducive to enterprise for Enterprise Integrated energy consumption statistic, the energy consumption level of Accurate Analysis workshop level and device level Change and propulsion energy-saving lowers consumption, improves specific energy consumption output level.System implementation process, fully compliant existing equipment control and communication Component, newly added equipment and hardware do not change existing equipment system construction, and installation implementation process is shut down substantially without stopping production, exempted from for a long time Maintenance, maintenance upgrading are easy.

Detailed description of the invention

In order to illustrate the embodiments of the present invention more clearly or the technical solution of the prior art, attached drawing are as follows:

Fig. 1 is that the embodiment of the present invention 1 provides a kind of metal material manufacturing enterprise equipment on-line monitoring and managing method flow chart；

Fig. 2 is the transformer station parameter acquisition topological structure schematic diagram that the embodiment of the present invention 1 provides；

Fig. 3 is the hydraulic station parameter acquisition topological structure schematic diagram that the embodiment of the present invention 1 provides；

Fig. 4 is that the embodiment of the present invention 2 provides a kind of metal material manufacturing enterprise equipment on-line monitoring and managing method flow chart；

Fig. 5 is the metal material workshop equipment on-line supervisory systems topological structure schematic diagram that the embodiment of the present invention 3 provides；

Fig. 6 is the preferably metal material workshop equipment on-line supervisory systems block diagram of the embodiment of the present invention 3.

Specific embodiment

Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described, However, the present invention is not limited to these examples.

Embodiment 1

As shown in Figure 1, Figure 2, Figure 3 shows, the present embodiment provides a kind of metal material manufacturing enterprise equipment on-line monitoring and managing methods, including with Lower step:

S10: collection in worksite production equipment, power equipment, hydraulic station, lubrication station, watering equipment and gas equipment operation shape State parameters for transmission gives specified rear end, such as data concentrator at scene；

Production equipment includes at least various milling trains, electric furnace and cold bed, and the running state parameter for corresponding to acquisition includes at least energy Consuming the vibrational waveform of data, oneself state data and motor, energy consumption data includes electricity consumption, gas consumption and water consumption etc., The parameter for the self-operating state that oneself state data are obtained from the control cabinet (PLC, industrial personal computer etc.) of production equipment is with milling train Example, it may include switch state, equilibrium state, Shaft alignment state and loosening situation etc., include tooth when acquiring the vibrational waveform of motor Vibrational waveform at roller box and at bearing；

Power equipment includes at least main drop station, transformer station, switchyard and middle pressure case, corresponds to the running state parameter of acquisition Including at least voltage, electric current, power factor (PF), the temperature of transformer busbar, the temperature of radiating fin of transformer, transformer station environment Temperature and humidity, transformer oil level and transformer noise；

The running state parameter of the corresponding acquisition of hydraulic station includes at least oil temperature, the pressure of hydraulic station and the hydraulic station oil of hydraulic oil The liquid level of case；It may also include the acquisition of oil circuit stopping state and the start and stop state of hydraulic station；

The running state parameter of the corresponding acquisition of lubrication station includes at least oil temperature, the liquid level and lubrication of lubrication station fuel tank of lubricating oil The leak state stood；It may also include the acquisition of oil circuit stopping state and the start and stop state of lubrication station；

The running state parameter of the corresponding acquisition of watering equipment includes at least the liquid of water flow, siphon pressure and water tank and pond Position；

Gas equipment includes at least natural gas gas equipment, compressed air gas equipment and special gas gas equipment, right Whether the running state parameter that should be acquired includes at least gas flow, gas pressure, gas temperature and leakage.

Specifically, as in each transformer station situ configuration of mill, using the sensor that each scene is arranged in Or the temperature and humidity of the transmitter acquisition temperature of each busbar of transformer, the temperature of radiating fin of transformer and station, preferably each Contactless temperature-measuring sensor is selected in the acquisition of the temperature of busbar, and such as infrared temperature probe, is surveyed by 0 ~ 100 DEG C of measurement range Accuracy of measurement, ± 2.5 DEG C；The temperature of cooling fin selects direct contact type sheet sensors, such as thin slice thermocouple sensor, measurement 0 ~ 100 DEG C of range, measurement accuracy ± 0.5 DEG C；The humiture collection of station selects 0 ~ 60 DEG C of temperature measurement range, measurement accuracy ±0.5℃；Moisture measurement range 0-100%, the sensor of measurement accuracy ± 0.5%；Hydraulic station, lubrication station and watering equipment Deng running state parameter acquisition can be based on respective sensor or transmitter；

S20: concentrating all running state parameters, described to have by cable network or wireless network transmissions to data center Gauze network includes Ethernet and/or RS485, and the wireless network includes any one in GPRS, NB-IOT, 4G, 5G, WiFi Kind is a variety of；

In this step, using the running state parameter of each transformer in a data concentrator Unified Set (with transformation For device station: the temperature of temperature, radiating fin of transformer including each busbar of transformer and the temperature and humidity of station) and by such as The cable networks such as GPRS network or wireless network transmissions are to data center；The corresponding all quilts of transformer of one data concentrator The running state parameter of acquisition；

Utilize the running state parameter (oil including hydraulic station of each hydraulic station in other data concentrator Unified Set Temperature, the pressure of hydraulic station and fluid level condition of hydraulic station etc.) and pass through such as Ethernet cable network or wireless network transmissions extremely Data center；

Utilize the running state parameter (oil temperature including lubrication station of each lubrication station in other data concentrator Unified Set With the fluid level condition of lubrication station etc.) and data center is transmitted to by Ethernet, and so on, production equipment, electricity in Unified Set Power equipment, watering equipment and all running state parameters of gas equipment simultaneously send data center, utilize multiple data concentrators It realizes in the data set of distinct device and sorts out, data-handling efficiency can be improved；In addition, the distribution data that can also classify according to workshop Concentrator, or data concentrator is distributed according to certain distance；

S30: processing analysis is carried out to all running state parameters according to preset data analysis model, passes through computer end, hand The end machine APP or wechat small routine end show the result after real-time running state parameter and processing analysis.Improve operating status The timeliness that result is propagated after parameter and processing analysis, is conducive to fast notification related personnel and solves hidden danger and handling failure.

Preset data analysis model is the data processor for being pre-stored in data center, mainly to the data of acquisition It carries out in sample set, sample cleans and goes the volume of data materializations such as interference, information addition, visualization processing, and ties to handling Fruit is shown, such as sample data is processed into the curve changed over time and display etc., can be according to data processing needs Carry out program update.

In above scheme, the operation of production equipment, power equipment, hydraulic station, lubrication station, watering equipment and gas equipment State parameter is all acquired, and data are sufficiently monitored, and by data concentrator to the running state parameter of each equipment It carries out being transferred to data center after collection neutralizes classification, data center carries out respective running state parameter further according to program setting After data processing, given by computer end, cell phone application end or wechat small routine end the results show that being advantageously implemented above equipment Comprehensive supervision.Supervisor directly by data center's transmission come data show equipment daily management and exception can be realized Monitoring helps enterprise to improve the real-time of equipment routine monitoring, reduces the labor intensity of manual inspection and avoid number According to hysteresis quality, be conducive to find the problem and solve the problems, such as in time.It is emphasized that when being upgraded using this method, it is preferential simultaneous Hold the original control of application apparatus and communication component, newly added equipment and hardware do not change existing equipment system construction, and installation is implemented Process is shut down substantially without stopping production, and having can be long-term non-maintaining, the easy good characteristic of maintenance upgrading.

Embodiment 2

As shown in figure 4, the present embodiment compares embodiment 1, difference is further comprising the steps of:

S40: the size of more all running state parameters and default pre-/alarm threshold, wherein in advance/alarm threshold includes pre- Alert threshold value and alarm threshold, threshold value of warning and alarm threshold have point of upper limit threshold and lower threshold, some operating status ginsengs Corresponding pre-/the alarm threshold of number has bound simultaneously, and some then only has the upper limit or lower limit；It is according to the judgement of preset alarm model It is no to meet early-warning conditions or alarm conditions, if meeting early-warning conditions, generates early warning and alarming signal and be sent to person liable, sender Formula include short message, the pop-up of the computer end page, APP message push and wechat small routine message push in any one or it is more Kind；If meeting alarm conditions, generates alarm alarm signal and be sent to person liable, sending method includes short message, the computer end page Pop-up, APP message push and wechat small routine message push in any one or more.Early warning and alarming signal and alarm report The difference of alert signal is that early warning and alarming signal is instruction there are potential abnormal risk, to cause to pay close attention to；Alerting alarm signal is Exception has occurred and that, needs to immediately treat.

Preset alarm model is mainly used for providing the standard of alarm decision, such as the incoming-line busbar A phase when transformer When temperature is higher than 25 degrees Celsius, representing A phase inlet wire, there may be exceptions, need early warning, then generate the early warning about A phase inlet wire Alarm signal passes through any one in short message, the pop-up of the computer end page, the push of APP message and the push of wechat small routine message Or it is a variety of be sent to responsible person concerned, cause the vigilant concern of person liable；If the temperature of incoming-line busbar A phase is higher than 30 degrees Celsius When, A phase inlet wire exception really is represented, then generates the alarm alarm signal about A phase inlet wire, is sent to responsible person concerned, draws The highest attention of person liable is played, and is handled in time.

The present embodiment adds alarm model in data center systems software, to help supervisor's active to judge whether to deposit In exception or there are abnormal risk, supervisor is alleviated by the data analytic intensity that artificially determines, realize and supervise extremely Timeliness that is round-the-clock and noting abnormalities.And according to the big data analysis of the acquisition of mass data and combination historical data, alarm Model can be with self-teaching and optimization, and then helping to realize may to failure from the occurent passive-type early warning of equipment fault The active early warning transformation occurred, lasting prevention and the probability of happening for reducing equipment fault.

Further, if meeting early-warning conditions or alarm conditions in the step S40, early warning or alarm alarm signal are generated While number being sent to person liable further include: generate alarm record and simultaneously save, specifically, save to the data of data center In library, alert event classification is carried out using each equipment as classification.Be conducive to equipment to alarm in the past the retrospect of history, improve equipment pipe Reason ability, so as to the equipment for more meeting use demand that timely updates, realize plant issue tracking and administrative decision has according to can According to.

The step S30 the following steps are included:

S31: generating the curve that running state parameter described in each equipment respectively changes over time and display, and display passes through computer End, cell phone application end or wechat small routine end are realized；Such as transformer has busbar temperature change curve, radiator temperature variation bent Line, temperature and humidity change curve, noise change curve etc.；Hydraulic station has oil temperature change curve, pressure history, liquid level variation bent Line etc.；There are corresponding oil temperature change curve and liquid level change curve etc. in lubrication station.

: establish relevant device (production equipment, power equipment, hydraulic station, lubrication station, the use of collected running state parameter Wetting system and gas equipment) 3D show and model and show that display passes through computer end, cell phone application end or wechat small routine end Realize, the 3D show the corresponding position of model with most visual in image mode show corresponding real-time running state parameter and Health status；The specific available digital of health status is indicated or is distinguished with color, and the number of real-time running state parameter is regarded whether healthy It is worth depending on size, judgment criteria is referring to preset alarm model；

When such as showing that the 3D of transformer shows model, incoming-line busbar A, which gets along, in showing model shows the current of incoming-line busbar A phase Temperature, incoming-line busbar B phase show that the Current Temperatures of incoming-line busbar B phase, incoming-line busbar C phase show working as incoming-line busbar C phase Preceding temperature, outgoing line busbar A, which get along, shows the Current Temperatures of outgoing line busbar A phase, is arranged simultaneously, when Current Temperatures belong to normal range (NR) When, show that the color of the design parameter of Current Temperatures for green, indicates that health status is health, when Current Temperatures belong to early warning model When enclosing, show that the color of the design parameter of Current Temperatures is yellow, expression health status is inferior health, when Current Temperatures belong to announcement When alert range, show that the color of the design parameter of Current Temperatures for red, indicates that health status is morbid state, with current temperature value The change of location, health status can corresponding change, when the color of parameter is red, need related personnel pay much attention to and Processing in time；And so on, other each equipment such as hydraulic station and lubrication station are similarly；Be conducive to the displaying operating status of visual pattern Change information and current state deepen the impression of supervisor.

Further, model also is shown using 3D described in the twin technical treatment of number, fictionalize the number of relevant device Twin body, and then while enhancing virtual reality direct feel, it realizes the remote exhibition of the entire production line, look after and manage.

It should be noted that step S31 and step S32 is unlike there are successive execution is suitable by step S10 to step S40 Sequence, generation and display and the 3D of change curve show that model, the generation of the twin body of number and display may be performed simultaneously.

The step S30 is further comprising the steps of:

S33: the day, week, moon total energy consumption report, the water, electricity, gas energy consumption for generating production equipment of water, electricity, gas are generated by preset model Day, week, moon sheet and generate day, week, moon unit exception summary sheet；Be advantageously implemented all kinds of energy consumption analysis of field device and Exception summarizes, and the variation tendency of timely discovering device energy consumption level assesses the implementation result of all kinds of energy-saving methods, in conjunction with different Reason condition confirms the failure cause of faulty equipment, carries out scrapping assessment etc..

: there is the running state parameter of coupled relation using preset algorithm module relation, Conjoint Analysis provides correspondence The current health state of equipment；I.e. to some running state parameters that are mutually related, using modular algorithm software implantation, Movement association, time domain association, cumulant association are carried out to monitoring data, the combined monitoring and processing of complex parameters is realized, reinforces The joint-monitoring of equipment is conducive to comprehensive analysis abnormal risk, raising early warning judges success rate and improves risk-aversion ability.

: current operating conditions parameter and same period, environment similarity are reached into certain threshold value using preset algorithm module History run state parameter compares and analyzes, and infers the variation tendency of current operating conditions parameter, and provide corresponding prompt and It is recommended that.Utilize the historical data of database, comparative analysis same period, current data and historical data under similar environments, benefit It uses historical data as reference, carrys out the variation tendency of inference analysis data entirety, and then provide related prompt and suggest；Favorably In raising risk-aversion ability.

Step S33 to step S35 is also unlike there are successive to execute sequence by step S10 to step S40.

Further, the step S33 includes:

It is day, the week, moon total energy consumption report that unit generates water, electricity, gas by enterprise and/or single workshop and/or single teams and groups；Enterprise Industry is typically all two classes, continuous production of working in three shifts, according to preset production team and period, can generate each teams and groups day, Week, moon total energy consumption report, in conjunction with the level of performance of yield data comparative evaluation difference teams and groups；

According to separate unit production equipment water, electricity, gas energy consumption ranking generate comprising all production equipment water, electricity, gas energy consumptions day, Week, moon sheet；Or the water, electricity, gas energy consumption for generating production equipment is corresponded to according to default production equipment day, week, moon sheet template Day, week, moon sheet；

Day, the week, moon unit exception summary sheet of relevant device are generated by the relevant device that each teams and groups and/or person liable are responsible for. It can be used for comparative analysis difference teams and groups and/or personnel use the failure rate of equipment, find bad working method and improper behaviour in time Make.

The above-mentioned design of step S33 facilitates administrative staff according to energy consumption report situation, analyzes each workshop or each teams and groups Or the current energy consumption and energy consumption variation tendency of enterprise, the yield level of further unit of analysis energy consumption, Optimization of Energy Saving drop Consumption measure and the level of performance for combining yield data comparative evaluation same production line difference teams and groups；It is compared according to abnormal summary sheet It analyzes different teams and groups and/or person liable is responsible for the failure rate of equipment, find bad working method and improper operation in time.

To sum up, the present embodiment can continue lifting means comprehensive supervision maintenance efficiency and level, and supervision item is more abundant, abnormal Prompt it is more initiative and obvious, improve equipment service life and considerably reduce rate of occurrence of equipment failure, reduce equipment dimension Protect management cost.

Embodiment 3

As shown in Figure 5, Figure 6, the present embodiment provides a kind of metal material workshop equipment on-line supervisory systems, for as real The physical support of existing above-described embodiment the method；Include:

Several transmitters 100 set on scene, for collection in worksite production equipment, power equipment, hydraulic station, lubrication station, use water The running state parameter of equipment and gas equipment and transmission；Production equipment includes at least various milling trains, electric furnace and cold bed, The running state parameter of corresponding acquisition includes at least the vibrational waveform of energy consumption data, oneself state data and motor；Electric power is set Standby to include at least main drop station, transformer station, switchyard and middle pressure case, the running state parameter for corresponding to acquisition includes at least electricity Pressure, power factor (PF), the temperature of transformer busbar, the temperature of radiating fin of transformer, transformer station ambient temperature and humidity, becomes electric current Depressor oil level and transformer noise；The running state parameter of the corresponding acquisition of hydraulic station includes at least the oil temperature, hydraulic of hydraulic oil The liquid level of the pressure and hydraulic station fuel tank stood；The running state parameter of the corresponding acquisition of lubrication station includes at least the oil of lubricating oil The leak state of temperature, the liquid level of lubrication station fuel tank and lubrication station；The running state parameter of the corresponding acquisition of watering equipment at least wraps Include the liquid level in water flow, siphon pressure and water tank and pond；Gas equipment includes at least natural gas gas equipment, compressed air Gas equipment and special gas gas equipment, the running state parameter for corresponding to acquisition include at least gas flow, gas pressure Whether power, gas temperature and leakage；

The acquisition of each parameter corresponds to a transmitter 100；Such as: infrared temperature can be selected in the transmitter 100 of busbar temperature acquisition Sensor is spent, patch type thermocouple probe etc. can be selected in the transmitter 100 of radiating fin of transformer temperature acquisition, with hydromining collection, uses Gas acquisition can use all kinds of flowmeters etc., not repeat one by one；

Under one specific embodiment, it is transformed and is upgraded hydraulic station or the original partial pressure of lubrication station, liquid level and thermometric instrument, makes it Have (4-20mA)/(0-5V) standard output interface, or there is digital transmission interface, pressure detecting selects import sensing group Part, 4 ~ 20mA output, precision 0.25%fs；Oil temperature detection selection armoured Pt thermal resistance, precision ± (0.15+0.002 | t |) DEG C； Level sensing selects magnetic to turn over liquidometer matching instrument, 4 ~ 20mA output, and precision ± 1.5%FS(measurement range reaches 1000mm)；Each hydraulic station or lubrication station in-site installation analog quantity (AI) and digital quantity (DI) acquisition module, acquire corresponding instrument Table data, and by situ industrial communication bus, data are focused on into field data concentrator 200；Data concentrator 200 has Scene can be summarized data remote transmission to system server by wireless communication function；

Data concentrator 200 passes through cable network or wireless network transmissions to number for concentrating all running state parameters According to center 300, the cable network includes Ethernet and/or RS485, the wireless network include GPRS, NB-IOT, 4G, 5G, Any one or more in WiFi；

Under one specific embodiment, a data concentrator 200 concentrates the running state parameter of transformer and passes through GPRS net Network is transmitted to data center 300, concentrates the running state parameter of hydraulic station and is transmitted to data center by GPRS network 300, the running state parameter at centralized lubrication station is simultaneously transmitted to data center 300 by GPRS network；In another data set 200 production equipment of device, other power equipments, watering equipment and gas equipment the running state parameter and pass through 5G network It is transmitted to data center 300, it is settable more when production equipment, other power equipments, watering equipment and more gas equipment A data concentrator 200 is used for the concentration of running state parameter；It should be noted that using a total data concentrator 200 concentrate all running state parameters of all devices described above, may also set up multiple data concentrators 200 and concentrate respectively Certain a part of running state parameter is transmitted to data center 300, as described in Example 1；

Data center 300, the data of concentrator 200 and storage for receiving data, for according to preset data analysis model pair All running state parameters carry out processing analysis and send the result after real-time running state parameter and processing analysis extremely Client；Data center 300 can be upgraded by extension or newly-built equipment Management in Enterprise monitoring center (production command centre) is realized, The acquisition of above equipment running state parameter is summarized together, is analyzed using preset data analysis model, to the fortune of multiple equipment Row state carries out unified monitoring；

Under one specific embodiment, data center 300 includes a large amount of server, using the distributed frame of service-oriented (SOA) Structure, using platform compounds, realizes user's interaction in conjunction with cloud thought with B/S mode；

Client 400, including any one or more in computer end, cell phone application end or wechat small routine end, for receiving number Result and display after the real-time running state parameter and processing analysis that are sent according to center.

Under one specific embodiment, including monitoring host computer and display large-size screen monitors, can dynamic panorama type real-time display it is each The operating condition of equipment totality.It is typically established at the monitoring room in each workshop, the comprehensive displaying workshop transformer, hydraulic station, Lubrication station, watering equipment, production equipment, the operation conditions of gas equipment etc. carry out unified timely management and coordinate.

Preferably, the data center 300 is also used to all running state parameters of comparison and default pre-/alarm threshold Size determine whether to meet early warning according to preset alarm model wherein in advance/alarm threshold includes threshold value of warning and alarm threshold Condition or alarm conditions generate the client that early warning and alarming signal is sent to person liable, sending method if meeting early-warning conditions Including any one or more in short message, the pop-up of the computer end page, the push of APP message and the push of wechat small routine message； If meeting alarm conditions, the client that alarm alarm signal is sent to person liable is generated, sending method includes short message, computer end Page pop-up, APP message push and wechat small routine message push in any one or more；It is pre- in data center 300 Alarm model is set, and supervisor actively judges whether there is exception or there are abnormal risks helping, and alleviates supervisor By the data analytic intensity artificially determined, the round-the-clock and timeliness to note abnormalities supervised extremely is realized.And according to a large amount of The acquisition of data and the big data analysis for combining historical data, alarm model can be with self-teaching and optimization, and then helps to realize The active early warning transformation that may occur from the occurent passive-type early warning of equipment fault to failure, lasting prevention and reduction The probability of happening of equipment fault.Referring specifically to described in embodiment 2；

The data center 300 is also used to be sent to the same of the client 400 of person liable in generation early warning or alarm alarm signal Shi Shengcheng alarm record is simultaneously saved into respective server；The server realizes long distance on line for smart phone connection Active from alert event is checked.In addition to this, the server can also be used in the receptions of various monitoring data, pretreatment, storage, Analysis etc. is calculated, device big data analysis ability is increased；It is connected for smart phone, the real time information of equipment operation is transferred, so that equipment Control is not limited by place, distance, improves the flexibility of apparatus management/control；According to IT application in enterprise and demand can be integrated, to Other interconnected systems (ERP, equipment management, production management) of enterprise provide data-interface service.

Further, the data center 300 includes:

Curve generation unit 310, it is concurrent for generating the curve that running state parameter described in each equipment respectively changes over time The client 400 is sent to show；Each equipment include production equipment, power equipment, hydraulic station, lubrication station, watering equipment and The curve that the running state parameter of the producing lines equipment such as gas equipment respectively changes over time；

Chart generation unit, for generating respective statistical, the comparative chart of each running state parameter and and sending The client 400 is shown；The production law of statistical, comparative chart is based on 300 model specification of data center can be different It calculates and situation is presented in image；

Model foundation unit 320, for establishing the 3D displaying model of the relevant device of collected running state parameter and sending institute The display of client 400 is stated, the 3D shows that the corresponding position of model shows corresponding real-time running state parameter and healthy shape State；Further, model is shown using 3D described in the twin technical treatment of number, the number that can also fictionalize relevant device is twin Body, and then while enhancing virtual reality direct feel, it realizes the remote exhibition of the entire production line, look after and manage.

Report generation unit, for generating day, week, moon total energy consumption report and the generation of water, electricity, gas by preset model Day, week, moon sheet and the generation day, week, moon unit exception summary sheet of the water, electricity, gas energy consumption of production equipment；

It specifically, is day, the week, moon total energy consumption of unit generation water, electricity, gas by enterprise and/or single workshop and/or single teams and groups Report；Enterprise is typically all two classes, continuous production of working in three shifts, and can generate each class according to preset production team and period Day, the week, moon total energy consumption report of group, in conjunction with the level of performance of yield data comparative evaluation difference teams and groups；

According to separate unit production equipment water, electricity, gas energy consumption ranking generate comprising all production equipment water, electricity, gas energy consumptions day, Week, moon sheet；Or the water, electricity, gas energy consumption for generating production equipment is corresponded to according to default production equipment day, week, moon sheet template Day, week, moon sheet；Individually to using more frequent production equipment to carry out energy consumption supervision, be conducive to the summary of consumption reduction scheme；

Day, the week, moon unit exception summary sheet of relevant device are generated by the relevant device that each teams and groups and/or person liable are responsible for. It can be used for comparative analysis difference teams and groups and/or personnel use the failure rate of equipment, find bad working method and improper behaviour in time Make.

Above-mentioned design facilitates administrative staff according to energy consumption report situation, analyzes each workshop or each teams and groups or enterprise Current energy consumption and energy consumption variation tendency, the yield level of further unit of analysis energy consumption, Optimization of Energy Saving Reducing Consumption Measure with And combine the level of performance of yield data comparative evaluation same production line difference teams and groups；It is different according to abnormal summary sheet comparative analysis Teams and groups and/or person liable are responsible for the failure rate of equipment, find bad working method and improper operation in time.

Associative cell is coupled, for having the running state parameter of coupled relation using preset algorithm module relation, Conjoint Analysis provides the current health state of corresponding equipment；

History hints obliquely at unit, for being arrived current operating conditions parameter and same period, environment similarity using preset algorithm module History run state parameter up to certain threshold value compares and analyzes, and infers the variation tendency of current operating conditions parameter, and gives Accordingly prompt and suggestion out.Referring specifically to described in embodiment 2.

Further, system further include: live inspection point, be arranged in device context for patrol officer inspection register and Data are made a report on；Specifically, live inspection point is set and is equipped with two dimensional code, patrol officer can pop up inspection by scanning the two-dimensional code It registers the window made a report on data, data center can be uploaded to after submitting by clicking；

The data center 300 is then equipped with the inspection point management module for responding live inspection point, for realizing live inspection point The update configuration of two-dimensional barcode information is realized in addition, modification and deletion；The inspection for needing to make a report on due to different live inspection points Data are different, and the two dimensional code that inspection point at the scene is arranged distributes and complete information configuration by unified generate of inspection point management module, Be conducive to the management of two-dimensional barcode information, the upload of correct inspection data.The data center 300 is additionally provided with patrol task distribution mould Block, for patrol plan to be dispatched to corresponding personnel with mission profile.After the completion of assignment, corresponding personnel will receive to push away accordingly Send prompting message.

To sum up, the present embodiment reduces manual inspection labor intensity and avoids data hysteresis quality, enhances data analysis Ability and equipment ability to supervise are conducive to the level of constantly improve equipment daily management and reduce rate of occurrence of equipment failure, prevention Generation with safety accident is reduced, improves the ability of Enterprise Risk Management.In addition to this, system can by big data analysis and The self-teaching of monitoring model helps enterprise to realize from passive-type early warning to the transformation of active early warning, will especially have coupling Comprehensive analysis and equipment current health condition prompting is provided after the parameter association of conjunction relationship, parameter current is combined with history parameters Comparison is all conducive to the raising of anticipating risk ability, realizes actively monitoring and active forewarning to equipment.System is in monitoring equipment It can help to realize that Enterprise Integrated energy consumption statistic, the energy consumption level of Accurate Analysis workshop level and device level are conducive to while operation Enterprise's Continuous optimization and propulsion energy-saving consumption reduction, improve specific energy consumption output level.System implementation process, fully compliant existing equipment Control and communication component, newly added equipment and hardware do not change existing equipment system construction, install implementation process substantially without halt production It shuts down, long-term non-maintaining, maintenance upgrading is easy.

Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.

Claims (10)

1. a kind of metal material manufacturing enterprise equipment on-line monitoring and managing method, which comprises the following steps:

S10: collection in worksite production equipment, power equipment, hydraulic station, lubrication station, watering equipment and gas equipment operation shape State parameters for transmission；Production equipment includes at least various milling trains, electric furnace and cold bed, corresponds to the running state parameter of acquisition extremely It less include the vibrational waveform of energy consumption data, oneself state data and motor；Power equipment includes at least main drop station, transformer It stands, switchyard and middle pressure case, the running state parameter for corresponding to acquisition include at least voltage, electric current, power factor (PF), transformer Temperature, the temperature of radiating fin of transformer, transformer station ambient temperature and humidity, transformer oil level and the transformer noise of busbar； The running state parameter of the corresponding acquisition of hydraulic station is including at least the oil temperature of hydraulic oil, the pressure of hydraulic station and hydraulic station fuel tank Liquid level；The running state parameter of the corresponding acquisition of lubrication station includes at least oil temperature, the liquid level and profit of lubrication station fuel tank of lubricating oil The leak state at sliding station；The running state parameter of the corresponding acquisition of watering equipment includes at least water flow, siphon pressure and water tank With the liquid level in pond；Gas equipment includes at least natural gas gas equipment, compressed air gas equipment and special gas gas Equipment, whether corresponding to the running state parameter of acquisition including at least gas flow, gas pressure, gas temperature and leakage；

S20: concentrating all running state parameters, described to have by cable network or wireless network transmissions to data center Gauze network includes Ethernet and/or RS485, and the wireless network includes any one in GPRS, NB-IOT, 4G, 5G, WiFi Kind is a variety of；

S30: processing analysis is carried out to all running state parameters according to preset data analysis model, passes through computer end, hand The end machine APP or wechat small routine end show the result after real-time running state parameter and processing analysis.

2. a kind of metal material manufacturing enterprise equipment on-line monitoring and managing method according to claim 1, which is characterized in that also wrap Include following steps:

S40: the size of more all running state parameters and default pre-/alarm threshold, wherein in advance/alarm threshold includes pre- Alert threshold value and alarm threshold, determine whether to meet early-warning conditions or alarm conditions according to preset alarm model, if meeting early warning item Part then generates early warning and alarming signal and is sent to person liable, and sending method includes short message, the pop-up of the computer end page, the push of APP message And any one or more in the push of wechat small routine message；If meeting alarm conditions, alarm alarm signal hair is generated It send to person liable, sending method includes short message, the pop-up of the computer end page, the push of APP message and the push of wechat small routine message In any one or more.

3. a kind of metal material manufacturing enterprise equipment on-line monitoring and managing method according to claim 2, which is characterized in that described If meeting early-warning conditions or alarm conditions in step S40, early warning or alarm alarm signal are generated while be sent to person liable Further include: it generates alarm record and saves.

4. a kind of metal material enterprise workshop equipment on-line monitoring and managing method according to claim 1, which is characterized in that The step S30 the following steps are included:

S31: the curve that running state parameter described in each equipment respectively changes over time and display are generated；

S32: the 3D for establishing the relevant device of collected running state parameter shows model and shows that the 3D shows the phase of model Position is answered to show corresponding real-time running state parameter and health status；Mould is shown using 3D described in the twin technical treatment of number Type fictionalizes the twin body of number of relevant device.

5. a kind of metal material manufacturing enterprise equipment on-line monitoring and managing method according to claim 4, which is characterized in that described Step S30 is further comprising the steps of:

S33: the day, week, moon total energy consumption report, the water, electricity, gas energy consumption for generating production equipment of water, electricity, gas are generated by preset model Day, week, moon sheet and generate day, week, moon unit exception summary sheet；

S34: having the running state parameter of coupled relation using preset algorithm module relation, and Conjoint Analysis provides correspondence and sets Standby current health state；

S35: current operating conditions parameter and same period, environment similarity are reached into going through for certain threshold value using preset algorithm module History running state parameter compares and analyzes, and infers the variation tendency of current operating conditions parameter, and provides and accordingly prompt and build View.

6. a kind of metal material manufacturing enterprise equipment on-line monitoring and managing method according to claim 5, which is characterized in that described Step S33 includes:

It is day, the week, moon total energy consumption report that unit generates water, electricity, gas by enterprise and/or single workshop and/or single teams and groups；

According to separate unit production equipment water, electricity, gas energy consumption ranking generate comprising all production equipment water, electricity, gas energy consumptions day, Week, moon sheet；Or the water, electricity, gas energy consumption for generating production equipment is corresponded to according to default production equipment day, week, moon sheet template Day, week, moon sheet；

Day, the week, moon unit exception summary sheet of relevant device are generated by the relevant device that each teams and groups and/or person liable are responsible for.

7. a kind of metal material manufacturing enterprise equipment on-line supervisory systems characterized by comprising

Several transmitters set on scene are used for collection in worksite production equipment, power equipment, hydraulic station, lubrication station, watering equipment And gas equipment running state parameter and transmit data concentrator；Production equipment include at least various milling trains, electric furnace and Cold bed, the running state parameter for corresponding to acquisition include at least the vibrational waveform of energy consumption data, oneself state data and motor； Power equipment includes at least main drop station, transformer station, switchyard and middle pressure case, corresponds to the running state parameter of acquisition at least It is warm and humid including voltage, electric current, power factor (PF), the temperature of transformer busbar, the temperature of radiating fin of transformer, transformer station environment Degree, transformer oil level and transformer noise；The running state parameter of the corresponding acquisition of hydraulic station include at least hydraulic oil oil temperature, The pressure of hydraulic station and the liquid level of hydraulic station fuel tank；The running state parameter of the corresponding acquisition of lubrication station includes at least lubricating oil The leak state of oil temperature, the liquid level of lubrication station fuel tank and lubrication station；The running state parameter of the corresponding acquisition of watering equipment is at least Liquid level including water flow, siphon pressure and water tank and pond；Gas equipment includes at least natural gas gas equipment, compression sky Gas gas equipment and special gas gas equipment, the running state parameter for corresponding to acquisition include at least gas flow, gas Whether pressure, gas temperature and leakage；

Data concentrator, with all running state parameters for summarizing several transmitter acquisitions are concentrated on site, by wired To data center, the cable network includes Ethernet and/or RS485, the wireless network packet for network or wireless network transmissions Include any one or more in GPRS, NB-IOT, 4G, 5G, WiFi；

Data center, for receiving data data of concentrator and storage are used for according to preset data analysis model to all institutes Running state parameter is stated to carry out processing analysis and send the result after real-time running state parameter and processing analysis to client；

Client, including any one or more in computer end, cell phone application end or wechat small routine end, for receiving data Result and display after real-time running state parameter and processing analysis that center is sent.

8. a kind of metal material manufacturing enterprise equipment on-line supervisory systems according to claim 7, which is characterized in that described Data center is also used to the size of all running state parameters of comparison and default pre-/alarm threshold, wherein in advance/alarm threshold Including threshold value of warning and alarm threshold, determine whether to meet early-warning conditions or alarm conditions according to preset alarm model, if meeting Early-warning conditions, then generate the client that early warning and alarming signal is sent to person liable, and sending method includes short message, computer end paging Window, APP message push and wechat small routine message push in any one or more；If meeting alarm conditions, generate Alarm alarm signal is sent to the client of person liable, and sending method includes short message, the pop-up of the computer end page, the push of APP message And any one or more in the push of wechat small routine message.

9. a kind of metal material workshop equipment on-line supervisory systems according to claim 8, which is characterized in that described Data center is also used to generate alert event while generating early warning or alarm alarm signal is sent to the client of person liable It records and saves.

10. a kind of metal material manufacturing enterprise equipment on-line supervisory systems according to claim 7, which is characterized in that institute Stating data center includes:

Curve generation unit, for generating curve that running state parameter described in each equipment respectively changes over time and sending institute Client is stated to show；

Chart generation unit, for generating respective statistical, the comparative chart of each running state parameter and sending institute Client is stated to show；

Model generation unit, for establishing the 3D displaying model of the relevant device of collected running state parameter and sending the visitor Family end shows that the 3D shows that the corresponding position of model shows corresponding real-time running state parameter and health status；

Report generation unit, for by enterprise and/or single workshop and/or single teams and groups be unit generate water, electricity, gas day, Week, moon total energy consumption report；According to separate unit production equipment water, electricity, gas energy consumption ranking generate comprising all production equipment water, electricity, The day of gas energy consumption, week, moon sheet；Or according to default production equipment day, week, the corresponding water for generating production equipment of moon sheet template, Electricity, the day of gas energy consumption, week, moon sheet；The relevant device being responsible for by each teams and groups and/or person liable generate relevant device day, Week, moon unit exception summary sheet.